CONSTRUTION METHODE

FOR
STONE PLACING

A. GENERAL

The stone placing activity have step as follow:

1. Marking for stage out,
2. Excavation for Toe Protection foundation,
3. Stone placing :
a. Core Rock,
b. Under layer,
c. Armor Rock.

B. CONSTRUCTIONS METHOD

1. Marking for stage out.

Based on “approval shop drawing”, marking will be installed on site at

point 1 ~ 8 (Figure 1: Marking stage out point).

Figure 1 : Marking Stage Out Point.

Figure 1: Marking Point for Stage Out

Construction Methode for Placing Stone, Page 1 of 14

2. Excavation

Excavation for foundation (Toe Protection) execute with conform to

the widths and depths with step by step method every 10 meters
space.
If widths and depths design reached, joint inspection have to
conducted to make sure the profile reach the requirement, and have
to approved by engineer.

P
/
O
4
1-
0
4
5

Figure 2.a. : Excavation for Toe Protection foundation.

1 Stage (+10 m)

Figure 2.b. : Excavation for Toe Protection foundation

Construction Methode for Placing Stone, Page 2 of 14
3. Stone Placing.

A. Toe Protection Foundation.

1. Core Rock material.
After the profile reach the requirement and have approved by
engineer, core rock material can be placed.
Core rock placing shall placed in layer every 0.2 meter with space
every 10 meters also.

P
/
O
4
1-
0
4
5

Figure 3.a. : Placing Core Rock at Toe Protection foundation.

1 Stage (+10 m)

10 m

Figure 3.b. : Placing Core Rock at Toe Protection foundation.

Construction Methode for Placing Stone, Page 3 of 14
For Elevation above +1.30 m (MSL) must be compacting with max. 1
tons fibro roller until 5 passed per layer.

5 passing

Max. 1 tons

2. Under Layer
If core rock have been placed at toe protection foundation, and
have inspected, Under Layer can be placed.

P
/
O
4
1-
0
4
5

Figure 4 : Under Layer Placing at Toe Protection Foundation.

Construction Methode for Placing Stone, Page 4 of 14

 3. Armor Rock.
After Under Layer Placing, and have inspected (with join
inspection), Armor rock can place with individually placed and in 1
(one) rock thickness.

P
/
O
4
1-
0
4
5

Figure 5 : Armor rock Placing at Toe Protection Foundation.

B. Groins Structure.
1. Core Rock material.
Core rock placing activity can do through after the Toe Protection
foundation have completed. Stone shall placed still in a layer
every 0.2 meter with every 10 meters space by excavator.
Especially for layer above MSL will be compacted by vibro roller.

2. Under Layer.
With the same method step, under layer material can placed
through after the Core rock layer have completed. Stone shall
placed still in a layer with at least 2 (two) rocks thickness.

3. Armor Rock.
The next step, after the temporary leveling of the under layer
material is completed and have approved by Engineer, armor rock
will be placed.
Placing of armor rock will be carried out by an excavator, with
individually placed so that it’s neighbors securely hold each rock.

Construction Methode for Placing Stone, Page 5 of 14

Inspection and Quality Plant

No. WORK DESCRIPTION INSPECTION TOLLERANCY REMARK

Check Item Frequency Status

1 Before Core Rock Placing * Subgrade elevation 10 m pitch Joint inspection

* Demolition level
* Cohari setting for core
placing

2 Before Underlayer Placing * Check top elevation of 10 m pitch Joint inspection Upper surface of core
(after Core rock placing) core rock + 150 mm
* Check dimension of - 150 mm
core rock
* Cohari setting for Side of core :
underlayer placing + 150 mm
- 150 mm

3 Before Armour Rock Placing
(after Underlayer placing)
* Check top elevation of 10 m pitch Joint inspection
under layer
* Check dimension of
under layer
* Cohari setting for
armour rock placing

4 After Armour Rock Placing * Check top elevation of 10 m pitch Joint inspection Upper surface of armour
armour rock placing + 250 mm
* Check dimension of - 0 mm
armour rock / Groin
Side of armour :
+ 250 mm
- 0 mm

Construction Methode for Placing Stone, Page 6 of 14

FLOW CHART STONE PLACING ACTIVITY

JOINT
SURVEY

MARKING

No
CEK
Yes

EXCAVATION

PROFILE
EXCAVATION

CHECK: No
1. SUBGRADE ELEVATION.
2. DEMOLITION CEK
3. COHARI SETTING FOR CORE PLACING.
Yes

PLACING CORE
ROCK

PROFILE CORE
ROCK LAYER

CHECK:
1. TOP ELEVATION FO CORE ROCK.
No
2. DEMENTION CEK
3. COHARI SETTING FOR UNDER LAYER.
Yes

PLACING UNDER
LAYER

Construction Methode for Placing Stone, Page 7 of 14

 PLACING UNDER
LAYER

PROFILE UNDER
LAYER

CHECK:
1. ELEVATION OF UNDER LAYER,
No
2. DIMENTION OF UNDER LAYER, CEK
3. COHARI SETTING FOR ARMOR ROCK.

Yes

PLACING ARMOR
ROCK

PROFILE ARMOR
ROCK

CHECK:
No
1. TOP ELEVATION FO ARMOR ROCK. CEK
2. DEMENTION OF ARMOR ROCK.

Yes

FINISH

C. QUALITY CONTROL
The quality control work will base on shop drawing. Joint survey will be
conducted to ensure the correct position, and dimension.
The quality control flow chart for shore protection work as follow :

Construction Methode for Placing Stone, Page 8 of 14

 SITUATION
SURVEY

CALCULATION VOLUME

No

CEK

Yes

SHOP DRAWINGS

No
CEK

Yes

SITE SURVEY MARKING

COMMENCEMENT WORKING

No
CEK
SURVEY

Yes

QUANTITY CALCULATION

D. SAFETY CONTROL
During executions of stone placing, safety barricades will be installed
around the area to prevent entry by tourist or others.
Safety sign boards will be displaced.

The procedure of safety control following as follow as:

1. Presentation meeting will be conducted around that area,
2. Basically follow our General Safety Manual,
3. Safety barricade will be placed around working area,

Construction Methode for Placing Stone, Page 9 of 14

 BARICADE

REEF AREA
GROIN

EXCAVATOR
SHORE LINE

STONE BURGE

SAFETY BUOY

NO ENTRY
1M

4. We will discuss with the hotel/restaurant owner to decide what

kind of barricade to place in front of their area,
5. A watch man will be arranged at behind of excavator to keep the
people out from the working area,
6. Supervisor must full time standby at the working area during
working time.

Construction Methode for Placing Stone, Page 10 of 14

E. KEY PERSONEL
(Refer to submitted Organization Chart)
Key person for the execution for shore protection work are :
1. Mr. Anugrianto : Site Engineer
2. Mr. Krisnayana : Safety Engineer
3. Mr. Putu Keramas : Senior Supervisor
4. Mr. Hariyanto : Supervisor
5. Mr. Banu Waluyo : Supervisor
6. Mr. Martinus : Supervisor
7. Mr. Ilham Rudianto : Supervisor
8. Mr. Jamzani : Surveyor
9. Mr. Bazir : Wheel Loader Operator
10. Mr. Miskan : Excavator Operator
11. Mr. Nasip Aspio : Captain of Barge 1
12. Mr. Saud : Captain of Barge 2
13. Mr. Sukin : Captain of Barge 3
14. Mr. Sulchan : Mechanical & Electrical
15. Mr. Sugiharso : Foreman 1
16. Mr. Sugeng : Foreman 2

F. SPECIAL NOTES FOR TOURIST MANAGEMENT

(Refer to submitted Safety Sign Board and Tourist Information Board).

Prior and during execution of work, we will arrange activities to the

tourist and local people as follow :

a) Prior the commencement of work.

 Explanation to hotel/restaurant owner’s and local people.
Already conducted on March 26th 2002 (socialization meeting).

 Information Board.
Information board’s will be installed on site as conform engineer
approval.
(see attachment : 2)

 Information leaflet.
Already submitted to hotel/restaurant owner’s and local people
on March 26th 2002 (when socialization meeting).
(see attachment :3).

Construction Methode for Placing Stone, Page 11 of 14

  Before the commencement of each section, we will always
arrange the activities as follow:
- Re-information to hotel/ restaurant owner’s and local
people,
- Fence and buoy marking, to avoid tourist or other crossing,
- Warning board (see attachment : 4).

b) During execution of work.

 Ship line / route.
Buoy marking will be provided along the ship line inside reef
area to guide ship/barge. A patrol boat will announce the
activity of barge to keep tourist or local people to keep away
from barge.

 Turbidity / Sea water quality control.

(refer to Method Statement of Environmental Monitoring Work) .

Safety and Environmental control

Safety control is shown as follows :

Risk Countermeasure Remark

A worker is hit or - All workers to wear safety - Safety helmet and
crushed by heavy helmet and safety shoes safety shoes
equipment - All workers to access along the
opposite side of heavy equipment
working position
- Heavy equipment to stop the
work while a worker access along
- Supervisor to remind of the
operators keep the distance with
each other prior to each day
work commenced

Fragment into a - A worker using pick-hammer to - Safety glass

worker’s eyes wear the glass to protect his eyes
- Supervisor to remind of the
workers to keep the distance
from pick-hammer operating
location

A worker is fallen - Safety life buoy to be equipped - Safety lifebuoy

into sea with flat barge and tug boat - Life jacket
- All workers to wear life jacket at
offshore

Construction Methode for Placing Stone, Page 12 of 14

Heavy equipment is - Heavy equipment position on flat
fallen barge to be checked by engineer
or supervisor prior to
transportation to take balance
- Heavy equipment on flat barge
not to start operation prior to
anchoring

Flat barge of tug - Weather forecast is to be - Weather forecast

boat is wrecked checked every day - Communication
- The captain of tug boat to - Radio
confirm with Construction
Manager prior to every operation
- All ship to follow the instruction
from Construction Manager
during rough sea condition
trough the radio

Environmental control is shown as follows :

Risk Countermeasure Remark
Turbidity at the work - Monitoring of turbidity every - Turbidity meter
location working day - Temporary cofferdam
- All work to stop without any (refer to attachment
countermeasure if reading of 2.4) or Silt fence
turbidity is to exceed 30 NTU
- Temporary cofferdam or silt
fence surrounding working area
below the high water level to be
constructed if reading of turbidity
is to exceed 30 NTU

Turbidity at disposal - Monitoring of turbidity each - Turbidity meter

area disposal day - Silt Fence
- Disposal work to cease without
any countermeasure if reading of
turbidity is to exceed 30 NTU
- Silt fence to be provided if
reading of turbidity is to exceed
30 NTU

Noise - Monitoring of noise at nearest - Noise meter

hotel from working day
- Working time and location to be
controlled not to exceed the
noise meter reading 73 dB for
day time (6:00~22:00) and 67
dB (22:00~6.00) for night time
(refer to Bali Government
Regulation 515,2000)

Damage to coral - Ship route to be surveyed and - Ship route marker

Construction Methode for Placing Stone, Page 13 of 14

 decided with our environmental buoy
team
- Marker buoy to be provided
along the ship route

Inspection and Quality Plant

No. WORK DESCRIPTION INSPECTION TOLLERANCY REMARK

Check Item Frequency Status

1 Before Core Rock Placing * Subgrade elevation 10 m pitch Joint inspection

* Demolition level
* Cohari setting for core
placing

2 Before Underlayer Placing * Check top elevation of 10 m pitch Joint inspection Upper surface of core
(after Core rock placing) core rock + 150 mm
* Check dimension of - 150 mm
core rock
* Cohari setting for Side of core :
underlayer placing + 150 mm
- 150 mm

3 Before Armour Rock Placing
(after Underlayer placing)
* Check top elevation of 10 m pitch Joint inspection
under layer
* Check dimension of
under layer
* Cohari setting for
armour rock placing

4 After Armour Rock Placing * Check top elevation of 10 m pitch Joint inspection Upper surface of armour
armour rock placing + 250 mm
* Check dimension of - 0 mm
armour rock / Groin
Side of armour :
+ 250 mm
- 0 mm

Construction Methode for Placing Stone, Page 14 of 14