Download as pdf or txt
Download as pdf or txt
You are on page 1of 14

Geotech Geol Eng (2020) 38:5327–5340

https://doi.org/10.1007/s10706-020-01366-7 (0123456789().,-volV)
( 01234567
89().,-volV)

ORIGINAL PAPER

Utilization of Fly Ash and Waste Ceramic in Improving


Characteristics of Clayey Soil: A Laboratory Study
R. K. Sharma

Received: 28 May 2018 / Accepted: 16 May 2020 / Published online: 21 May 2020
Ó Springer Nature Switzerland AG 2020

Abstract Fly ash is a waste product obtained from material were better than those of clayey soil or fly
coal-based thermal power stations. In the absence of ash. The stabilization of sub-grade resulted in signif-
proper utilization, large quantities of fly ash are icant savings in terms of the material required for
dumped in the landfills. Since traces of heavy metals subgrade of road pavement compared to those using
are present in coal, the dumping of fly ash in landfills is un-stabilized soil. The composite containing optimum
not ecofriendly and leads to air pollution and ground- contents of clay, sand, fly ash and ceramic waste
water contamination. The ceramic tile waste is possessed better sub-grade and drainage properties
obtained from construction and tile industries which and thus can be used successfully for construction of
poses disposal problems and requires dumping areas pavement subgrade of low cost roads.
causing environmental concerns. The inherent prop-
erties of these waste materials can be exploited by Keywords Clay  Sand  Fly ash  Waste ceramic 
using in road pavement subgrade and thus solving the Compaction  CBR  Permeability
disposal problems. This experimental study was
performed to assess the efficiency of using fly ash
and waste ceramic along with poor sand for clayey soil
stabilization by evaluating compaction, strength and 1 Introduction
drainage properties to be used as road sub-grade
material. The addition of sand to clayey soil decreased Clayey soils generally possess unwanted engineering
the optimum moisture content (OMC), increased the properties like losing strength on drying and wetting.
maximum dry density (MDD) whereas the California These are compressible and plastic in nature and
bearing ratio (CBR) improved. Further, adding fly ash shrink upon drying and swell on wetting (Nelson and
to clayey soil increased OMC value, decreased MDD Miller 1992; Subba Rao 1999). Under the application
value but improved the CBR value. The results of constant loading, there may be creep in cohesive
indicate that adding ceramic tile waste reduced soils over time, chiefly when the shear stress is
MDD value and increased OMC value and the CBR impending its shear strength, making them susceptible
value. The drainage characteristics of composite to sliding. Due to these difficulties, clays are usually
considered as poor materials for subgrades, founda-
tions and slopes. There is an exorbitant worldwide
R. K. Sharma (&)
National Institute of Technology Hamirpur, Hamirpur,
damage caused to engineering structures constructed
H.P. 177005, India over expansive soils.
e-mail: rksnithp61@gmail.com

123
5328 Geotech Geol Eng (2020) 38:5327–5340

The clayey soils containing coarse grained particles fluids was investigated by (Cabalar and Hasan 2013;
like sand, gravel, etc. behave in a different manner Khan et al. 2014) revealed that compacted sand-clay
compared to pure clays. These soils possess a com- mixtures showed brittle behaviour at moisture con-
posite structure comprising of a matrix of coarse and tents lower than the optimum and ductile behaviour at
fine particles. Hence, the behaviour of clayey soils can moisture contents higher than the optimum. On
be improved by adding sand which influences com- decreasing the water content and increasing the
paction, strength characteristics and permeability of density, the compressive strength was observed to be
clay. The strength characteristics of sand–clay mix- increased but decreased with increasing sand content.
tures have been investigated by a lot of researchers. Najjar et al. (2015) showed that on replacing 40% of
Georgiannou et al. (1990) studied the stress–strain sand with clay, the drained friction angle decreased up
behavior of sand–clay mixtures and established that to nearly half whereas the drained cohesion increased.
effective stress paths in triaxial tests were nearly Cabalar and Mustafa (2017) determined that the sand-
similar for samples having same inter-granular ratios. clay mixtures behavior was dependent upon the
Tan et al. (1994) established that on increasing the relative contents of clay and sand. With increasing
sand content in sand–clay mixture, liquid limit sand content, dry unit weight increased and OMC
decreased linearly. Vallejo and Mawby (2000) value decreased whereas UCS value decreased and the
revealed that the shear strength characteristic of California bearing ratio increased. Thus, it can be
sand–clay composites was governed by the sand established that the presence of sand in clay can
below 25% of fines content. Polito and Martin improve the compaction and strength behavior of the
(2001) revealed that transition fines content was less composite. The geotechnical characteristics of the
than 20% for plastic fines and about 20–30% for non- clay-sand composites in terms of soil mixture and
plastic fines for significant inter-fines contacts and compaction process used in construction works is
diminishing contacts between the coarse particles. required to be understood.
(Chu and Leong 2002; Jafari and Shafiee 2004) The fly ash is a waste product obtained from
studied the influence of fines on instability behaviour thermal power plants on combustion of coal which is
of loose sand and revealed that shear strength grad- used as a fuel. The thermal power plants in India
ually increases with increasing aggregate content generate more than 150 million tonnes of fly ash
while the pore pressure increases due to the formation yearly. Such large quantities of fly ash, if not properly
of heterogeneous matrix in composite clays. Prakasha utilized, may pose serious threat to the environment
and Chandrasekaran (2005) established that Introduc- and ecology due to its haphazard disposal. Fly ash may
ing sand grains to clay enhanced the pore pressure thus be used in various construction works which will
reducing the undrained shear strength. Monkul and decrease the demand for natural material and shall thus
Ozden (2007) tested sand–kaolinite mixtures and ensure economic and environmental benefits. The
observed that the transition fines content varied from utilization of fly ash in improving soil characteristics
19 to 34% as the initial stress conditions changed. has been attempted by a number of researchers.
Shafiee et al. (2008) revealed that undrained shear Raymond (1961) showed that pulverized fly ash can be
strength of sand-clay composites increased with utilized as fill material in the embankment. (DiGioia
increasing sand content. Cabalar (2011) established and Nuzzo 1972; Leonard and Bailey 1982) estab-
that the compression behaviour of the sand-clay lished the effectiveness of fly ash as structural fill.
mixtures was mainly influenced by the sand grains Cokca (2001) demostrated the utilization of class C fly
up to transition fines content beyond which the finer ash in improving the expansive soil properties. Kumar
grains controlled the compression. Kyambadde and and Sharma (2004) established the efficacy of fly ash
Stone (2012) observed that the influence of coarse in stabilization of expansive soils. Prabakar et al.
fraction on undrained shear strength and index prop- (2004) investigated the influence of addition of fly ash
erties was significant for gravel fractions more than on strength of soil. Kolias et al. (2005) studied the
50% and high gravel contents impart frictional con- influence of fly ash along with cement content in
tribution to the behavior of clay-gravel mixture. The clayey soils stabilization. Arora and Aydilek (2005)
compression behaviour of sand-clay mixtures having revealed the application of soil-fly ash mixtures
different sizes and shapes containing different pore stabilized with lime and cement in roads

123
Geotech Geol Eng (2020) 38:5327–5340 5329

economically. Bhuvaneshwari et al. (2005) revealed materials and can be used as substitute to energy
that 25% fly ash content in the soil attained MDD intensive materials.
value. Kim et al (2005) established the use of fly ash The demolition of obsolete and old structures
and bottom ash mixtures in highway embankments by generate tremendous quantities of the construction
studying their geotechnical properties. Edil et al. waste in India. Ceramic waste comprises of a major
(2006) revealed the efficacy of fly ashes in fine grained portion of the construction waste and its disposal
soils stabilization. Eskioglou and Oikonomou (2008) requires large areas of land. Binici (2007) revealed
prposed that adding fly ash to soil increased OMC that the ceramic waste creates serious environmental
value which further enriched the stabilization capacity problems and nearly 30% of the production of ceramic
of soil. Rao (2008) revealed that the MDD value industry is wasted and not reused for any purpose.
increased and OMC value decreased up to optimum fly Raval et al. (2013) revealed that, in India, the annual
ash content whereas the fashion overturned for fly ash production of ceramics is around 100 million tons with
contents higher than the optimum. Phanikumar and an approximate production of 600 million square
Sharma (2009) observed that the fly ash content of meters out of which a large quantity is wasted. The use
20% caused substantial decrease in compression of waste ceramic has been attempted to produce
index, swelling pressure, swell potential and sec- concrete and some studies have been conducted on its
ondary consolidation characteristics but improved use in improving the characteristics of poor soils.
MDD value and shear strength. Rao and Subbarao Some investigators have researched on the utilization
(2009) showed that the addition of fly ash caused of waste ceramic in concrete and soil stabilization for
change in the dry unit weight of mechanically various construction works. Ay and Unal (2000)
stabilized expansive soils at any given moisture studied chemical and mineralogical composition of
content. Ahmaruzzaman (2010) reported the useful- waste ceramics and established that these can be used
ness of using fly ash in refining soil properties. Tastan in raw cement mixtures. Koyuncu et al. (2004) showed
et al. (2011) demostrated the stabilization of organic that ceramic tile waste up to 40%, decreased the
soil using fly ash and showed that strength of soil-fly swelling potential and swelling pressure of Na-
ash mixture reduced exponentially with increasing bentonite substantially. Lopez et al. (2007) showed
organic content. Bose (2012) reported that the fly ash that the compressive strength of concrete with
possessses potential for improving the Engineering- replacement of natural fine aggregate by fine ceramic
properties of expansive soil. Khan (2012) revealed an aggregates up to 50% increased its compressive
imrpovemnt in California bearing ratio of soil with fly strength. Veera Reddy (2010) investigated the use of
ash layers. Kang et al. (2015) determined that on ceramic waste as aggregate in concrete and showed
increasing fly ash content, the thermal conductivity of that its specific gravity was less than 2.55 with particle
fly ash-soil composite decreased with increasing sizes mainly of silt size. Medina et al. (2012) revealed
curing time. Pourakbar and Huat (2016) showed that that replacement of natural coarse aggregates with
non-pozzolanic fly ashes do not possess any reactive waste ceramic particles up to 25% in concrete
silica and hence are unable to initiate pozzolanic increased the compressive strength and the ceramic
reactions even in the presence of a cementitious particles were not influenced by the hydration of
stabilizer. Puppala (2016) determined the stabilization cement. Sabat (2012) revealed that consistency limits,
of expansive soils indicating the effectiveness of lime plasticity index, OMC value and swelling pressure of
and fly ash combination and it was shown that the soil decreased while MDD, UCS, CBR values and
combination proved to be effective for stabilizing both angle of Internationalernal friction increased with
silty and sandy soils also increasing the stiffness of the increasing ceramic dust content. Ameta et al. (2013)
stabilized soil. Hence, pozzolanic fly ashes can be used showed that the MDD, CBR values and angle of
to improve the properties of soils and can thus solve Internationalernal friction of dune sand and ceramic
the environmental problems and economize the soil tiles waste composite increaeses with the increasing
stabilization costs. Therefore, fly ash can be used to tiles waste content thereby yielding a composite with
improve the characteristics of clayey soils which will improved characteristics. Panwar and Ameta (2016)
decrease the requirement of quarrying the natural revealed that stabilizing fine sand with admixture as
ceramic tile waste improved the strength

123
5330 Geotech Geol Eng (2020) 38:5327–5340

characteristics of fine sand rendering it suitable for the 1. Clayey soil and sand were mixed in varying
construction of embankment. James and Pandian percentages and optimized for maximum dry
(2016) compared the effect of phosphogypsum and density.
ceramic dust in the growth of early strength of lime 2. Fly ash content was varied from 5 to 20% to
stabilized expansive soil and showed that phospho- optimize its value on maximum dry density and
gypsum resulted in faster development of strength but California bearing ratio of suitable clay-sand
ceramic dust did not affect the early strength. Cabalar mixes.
et al. (2017) revealed that the addition of waste 3. The California bearing ratio of the most appro-
ceramic tile to clayey soil with low compressibility priate combination of the three materials were
increased the MDD and CBR values of the soil studied with varying percentage of waste ceramics
whereas the void ratio, OMC and UCs values at the optimum moisture content and the maxi-
decreased with the increasing waste ceramic tile mum dry density.
content. Thus, it can be established that waste ceramic 4. The optimum composition of the composite was
can be used to improve the characteristics of weak been obtained based upon compaction, strength
soils and make them more suitable as construction and drainage test results to be suitable as sub-
material. The use of ceramic waste in construction grade material in roads.
works decreases the potential harmful effect on the
environment in addition to causing significant
decrease in pavement thickness resulting in substantial
3 Experimental Study
savings in terms of material cost.
The review of literature indicates that sand, fly ash
3.1 Materials
and ceramic waste were used individually to improve
the geotechnical characteristics of weak soils but sand
3.1.1 Clayey Soil
and fly ash along with ceramic waste have not been
attempted yet in soil stabilization. Hence, the possi-
Clayey soil possessing low plasticity (CL) was used in
bility of using waste fly ash in combination with sand
present study. The specific gravity of soil was 2.58.
and ceramic tile waste was explored. The basic
The soil was obtained locally and its liquid and plastic
engineering properties of the composite material
limits were 35% and 21% respectively. The maximum
(soil-sand-fly ash-waste ceramics) and its compaction,
dry density of soil was 1.82 g/cm3 and its optimum
strength and drainage characteristics were studied.
moisture content was 14.8%. The soil possessed
The effects of using composite material in the sub-
cohesion of 12.5 kPa and internal friction angle of
grade construction for roads have been presented.
14.5°. Table 1 shows the various geotechnical prop-
erties of different materials used in the present
investigation. The spectral electron microscopic
2 Scope and Objectives
image of clayey soil shown in Fig. 1a indicates its
cohesive nature with the presence of some cohesion-
In the present study, an effort is made to identify how
less fines.
waste materials like fly ash and ceramics may be
effectually utilized in combination with the clayey soil
3.1.2 Sand
and sand to get an improved soil material which may
be used in various soil structures. Fly ash used in the
Beas river sand was acquired for present study and was
experimental work was obtained from Ropar thermal
poorly graded in nature classified as SP. The specific
power plant. Locally available clayey soil and Beas
gravity of sand was 2.63 and its uniformity coefficient
river sand have been used in this experimental
was 3.82 and curvature coefficient was 0.87. The
investigation. The ceramic tile waste was obtained
maximum dry density of sand was 1.92 g/cm3 and its
by crushing the tile waste to particle size less than
optimum moisture content was 11.6%.
4.75 mm. The objectives of the experimental study are
as follows:

123
Geotech Geol Eng (2020) 38:5327–5340 5331

Table 1 Geotechnical Characteristics Clayey soil Fly ash Sand Ceramic tile waste
properties of materials
Specific gravity (ASTM D854-10) 2.58 1.85 2.63 1.84
Soil classification (ASTM D2487-11) CL MI SP SP
Liquid limit (%) (ASTM D4318-10) 35 41 NP NP
Plastic limit (%) 21 NP NP NP
Maximum dry density (g/cm3) 1.82 1.22 1.92 1.48
Optimum moisture content, (%) 14.8 28.5 11.6 19.6

3.1.3 Fly Ash

The fly ash possessed specific gravity of 1.85 and its


liquid limit was 41%. The liquid limit of fly ash was
determined corresponding to K0 stress condition as
suggested by Sridharan et al. (2000). It is non-plastic
and can be categorized as poorly graded silt category.
The MDD value of fly ash was 1.22 g/cm3 and its
optimum moisture content was 28.5%. The chemical
composition of fly ash given in Table 2 indicates that it
is of class F type having very less content of calcium
oxide. The spectral electron microscopic image of fly
ash presented in Fig. 1b indicates rounded shape of
particles.

3.1.4 Ceramic Waste

The ceramic tile waste was obtained from local waste


landfill. The specific gravity of ceramic waste was
1.84 and its uniformity coefficient was 5.46 and
gradation coefficient was 0.73. The MDD value of
ceramic waste was 1.48 g/cm3 and its optimum
moisture content was 19.6%. The gradation curves
for soil, sand, fly ash and ceramic waste are shown in
Fig. 2 (ASTM D422-63 and ASTM D6913-04).

Table 2 Chemical properties of fly ash (ASTM D5239-2004)


Constituent Percentage (%)

Silica (SiO2) 59.45


Alumina (Al2O3) 27.15
Iron oxide (Fe2O3) 7.31
Fig. 1 a SEM of clayey soil. b SEM of fly ash Calcium oxide (CaO) 2.35
Magnesium Oxide (MgO) 0.59
Sulphur tri oxide (SO3) 0.90
Loss of ignition 2.25

123
5332 Geotech Geol Eng (2020) 38:5327–5340

100
Clayey soil
4.3 Permeability
Fly ash
Waste ceramic The permeability of clay, sand, fly ash and ceramic
80 Sand
waste and the optimum combinations of the materials
Percentage finer (%)

were determined as per ASTM D5084-03 using the


60 falling head permeability test apparatus.

40
5 Results and Discussion

20 5.1 Compaction Characteristics

The maximum dry density and the optimum moisture


0
0.001 0.01 0.1 1 10 content of clayey soil, sand, fly ash, ceramic waste,
Particle size (mm) clay–sand composites, clay–sand–fly ash composites
and clay–sand–fly ash–ceramic waste composites
Fig. 2 Particle size distribution of clayey soil, sand, fly ash and were determined by standard Proctor tests.
waste ceramic

5.1.1 Soil–Sand Composite


4 Method of Testing
The effect of blending sand with clayey soil on MDD
The index properties, compaction behavior, California
and OMC values is shown in Fig. 3a, b. The addition
bearing ratio and permeability of the clay, sand, fly
of sand to clayey soil increased MDD value and
ash, ceramic waste and the optimum combinations of
decreased OMC value. This occurred due to the higher
the materials were determined as per the appropriate
specific gravity of sand particle as well as due to their
standards.
improved packing in the matrix. However, a substan-
tial increase in the MDD sand content up to 40% was
4.1 Compaction
noticed. Hence, the two appropriate composites of
clay-sand 60:40 and 70:30 were further admixed with
The compaction characteristics of clay, sand, fly ash,
fly ash for performing the compaction tests. Cabalar
ceramic waste and the combinations of clay–sand,
and Mustafa (2017) observed that the behavior of
clay–sand–fly ash and clay–sand–fly ash–ceramic
sand-clay mixtures depended upon their relative
waste were determined by conducting standard Proc-
contents with increase in MDD value and reduction
tor tests as per ASTM D-698 2000. The samples were
in OMC value upon increasing the sand content. Thus,
mixed and compacted uniformly by manual method.
it can be established that the presence of sand in clay
enhanced the compaction behavior of the composite.
4.2 California Bearing Ratio
The slope of dry density-water content curves at water
contents more than OMC value became flatter on
The soaked CBR tests were conducted on 125 mm
increasing sand content. Khan et al. (2014) demon-
high and 150 mm diameter samples which were
strated that the slope of dry density-water content
compacted to MDD at OMC in the standard mould
curves was larger on the dry side of optimum
as per ASTM D1883-16 and soaked in water for 96 h.
compared to that on wet side of the optimum
The load was applied using standard plunger and the
indicating brittle behaviour at moisture contents lower
California bearing ratio was determined correspond-
than the optimum and ductile behaviour at moisture
ing to standard penetration values.
contents higher than the optimum.

123
Geotech Geol Eng (2020) 38:5327–5340 5333

1.95 Clay:Sand::100:0 1.90 60C:40S:5FA


Clay:Sand::90:10 60C:40S:10FA
1.90 Clay:Sand::80:20
60C:40S:15FA
1.85 60C:40S:20FA
Clay:Sand::70:30
1.85 70C:30S:5FA
Clay:Sand::60:40
70C:30S:10FA
Clay:Sand::50:50 1.80
70C:30S:15FA
Dry density (g/cm3)

Dry density (g/cm3)


1.80
70C:30S:20FA

1.75
1.75

1.70 1.70

1.65
1.65

1.60

1.60
1.55 6 10 14 18 22 26 30
7 11 15 19 23 27
Water content (%)
Water content (%)
(a)
(a)
20 OMC 60C:40S:FA 2.1
20 2.0
OMC MDD OMC 70C:30S:FA
2.0
MDD 60C:40S:FA
18 1.9 18 MDD 70C:30S:FA
Optimum moisture content (%)

Maximum dry density (g/cm3)


1.9
Optimum moisture content (%)

1.8
Maximum dry density (g/cm 3)

16 1.8 16
1.7

14 1.7 1.6
14

1.5

12 1.6
12 1.4
0 5 10 15 20 25
Fly ash (%)
10 1.5
0 15 30 45 60 (b)
Percentage of sand (%)
Fig. 4 a Compaction characteristics of soil–sand (60:40 &
(b) 70:30) composite with fly ash. b Variation of MDD and OMC
for the soil-sand (60:40 and 70:30) composites with fly ash
Fig. 3 a Variation of dry density of soil with sand content.
b Maximum dry density of soil–sand composite
variation from 5 to 20% are presented in Fig. 4a. The
5.1.2 Soil–Sand–Fly Ash Composite addition of fly ash to clayey soil-sand mixture showed
reduction in MDD value. The fly ash possesses lesser
The compaction characteristics of clayey soil: sand specific gravity (as well as maximum dry density) in
(60:40 and 70:30) modified with fly ash content with comparison to clayey soil. Further, since fly ash is

123
5334 Geotech Geol Eng (2020) 38:5327–5340

pozzolanic in nature (high silica content and low Mustafa (2017) reported similar results on the com-
calcium oxide content) the reaction between the paction characteristics of clay–sand composite.
composite materials is pozzolanic yielding lower Again, the OMC value of the ceramic waste is more
maximum dry density of the composite. than that of clayey soil and sand, hence, its addition to
The spectral electron microscopic image (Fig. 1b) clayey soil–sand–fly ash mixture causes increase in
and the grain size analysis curve (Fig. 2) designate that the OMC value of the composite. The variation in
the particles of fly ash are rounded in shape and coarser MDD value of clayey soil–sand–fly ash mixtures
in nature compared to those of clayey soil which blended with ceramic waste shown in Fig. 5c indicates
influences the packing of the materials in the com- a linear variation with increase in ceramic waste
posite. The fly ash has a higher optimum moisture content which is attributed to the addition of poz-
content compared to that of clayey soil which resulted zolanic material. The OMC value of clayey soil–sand–
in an increase in OMC value of clayey soil–sand fly ash mixture increases linearly with addition of
composite with increasing fly ash content. The increasing ceramic waste content.
decrease in MDD value of clayey soil–sand mixture
with increasing fly content occurred nearly linearly as 5.2 Strength Characteristics
revealed in Fig. 4b which may be accredited to the
pozzolanic behaviour of fly ash. The OMC value of 5.2.1 Soil-Sand Composite
clayey soil-sand mixture increases almost linearly on
increasing fly ash content which is attributed to the The California bearing ratio (CBR) values for differ-
higher OMC value of fly ash compared to that of the ent soil-sand composites were attained by compacting
composite. (Prabakar et al. 2004; Kolias et al. 2005; the specimens to MDD at OMC and soaked in water to
Eskioglou and Oikonomou 2008; Rao and Subbarao obtain their load bearing capacity. Figure 6a shows the
2009) showed similar results indicating reduction in distinction of CBR of soil–sand composites with
the MDD value and increase in OMC value on increasing sand content. It is experimented that there is
increasing fly ash content. Eskioglou and Oikonomou almost a linear increase in CBR value on increasing
(2008) observed that adding fly ash to soil increased sand content up to 30%, thereafter, CBR values
OMC value which improved the stabilization capacity increases at a lower rate. The increase in CBR value
of soil. Since MDD value was observed to decrease can be explained on the basis that sand is a stronger
with increasing fly ash, the clayey soil–sand mixtures material than soil. Khan et al. (2014), Cabalar and
blended with 10% fly ash content were further Mustafa (2017) showed similar results revealing the
modified with addition of waste ceramic. increase in strength and CBR value with increase in
sand content.
5.1.3 Soil–Sand–Fly Ash–Waste Ceramic Composites
5.2.2 Soil–Sand–Fly Ash Composite
The compaction characteristics of clayey soil–sand–
fly ash (60:40:10) blended with 0–8% ceramic waste Soaked CBR tests were conducted on soil:sand (70:30
shown in Fig. 5a reveal that MDD value of the and 60:40) composites with addition of fly ash varying
composite decreases with increasing the ceramic from 5 to 20% in increments of 5%. Figure 6b shows
waste content. However, OMC value of soil–sand– the distinction of CBR of soil-sand composite with
fly ash mixture increases with addition of ceramic increase in fly ash content. The composites consisting
waste. Similar results indicating the reduction in MDD of soil:sand (70:30 and 60:40) showed an enhance-
and an upgrdation in OMC were obtained for the soil– ment in CBR value on increasing percentage of fly ash.
sand–fly ash (70:30:10) modified with ceramic waste Further, the observation is made that the CBR value
(Fig. 5b). The decrease in MDD value of clayey soil– for the composites does not show appreciable increase
sand–fly ash mixture upon addition of ceramic waste for more than 10% fly ash content. Kang et al. (2015)
may be due to its lower specific gravity and coarser also revealed strength enhancement of soil on adding
particle size distribution which resulted in sparse increased content of fly ash.
packing of the particles in the composite. Cabalar and

123
Geotech Geol Eng (2020) 38:5327–5340 5335

1.95 60C:40S:10F:0Cr
60C:40S:10F:2Cr 1.95 70C:30S:10F:0Cr
1.90 60C:40S:10F:4Cr 70C:30S:10F:2Cr
60C:40S:10F:6Cr 70C:30S:10F:4Cr
1.90
60C:40S:10F:8Cr 70C:30S:10F:6Cr
1.85
70C:30S:10F:8Cr
1.85
Dry density (g/cm3)

1.80

Dry density (g/cm3)


1.80
1.75

1.75
1.70

1.70
1.65

1.65
1.60

1.60
1.55 2 6 10 14 18 22
2 6 10 14 18 22
Water content (%)
Water content (%)
(a) (b)

18 OMC C:S:F::70:30:10 2.0

OMC C:S:F::60:40:10

17 MDD C:S:F::70:30:10
1.9
Optimum moisture content (%)

Maximum dry density (g/cm3)

MDD C:S:F::60:40:10

16

1.8

15

1.7
14

13 1.6
0 2 4 6 8 10
Ceramic content (%)

(c)
Fig. 5 a Compaction characteristics of soil-sand-fly ash (60:40:10) composite with ceramic. b Compaction characteristics of soil-sand-
fly ash (70:30:10) composite with ceramic. c Variation of maximum dry density and OMC of soil-sand-fly ash with ceramic waste

123
5336 Geotech Geol Eng (2020) 38:5327–5340

12

16
Soaked CBR (Clay:Sand::60:40)
10
Soaked CBR (Clay:Sand::70:30)
14
California bearing ratio (%)

California bearing ratio, CBR (%)


8

12
6

10
4

2 8

0 6
0 10 20 30 40 50 60 0 5 10 15 20 25

Sand content (%) Fly ash (%)

(a) (b)

16
Soaked CBR (C:S:FA::60:40:10)

Soaked CBR (C:S:FA::70:30:10)


15
California bearing ratio (%)

14

13

12

11

10
0 2 4 6 8 10
Waste ceramic (%)

(c)

Fig. 6 a Variation of California bearing ratio of soil-sand composites. b Variation of California bearing ratio of clay-sand-fly ash
composites. c Variation of California bearing ratio of clay-sand-fly ash-waste ceramic composites

5.2.3 Soil–Sand–Fly Ash–Waste Ceramic Composites soil–sand–fly ash composites on increasing waste
ceramic content. An increase in CBR value on
Soaked CBR tests were piloted on soil:sand:fly ash increasing percentage of waste ceramic in soil:sand:fly
(70:30:10 and 60:40:10) composites with addition of ash composites is noticed. It is experimented that CBR
waste ceramic varying from 2 to 8% at increments of value for the composites showed an increase for
2%. Figure 6c shows the deviation of CBR value of ceramic content of 2% and thereafter it reduced with

123
Geotech Geol Eng (2020) 38:5327–5340 5337

the increase in ceramic content. The increase in CBR the permeability because of its relatively coarser
value may be due to the interlocking between com- nature.
posite material and due to the smaller percentage of
ceramic particles, which may not be suitable for higher 5.4 Economy of Stabilization
content of ceramic waste. The interlocking occurs due
to packing of the clay–sand–fly ash composite parti- Flexible pavement design comprises several factors,
cles between the coarser waste cermic particles which such as, traffic, terrain, wheel load, climate, and sub-
results in increased strength (Cabalar 2011). Hence, grade conditions. Based on the CBR value of sub-
the optimized composite containing clay, sand, fly ash grade, Indian roads congress (IRC: 37-2012) has
and ceramic waste (70:30:10:2) has superior strength recommended specifications for flexible pavements
and may be successfully utilized for sub-grade con- design for rural roads. The pavement designs are given
struction and embankments of low cost roads. (Sabat for design traffic ranging from 3 to 150 million
2012; Cabalar and Mustafa 2017; Muller and Janani standard axles for an average annual pavement
2017) showed similar results revealing improvement temperature of 35 °C and sub-grade CBR values
in CBR value of expansive soil on adding ceramic ranging from 2 to 15%. The flexible pavement was
dust. designed for cumulative traffic values of 2, 10, 20, 50,
100 and 150 million standard axles for CBR values of
5.3 Permeability Characteristics both un-stabilized and stabilized clayey soil. The
soaked CBR value of clayey soil is 4% and that of
The coefficient of permeability was determined by sand-fly ash-ceramic stabilized soil is 14.44%.
compacting the composites to MDD value at OMC
corresponding to standard Proctor compaction. The 5.4.1 Pavement Thickness
inclusion of sand to poor clayey soil increased the
value of permeability, whereas, a reduction in perme- Based upon the guidelines provided by IRC: 37-2012,
ability value was noticed on adding fly ash to soil as the pavement thickness for un-stabilized and stabi-
shown in Table 3. Cabalar (2011) showed similar lized soil sub-grade was calculated for cumulative
results revealing an increase in permeability value on traffic of 2, 10, 20, 50, 100 and 150 million standard
adding sand to clay mixture. However, the permeabil- axles and is given in Table 4. For cumulative traffic
ity is improved with addition of waste ceramic to the varying from 2 to 150 million standard axles, The
composite. The escalation in the permeability coeffi- pavement thickness for un-stabilized and for stabilized
cient is because of addition of sand may be attributed soil varies from 560 to 785 mm and from 400 to
to its coarser nature whereas on adding fly ash it 600 mm respectively. This indicates 25–30% decrease
decreases because fly ash is a relatively finer material in pavement thickness thereby resulting in substantial
consisting of particles of uniform size (Fig. 2). reduction in the material requirement for pavement
However, addition of ceramic waste tends to improve sub-grade. Thus, addition of construction waste and
industrial waste materials with poorly graded sand to
clayey soil enhanced its compaction, strength and
drainage characteristics and reduced the cost of
Table 3 Permeability of various composites materials and construction considerably. Further, the
Composition Coefficent of permeability, cm/s use of waste materials controlled the degradation
caused to the environment and minimized the detri-
Clay 1.2 9 10–5 mental effects.
Sand 3.90 9 10–3
Fly ash 1.85 9 10–4
Ceramic waste 9.64 9 10–4 6 Conclusions
Clay:sand:: 70:30 2.28 9 10–4
Clay:sand:fly ash:: 70:30:10 2.02 9 10–4 Thermal power plants produce fly ash as a waste
product on burning of coal which has low specific
gravity and poor geotechnical properties. Clayey soils

123
5338 Geotech Geol Eng (2020) 38:5327–5340

Table 4 Pavement Composition Pavement thickness (mm) for cumulative traffic (msa)
thickness for unstabilized
and stabilized soil 2 10 20 50 100 150

Clay 560 700 730 750 770 785


Clay:sand:: 70:30 445 545 572.5 587.5 612.5 630
Clay:sand:fly ash:: 70:30:10 422.5 535 560 570 595 612.5
Clay:sand:fly ash:ceramic:: 70:30:10:2 400 530 550 555 580 600

generally possess poor strength and drainage charac- CBR value is the inter- locking between compos-
teristics which are affected by water due to fine ite material and the smaller percentage of ceramic
grained soil structure and resulting development of particles which may not be satisfactory for higher
pore water pressure. Waste tile ceramics create ceramic waste content.
disposal problems due to scarcity of proper disposal 4. The permeability of the composite increased on
sites. The composite formed with addition of sand, fly adding sand to the clayey soil. Further, addition of
ash and ceramics to clayey soil, improved its charac- fly ash to clay–sand composite resulted in
teristics, and thus found its utility in road construction decrease in permeability whereas addition of
leading to safe disposal of waste products. On the basis ceramic improved the permeability because of
of above laboratory study, the subsequent conclusions its relatively coarser nature. The clay: sand: fly
can be drawn: ash: ceramic waste (70:30:10:2) composite pos-
sessed maximum dry density 1.84 g/cm3, CBR
1. The gradation of clayey soil was gradually mod-
value 14.44% and permeability 2.16 9 10–4 cm/s
ified by adding sand to it which caused increase in
and had better strength and drainage
MDD value and decrease in OMC value. Further,
characteristics.
significant increase in California bearing ratio
5. The reduction in pavement thickness showed that
(CBR) value was noticed on adding sand. Based
stabilization of sub-grade with waste materials
on MDD and CBR values, clay: sand (60:40 and
resulted in substantial savings in material require-
70:30) composites were chosen as base mixes for
ment compared with that using the un-stabilized
further modification with the accumulation of fly
soil. This combination may be used proficiently
ash and waste ceramic.
for construction of sub-grade for rural roads and
2. The clay: sand (60:40 and 70:30) composites with
low cost roads. The degradation caused to envi-
addition of fly ash showed reduction in MDD
ronment due to haphazard disposal of industrial
value with an increment in OMC value but CBR
and construction wastes can be minimized besides
value was observed to be enhanced revealing more
reducing the demand for raw materials from
stability of the structure. The decrease in MDD is
borrow pits.
owing to the reason that the specific gravity of fly
ash is low as compared to that of the composite.
The CBR value for the composites containing Acknowledgements This research did not receive any grant
for any funding agency.
more than 10% fly ash content doesn’t show
appreciable improvement. The CBR value of
clay:sand:fly ash (70:30:10) composite was found
References
to be in the range considered to suitable for road
sub-grade. ASTM D422-63 Standard test methods for hydrometer analysis
3. The clay:sand:fly ash (70:30:10 and 60:40:10) of soils. American Society for Testing of Materials Penn-
composites modified with addition of waste sylvania PA, USA
ceramic revealed slight reduction in MDD value ASTM D698-07e1 Standard test methods for laboratory com-
paction characteristics of soil using standard effort.
with increment in OMC value; but CBR value American Society for Testing of Materials Pennsylvania
increased for ceramic content of 2% and thereafter PA, USA
it decreased slightly. The reaso for increase in

123
Geotech Geol Eng (2020) 38:5327–5340 5339

ASTM D854-10 Standard test methods for specific gravity of Erdem OT, Tuncer BE, Craig HB, Ahmet HA (2011) Stabili-
soil. American Society for Testing of Materials Pennsyl- sation of organic soil with fly ash. J Geotech Geoenviron
vania PA, USA Eng ASCE 137:819–833
ASTM D1883-05 Standard test methods for California bearing Eskioglou P, Oikonomou N (2008) Protection of environment
ratio test for soils. American Society for Testing of Mate- by the use of fly ash in road construction. Global NEST J
rials Pennsylvania PA, USA 10(1):108–113
ASTM D2487-11 Standard practice for classification of soils for Georgiannou VN, Burland JB, Hight DW (1990) The undrained
engineering purposes (unified soil classification system). behaviour of clayey sands in triaxial compression and
American Society for Testing of Materials Pennsylvania extension. Géotechnique 40(3):431–449
PA, USA IRC: 37-2012 Guidelines for the design of flexible pavements.
ASTM D4318-10 Standard test methods for liquid limit, plastic Indian Roads Congress, New Delhi, India
limit, and plasticity index of soils. American Society for Jafari MK, Shafiee A (2004) Mechanical behavior of compacted
Testing of Materials Pennsylvania PA, USA composite clays. Can Geotech J 41(6):1152–1167
ASTM D5084-03 Standard test methods for falling head per- James J, Pandian PK (2016) Role of phosphogypsum and
meability test of soils. American Society for Testing of ceramic dust in amending the early strength development
Materials Pennsylvania PA, USA of a lime stabilized expansive soil. IJSET 7(2):38–49
ASTM D5239-2004 Standard practice for characterizing fly ash Kang X, Ge L, Kang GC, Mathews C (2015) Laboratory
for use in soil stabilization. American Society for Testing investigation of the strength, stiffness and thermal con-
of Materials Pennsylvania PA, USA ductivity of fly ash and lime kiln dust stabilized clay sub-
ASTM D6913-04 Standard test methods for particle size dis- grade materials. Road Mater Pave Des 16(4):928–945
tribution of soils. American Society for Testing of Mate- Khan MA (2012) A CBR based study evaluating subgrade
rials Pennsylvania PA, USA strength of flexible pavements having soil fly ash inter-
Ahmaruzzaman M (2010) A review on the utilization of fly ash. faces. Int J Civ Eng 11:10–18
Prog Energy Combust Sci 36(3):327–363 Khan FS, Azam S, Raghunandan ME, Clark R (2014) Com-
Ameta NK, Wayal AS, Puneet H (2013) Stabilization of dune pressive strength of compacted clay–sand mixes. J Adv
sand with ceramic tile waste as admixture. Am J Eng Res Mat Sci Eng. https://doi.org/10.1155/2014/921815
2(9):133–139 Kim B, Prezzi M, Salgado R (2005) Geotechnical properties of
Arora S, Aydilek AH (2005) Class F fly ash-amended soils as fly and bottom ash mixtures for use in highway embank-
highway base materials. ASCE J Mater 17(6):640–649 ments. J Geotech Geoenviron Eng 131(7):914–924
Ay N, Unal M (2000) The use of waste ceramic tile in cement Kolias S, Kasselouri-Rigopoulou V, Karahalios A (2005) Sta-
production. Cem Concr Res 30:497–499 bilisation of clayey soils with high calcium fly ash and
Bhuvaneshwari S, Robinson RG, Gandhi SR (2005) Stabiliza- cement. Cem Concr Compo 27:301–313
tion of expansive soils using fly ash. Fly Ash India, Fly Ash Koyuncu H, Guney Y, Yilmaz G, Koyuncu S, Bakis R (2004)
Utilization Programme (FAUP) TIFAC DST, New Delhi Utilization of Ceramic wastes in the construction sector.
Binici H (2007) Effect of crushed ceramic and basaltic pumice Key Eng Mat 264–268:2509–2512
as fine aggregates on concrete mortars properties. Const Kumar BRP, Sharma RS (2004) Effect of fly ash on engineering
Build Mate 21:1191–1197 properties of expansive soils. Geotech Geoenviron Eng,
Bose B (2012) Geo engineering properties of expansive soil ASCE 130(7):764–767
stabilized with fly ash. Electro J Geotech Eng Kyambadde BS, Stone KJL (2012) Index and strength properties
17:1339–1353 of clay-gravel mixtures. Proc ICE Geotech Eng
Cabalar AF (2011) The effect of fines on the behaviour of a sand 165(1):13–21
mixture. J Geotech Geol Eng 29(1):91–100 Leonard’s GA, Bailey B (1982) Pulverized coal ash as structure
Cabalar AF, Hasan RA (2013) Compressional behaviour of Fill. J Soil Mech Foundation Eng Div ASCE 108:517–531
various size/shape sand–clay mixtures with different pore Lopez V, Llamas B, Juan A, Morán JM, Guerra I (2007) Eco-
fluids. Eng Geol 164:36–49 efficient concretes: impact of the use of white ceramic
Cabalar AF, Mustafa WS (2017) Behaviour of sand-clay mix- powder on the mechanical properties of concrete. Biosys-
tures for road pavement subgrade. Int J Pave Eng tems Eng 96:559–564
18(8):714–726 Medina C, Sanchez de Rojas MI, Frias M (2012) Reuse of
Cabalar AF, Hassan DI, Abdulnafaa MD (2017) Use of waste sanitary ceramic wastes as coarse aggregate in eco-efficient
ceramic tiles for road pavement subgrade. Road Mat Pave concretes. Cem Concr Compos 34:48–54
Des 18(4):882–896 Monkul MM, Ozden G (2007) Compressional behavior of
Chu J, Leong WK (2002) Effect of fines on instability behaviour clayey sand and transition fines content. Eng Geol
of loose sand. Géotechnique 52(10):751–755 89:195–205
Cokca E (2001) Uses of class C fly ash for the stabilization of an Muller J, Janani V (2017) Influence of tile waste powder on the
expansive soil. J Geotech Geoenviron Eng ASCE strength and swell characteristics of expansive soil. Int J
127(7):568–573 Civ Eng Tech 8(4):1860–1868
DiGioia AM, Nuzzo WL (1972) Fly ash as structural fill. Najjar SS, Yaghi K, Adwan M, Jaoude AARA (2015) Drained
J Power Div ASCE 98(1):77–92 shear strength of compacted sand with clayey fines. Int J
Edil TB, Acosta HA, Benson CH (2006) Stabilizing soft fine Geotech Eng 9(5):513–520
grained soils with fly ash. J Mater in Civ Eng ASCE
18(2):283–294

123
5340 Geotech Geol Eng (2020) 38:5327–5340

Nelson DJ, Miller JD (1992) Expansive soils—problems and Raval AD, Patel DIN, Pitroda PJ (2013) Ceramic waste: effec-
practice in foundation and pavement engineering. Wiley, tive replacement of cement for establishing sustainable
New York concrete. Int J Eng Trends Tech 4(6):2324–2329
Panwar K, Ameta NK (2016) Stabilization of fine sand with Raymond S (1961) Pulverized fuel ash as embankment material.
ceramic tiles waste as admixture for construction of Proc Inst Civ Eng 19:515–536
embankment. AJER 5(8):206–212 Sabat AK (2012) Stabilization of expansive soil using waste
Phanikumar BR, Sharma RS (2009) Effect of fly ash on engi- ceramic dust. Electro J Geotech Eng 17:3915–3926
neering properties of expansive soil. J Geotech Geoenviron Shafiee A, Tavakoli HR, Jafari MK (2008) Undrained behavior
Eng 130(7):764–767 of compacted sand-clay mixtures under monotonic loading
Polito CP, Martin II JR (2001) Effects of nonplastic fines on the paths. J Appl Sci 8(18):3108–3118
liquefaction resistance of sands. J Geotech Geoenvironm Sridharan A, Pandian NS, Prasad PS (2000) Liquid limit
Eng 127(5):408–415 determination of class F coal ash. J Test Evol
Pourakbar S, Huat BK (2016) A review of alternatives tradi- 28(6):455–461
tional cementitious binders for engineering improvement Subba Rao KS (1999) Swell–shrink behaviour of expansive
of soils. Int J Geotech Eng. https://doi.org/10.1080/ soils. Geotechn Chall Ind Geotech J 30(3):1–69
19386362.2016.1207042:1-11 Tan T, Goh T, Karunaratne G, Lee S (1994) Shear strength of
Prabakar J, Dendorkar N, Morchhale RK (2004) Influence of fly very soft clay–sand mixtures. Geotech Test J 17(1):27–34
ash on strength behavior of typical soils. Const Build Mater Tastan EO, Edil TB, Benson CH, Aydilek AH (2011) Stabi-
18:263–267 lization of organic soils with fly ash. J Geotech Geoenvi-
Prakasha KS, Chandrasekaran VS (2005) Behavior of marine ronm Eng 137(9):819–833
sand-clay mixtures under static and cyclic triaxial shear. Vallejo LE, Mawby R (2000) Porosity influence on the shear
J Geotech Geoenviron Eng 131(2):213–222 strength of granular material–clay mixtures. Eng Geol
Puppala AJ (2016) Advances in ground modification with 58:125–136
chemical additives: From theory to practice. Transp Geo- Veera Reddy M (2010) Investigations on stone dust and ceramic
tech 9:123–138 scrap as aggregate. Int J Civ Str Eng 1(3):661–666
Rao KM (2008) Influence of fly ash on compaction character-
istics of expansive soil using 22 factorial experimentation.
Publisher’s Note Springer Nature remains neutral with
Electro J Geotech Eng 13:01–19
regard to jurisdictional claims in published maps and
Rao KM, Subbarao GVR (2009) Quantification of change in dry
institutional affiliations.
unit weight of mechanically stabilized expansive soils
using fly ash. In: Geotide, pp 338–343

123

You might also like