Professional Documents
Culture Documents
Turbine Engines
Turbine Engines
INTRODUCTION
Efforts to design a working gas turbine engine
had been under way for years prior to World War
II. Engineers eventually succeeded in placing a
few engines in combat aircraft briefly during the
closing stages of the war. The war effort had
brought about many advances in gas turbine
technology which could now be used for
commercial aircraft design. Turbine engines
offered many advantages over reciprocating
engines and airlines were interested. Increased
reliability, longer mean times between overhaul,
higher airspeeds, ease of operation at high
altitudes, and a high power to engine weight
ratio made turbine power very desirable. Aircraft
such as Lockheed's Super Constellation
represented the practical limits of piston power
technology and required frequent engine
maintenance; therefore, air carriers turned to gas
turbine engines for solutions. During the decade
of the 50's, a gradual transfer from piston power
to gas turbine jets and turboprops started taking
place. Old workhorses such as the Douglas DC-3
and DC-7 gave way to the Boeing 707 and
Douglas DC-8.
Newton's third law
of motion states
that for every
action, there is an
equal and opposite
reaction. Jet
propulsion applies
this law by taking in Figure 3-1. Many
a quantity of air and technological
accelerating it developments were
made by observing
through an orifice nature in action. A
or nozzle. The squid propels itself
acceleration of the through the water by
jet reaction in much
air is the action and the same way a
forward movement turbojet engine propels
is the reaction. In an aircraft.
nature, a squid
propels itself As early as 250 B.C.,
through the water a writer and
using a form of jet mathematician
propulsion. A squid named Hero devised
takes sea water into a toy that used the
its body and uses its reaction principle.
muscles to add The toy, called the
energy to the water, aeolipile, consisted
then expels the of a covered kettle
water in the form of of water that was
a jet. This action heated to produce
produces a reaction steam. The steam
that propels the was then routed
squid forward. through two vertical
[Figure 3-1] tubes and into a
spherical container.
Attached to the
spherical container
were several
discharge tubes
arranged radially
around the
container. As steam
filled the container,
it would escape
through the
discharge tubes and
cause the sphere to
rotate. [Figure 3-2]
A more modern
example of
Newton's reaction
principle is
observed when the
end of an inflated
balloon is released.
As the air in the
balloon rushes out
the opening, the
balloon flies wildly Figure 3-2. Hero's
around a room. In aeolipile, conceived
long before the
spite of the
acceptance of
everyday examples, Newton's Laws of
scientists' efforts to Motion, proved that
apply Newton's power by reaction was
possible.
reaction principle to
mechanical designs HISTORY OF
met with little
JET
success until this
century. PROPULSION
The history of
mechanical jet
propulsion began in
1900, when Dr.
Sanford Moss
submitted his
masters thesis on
gas turbines. Later,
Dr. Moss became an
engineer for the
General Electric
Company in
England. While
there, Dr. Moss had
the opportunity to
apply some of his
concepts in the
development of the
turbo-supercharger.
This unique
supercharger
consisted of a small
turbine wheel that Frank Whittle of
was driven by England in the
exhaust gases. The development of
turbine was then what became the
used to drive a first successful
supercharger. turbojet engine. Dr.
Whittle was granted
Research done by his first patent for
Dr. Moss influenced the jet engine
3
-
an oxidizer and
formed into a specific
shape that promotes
an optimum burning
rate. Once ignited,
the fuel produces an
extremely high
velocity discharge of
gas through a nozzle
at the rear of the
TYPES OF JET rocket body. The
PROPULSION reaction to the rapid
discharge is forward
Newton's reaction
motion of the rocket
principle has been
body. Solid fuel
applied to several
rockets are used
propulsive devices
primarily to propel
used in aviation. All
some military
produce thrust in the
weapons and, at
same manner, they
times, provide
accelerate a mass of
additional thrust for
gases within the
takeoff of heavily
engine. The most
loaded aircraft. These
common types of
booster rockets
propulsive engines
attach to an aircraft
are the rocket, the
structure and provide
ramjet, the pulsejet,
the additional thrust
and the gas turbine.
needed for special-
condition takeoffs.
ROCKET
[Figure 3-6]
A rocket is a
nonairbreathing The second type of
engine that carries its rocket is the liquid-
own fuel as well as fuel rocket, which
the oxygen needed uses fuel and an
for the fuel to burn. oxidizing agent such
There are two types as liquid oxygen. The
of rockets in use: two liquids are carried
solid-propellant in tanks aboard the
rockets and liquid- rocket. When the
propellant rockets. liquids are mixed, the
Solid-propellant reaction is so violent
rockets use a solid that a tremendous
fuel that is mixed with amount of heat is
generated. The
resulting high velocity
gas jet behind the
rocket provides
enough thrust to
propel an object.
RAMJET
A ramjet engine is an
athodyd, or aero-
thermody-
Figure 3-6. RATO, or Figure 3-7. As a
rocket assisted takeoff ramjet moves forward,
devices are small, solid air enters the intake
propellant rocket motors and proceeds to a
that are attached to an combustion chamber
airplane to provide where fuel is added.
additional thrust for high Once ignited, the heat
altitude or overweight from the burning fuel
takeoff conditions. accelerates the flow of
namic-duct. Ramjets air through a venturi to
are air-breathing produce thrust.
engines with
no moving parts.
However, since a
ramjet has no
rotating compressor
to draw air into the
engine, a ramjet
must be moving
forward at a high
velocity before it
can produce thrust.
Once air enters the
engine, fuel is
injected and ignited
to provide the heat
needed to
accelerate the air
and produce thrust.
Because ramjets
must be moving
forward to produce
thrust, they are
limited in their use.
At present, ramjets
are used in some
military weapons
delivery systems
where the vehicle is
accelerated to a
high initial velocity
so the ramjet can
take over for
sustained flight.
[Figure 3-7]
PULSEJET will produce thrust
Pulsejet engines are prior to being
similar to ramjets accelerated to a
except that the air high forward speed.
intake duct is [Figure 3-8]
equipped with a
series of shutter GAS TURBINE
valves that are ENGINE
spring loaded to the The gas turbine
open posti-tion. Air engine is by far the
drawn through the most practical form
open valves enters of jet engine in use
a combustion today. In fact, the
chamber where it is turbine engine has
heated by burning become the
fuel. As the air standard on nearly
within the all transport
combustion category, business,
chamber expands, and military
the air pressure aircraft. Because of
increases to the this, the discussion
point that the presented in this
shutter valves are section will focus on
forced closed. Once the gas turbine
closed, the engine. The four
expanding air most common
within the chamber types of gas turbine
is forced rearward engines are the
to produce thrust. A turbojet, turbo-
pulsejet is typically propeller,
considered more turboshaft, and
useful than a ramjet turbofan.
because pulsejets
3
-
Medium or
intermediate bypass
engines have
airflow bypass ratios
ranging from 2:1 to
3:1. These engines
have thrust ratios
similar to their
bypass ratios. The
fans used on these
engines have a
Figure 3-11. (A)
Bypass air is ejected
larger diameter
directly overboard in than the fans used
forward-fan engines on low bypass
with a short fan duct. engines of
(B) However, in a
ducted fan, bypass air comparable power.
is ducted along the Fan diameter
engine's entire length. determines a fan's
bypass ratio and
Generally, airflow thrust ratio.
mass in the fan
section of a low High bypass
bypass engine is the turbofan engines
same as airflow have bypass ratios
mass in the of 4:1 or greater and
compressor. The fan use the largest
discharge could be diameter fan of any
slightly higher or of the bypass
lower depending on engines. High bypass
the engine model, turbines offer higher
but bypass ratios propulsive
are approximately efficiencies and
1:1. In some engines better fuel economy
the bypass air is than low or medium
ducted directly bypass turbines.
overboard through Consequently, they
a short fan duct. are the engines of
However, in a choice on large
ducted fan engine, airliners used for
the bypass air is long flights. Some
ducted along the common high
entire length of the bypass turbofan
engine. Full fan engines include
ducts reduce Pratt and Whitney's
aerodynamic drag JT9D and PW4000,
and noise emissions. the Rolls-Royce RB-
In either case, the 211, and the
end of the duct General Electric CF6.
usually has a One version of
converging
higher aspect ratio
than a short blade
with a wide chord.
Although high
aspect ratio fan
blades are used
most often, low
aspect ratio blades
are coming into
wider use today.
Technological
advances in blade
Figure 3-12. All high construction have
bypass turbofan overcome the
engines use large weight problems
diameter fans that
produce bypass ratios associated with low
of 4:1 or greater. aspect ratio blades
in the past. Weight
the JT9D has a savings in low
bypass ratio of 5:1 aspect ratio blades
with 80 percent of have been achieved
the thrust provided with hollow
by the fan, and only titanium blades
20 percent by the having composite
core engine. [Figure inner reinforcement
3-12] materials.
Additionally, low
Another term you aspect ratio blades
must be familiar are desirable
with is fan pressure because of their
ratio which is the resistance to foreign
ratio of air pressure object damage,
leaving the fan to especially bird
the air pressure strikes.
entering the fan.
The fan pressure UNDUCTED FAN
ratio on a typical ENGINES
low bypass fan is
Recent
approximately 1.5:1,
developments have
whereas for some
produced new
high bypass fans the
engine designs with
fan pressure ratio
higher efficiencies
may be as high as
than anything
7:1. To obtain high
currently in use. The
fan pressure ratios,
new engines are
most high bypass
designated ultra
engines are
high bypass (UHB)
designed with high
propfan and
aspect ratio blades.
unducted fan
Aspect ratio is the
engine (UDF). These
ratio of a blade's
new designs utilize
length to its width,
titanium,
or chord. Therefore,
lightweight stainless
a long blade with a
steel, and
narrow chord has a
composite materials
to surpass the fuel designers have
economy of several achieved 30:1
high bypass bypass ratios by
turbofan engines by incorporating single
more than 15 or dual propellers
percent. Engine with composite
COMPONENTS
All gas turbine
engines consist of
the same basic
components.
However, the
nomenclature used
to describe each
component does
Figure 3-13. Unducted vary among
fan engines may manufacturers.
eventually power Nomenclature
transport aircraft at
high speeds with differences are
substantial fuel reflected in
savings. applicable
maintenance
blades that are 12 to manuals. The
15 feet in diameter. following discussion
The use of composite uses the terminology
blades reduces that is most
weight and allows commonly used in
safe operation at tip industry.
speeds higher than
conventional blades.
[Figure 3-13]
ENGINE
There are seven basic AIR INLET DUCTS
sections within every The air inlet duct on a
gas turbine engine. turbojet engine is
They are the normally considered
1. air inlet. to be a part of the
2. compressor airframe rather than
section. the engine. However,
3. combustion understanding the
section. function of an air
4. turbine section. inlet duct and its
5. exhaust section. importance to engine
6. accessory section. performance make it
7. systems necessary a necessary part of
for starting, any discussion on gas
lubrication, fuel turbine engine design
supply, and and construction.
auxiliary purposes,
such as anti- The air inlet to a
icing, cooling, and turbine engine has
pressurization. several functions,
one of which is to
Additional terms you recover as much of
often hear include the total pressure of
hot section and cold the free airstream as
section. A turbine possible and deliver
engine's hot section this pressure to the
includes the compressor. This is
combustion, turbine, known as ram
and exhaust sections. recovery or pressure
The cold section, on recovery. In addition
the other hand, to recovering and
includes the air inlet maintaining the
duct and the pressure of the free
compressor section. airstream, many
[Figure 3-14] inlets are shaped to
raise the air
Another function of
the air inlet is to
provide a uniform
supply of air to the
compressor so the
compressor can
operate efficiently.
Furthermore, the
inlet duct must cause
as little drag as
possible. It takes
engine. Integral
mounting of the inlet
with an engine
reduces air inlet
length which helps to
increase inlet
efficiency. [Figure 3-
16]
Figure 3-16. A
McDonnell-Douglas DC-
10 is designed with wing
mounted engines and an
engine in the vertical
stabilizer. The air inlet
ducts on all of these
engines are mounted to
the engine and
positioned directly in
front of the compressor.
Figure 3-17. Engines
mounted on the aft
mon locations where fuselage allow for short
engine inlets are air inlet ducts that attach
to the front of each
mounted are on the engine. In this
engine, in the wing, configuration, inlet
efficiency is maintained.
and on the fuselage.
In addition to the
ENGINE-MOUNTED
INLETS wing and vertical
stabilizer mounted
Several large engines, some
commercial aircraft commercial aircraft
and large military and the majority of
aircraft use wing small business jets
mounted engines. In are fitted with aft
a few cases, such as fuselage mounted
the DC-10 and L- engines. The air inlet
1011, a combination ducts on engines
of wing mounted and mounted in this
vertical stabilizer fashion are identical
mounted engines are to air inlet ducts on
used. In both cases, wing mounted
the air inlet duct is engines in that the
located directly in duct is relatively
front of the short and is mounted
compressor and is directly to the
mounted to the engine. [Figure 3-17]
Figure 3-18. The Hawker- military aircraft were
Siddeley ou i "Nimrod"
was developed from the designed with an air
de Havilland Comet inlet duct in the nose
airframe and utilizes
wing mounted air inlets of the fuselage. In
that are aerodynamicaliy addition, some
shaped to reduce drag.
modern supersonic
WING-MOUNTED
military aircraft have
INLETS inlet ducts located
just under the
Some aircraft with
aircraft nose.
engines mounted
Although using an air
inside the wings
inlet of this type
feature air inlet
allows the aircraft
ducts in the wing's
manufacturer to
leading edge.
build a more
Aircraft such as the
aerodynamic
Aerospatiale
aircraft, the
Caravelle, de
increased length of
Havilland Comet,
the inlet does
and de Havilland
introduce some
Vampire all utilize
inefficiencies. [Figure
wing-mounted
3-19]
inlets. Typically,
wing-mounted inlets Some military
are positioned near aircraft use air inlet
the wing root area. ducts mounted on
[Figure 3-18] the sides of the
fuselage. This
FUSELAGE- arrangement works
MOUNTED INLETS well for both single
Engines mounted and twin engine
inside a fuselage aircraft. By mounting
typically use air inlet an intake on each
ducts located near side of an aircraft,
the front of the the duct length can
fuselage. For be shortened
example, many early without adding a
significant amount of Figure 3-20. The divided-
entrance duct with side-
drag to the aircraft. mounted intakes has a
However, a shorter length, providing
improved inlet efficiency.
disadvantage to this
arrangement is that
some sudden flight
maneuvers can cause
an imbalance in ram
air pressure between
the two intakes. The
Figure 3-19. The single-
enframe miei: uuu takes air pressure
full advantage of ram imbalance felt on the
effect much like engine-
mounted air inlets. compressor face
Although the aircraft is results in a slight loss
aerodynamically clean,
the length of the duct of power. [Figure 3-
makes it slightly less 20]
efficient than engine-
mounted types.
SUBSONIC INLETS
s
o
n
i
c
a
i
r
i
n
l
e
t
s
,
r
e
f
e
r
t
o
t
h
e
d
i
s
c
u
s
s
i
o
n
o
n
t
u
r
b
i
n
e
e
n
g
i
n
e
i
n
d
u
c
t
i
o
n
s
y
s
t
e
m
s
i
n
S
e
c
t
i
o
n
o
f
C
h
a
p
t
e
r
5
.
BELLMOUTH INLETS
B
e
l
l
m
o
u
t
h
i
n
l
e
t
s
h
a
v
e
c
o
n
v
e
r
g
e
n
t
p
r
o
f
i
l
e
t
h
a
t
i
s
d
e
s
i
g
n
e
d
s
p
e
c
i
f
i
c
a
l
l
y
f
o
r
o
b
t
a
i
n
i
n
g
v
e
r
y
h
i
g
h
a
e
r
o
d
y
n
a
m
i
c
e
f
f
i
c
i
e
n
c
y
w
h
e
n
s
t
a
t
i
o
n
a
r
y
o
r
i
n
s
l
o
w
f
l
i
g
h
t
.
T
h
e
r
e
f
o
r
e
,
b
e
l
l
m
o
u
t
h
i
n
l
e
t
s
a
r
e
t
y
p
i
c
a
l
l
y
u
s
e
d
o
n
h
e
l
i
c
o
p
t
e
r
s
,
s
o
m
e
s
l
o
w
m
o
v
i
n
g
a
i
r
c
r
a
f
t
,
a
n
d
o
n
e
n
g
i
n
e
s
b
e
i
n
g
r
u
n
i
n
g
r
o
u
n
d
t
e
s
t
s
t
a
n
d
s
.
t
y
p
i
c
a
l
b
e
l
l
m
o
u
t
h
i
n
l
e
t
i
s
s
h
o
r
t
i
n
l
e
n
g
t
h
a
n
d
h
a
s
r
o
u
n
d
e
d
s
h
o
u
l
d
e
r
s
o
f
f
e
r
i
n
g
v
e
r
y
l
i
t
t
l
e
a
i
r
r
e
s
i
s
t
a
n
c
e
.
H
o
w
e
v
e
r
,
b
e
c
a
u
s
e
t
h
e
i
r
s
h
a
p
e
p
r
o
d
u
c
e
s
g
r
e
a
t
d
e
a
l
o
f
d
r
a
g
i
n
f
o
r
w
a
r
d
f
l
i
g
h
t
,
b
e
l
l
m
o
u
t
h
i
n
l
e
t
s
a
r
e
t
y
p
i
c
a
l
l
y
n
o
t
u
s
e
d
o
n
h
i
g
h
s
p
e
e
d
a
i
r
c
r
a
f
t
.
S
i
n
c
e
b
e
l
l
m
o
u
t
h
d
u
c
t
i
s
s
o
FOREIGN OBJECT DAMAGE
Figure 3-21. Several helicopters and turboprop aircraft utilize
inlet screens to help prevent foreign object damage.
design of a sand or ice separator consists of an air
intake with at least one venturi and a series of sharp
bends. The venturi is used to accelerate the flow of
incoming air and debris so the debris has enough
inertia that it cannot follow the bends in the intake.
This allows sand particles and other small debris to
be channeled away from the compressor and into a
sediment trap. [Figure 3-22]
P
r
e
v
e
n
t
i
o
n
o
f
f
o
r
e
i
g
n
o
b
j
e
c
t
d
a
m
a
g
e
(
F
O
D
)
i
s
a
t
o
p
p
r
i
o
r
i
t
y
a
m
o
n
g
t
u
r
b
i
n
e
e
n
g
i
n
e
o
p
e
r
a
t
o
r
s
a
n
d
m
a
n
u
f
a
c
t
u
r
e
r
s
.
O
n
e
o
f
t
h
e
e
a
s
i
e
s
t
w
a
y
s
t
o
h
e
l
p
p
r
e
v
e
n
t
f
o
r
e
i
g
n
o
b
j
e
c
t
d
a
m
a
g
e
i
s
t
o
i
n
s
t
a
l
l
a
n
i
n
l
e
t
s
c
r
e
e
n
o
v
e
r
a
n
e
n
g
i
n
e
'
s
i
n
l
e
t
d
u
c
t
.
T
h
e
u
s
e
o
f
i
n
l
e
t
s
c
r
e
e
n
s
i
s
c
o
m
m
o
n
o
n
m
a
n
y
r
o
t
o
r
c
r
a
f
t
a
n
d
t
u
r
b
o
p
r
o
p
e
n
g
i
n
e
s
a
s
w
e
l
l
a
s
o
n
e
n
g
i
n
e
s
i
n
s
t
a
l
l
e
d
i
n
t
e
s
t
s
t
a
n
d
s
.
H
o
w
e
v
e
r
,
i
n
l
e
t
s
c
r
e
e
n
s
a
r
e
s
e
l
d
o
m
u
s
e
d
o
n
h
i
g
h
m
a
s
s
a
i
r
f
l
o
w
e
n
g
i
n
e
s
b
e
c
a
u
s
e
i
c
i
n
g
a
n
d
s
c
r
e
e
n
f
a
i
l
u
r
e
s
c
a
n
c
a
u
s
e
s
e
r
i
o
u
s
e
n
g
i
n
e
d
a
m
a
g
e
.
[
F
i
g
u
r
e
3
-
2
1
]
A
d
d
i
t
i
o
n
a
l
d
e
v
i
c
e
s
t
h
a
t
h
e
l
p
p
r
e
v
e
n
t
f
o
r
e
i
g
n
o
b
j
e
c
t
d
a
m
a
g
e
i
n
c
l
u
d
e
s
a
n
d
o
r
i
c
e
s
e
p
a
r
a
t
o
r
s
.
T
h
e
b
a
s
i
c
Figure 3-22. The sand and dust separator pictured is typical
for the turbine powered helicopter. The venturi in the air inlet
accelerates the air and sand so the sand has too much inertia
to make the turn leading to the engine
In addition to
supporting
combustion and
providing the air
necessary to produce
thrust, the
compressor section
has several secondary
functions. For
example, a
compressor supplies
bleed air to cool the
hot section and
per second. One way heated air for anti-
of measuring a icing. In addition,
compressor's compressor bleed air
effectiveness is to is used for cabin
compare the static pressurization, air
pressure of the conditioning, fuel
compressor discharge system deicing, and
with the static air pneumatic engine
pressure at the inlet. starting. There are
If the discharge air two basic types of
pressure is 30 times compressors used
greater than the inlet today; the centrifugal
air pressure, that flow compressor and
compressor has a the axial flow
compressor pressure compressor. Each is
ratio of 30:1. named according to
the direction the air compressors.
flows through the Although a two-stage
compressor, and one
or both may be used
in the same engine.
CENTRIFUGAL FLOW
COMPRESSORS
The centrifugal
compressor,
sometimes called a
radial outflow
compressor, is one of
the earliest
compressor designs
and is still used today
in some smaller
engines and auxiliary
power units (APU's).
Centrifugal
compressors consist
of an impeller, a
diffuser, and a
manifold. [Figure 3-
25]
Figure 3-25. A single-
stage centrifugal
compressor consists of
an impeller, a diffuser,
and a compressor
manifold.
The impeller, or
rotor, consists of a
forged disk with
integral blades,
fastened by a splined
coupling to a
common power shaft.
The impeller's
function is to take air
in and accelerate it
outward by
centrifugal force.
Centrifugal
compressors can
have one or two
impellers.
Compressors having
only one impeller are
referred to as single-
stage compressors
while compressors
having two impellers
are referred to as
double-stage
energy from the
engine to drive the
compressor.
[Figure 3-26]
casing prevents
airflow separation
and provides a high
transfer of energy
into the airflow.
Although most
centrifugal
compressors are
limited to two
stages, the high
pressure rise per
stage allows
modern centrifugal
compressors to
obtain compressor
pressure ratios of
15:1.
A typical centrifugal
compressor has a
few disadvantages
that make it
unsuitable for use
in some engines.
For example, the
large frontal area
required for a given
airflow increases
aerodynamic drag.
Also, practical limits
on the number of
stages restrict its
usefulness when
designing larger
and more powerful
engines.
AXIAL FLOW The number of
COMPRESSORS
stages is
An axial flow determined by
compressor has two the amount of
main elements, a air and total
rotor and a stator. pressure rise
The rotor consists required.( 定 子
of rows of blades 導正氣流 減少速
度增加壓力減少窩
fixed on a rotating
旋)
spindle. The angle
and airfoil contour
of the blades forces Unlike a centrifugal
air rearward in the compressor, which
same manner as a is capable of
propeller. The compressor
stator vanes, on the pressure ratios of
other hand, are 15:1, a single stage
arranged in fixed in an axial flow
rows between the compressor is
rows of rotor capable of
blades and act as producing a
diffusers at each compressor
stage, decreasing pressure ratio of
air velocity and only 1.25:1.
raising pressure. Therefore, high
Each consecutive compressor
row of rotor blades pressure ratios are
and stator vanes obtained by adding
constitutes a more compressor
pressure stage. stages.
Figure 3-34.
Compressor stator
vanes may be
attached directly to
the compressor case
(A) or to a retaining
ring that is attached to
the case by a
retaining screw (B). In
addition, stator vanes
are sometimes
equipped with
shrouds to minimize
the effects of
vibration.IGV—direct
flow to the 1st stage
rotor at best angle
MULTIPLE-SPOOL
COMPRESSORS