Henan Jingwei Electric Power Technology Co.

, Ltd

Henan Jingwei Electric Power Technology Co., Ltd

Stock code :835878
1 Company profile

2 Composite insulator

3 Insulator core rod

4 Insulator end fitting

5 Production and test equipment

 Company profile
01
Aerial view of Jingwei：

A:Raw material workshop

B:Machining workshop

C:Core rod workshop

D: Composite insulator
workshop
Introduction to workshop

Raw material workshop

With an area of 5000 square meters, 50 workers，completed

forged production line , annual forge capacity :2000 tons.

Machining workshop
With an area of 8000 square meters, 120 workers，40 sets
of CNC Lathes and other related machinery, annual
capacity: 2,600,000 sets .
Introduction to workshop

Composite insulators workshop

With an area of 5000 square meters, 40 workers，3 sets of

crimping machine and 3 sets of injection moulding machine and
other relate production and test equipment, annual production
capacity :2,000,000 pieces of composite insulators

Insulator core rod workshop

With an area of 8000 square meters, 40 workers，24 sets

of crawler-type pultrusion machines and other production
and test equipment, annual production capacity :3000 tons
 History：

• Since 1997 • Since 2005 • Since 2015

• Annual production capacity : • Annual production capacity : • Annual production capacity :

2.6 million sets 2 million pcs 3000 tons

• 60% exported to Europe and • In 2007, KEMA certificates

America Area • In 2016 , CRCC certificates
Our supply modes：

Composite insulators

Insulator core rod

Composite
insulators
Insulator end fittings
One-stop
Procurement
Crimped fitting and rods
base
Vulcanized rods and silicone
rubber
 Certificates：

2002年 2007年 2015年 2016年

KEMA Certificates National high-tech enterprise certificate
ISO 9001 CRCC
Annual exporting volume to Europe, With 34 patents
(China Railway Test & Certification Centre)
America and Asia of 2,000,000
pieces composite insulators
Certificates

2017年 2018年 2018年

OHSAS 18001:2007 ISO 14001:2015
Type test report by
CEPRI
 Composite insulator
02
 Quality management ：Vulcanization
• Select rods with straightness under 0.5mm/m；
• Select rods with T-g over 140℃
• Select automatic centering injection mold
• Use high-precision injection vulcanization device
• Ultrasonic test coating thickness piece by piece
• Select Cam Lok coupling agent, scientific ratio
• Select hot air circulation oven, suitable temperature and
baking time
• Select rods without mould release agent
• Temperature , pressure and time are controlled scientifically
• Prohibit workers from touching the area of the coating
compound by hand
 Quality management：Crimping
Fiber glass content : 84%； Dual control of stroke and pressure
Rod end size：-0.05mm-0 Acoustic emission device
Roundness：≤0.02 mm Reasonable press dies

Hardness：HB 170-210
Thickness：5.5mm Average broken load of three pieces
Outer diameter：0-0.1mm shall meet X-3S≥L；
Inner diameter：0-0.08mm 50% SML tension test piece by piece
Inner hole：fine thread, alcohol cleaning
 Advantages of JW composite insulator

QA advantages Shorter delivery time

Advantages

Less cost Technical advantages

Type test report: suspension type composite insulators
Type test report : pin type composite insulator
 Insulator core rod
03
 Comparison with traditional production method

Traditional method Intelligent injection method

Open-type adhesive mixture. Closed-type adhesive injection

Fiber glass pass the epoxy resin adhesive groove Fiber glass pass the closed epoxy resin adhesive

at normal temperature and normal pressure to cabin under pressure of 8-10Mpa, which could ensure

soak the epoxy resin under the action of glass fiber glass soaking and mixing under both actions of

fiber tension， VS tension and pressure

Contact with air Air Off

Manual mixture, low accuracy Automatic mixture, accuracy within 1%

Dynamic mixture, more bubbles Static mixing, no bubble, higher efficiency

Insufficient soaking and mixing Sufficient soaking and mixing

 Advantages of our insulator core rod

Sufficient curing reaction Higher Fiber glass content

Epoxy resin and Anhydride curing Less air bubbles，
agent is air off; Higher densification,
Not affected by environment;
2 Insulator
3 Higher Transparency
No side reaction Fiber glass content :about 82%
core
Low hardness dispersion Highest density: 2.22g/cm³.
rod

Automation
1 4 Excellent electromechanical
performance
Automatic mixing, accuracy within 1%;
No old epoxy resin adhesive Excellent
Static mixer, more evenly, no air bubble
electromechanical
No hand working, less labor cost performance
Technical Parameter of insulator core rod
Type test report of insulator core rod
 Insulator end fittings
04
Machining process flowchart

Forging Round steel

cutting

Rough
process
before Process Clean &
H.D.G after H.D.G package
 Quality management of H.D.G

Ceramic Electric Lanthanon

galvanizing heating galvanization
furnace system process
Less Zn-Fe alloy Higher thermal
Stable zinc layer utilization rate；
Smaller temperature Stronger adhesion
dispersion of zinc of zinc coating
liquid
Insulator end fitting inspection system

Raw material
inspection

Process
inspection

Final
inspection
 Production and Test equipment
05
Main production equipment---composite insulator

ZH-620 Vacuum kneader Silicone rubber mixing mill

Main production equipment---composite insulator

630 T 500 T
Crimping machine Injection moulding machine
Main production equipment---insulator core rod

30 T High precision intelligent

Crawler-type tractor temperature control system
Main production equipment---insulator end fittings

1000T 400 T 630T

Electric screw press Punch machine Four-column hydraulic press
Main production equipment---insulator end fittings

Continuous furnace

Vertical automatic CNC

quenching machine
Main production equipment---insulator end fittings

CNC lathe Machining center

 Main production equipment---insulator end fittings

Electric ceramic galvanizing furnace Crawler-type shot blast machine

Main test equipment

100T vertical tension tester Magnetic detection machines

 Main test equipment

Resistivity tester Horizontal tension tester Locking pin test device

 Main test equipment

Zinc thickness gauge Dielectric tester Electronic universal tester

Test Equipment

Bending test machine

A.C. Voltage Thermal bending tester

breakdown strength
test equipment
Main test equipment

Water diffusion and leakage current test equipment

 Main test equipment

Lightning impulse voltage generator & Power frequency withstand voltage generator
 Thank You！
Henan Jingwei Electric Power Technology Co., Ltd