Sigma Forging&Forming Pvt Ltd.

, OE Sign:

Inspector Check Sheet Incharge Sign:

OE NO./Name: Shift: Date: Total Working Hrs:

Activity Inspection Rejection Rejection

Time Start to End Part No. Part Name Lot No. OK QTY Remarks
Code QTY QTY Code

Total
Inspetion Bin No.:
Lot No. Lot No. Lot No. Rejection Codes: Activity Codes:
01 - Plating defect A - Inspection.
02 - Dent B - Break.
03 - Scratch C - Cleaning.
04 - Black skin D - Lot Change.
05 - Rust E - Waiting for approval.
06 - Burr F - Power Failure.
07 – Others G - No Scheduled
(Explain in remarks) H - Other Explain.
 Sigma Forging&Forming Pvt Ltd., OE Sign:

Inspector Check Sheet Incharge Sign:

OE NO./Name: 003 / Rajaduari Shift: A Date: 06/09/2018 Total Working Hrs: 8 Hrs

Activity Inspection Rejection Rejection

Time Start to End Part No. Part Name Lot No. OK QTY Remarks
Code QTY QTY Code
8.00 8.05 C

8.05 10.00 A 38155-562-01 Joint ,Ball 18I0602001 A 5000 4980 10 01

10.00 10.10 B 10 05
Blue colour filling is
example only
10.10 12.30 A

12.30 1.00 B

1.00 2.30 A

2.30 4.25 D,A 38155-562-01 Joint ,Ball 18I0602002 A 4500 4450 15 01

4.25 4.30 C 20 03

10 04

5 06

Total 9500 9430 70

Inspetion Bin No.:

Lot No. 18I0602001 A Lot No. 18I0602002 A Lot No. Rejection Codes: Activity Codes:
01 - Plating defect A - Inspection.
02 - Dent B - Break.
03 - Scratch C - Cleaning.
04 - Black skin D - Lot Change.
05 - Rust E - Waiting for approval.
06 - Burr F - Power Failure.
07 – Others G - No Scheduled
(Explain in remarks) H - Other Explain.
 Sigma Forging&Forming Pvt Ltd., OET Sign:

Inspector Check Sheet - SI / FI Incharge Sign:

OE NO./ Name: Shift: Date: Total Working mins:

Activity Target Inspection Rejection Rejection

Time Start to End Part No. Part Name Lot No. OK QTY Remarks
Code QTY QTY QTY Code
8.00 9.00 500

9.00 10.00 600

10.00 11.00 500

11.00 12.00 600

12.00 12.30 300

1.00 2.00 600

2.00 3.00 600

3.00 4.00 500

4.00 4.30 300

Total 4500

Inspetion Bin No.:

Lot No.: Lot No.: Lot No.: Rejection Codes: Activity Codes:
01 - Plating A - Inspection.
1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 6 7 defect B - Break.
8 9 10 11 12 13 14 02 - Dent C - Cleaning.
8 9 10 11 12 13 14 8 9 10 11 12 13 14 03 - Scratch D - Lot Change.
15 16 17 18 19 20 21 15 16 17 18 19 20 21 15 16 17 18 19 20 21 04 - Black skin E - Waiting for approval.
05 - Rust F - Power Failure.
22 23 24 25 26 27 28 22 23 24 25 26 27 28 22 23 24 25 26 27 28 06 - Burr G - No Scheduled
29 30 31 32 33 34 35 29 30 31 32 33 34 35 29 30 31 32 33 34 35 07 – RM Defect H - Other Explain.

36 37 38 39 40 41 42 36 37 38 39 40 41 42 36 37 38 39 40 41 42
43 44 45 46 47 48 49 43 44 45 46 47 48 49 43 44 45 46 47 48 49
Rejection Codes:
01 - Uneven Plating, 02 - Dent, 03 - Scratch, 04 - Black skin, 05 - Rust, 06 - Burr, 07 – RM Defect

Actual Inspection
Lot No. Bin No. Qty
OK 01 02 03 04 05 06 07 Remarks
 Sigma Forging & Forming Pvt Ltd., OET Sign:

Inspector Check Sheet - SI / FI Incharge Sign:

Inspector Name/No.: Shift: A B C Date:

Hourly Inspection Report

Activity
Hour Target Actual Reason for loss
Code

8:00 9:00 1500

9:00 10:00 1500

10:10 11:00 1250

11:00 12:00 1500

12:00 12:30 750

13:00 14:00 1500

14:00 15:00 1500

15:10 16:00 1250

16:00 16:30 750

Inspected Description
Inspection Rejection
Part No. Part Name Lot No. OK QTY Reemarks
QTY QTY

Total
Lot No.: Lot No.: Rejection Codes: Activity Codes:
01 - Plating defect A - Inspection.
1 2 3 4 5 6 7 1 2 3 4 5 6 7 B - Break.
02 - Dent
8 9 10 11 12 13 14 8 9 10 11 12 13 14 03 - Scratch C - Cleaning.
15 16 17 18 19 20 21 15 16 17 18 19 20 21 04 - Black skin D - Lot Change.
05 - Rust E - Waiting for approval.
22 23 24 25 26 27 28 22 23 24 25 26 27 28
06 - Burr F - Power Failure.
29 30 31 32 33 34 35 29 30 31 32 33 34 35 G - No Scheduled
07 – RM Defect
36 37 38 39 40 41 42 36 37 38 39 40 41 42 H - Other Explain.
43 44 45 46 47 48 49 43 44 45 46 47 48 49
Rejection Codes:
01 - Uneven Plating, 02 - Dent, 03 - Scratch, 04 - Black skin, 05 - Rust, 06 - Burr, 07 – RM Defect
Actual
Lot No. Bin No. Inspection OK 01 02 03 04 05 06 07 Remarks
Qty
 Sigma Forging & Forming Pvt Ltd., OET Sign:

Inspector Check Sheet - SI / FI In charge Sign:

Inspector Name/No.: Date: Shift: A B C Table No.:

Hourly Inspection Report

Activity
Hour Target Actual Reason for loss
Code

8:00 9:00 1500

9:00 10:00 1500

10:10 11:00 1250

11:00 12:00 1500

12:00 12:30 750

13:00 14:00 1500

14:00 15:00 1500

15:10 16:00 1250

16:00 16:30 750

Inspected Description
Inspection Rejection
Part No. Part Name Lot No. OK QTY Remarks
QTY QTY

Total
Activity Codes:
A - Inspection, B-Break,C-Cleaning,D - Lot Change,E - Waiting for approval,F - Power Failure,G - No Scheduled,H - Packing,I - other explanation
Rejection Codes: Plated parts
01- Dent, 02 - Damage, 03 - Scratch, 04 - Dimension OS/US, 05 - Burr, 06 - Under fill, 07 - Skidding parts 08 - Rust
09 - RM defect & Black skin, 10 - Dull finish & Crack rust, 11 - Blister issue & Uneven plating, 12 - White patches,
13 - Black mark, 14 - Plating projection.

Rejection Codes: Non plated parts

01- Dent, 02 - Damage, 03 - Scratch, 04 - Dimension OS/US, 05 - Burr, 06 - Under fill, 07 - Skidding parts 08 - Rust
09 - RM defect, 10 - Black skin, 11 - Rust for non plated parts
 Batch Actual Ins
Lot No. QTY OK 01 02 03 04 05 06 07 08 09 10 11 12 13 14 Remarks
No.
 Sigma Forging & Forming Pvt Ltd., OET Sign:

Inspector Check Sheet - SI / FI In charge Sign:

Inspector Name/No.: Date: Shift: A B C Table No.:

Hourly Inspection Report

Activity
Hour Target Actual Reason for loss
Code

8:00 9:00 1500

9:00 10:00 1500

10:10 11:00 1250

11:00 12:00 1500

12:00 12:30 750

13:00 14:00 1500

14:00 15:00 1500

15:10 16:00 1250

16:00 16:30 750

Inspected Description
Inspection Rejection
Part No. Part Name Lot No. OK QTY Remarks
QTY QTY

Total
Activity Codes:
A - Inspection, B-Break,C-Cleaning,D - Lot Change,E - Waiting for approval,F - Power Failure,G - No Scheduled,H - Packing,I - other explanation
Rejection Codes: Plated parts
01- Dent, 02 - Damage, 03 - Scratch, 04 - Dimension OS/US, 05 - Burr, 06 - Under fill, 07 - Skidding parts 08 - Rust
09 - RM defect & Black skin, 10 - Dull finish & Crack rust, 11 - Blister issue & Uneven plating, 12 - White patches,
13 - Black mark, 14 - Plating projection.

Rejection Codes: Non plated parts

01- Dent, 02 - Damage, 03 - Scratch, 04 - Dimension OS/US, 05 - Burr, 06 - Under fill, 07 - Skidding parts 08 - Rust
09 - RM defect, 10 - Black skin, 11 - Rust for non plated parts
Rejection Codes: Plated parts
01- Dent, 02 - Damage, 03 - Scratch, 04 - Dimension OS/US, 05 - Burr, 06 - Under fill, 07 - Skidding parts 08 - Rust
09 - RM defect & Black skin, 10 - Dull finish & Crack rust, 11 - Blister issue & Uneven plating, 12 - White patches,
13 - Black mark, 14 - Plating projection.

Rejection Codes: Non plated parts

01- Dent, 02 - Damage, 03 - Scratch, 04 - Dimension OS/US, 05 - Burr, 06 - Under fill, 07 - Skidding parts 08 - Rust
09 - RM defect, 10 - Black skin.

Batch Actual Ins

Lot No. QTY OK 01 02 03 04 05 06 07 08 09 10 11 12 13 14 Remarks
No.
 Doc No: QA/R/19 Issue No./Date:01/09.07.2019

Sigma Forging & Forming Pvt Ltd., OET Sign:

Inspector Check Sheet - SI / FI In charge Sign:

Inspector Name/No.: Date: Shift: A B C Table No.:

Hourly Inspection Report

Activity
Hour Target Actual Loss Time Reason for loss
Code

8:00 9:00 1500

9:00 10:00 1500

10:10 11:00 1250

11:00 12:00 1500

12:00 12:30 750

13:00 14:00 1500

14:00 15:00 1500

15:10 16:00 1250

16:00 16:30 750

Inspected Description
Inspection Rejection Rejection
Part No. Part Name Lot No. OK QTY Remarks
QTY QTY Code

Total
Activity Codes:
A - Inspection, B-Break,C-Cleaning,D - Lot Change,E - Waiting for approval,F - Power Failure,G - No Scheduled,H - Packing,I - other explanation
Rejection Codes: Plated parts
01- Dent, 02 - Damage, 03 - Scratch, 04 - Dimension OS/US, 05 - Burr, 06 - Under fill, 07 - Skidding parts 08 - Rust
09 - RM defect & Black skin, 10 - Dull finish & Crack rust, 11 - Blister issue & Uneven plating, 12 - White patches,
13 - Black mark, 14 - Plating projection.

Rejection Codes: Non plated parts

01- Dent, 02 - Damage, 03 - Scratch, 04 - Dimension OS/US, 05 - Burr, 06 - Under fill, 07 - Skidding parts 08 - Others
09 - RM defect, 10 - Black skin, 11 - Rust for non plated parts
 Doc No: QA/R/19 Issue No./Date:01/09.07.2019

Rejection Codes: Plated parts

01- Dent, 02 - Damage, 03 - Scratch, 04 - Dimension OS/US, 05 - Burr, 06 - Under fill, 07 - Skidding parts 08 - Rust
09 - RM defect & Black skin, 10 - Dull finish & Crack rust, 11 - Blister issue & Uneven plating, 12 - White patches,
13 - Black mark, 14 - Plating projection.

Rejection Codes: Non plated parts

01- Dent, 02 - Damage, 03 - Scratch, 04 - Dimension OS/US, 05 - Burr, 06 - Under fill, 07 - Skidding parts 08 - Others
09 - RM defect, 10 - Black skin, 11 - Rust for non plated parts

Batch Actual Ins

Lot No. QTY OK 01 02 03 04 05 06 07 08 09 10 11 12 13 14 Remarks
No.
 Inprocess Defect Incoming Defect Sub Vendor Rejection
Rust for
Damage / Plating
Dimentio Under Skidding Crack RM Black non Dull Blister White Black Uneven Colour
Dent knurling Scratch Burr projectio Rust
n OS/US fill parts Rust Defect skin plated finish issue patches mark plating change
dent n
parts

Rejection Codes: Plated parts

01- Dent, 02 - Damage, 03 - Scratch, 04 - Dimention OS/US, 05 - Burr, 06 - Under fill, 07 - Skidding parts 08 - Crack Rust
09 - RM defect & Black skin, 10 - Dull finish & Plating projection, 11 - Blisterr issue & Uneven plating, 12 - White patches,
13 - Black mark, 14 - Plating projection.

Rejection Codes: Non plated parts

01- Dent, 02 - Damage, 03 - Scratch, 04 - Dimention OS/US, 05 - Burr, 06 - Under fill, 07 - Skidding parts 08 - Crack Rust
09 - RM defect, 10 - Black skin, 11 - Rust for non plated parts

Plated parts rejection storage standard

Dent RM Blister White patches Rust
Damage Black skin Dull finish Colour change Plating projection
Dimension OS/US Crack rust Black mark Under fill Uneven plating
Knurling dent Skidding parts Burr Scratch

Non Plated parts rejection storage standard

Dent Scratch Burr RM Black skin
Damage Skidding parts Rust
Dimension OS/US Under fill Knurling dent