COVER SHEET

MBE DOCUMENT
1 A358 VD00 3 0002
NO.

MBE SO NO. A358

11 KV HT SWITCHGEAR (DESIGN INSTRUCTION

TITLE
SHEET, GA,SLD & MATERIAL LIST)
ASH HANDLING SYSTEM FOR 1980 MW (3x660) SUPERCRITICAL
PROJECT
THERMAL POWER PLANT AT BANAWALA, DIST MANSA, PUNJAB
CLIENT TALWANDI SABO POWER LIMITED (TSPL)
CONSULTANT DEVELOPMENT CONSULTANTS PVT. LTD.

TOTAL NO OF PREPARED BY APPROVED BY

SHEETS REV. NO. DATE
(EXCLUDING NAME SIGN NAME SIGN
COVER SHEET)
17 0 19.08.2011 S.K.SARBADHIKARI
17 1 14.10.2011 S.K.SARBADHIKARI

Mcnally Bharat THIS DOCUMENT IS MBE’S PROPERTY AND

Engineering Company Limited MUST NOT BE USED EXCEPT IN
CONNECTION WITH MBE’S WORK. USE OR
Ecospace Campus -2B 11F/12 (Old
PROJECT DIVISION DISCLOSURE OF THE CONTENTS OF THIS
Plot No. AA II/Blk 3), New Town DOCUMENT TO THIRD PARTY/IES
Rajarhat North 24 parganas.Kolkata - WITHOUT EXPRESS/WRITTEN PERMISSION
700 156, India. OF MBE IS STRICTLY PROHIBITED.

This is trial version

www.adultpdf.com
This is trial version
www.adultpdf.com
 DESIGN INSTRUCTION SHEET (DIS)
Customer : MACNALLY BHARAT ENGG. COMPANY LTD

S.O. No : 7306043255

P.O. No : 1-14672 P.O.Date : 21/07/2011

Document No : MVISLO39SC43854-DIS Rev.No. : 1

Date : REVISED AS PER MBE'S
18.08.11 Rev.Description : COMMENTS DATED
14.09.2011

Comment
Product HWX

1.00.00 SYSTEM PARAMETERS

1.01.00 Ambient temperature

1.01.01 Reference ambient temperature for design 50 degree C

1.02.00 Main System 3-PHASE, 3 WIRE AC, 50 HZ, +/- 5% HZ

1.02.01 Rated operational voltage 11KV
1.02.02 Rated insulation voltage 12KV
1.02.03 Dry Frequence withstand voltage 35KV
1.02.04 Rated Impulse voltage 75KVP
1.02.05 Earthing system Low Resistance Earthed
1.02.06 Altitude Upto 1000 metre
1.02.07 If Altitude is above 1000M, Specify the Altitude
1.02.08 System fault level 50KA
1.02.09 Fault duration 1 Sec.

2.00.00 Construction
2.01.01 Type of Switchboard
SWITCHBOARD

2.02.01 Installation New Swbd.

2.02.02 Location Indoor
2.02.03 Mounting Floor mounted free standing
2.02.04 Lifting arrangenment 4 Nos. Lifting Strip are provided
2.02.05 Scope of additional base channel for embedment in Yes
2.02.06 Front access Hinged door
2.02.07 Rear access Bolted cover
2.02.08 Future extension Both sides
2.02.09 Alignment with existing board N/A
2.02.10 Recommended Front-side clearence: 1500 mm
2.02.11 Recommended Rear-side clearence: 1000mm
2.02.12 Recommended Top clearence: 1000mm
2.02.13 Busduct required for panel type N/A
2.02.14 Flange details of busduct availabe N/A

2.03.01 Degree of protection for enclosure IP4X

2.04.00 Painting
Procedure Pre-treatment & painting as per AREVA
2.04.01 standard.
2.04.02 Material Powder coating with texture finish
2 04 03
2.04.03 Shade
Sh d : PPanell E
Enclosure
l RAL 7032
2.04.04 Shade : TRUCK RAL-7032

2.05.00 Name Plate

2.05.01 Panel & Breaker rating plate Anodized Aluminium
2.05.02 Colour of lettering White letter on Black back ground
2.05.03 Size of lettering / Name Plate Variable as per visibility
2.05.04 Location Panel-- Breaker Chamber Door & Breaker --
side plate of Breaker
2.05.05 Identification of Electrical equipment mounted in the Self-adhesive stickers
2.05.06 Colour of lettering White letter on Black back ground
2.05.07 Location Back side & inside of Inst. Chamber Door
2.05.08 Feeder Name Plate Acrylic
2.05.09 Colour of lettering White letter on Black back ground
2.05.10 Location On front & rear
2.05.11 DANGER plate Aluminium
2.05.12 Colour of lettering Red letter on yellow back ground
2.05.13 Location On rear top & bottom withdrawable cover

2.06.01 Sheet Steel Thickness of various parts For both load bearing & non-load bearing
members - 2 mm

2.06.02 LT Chamber Sheet Steel thickness LV Door -2.5 mm ,Wiring trough cover-

This is trial version

www.adultpdf.com
2.08.01 Close Door Operation YES

2.09.01 Padlocking of LT Door NO

3.00.00 Busbars / Connection

3.01.00 Main Busbar
3.01.01 Rated short time withstand current 50KA
3.01.02 Duration of short time rating 1 Sec.
3.01.03 Temperature Limit As per IS/IEC-694 105 Deg. C for Tin
,115 Deg. C for Silver Plated Joints
3.01.04 Rated current 1250A
3.01.05 Material Copper
3.01.06 Cross-section for each phase 1X60X16 Sq.mm.
3.01.07 Plating (Joint Surface only) Tin
3.01.08 Insulation (except at joints and tap - offs) Heat Shrinkable Sleeves
3.01.09 Insulation at tap - offs HT tape & Monoplast compound
3.01.10 Insulation at B/B joints only HT tape & monoplast compound
3 01 11
3.01.11 Colour
C l coding
di Colour
C l coding
di at suitable
i bl llocation
i

3.02.00 Earth Busbar

3.02.01 Rating short time withstand current 50KA
3.02.02 Rated short circuit duration 1 Sec
3.02.03 Material/size 1x50x6 sq mm CU
3.02.04 Plating (Joint Surface only) TIN
3.02.05 Extension of earth bus bar outside the switchboard To be provided on both sides with Fish
Plate of CU

3.03.00 Connection (from CB/VC to CT/Power Cable terminal

3.03.01 Material Copper
3.03.02 Plating (Joint Surface only) Tin
3.03.03 Insulation (except at joints and tap - offs) Heat Shrinkable Sleeves
3.03.04 Size Depends on CT primary current

4.00.00 Wiring
4.01.01 Wire type NON-FRLS
4.01.02 Insulation grade 1100V

4.02.00
4 02 00 CT Ckt.
Ckt
4.02.01 Source for above CTs
4.02.02 Arrangement for distribution Flexible control wire of 2.5 sq.mm
4.02.03 Wire designation "D" Ferrule--- Measurement, "C" Ferrule---
Protection, "A" Ferrule--- Differential
Protection
4.02.04 Colour of wire & band Phase -Red, Yellow & Blue with blue Band

4.03.00 PT Ckt.
4.03.01 Voltage 110V AC
4.03.02 Source for above Line PT / Bus PT as per scheme
4.03.03 Arrangement for distribution Flexible control wire of 1.5 sq.mm

4.03.04

4.03.05 Wire designation "E" Ferrule

4.03.06 Colour of wire & band Phase -Red, Yellow & Blue with blue Band

This is trial version

www.adultpdf.com
4.04.00 A.C. Single phase
4.04.01 Voltage 230V AC
4.04.02 Source for above From external
4.04.03 Arrangement for distribution Flexible control wire of 2.5 sq.mm name as
Buswire
4.04.04 Wire designation "H" Ferrule
4.04.05 Colour of wire & band Black with blue band

4.05.00 D.C. Supply

4.05.01 Voltage 220V DC
4.05.02 Source for above From external
4.05.03 Arrangement for distribution Flexible control wire of 2.5 sq.mm name as
Buswire
4.05.04 Wire designation "J" Ferrule
4.05.05 Colour of wire & band Grey with blue band

4.06.00 CB Closing / Tripping

4.06.01 Voltage 220V DC
4 06 02
4.06.02 Source for above From external
4.06.03 Arrangement for distribution Flexible control wire of 2.5 sq.mm
4.06.04 Wire designation "K" Ferrule
4.06.05 Colour of wire & band Grey with blue band

4.07.00 Indication / Annunciation

4.07.01 Voltage 220V DC
4.07.02 Source for above From external
4.07.03 Arrangement for distribution Flexible control wire of 2.5 sq.mm
4.07.04 Wire designation "L" Ferrule
4.07.05 Colour of wire & band Grey with blue band

5.01.00 Termination arrangements cables

5.01.01 Power cable entry from Bottom
5.01.02 Control cable entry from Bottom
5.01.03 Glands / Lugs Scope of MBE
5.01.04 Drilling of gland plate Customer's Scope
5.01.05 Cable end termination kits Scope of MBE

5.02.00 Power Terminal

5.02.01 Type Fixed (except CB & Drawout type PT)
5.02.02 Hole size of HT cable termination Suitable for 1-M20 screw.

5.03.00 Control cable terminals

5.03.01 Type of terminal for CB Feeders Pin type( Plug & socket arrangement) for
CB
5.03.02 Type of Fixed terminals Screw type (Connectwell/Elmex) CST6 or
equivalent) with PIN lugs , 800V, 41A
5.03.03 Material type Melamine
5.03.04 Terminal size suitable for 2x2.5 sq.mm flexible wire.
5.03.05 Type of terminals for CT /PT Disconnecting screw type
(Connectwell/Elmex) CLTDM4 or
equivalent),800V, 45 A

5.04.00 Earthing terminals

5.04.01 Earthing connection of HT Chamber Door Through braided copper
5.04.02 Earthing connection of LT Chamber Door Through braided copper
5.04.03 Arrangement for connection to external earthing grid. One hole with bolt/nut/washer on earth
busbar at each end of the board are
provided
5.04.04 Earthing connection of non-current carrying metal parts of Through mounting screw
equipment
5.04.05 Star Point Earthing of CTs ,PTs & Electrical equipment Wire looping to earthing stud
with metallic case.
5 04 06
5.04.06 Colour
C l off earthing
thi wire
i Green
G

6.00.00 IS/ IEC References

6.01.01 Panel IEC 62271-200
6.01.02 Circuit Breaker IS 13118 / IEC 62271-100
6.01.03 Current Transformers IS 2705 / IEC 66044-1
6.01.04 Potential Transformers IS 3156 / IEC 66044-2

Additional point
1. For MAKE of equipments refer legend sheet.
2. 20% Spare terminals shall be provided subject to
maximum 200Nos.
3. STC OF CT WILL BE 50KA/1SEC
4. CLOSED DOOR OPERATION IS APPLICABLE ONLY IN
TEST & SERVICE POSITION.

This is trial version

www.adultpdf.com
This is trial version
www.adultpdf.com
This is trial version
www.adultpdf.com
This is trial version
www.adultpdf.com
This is trial version
www.adultpdf.com
This is trial version
www.adultpdf.com
This is trial version
www.adultpdf.com
This is trial version
www.adultpdf.com
This is trial version
www.adultpdf.com
This is trial version
www.adultpdf.com
This is trial version
www.adultpdf.com
This is trial version
www.adultpdf.com
This is trial version
www.adultpdf.com
This is trial version
www.adultpdf.com