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The 19th International Symposium on High Voltage Engineering, Pilsen, Czech Republic, August, 23 – 28, 2015

ANALYSIS OF POWER DISSIPATION BY VARIATION OF


FREQUENCY ON HIGH VOLTAGE METAL-OXIDE ARRESTER BLOCK
*
C. Hippler and C. Leu
1
Technische Universität Ilmenau, Inter-departmental Center for Energy Technologies,
Research Unit High-Voltage Technologies, Germany
*Email: Christoph.Hippler@tu-ilmenau.de

Abstract: High voltage metal oxide surge arresters (MO-arresters) are requested to
protect electrical power devices by limitation of internal or external transient overvoltages
which occur in the high voltage power and distribution grid. The conduction of the surge
arrester increases immediately after reaching a certain voltage level. Subsequently, it
holds the voltage level, conducts the current, which is associated with the overvoltage,
and ceases the high conduction period after reduction of the overvoltage. This significant
effect of voltage limitation is accomplished through the highly nonlinear voltage-current
curve of the metal-oxide ceramic material. Due to the height of high voltage MO-arrester
and the resulting stray capacitances, it is obvious, that the voltage distribution along a
MO-arrester is not uniform. This means, the upper MO-blocks are more stressed than the
lower MO-blocks. Additionally, there are permanent superimposed alternating voltages
which have a higher frequency than the grid frequency.
Both effects, higher voltages and higher frequencies, lead to superior stress for the MO-
blocks because of the increased power dissipation. Experimental measurements are
realised to verify the change of conductivity and permittivity at higher frequencies and
temperatures. The voltage, current, frequency and temperature are measured at the
same time. The voltage-current curve, the conductivity/temperature characteristic and the
relative permittivity/temperature characteristic are used as an evaluation criterion. As a
first result of these measurements it can be stated that a higher frequency causes an
increasing power dissipation and results in an increasing temperature in the MO-block.
This study presents and discusses the significance of the mentioned effects.

1 INTRODUCTION categorised to define the location of installation


and load cycles.
A key equipment of a HVDC transmission line is
the converter with the function to transform one
voltage form into another voltage form on the
condition to minimize harmonic component of the
output voltage. Nevertheless, it is known that the
power electronic causes permanent higher
harmonics between the switching states on/off.
The harmonics are superimposed to the
fundamental voltage form (e.g. alternating or a
direct voltage). The amplitudes of the harmonics
are not negligible and the component of the
harmonics depends on the properties of the
topology of the valve devices as well as on the
location of the harmonic filter [1].

The typical overvoltage protection of high voltage


devices is afforded by MO-arresters and they are
established in HVDC system for a long time. The Figure 1: Converter station with one 12-pulse
primary objective of the MO-arrester is the converter bridge per pole, enlarged view [2].
limitation of internal or external transient
overvoltages, mostly from lightning strokes. In For example, for the case of a valve MO-arrester
HVDC transmission systems, MO-arresters are (Figure 1 [A]), it is known that, depending on the
also primary used to protect electrical power accurate modelling as well as on the structure of
devices from transient lightning strokes but also to the converter system, the valve MO-arrester is
limit permanent occurring harmonic components stressed with harmonics which have a frequency in
and absorb the energy. In converter stations, the the range of some kHz to MHz [2-3]. The critical
operation voltage form varies and differs for each factor is the permanent occurring higher frequent
scheme as well as for the installed number of voltage due to the heat input. The frequency
bridges. Therefore, different MO-arresters are affects the voltage-current characteristic (UI-curve)
and the protection level, they increase the power
dissipation in the MO-block and they can cause a sinusoidal operation voltage form with four
th
degradation of the metal-oxide material as well as frequencies, namely 50 Hz, 3 harmonic (150 Hz),
th
possible technical failures. Hence, this study 5 harmonic (250 Hz) and a high frequency
investigates the change of the UI-curve of MO- (13 kHz) in order to investigate the behaviour of
blocks which are installed in MO-arresters. the electrical parameters of a MO-block for
Knowledge about the behaviour of the UI-curve for alternating voltages. For the selection of the high
higher frequencies is important to determine the frequency, it was assumed, that the terminal of a
change of the UI-curve for the dimensioning of MO-arrester is located at a rectangular operation
protection level and the maximum energy voltage. It is also known, that higher voltage
absorption capability of MO arresters. Additionally, oscillations are superimposed to the fundamental
the voltage distribution will be change due to a voltage during the switching operation. These
changed UI-curve of the MO-block in the MO- oscillations are in range of kHz. Hence, in this
arrester. case, it will be assumed, that the oscillation has a
frequency of 13 kHz (Figure 2). A frequency
Furthermore, it is known that the extreme converter in combination with a high voltage
nonlinearity of the UI-curve depends on transformer was used to generate the required
temperature, voltage form and frequency [3-5, 8]. frequency and sinusoidal voltage form [7].
In reference 3, Horiuchi published the power
dissipation of a valve arrester in a HVDC system
which was stressed by different superimpose
voltage wave shapes. The experimental HVDC
system had a maximum source voltage of
4.3 kVRMS. The author used a prorated section of a
MO-block (diameter 33 mm, height 6 mm) which
was adapted for direct voltage stress. The MO-
block was stressed with a voltage waveform which
was generated through a sinusoidal voltage
generator. Information about the maximum power
or the maximum voltage of the circuit is
undisclosed, but the frequency range is given
between 50 Hz and 20 kHz. In summary, the
author observed an increasing power dissipation of
the prorated section of the MO-block for high
frequency sinusoidal voltage wave shapes and for
higher harmonics due to the commutation
overshoots.

The change of the behaviour of the extreme Figure 2: Rectangular voltage with an assumed
nonlinearity voltage-current-curve UI-curve is not high-frequency component of 13 kHz.
yet completely understood for high frequency high
voltage stresses. Hence, this research work 2 THEORETICAL BACKGROUND
focuses on the low conduction region at high
frequency high voltage stress with voltages over It is well known that MO-arresters carry a small
10 kV at an unmodified complete MO-block. This leakage current at operating voltage. This leakage
low conduction region is well-suited to clearly current consists of two parts: namely a conduction
recognize any change of the UI-curve by variation and a displacement current component. There
of the temperature as well as the frequency. In proportion depends mainly on the amplitude of the
order to characterise this UI-curve experimental applied voltage and on the frequency for new MO-
measurements are realised. The results clearly blocks. For a frequency of 50 Hz, 250 Hz and
show the change of conductivity and permittivity by 13.8 kHz the measured leakage currents are
higher frequencies and higher temperatures at shown at rated voltage in Figure 9 - Figure 11.
various applied voltage levels. Thereby, two These figures reveal that the leakage current,
important facts are in focus: especially the displacement current increase with
increase of frequency and its waveform became
1) the increased conductivity and the more and more a sinusoidal waveform. The power
decreased permittivity at high frequency as loss depends on the amplitude and frequency of
well as at high temperature the leakage current and of the voltage. This could
leads to a degradation of the metal-oxide material
2) the increased voltage limitation at higher and possible failure of the MO-arrester [4-5].
frequencies
The existing power losses (PL) can be measured
Due to the various voltage forms and the different and calculated for one MO-block by separating the
harmonic components, this work is restricted to a total current into a conduction and a displacement
current component. Thus it appears that also the MO-block. Additionally, inside the electrodes, a
power loss (PL) can be split into dielectric losses horizontal hole is drilled with a diameter of 0.8 mm.
(Pdiel) and conduction losses (Pcon) which are It is used to insert the fibre optic temperature
caused by the leakage current and the voltage sensor of which one is installed at the bottom and
drop over the MO-block. The calculation of power the other one at the top of the MO-block. The
losses is given in equation 1-3 with f = frequency; sensor has a response time of <0.5 s with a
ε0 and εr = vacuum and relative permittivity; A = resolution of 0.1 °C.
contact surface of the MO-block; h = height of MO-
block, tan δ = dissipation factor; κ = conductivity.

P L =P diel +P con (1)

ϵ 0⋅ϵr⋅A (2)
P diel = û 2⋅2⋅π⋅ f ⋅tan δ
h
κ⋅û 2 (3)
P con=
h
Based on a simplified equivalent circuit of the MO-
block, which represents the voltage current
behaviour of the MO-block and consist of a
constant capacitance and an extreme nonlinear
resistance in parallel, the calculation of the material Figure 3: Arrangement of the test object
parameters is given in equation 4-7 (schematic), (1) test object - MO-block; (2) thin
copper electrodes with holes for the fibre optic
û 1 temperature sensors (3).
X c= = (4)
îc 2⋅π⋅f ⋅C The temperature measurement arrangement was
û (5)
realised by two fibre optic temperature sensors
R= which are not electrical active and immune to EMI.
̂
i res Thus these sensors are useful to measure the
h temperature at high voltage potential. Due to their
ϵ r= (6)
small size, they do not compromise the MO-block
2⋅π⋅ f⋅X c⋅A⋅ϵ0
temperature.
h
κ= (7)
The laboratory temperature was constant during
R⋅A
the measurements at 20 °C. The relative humidity
where R = specific resistance and Xc = capacitive was in range of 55 % to 70 % and the atmospheric
reactance. pressure was around 960 kPa. For the
measurements, the required temperature was
Philipp and Levinsion [8] observed that inductance settled through electrical heating with increased
of the ZnO grains of the MO-block is weak up to alternating voltage (50 Hz) over the rated voltage
several MHz at very low voltage stress. The of the MO-block for a short time period (up to
resistance of ZnO grains is specified with 300 s). A temperature variance of ± 3 K was
-2
≈ 10 Ωm [6]. Consequently, it will be estimated admitted in all measurements. After both
that the inductance and the resistance of the ZnO temperature sensors indicated the same required
grains are negligible for this investigation with a temperature the overvoltage was switched off and
frequency range up to 13 kHz. the voltage was again, step-by-step, increased up
to the limit of the high-voltage source,
3 TEST SETUP simultaneously to the current measurement. There
are two different high-voltage sources in use in
3.1 VOLTAGE-CURRENT-TEMPERATURE order to realise the required voltage form:
MEASURING CIRCUIT
1) for AC 50 Hz - 250 Hz: a serial connection
Figure 3 shows the test setup for the of low voltage AC power source and high
measurement of the leakage current. The MO- voltage transformer with a maximum output
block is located in a test vessel at ambient power of 2000 VA
pressure to isolate it from draught. The used cable
feeding is shielded to suppress external 2) for AC frequency in the range of kHz: the
electromagnetic disturbance. The test arrangement proven high frequency high voltage generator
was constructed to avoid partial discharges. The with a maximum peak voltage up to 70 kV in a
thin copper electrodes are necessary to distribute frequency range of 1 kHz to 50 kHz
the current homogeneously on the surface of the
Particular care is recommended in measuring the temperature. Therefore, the measurements were
leakage currents since the current consist of a stopped and the MO-block was warmed up or
capacitive and a resistive waveform part which is cooled down again for a certain time in order to
subjected from the amplitude and harmonic achieve constant conditions.
component of the operation voltage. Depending on
the voltage source and the range of the leakage
current, the first part of the low voltage conduction
region of the UI-curve was measured with a high
gain current amplifier up to a current limit of 10 mA.
Due to the higher frequency and the resultant
increased current a wideband, high resolution
current transformer (Pearson monitor) was used
for the measurement of currents up to 300 mA.

3.2 TEST SAMPLE MATERIALS

The experimental measurements were carried out


with a certain type of an alternating voltage MO-
block (diameter 41 mm, thickness 36 mm) without
any prior usage. Both contact sides of the MO-
block were metalised by the manufacturer. The Figure 5: Measured resistive current / voltage
technical datasheet shows a rated voltage (Ur) of characteristics of MO-block at different
6 kVRMS with a leakage current of 1 mA. The MO- temperatures for 13.8 kHz.
block was not pre-stressed (except of manufacture
tests). All named and illustrated voltages and currents are
peak values. The temperature influence of the UI-
4 RESULTS curve is weak and negligible above the rated peak
voltage (8.5 kV) of the MO-block.
Respecting Figure 4 and Figure 5 it is not
surprising, in regard of the temperature sensitivity
of the MO-material, that the UI-curve shifts to
higher currents with increasing temperature.
Consequently, due to temperature sensitivity of the
intergranular layer, the difference between the UI-
curves is highest in the range of the low conduction
region, well below the knee point. This effect can
be observed for voltage stress with a frequency of
50 Hz and 13.8 kHz.

Figure 6: Measured UI-curves for different


frequencies with an ambient temperature of 20°C.

In this context, higher frequencies lead to higher


leakage currents and to higher voltages. For
example, during the measurement, the maximum
peak voltage was always in the range of 9.8 kV
with a frequency of 50 Hz and with a resistive
current of around 10 mA. After increasing the
frequency towards kHz the maximum voltage
Figure 4: Measured resistive current / voltage reached values in the range of 10.8 kV (see Figure
characteristics of MO-block at different 4 - Figure 6). It is known, that the conductivity and
temperatures for 50 Hz. the permittivity are depending on the frequency.
For example, in Figure 6, for direct voltages, the
Figure 5 shows that it is particularly evident to graph of UI-curve shows clearly lower leakage
keep the temperature of the MO-block constant currents and a lower voltage level at the knee point
during the measurement. Problems were in comparison to alternating voltages. This implies
encountered by the determination of the resistive immediately a strong frequency dependence of the
current due to a decreased or increased resistance of the ZnO-material; extensive
characterisation works confirm this [3-5]. What Figure 8 shows the relative permittivity /
remains unidentified is the reason for the distinct temperature graphs at various frequencies,
increase of the maximum voltage level by measured at different temperature and evaluated
increasing frequency. Furthermore, Figure 5 for the rated voltage (Ur = 8.5 kV). The variations
indicates clearly that the increased voltage level is between the relative permittivity in the temperature
independent of the temperature (up to 100°C). This range of 20°C - 100°C depend strongly on the
effect of a higher voltage protection level will be frequency. The biggest variation of permittivity
evaluated in further studies. occurs in case of a 50 Hz voltage stress assuming
that the temperature increases. However, it is
Figure 6 shows the voltage / resistive current obvious that an increase of the frequency causes a
characteristics at various frequencies, measured decrease of the permittivity. Consequently, the
with a carefully considered constant temperature of temperature affects not only the conductivity but
20°C. The resistive current depends strongly on also the permittivity of the ZnO-material,
the frequency, as Figure 6 explains. The particularly the intergranular material of the ZnO.
investigation has proven that the conductance
increases with increasing frequency (as it is
generally assumed) which is caused by the
boundary layers between the zinc-oxide grains and
the intergranular material [6]. The datasheet of this
MO-block declares a leakage current of 1 mA at a
rated peak voltage of 8.5 kV. However, the
resistive current is increased to 20 mA for a
frequency of 13.8 kHz by a temperature of 20°C for
the same rated peak voltage.

Figure 8: Relative permittivity / temperature


characteristic of the MO-block is investigated for
different frequencies at a constant peak voltage of
8.5 kV.

5 CONCLUSION

The low conduction region of the nonlinearity UI-


curve shows a strong dependence on the
temperature and on the frequency during variation
Figure 7: Conductivity / temperature characteristic of the high voltage. The high frequency high
of the MO-block is investigated for different voltage was adjusted by using a combination of a
frequencies at a constant peak voltage of 8.5 kV. frequency converter and a high voltage transformer
in order to generate a sinusoidal waveform without
The conductivity increases with increasing harmonic component. These measurements show
temperature and it increases sharply with the that during the high frequency high voltage stress
frequency, as Figure 7 illustrates. All traces are at the MO-block the frequency causes a
given for the rated peak voltage of 8.5 kV. The displacement of the UI-curve towards higher
conductivity values of the AC voltage curve with currents at an almost constant temperature
frequencies of 50 Hz, 150 Hz and 250 Hz are (± 3°C). The same effect is observed for higher
closely parallel to each other and they increase temperatures and is confirmed with the literature.
slightly with the temperature, compared to the
conductivity at 13.8 kHz. Additionally, at high The most intense change is recognised by the
frequencies, the conductivity consists of two parts: evaluation of the material properties (conductivity
The first part (20°C – 60°C) of the conductivity and permittivity). Thereby, it can be illustrated that
curve is low and rises slowly; the second part of conductivity is strongly dependent on the applied
the conductivity rises faster after reaching a high frequency and on the temperature of the MO-
th
temperature above 60°C. This can be assumed by block. The conductivity rises slightly for the 3 and
th
a modification of the intergranular layers between 5 harmonic of a 50 Hz voltage stress. However,
the ZnO grains which depend on the temperature an increase of the temperature has a more
th
and the simultaneously high frequency. relevant impact on the conductivity than the 3 or
th
5 harmonic of a 50 Hz voltage.
The relative permittivity depends also on the APPENDIX
frequency and on the temperature, but for higher
frequencies the temperature affects the permittivity
only marginally. In case of a low frequency stress
(e.g. 50 Hz) it is vice versa - the temperature has a
bigger impact on the permittivity than the
frequency. A change of the material properties
correlates by a modification of the intergranular
layers of the ZnO-material which is mostly
responsible for the characterisation of the UI-curve.

In further measurements it will be studied the


energy absorption capability of the MO-block by
variation of the harmonic components. In addition,
it is obvious that the voltage distribution along the
MO-arrester change under the aspect of shifting
the UI-curve towards higher leakage currents due Figure 9: Measured voltage and current waveform
to higher frequencies. Based on the measurement at rated voltage 50 Hz.
results it can be shown that the UI-curve change
during a high frequency high voltage stress.

ACKNOWLEDGMENTS

The authors thank the Thuringian Graduate School


for Photovoltaic (PhotoGrad) for the gratefully
financial support.

REFERENCES

[1] CIGRE Brochure 447: "Components Testing


of VSC System for HVDC Applications",
Working Group B4.48, Feb. 2011.
[2] IEC 60099 Part 9: "Surge arresters", 2014.
Figure 10: Measured voltage and current
[3] Horiuchi, S., et all.: "Power dissipation waveform at rated voltage 250 Hz
characteristics of zinc-oxide arresters for
HVDC systems", IEEE Transaction on Power
Delivery, Vol. 3, No. 4, Oct. 1988.
[4] Kärner, H., et all.: "Degradation of Zinc Oxide
Varistors caused by Voltage Stresses and
Impulse Currents", ISH 1983, Athens, Greece.
[5] Haddad, A., et all.: "Characterisation of ZnO
surge arrester elements with direct and power
frequency voltages", IEEE Proceedings, Vol.
137, Pt. A, No5, Sep. 1990.
[6] Heinrich, C.: "Degradation und Diagnose von
Metalloxid-Ableitern in Hochspannungs-
netzen", doctoral thesis, 1998, Berlin,
Germany.
Figure 11: Measured voltage and current
[7] Birle, M., et all.: "Design and Application of a waveform at rated voltage 13.8 kHz
High-Frequency High-Voltage Generator",
17th ISH 2011, Hannover, Germany.
[8] Levinsion, L.M., et all.: "High frequency and
high current studies of metal oxide varistors",
J. Applied Physics, 1976, 47, pp. 3117-3121.

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