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DanlyIEM PlainBearingDieSet
DanlyIEM PlainBearingDieSet
com
Whether you purchase on-line or in person, you will receive the same reliable service DANLY IEM
is known for. We understand the demanding schedules of die builders and production personnel
and have developed efficient manufacturing processes to shorten product lead times as well as
put inventory on our shelves so you can have it in your facility when you need it. Put the DANLY
IEM network to work for you. We’ve got the service you’ve been looking for.
Included in our full line offering are both inch and metric size die sets and die components that
are designed to numerous die standards including ISO, NAAMS, JIS and many large automotive
and appliance manufacturers’ standards. The complete product offering includes:
• Ball bearing and friction style die sets including custom and catalog sets
• Machined plate
• Guide posts & bushings
• ISO and JIS Die springs
• In-die tapping units for both mechanical and hydraulic presses
• Formathane® Urethane springs, strippers, sheets, bars, rods and die cover film
• Diemakers’ supplies such as pry bars, dowel pins, hoist rings, clamps and fasteners
• Standard and self-lubricating wear product including wear plate, wear strips, gibs,
keeper plates and guide blocks
• Cam units, including MiniTM, Aerial and Die Mount styles
• Accu-BendTM Rotary Benders
• Standard and Ball lock punches and retainers
• Air presses
• Pad retainers
• Nitrogen gas springs
Plain Bearing Die Sets
1
Back Post All-Steel
Plain Bearing Die Sets
Special Applications
STOCK SIZES
When dimension A does not exceed 25" and dimension B does not
exceed 11", see our Catalog Die Set literature. These die sets are
stocked for immediate delivery.
ALSO AVAILABLE IN:
♦ Aluminum (6061, 7075 or QC-10)
♦ Ball Bearing construction
(See our Ball Bearing Bushing Die Set catalog)
AS-33
TORCH-CUT HOLES
Holes of any shape can be torch-cut to your needs. Send us your
template or print.
UNLIMITED SIZES
Sizes are not limited to any dimensions. Suggested minimum dimensions are shown below.
TO INSIDE
F 2 2¼ 2½ 2¾ 3 3¾ 4¼
OF POST
MINIMUM K 1 1¼ 1½ 1¾ 2 2 2
THICKNESS
RECOMMENDED J 13/8 1½ 1¾ 2 2¼ 3 3
POST DIAMETER O 1 1¼ 1½ 1¾ 2 2½ 3
DIE SPACE A 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 401234567890123
45 50 55 60 65 70 80 90 100
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NOTE: Die space sizes are grouped within shaded areas which indicate suggested guide post diameters.
2
Back Post All-Steel
Plain Bearing Die Sets
F F K
B
O
1/2B
J
A
5. Length L from bottom of die holder to top of guide 8. Clamping arrangement. L – R arrangement is
post O. For stocked lengths of guide posts and types normally furnished, as shown on page 12.
available, see our Diemakers’ Supply Catalog.
Lengths not listed can be furnished at additional 9. How shipment should be made.
cost.
3
Two Post All-Steel
Plain Bearing Die Sets
AS-34
Special Applications
STOCK SIZES
On center post sets where dimensions A and B do not exceed 10",
see our Catalog Die Set literature. These die sets are stocked for
immediate delivery.
ALSO AVAILABLE IN:
♦ Aluminum (6061, 7075 or QC-10)
♦ Ball Bearing construction
(See our Ball Bearing Bushing Die Set catalog)
TORCH-CUT HOLES
AS-35 Holes of any shape can be torch-cut to your needs. Send us your
template or print.
UNLIMITED SIZES
Sizes are not limited to any dimensions. Suggested minimum dimensions are shown below.
TO INSIDE F 2¼ 2½ 2¾ 3 3¾ 4¾
OF POST
MINIMUM K 1¼ 1½ 1¾ 2 2½ 3
THICKNESS
RECOMMENDED J 1½ 1¾ 2 2¼ 2¾ 3¼
P 1 1¼ 1½ 1¾ 2 2½
POST DIAMETER
O 1¼ 1½ 1¾ 2 2½ 3
NOTE: Die space sizes are grouped within shaded areas 4which indicate suggested guide post diameters.
4
Two Post All-Steel
Plain Bearing Die Sets
Location Of Shank, If Ordered Location Of Shank, If Ordered
F
F
F
1/2B
1/2B
B
B X
A
1/2A
1/2A
A
K K
P O O
P
J J
5. Length L from bottom of die holder to top of guide 8. Clamping arrangement. F – B arrangement is
post O. For stocked lengths of guide posts and types normally furnished, as shown on page 12.
available, see our Diemakers’ Supply Catalog.
Lengths not listed can be furnished at additional 9. How shipment should be made.
cost.
5
Four Post All-Steel
Plain Bearing Die Sets
Special Applications:
STOCK SIZES
When dimension A does not exceed 24" and dimension B does not
exceed 16", see our Catalog Die Set literature. These die sets are
stocked for immediate delivery.
ALSO AVAILABLE IN:
♦ Aluminum (6061, 7075 or QC-10)
♦ Ball Bearing construction
(See our Ball Bearing Bushing Die Set catalog)
AS-37
TORCH-CUT HOLES
Holes of any shape can be torch-cut to your needs. Send us your
template or print.
UNLIMITED SIZES
Sizes are not limited to any dimensions. Suggested minimum dimensions are shown below.
TO INSIDE F 2 2¼ 2½ 2¾ 3 3¾
OF POST
MINIMUM K 1¼ 1¼ 1½ 1¾ 2 2½
THICKNESS
RECOMMENDED J 1¼ 1½ 1¾ 2 2¼ 2¾
POST DIAMETER O 1¼ 1¼ 1½ 1¾ 2 2½
DIE SPACE A 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40 45 50 55 60 65 70 80 90 100
6
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NOTE: Die space sizes are grouped within shaded areas which indicate suggested guide post diameters.
6
Four Post All-Steel
Plain Bearing Die Sets
F K
1/2B
1/2A
B
A
O
J
F-1/4"
5. Length L from bottom of die holder to top of guide 8. Clamping arrangement. L – R arrangement is
post O. For stocked lengths of guide posts and types normally furnished, as shown on page 12.
available, see our Diemakers’ Supply Catalog.
Lengths not listed can be furnished at additional 9. How shipment should be made.
cost.
7
Demountable Boss
All-Steel Die Sets
Special Applications:
ALSO AVAILABLE IN:
♦ Aluminum (6061, 7075 or QC-10)
♦ Ball Bearing construction
(See our Ball Bearing Bushing Die Set catalog)
TORCH-CUT HOLES
Holes of any shape can be torch-cut to your needs. Send us your
template or print.
UNLIMITED SIZES
Sizes are not limited to any dimensions. Suggested minimum dimensions are shown below.
TO BE K When combination #2 is used, it is recommended that die holder
SPECIFIED J thickness be equal to or greater than the guide post diameter.
BOSS G 6 7
BASE H 5 6
POST P 2½ 3
DIAMETER O 2 2½
DIE 30 35 40 45 50 55 60 65 70 80 90 100
SPACE A
6
8
B
10
12
14
16
18
20
22
Two Post Series AS-39
24
26 WHEN ORDERING, SPECIFY:
28
1. Series AS-39 or AS-40.
30
32 2. Dimensions A and B.
34
3. Thickness of die holder J and punch
36 holder K. Die sets are ground to ANSI
40 standards unless specified.
NOTE: Die space sizes are grouped within shaded areas which indicate suggested guide post diameters.
8
Demountable Boss
All-Steel Die Sets
DEMOUNTABLE BOSS DIMENSIONS
Guide Catalog Numbers
Post Length Post Bushing
Diameter C Support Boss
1-1/2 6-16-11 6-16-111
2 3-1/2 6-16-12 6-16-121
5-1/2 6-16-13 6-16-131
1-1/2 6-20-11 6-20-111
2-1/2 3-1/2 6-20-12 6-20-121
5-1/2 6-20-13 6-20-131
3-1/2 6-24-12 6-24-121
3
5-1/2 6-24-13 6-24-131
UNLIMITED SIZES
Sizes are not limited to any dimensions. Suggested minimum dimensions are shown below.
BOSS
BASE H 5 6
POST
DIAMETER O 2 2½
DIE 30 35 40 45 50 55 60 65 70 80 90 100
SPACE A
12
14
B
16
18
20
22
24
26
Four Post Series AS-40
28
30
NOTE: Die space sizes are grouped within shaded areas which indicate suggested guide post diameters.
9
Heel Block
Die Sets
Product Features
Heel Block or Wear Plate die sets provide greater rigidity and accuracy when
producing large or heavy gauge parts. This type of die set is often preferred for
applications which generate high internal die forces, such as blanking and forming
of heavy gauge materials.
Our large scale equipment can manufacture these die sets to extremely close
tolerances in virtually any configuration you require. Special torch cutting and
grinding services are also available.
10
Platen and Blow Mold
Die Sets
Product Features
Our nationwide network of manufacturing locations offers convenient, local service to meet your
special die set and custom machining needs. These facilities have the in-house equipment, trained
personnel and quality assurance procedures required to produce die sets in virtually any size,
thickness or configuration.
These capabilities include the experienced manufacturing of Platen die sets for trimming, blanking
or other specialized applications. Also included are Blow Mold die sets that meet the critical tolerances
of injection molding.
Mail, fax or email your prints to us for a quick response on a price and delivery quotation.
11
Clamping Data
n n
12
Hoist Rings – Center Pull
Product Features
Center pull hoist rings are manufactured from 4140 and have a
black oxide finish. The clevis bolt, pins, base, washer and bushing
are magnetic particle inspected.
9-0109-88
13
Hoist Rings – Side Pull
Product Features
Side pull hoist rings are manufactured from alloy steel and have a
black oxide finish. The clevis, ring, bushing and cap screw are
magnetic particle inspected. The clevis is x-rayed.
9-010-87
14
Die Lubrication
Product Features
This die lubricant is specially prepared to provide efficient
lubrication for guide posts in plain bearing applications.
9-01-52
Part Size
Number
9-01-52 1 Quart
9-02-52 1 Gallon
9-02-521 55 Gallons
9-02-522 15 Gallons
15
Notes
16
PLAIN BEARING BUSHING
DIE SETS www.danly.com
II. Danly IEM offers outstanding delivery on a consistent basis. Choosing us as a supplier
means that our customers have a competitive advantage in delivering their products to
the market.
III. Danly IEM has complex machining capabilities on die sets at several strategically
located facilities. Locations throughout the USA means lower shipping costs and allowing
Danly IEM to machine complex die sets means the customer’s machining centers have
additional capacity.
IV. Danly IEM’s vast breadth of products assures innovative solutions. We strive to address
customer problems by utilizing our research and development department as well as
other technical professionals.
V. Danly IEM has a technically trained sales force and distributor channels with engineering
support. Sales, marketing and engineering professionals are available to support our
product lines.
¾ Competitive Prices
¾ Reliability and Performance
DANLY IEM
38505 Country Club Drive Suite 100
Farmington Hills, MI 48331
www.danly.com
diesets@danly.com