Professional Documents
Culture Documents
2011 Vol 32 Reprint - Training and Certification
2011 Vol 32 Reprint - Training and Certification
JOURNAL
2011 Special Reprint Issue
VOL. 32 NO's. 1-6
ing & Ce
in rti
ra f
T
ica
NDT
tio
n
Ca rl
d
nada o
& t he W
FEATURING: Articles about NDT Personnel Qualification, Training and Certification by:
- John Baron, Candu Owners Group (COG)
- Steve Biondi, American Society for Manufacturing Engineers, (ASME)
- Evan Choi, Candu Owners Group (COG)
- Larry Cote, Canadian Institute for NDE (CINDE)
- Doug Marshall, CINDE Director & CNSC-CSA project team member
- David Ronson, Canadian Aerospace Maintenance Council (CAMC, now the CCAA)
- John Thompson, British Institute for NDE (BINDE)
- P.K. Yuen, NRCan NDT Certification Agency
- John Zirnhelt, Ponteca
This compilation of reprints is available as a free download to CINDE Members from the Members area at
www.cinde.ca
135 Fennell Avenue West Hamilton Ontario Canada L8N 3T2
Tel: 905-387-1655 Fax: 905-574-6080 Toll Free: 1-800-964-9488
Websites: http://www.cinde.ca OR http://events.cinde.ca
email: d.luey@cinde.ca
Name:______________________________ Company:___________________________
Address:____________________________ Address:____________________________
___________________________________ ___________________________________
Province/State:_______________________ Province/State:_______________________
Email:______________________________ Email:______________________________
$ 0 Student Library Subscription Fee:
$ 70 Individual (to receive Journal only)
$ 95 International $ 90.00 Canada
$170 Sustaining
$ 120.00 USA
$485 Corporate
$ 145.00 International
Report on ASME NDE (ANDE) Personnel Certification Program (Vol.32 No.6) ......... 29
Steve Biondi, American Society for Manufacturing Engineering (ASME)
Larry Cote
President / CEO, Canadian Institute for NDE (CINDE)
January 2012
The theme of the CINDE Journal in 2011 was ―NDT Training & Certification – Canada and
the World”. These reprints from the 2011 issues acknowledge the history of NDT Training
and Certification, describe some current developments, and hopefully will stimulate
constructive discussion about the future of NDT Training and Certification in Canada.
This topic of discussion goes back over 50 years and continues to this day, in large part
because of the continuous work by standard development organizations to define the
knowledge, skills and competencies for NDT inspection personnel.
And this comes at an important time. An aging NDT workforce will be retiring in
increasing numbers over the next 5 – 10 years at the same time as new technology
expands our knowledge and application of NDT. All this is happening against an
economic backdrop of mergers and acquisitions, emerging economies, worldwide
uncertainty in the financial markets, and increasing global competition. Many new
challenges lie ahead for the people and companies engaged in the business of NDT as
they prepare themselves for the future.
Back in the 1940’s, 50’s and 60’s, Canada was busy learning how to use newly emergent
non-destructive testing technologies. Back then, the inspection, measurement and
quality assurance techniques we might take for granted today were driving research and
shaping the inspection and testing industry. The pioneers of the emerging NDT industry
realized that to have a skilled work force, they needed specialized qualification, training
and certification to keep pace with the rate of technical and business development. Their
efforts include:
1959 - “Some Candid Thoughts about Standards” was presented by James Cameron
at an SNT meeting in Hamilton, Ontario.
1961 - Canada introduced a centralized certification scheme. A series of CGSB GP
training and certification standards for NDT personnel was eventually developed.
1966 - ASNT introduced the Recommended Practice No. SNT-TC-1A for a 2nd party
NDT personnel certification system. It was initially adopted because of requirements
imposed at the time by the American Society for Mechanical Engineering (ASME) for
NDT personnel doing boiler & pressure vessel inspection.
1967 - “Certification of Radiographic Personnel in Canada” was presented by Bill
Havercroft at the 5th World Conference on Non-Destructive Testing (WCNDT) which
was hosted in Montreal by the Canadian Council for Non-destructive Technology Inc.
(CCNDTI) The CCNDTI was originally formed to organize the 5th WCNDT, and was the
Page 3
precursor to the Canadian Society for Non-Destructive Testing (CSNDT) that was
created soon after.
1970 - The International Standards Organization (ISO) created Technical Committee
(TC) 135 for Nondestructive Testing with the British Standards Institute as the first
Secretariat.
1974 - The American National Standards Institute (ANSI) in the United States became
the secretariat for TC135.
1975 - ISO Technical Committee 135 for Nondestructive Testing held a second
plenary meeting in Philadelphia, Pennsylvania, USA, and approved the creation of
Sub Committee 7 for Personnel Qualifications.
1975 - The original ASNT Recommended Practice SNT-TC-IA, published in October
1966 was revised to take into account problems with interpretation of the document,
and effort made to clarify areas where it was necessary. Key paragraphs were
dedicated to certification, recertification and termination of certification. [1]
1976 - The British Institute of Non-Destructive Testing or BINDT, a professional body
for technical professionals involved in non-destructive testing and condition
monitoring in the United Kingdom, was created by merging the Society of Non-
Destructive Examination (SONDE) and the NDT Society of Great Britain (NDTS)
(which were both founded in 1954).
During the same time period Canada continued to develop a national NDT qualification,
training and certification program:
1970’s - NDT training in Canada was provided by local chapters of the Canadian
Society for NDT (CSNDT) in Vancouver, Calgary, Edmonton, Winnipeg, Hamilton,
Oakville, Toronto, Kingston, Ottawa, Montreal and Halifax (this list may be
incomplete, apologies to any area that was missed).
1970’s - NDT personnel certification testing was conducted across Canada by the
Mines Branch (Ottawa, ON), the Defense Research Establishment Pacific (Esquimalt,
BC), the Northern Alberta Institute of Technology (Edmonton, AB), the British
Columbia Institute of Technology (Burnaby, BC) and the Canadian Forces Base
(Edmonton, AB).
1976 - The CSNDT Foundation Inc. received Letters Patent granting its incorporation
under Federal Charter. As stated in its Charter, the objectives of the Corporation are
as follows:
1. To improve the quality of education in NDT.
2. Through research, to aid in the development of new techniques in NDT.
3. To assist Canadian industry through judicious use of NDT.
4. To assist the Department of Energy, Mines and Natural Resources in
conducting the written and practical examinations for certification of NDT
personnel in accordance with the standards of the Canadian General
Standards Board.
5. To receive gifts and donations to further the above objectives.
6. To invest and deal with the moneys of the Corporation, not immediately
required, in such manner as may from time to time be determined.[2]
1977 - The CSNDT Foundation began delivery of NDT training courses and written
and practical certification examinations at new facilities located on the Fennell
Campus of Mohawk College in Hamilton, Ontario. (The CSNDT Foundation
subsequently became the NDE Institute of Canada in 1986.)
1978 - Changes were proposed to Canada’s NDT certification standards to address
―the difficulty encountered by some industries in relating the requirements of the
CGSB certification program to similar certification programs imposed on them by
Page 4
other agencies with which they are doing business.‖ The major changes in the
proposed revisions were:
1. Establishment of three (3) levels to which an individual may be qualified, similar
to the levels used in the U.S.A. and other countries.
2. Provision for examination of an individual within his specific application of
NDT, by the employer.
3. Greater emphasis on the advantages of increased education, instruction and
training in NDT.
4. Provision for only two categories in the radiographic standard, i.e., General and
Aircraft.[3]
1979 – The CGSB, after ―much work, discussion and controversy‖, produced 48-GP-
4M, the first certification standard incorporating the new Three Level certification
system. The Examining Authority ―Energy, Mines and Resources Canada (EMR)‖
implemented 48-GP-4M in their Written Tests conducted in June of 1979.[4]
It’s easy to see that after getting off to a quick start in the 40’s, 50’s and 60’s, the interest
in NDT accelerated throughout the 70’s with more technique development and parallel
interest in qualification, training and certification. It needed to, because new safety and
quality requirements, combined with continuous technology advances, were constantly
redefining the needs of the NDT community and its customers.
Throughout the 1980’s the Canadian General Standards Board (CGSB) 48/2 Committee
continued to develop the GP-48 series of NDT training and certification standards. A
third-party personnel certification program based on the GP standards was set up and
delivered by the Canadian federal government through the Department of Energy, Mines
and Resources. (today known as the Natural Resources Canada (NRCan) NDT
Certification Agency) The 1980’s were a time of dialogue and debate about the
certification system, as demonstrated by Letters to the Editor that appeared in the
CSNDT Journal. [5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15]
The work on NDT qualification, training and certification around the world has never
stopped. Many countries and organizations devote extensive resources to this subject,
and undoubtedly will continue to do so well into the future. Canadians have always
played an important role in NDT standards development, and will continue to participate
in the appropriate national and international committees. By so doing, the Canadian
Page 5
program for NDT qualification, training and certification should continue to evolve and
meet the needs of this very important occupation.
We always enjoy hearing from our readers and members about ―NDT Training and
Certification - Canada and the World”, or any other topic of interest. Please send your
thoughts or ideas to CINDE at info@cinde.ca or submit articles online at
http://www.cinde.ca/journal/submit.shtml
References
1. Berry, F.C, "ASNT Recommended Practice for Nondestructive Testing Personnel
Qualification and Certification (SNT-TC-IA) and Its Use," Nondestructive Testing
Standards—A Review, ASTM STP 624, Harold Berger, E., American Society for
Testing and Materials, 1977, pp. 53-62.
2. CSNDT News bulletin, March 1976
3. CSNDT News bulletin, February 1978
4. CSNDT Journal, Vol. 1, No. 1, October 1979, p. 23 & 26
5. Gerrior, D.L. ―Open Letter to the NDE Community Concerning the Future of
Canadian Personnel Certification‖, CSNDT Journal, vol. 6, no. 3, pp. 24, 66,
December 1984.
6. Baron, J.A., ―Members Respond to Certification Controversy – Letter to the Editor‖,
CSNDT Journal, vol. 6, no. 4, p. 30, January 1985.
7. Barton, L.G. ―Members Respond to Certification Controversy – Letter to the Editor‖,
CSNDT Journal, vol. 6, no. 4, p. 30, January 1985.
8. Zirnhelt, J.H., ―Members Respond to Certification Controversy – CWB Manager
Answers Charges in ―Open Letter‖, CSNDT Journal, vol. 6, no. 4, pp. 28, 66, January
1985.
9. Caron, V., ―Members Respond to Certification Controversy – EMR’s Response to
―Open Letter‖, CSNDT Journal, vol. 6, no. 4, p. 32, January 1985.
10. Behal, V., ―Committee Chairman puts Certification Controversy in Perspective‖,
CSNDT Journal, vol. 6, no. 5, pp. 28, 30, March 1985.
11. Gill, E., ―Letter to the Editor‖, CSNDT Journal, vol. 6, no. 5, p. 30, 32 March 1985.
12. Harding, N.G., ―Special Report on Ottawa Meetings‖, CSNDT Journal, vol. 6, no. 6,
p. 9, May 1985.
13. Baron, J., ―Update on the Initiative to Privatize Certification‖, CSNDT Journal, vol. 9,
no. 1, pp. 16, 28, January/February 1988.
14. Szucs, J.R., ―As I See It‖, CSNDT Journal, vol. 10, no. 2, p. 9, March / April 1989.
15. CANMET News Release, CSNDT Journal, vol. 10, no. 5, p. 11, September / October
1989.
16. Murphy, R.V., ―NRCan Implementation of ISO 9712:2005, Setting the Latitude in
Training / Experience, June 21, 2005 http://www.nrcan.gc.ca/mms-smm/ndt-end/eli-
adm/cgsb-ongc-eng.htm
Page 6
The American Society for implementing a qualification and There was widespread agreement
Nondestructive Testing (ASNT) certification standard, and Canadian that we should take it on, there was
journal, Materials Evaluation, is leadership in this field was also wide discussion about how the
widely circulated and technical recognized by none other than the workload associated with an active
respected in Canada, and I thus late Dr. R.C. McMaster at the Fifth secretariat could be handled. To
have no hesitate in referring the International Conference on NDT everyone’s satisfaction, the
2
reader of these comments to the held in Montreal in 1967. There is Certifying Agency, part of the
1
November 1987 issue. On page no doubt that the parallel Federal Government of Energy,
1217, there is a letter to the editor development of personnel Mines and Resources, agreed to
from ASNT Past President George qualification schemes in the US, provide the secretariat services
Wheeler, and beginning on page Japan and Britain in the early sixties under the direction of Vic Caron.
1294, an interview with th e same were influenced to some extent by The Standards Council of Canada
gentleman, in both cases referring to our experience in this country. was then able to advise the Russian
ASNT’s Personnel Certification secretariat of TC135 that we would
Standard and its predecessors, and On the world scene, the International be pleased to formally accept the
making some broad comparisons to Committee for NDT, meeting in secretariat of SC7.
the document which has been Montreal in 1967, recognized the
developed by the International need for international harmonization Although SC7 had been formed in
Organization for Standardization but took no positive action until the 1975, no meeting had ever been
(ISO) Technical Committee 135 World Conference on NDT in called, so the September 1983
“Non-Destructive Testing” Melbourne in 1979, at which time it plenary meeting of TC135 in Ottawa
Subcommittee 7 “Personnel established a working group that was also the occasion for the first
Qualification”: ISO Draft Proposal produced detailed training guidelines meeting of SC7. The seven or eight
9712 General Standard for the for some specific methods which countries attending the Ottawa
Qualification and Certification of were presented to its next meeting in meeting agreed upon several
Nondestructive Testing Personnel. Moscow in 1982. The task group conditions which would be the basis
was then charged with developing a for their pursuit of their single task:
Mr. Wheeler and ASNT can be justly set of recommendations to be the development of an international
proud of the wide acceptance of submitted for approval to the Las standard for the qualification and
ASNT Recommended Practice No. Vegas meeting of the ICNDT in certification of NDT personnel.
SNT-TC-1A, acceptance which is November 1985. These basic principles were that the
perhaps more due to its being work being done by ICNDT in the
referenced exclusively in the ASME The 1967 meeting of the ICNDT also development of course curricula
Boiler and Pressure Vessel Code produced a resolution that ISO would not be duplicated by the SC,
than for its own intrinsic qualities. establish a technical committee for that the standard would provide for
On the other hand, Canadian NDT NDT. This committee (TC135) was certification by NDT method in three
practitioners need to be reminded initially formed in 1970, with the UK levels, and that certification would be
that we, too, can stand tall in this holding the secretariat. In 1974, the done by an independent central body
field of operator qualification and secretariat of TC135 was reassigned at all three levels.
certification. to the USA, and several years later
given up to the USSR. One of the The ICNDT’s working group
For instance, Mr. Wheeler, in his subcommittees developed to deal scheduled its next meeting in
letter to the editor, outlines the with the work of TC135 was Florence, Italy, in September 1984,
development of SNT-TC-1A, Subcommittee 7: Personnel and considered two external
reporting that it was originally Qualification. The SC was initiated documents -- a draft for an
conceived and drafted by an ASNT by the USA and they agreed to international standard prepare by
task force appointed in 1962 by provide the secretariat for it. By Herb Chapman, Bill Mercer, and
Archie Black, then chairman of the 1980, however, the USA had Norm Harding acting on behalf and
ASNT Technical Council. He then announced they no longer had any with the approval of the Canadian
goes on to say that TC-1A is the interest in providing the Secretariat Advisory Committee for SC7, and an
basis for most certification practices for SC7. ASNT proposal to share its SNT-TC-
around the world including the ISO 1A with the international community.
proposal and the International Herb Chapman of the Canadian The Canadian document, which
Committee for Nondestructive Welding Bureau, as our delegate to became known as “The Canadian
Testing proposal. the plenary meeting of the ISO Position Paper”, was hand carried
TC135 in Moscow in December and presented to the Florence
Where were we in Canada during all 1980, responded positively to a meeting by Norm Harding, alternate
these developments? By 1962, proposal that Canada take over delegate to ICNDT where it met with
when Archie Black appointed that responsibility for the secretariat of strong interest and support. It should
task force, we were already certifying SC7. Herb brought this proposal be clear that this document was a
radiographers to CGSB 48-GP-4. home for discussion with his draft based on those portions of the
Our certifying authority, Bill colleagues on the Canadian Advisory CGSB 48-GP series which were
Havercroft, was recruited to the Committee for TC135 and the applicable to all methods and was
ASNT task force specifically to feed Standards Council of Canada before proposed only as a starting point for
in our experience in writing and formalizing acceptance. Although discussion.
It is interesting to note that it was in The working group met in While the five years since that first
early 1984 that the UN Regional Philadelphia in October 1985 along meeting in Ottawa have gone
NDT Project for Latin America and with Vic Caron of the secretariat and quickly, the subcommittee has
the Caribbean first came into contact agreed on the content of the Working worked hard, and the substantial
with the CSNDT Foundation building Draft. While the document at this agreement that has been achieved,
a relationship that eventually led to a stage still resembled closely the in a field as controversial as
CINDE-supported project. The CGSB standards, since the basic personnel qualification and
Regional Project also had a strong principles of all national standards certification, is notable. The key to
interest in qualification and are essentially the same, most this progress has undoubtedly been
certification, and had its own working countries could identify with it. the consistent effort put in by the
group developing a regional secretariat, and in particular, Vic
standard. To assess international In November 1985, the ICNDT met in Caron. ISO rules for the
progress, the Regional Project sent Las Vegas, and approved a development of an international
an observer to the meeting in resolution sending their working standard are designed to ensure that
Florence and concluded that documents to ISO for consideration. every interested party has an
interested was high and that the This step, of course, was only a opportunity to review, comment and
International Atomic Energy Agency formality because many of the same vote upon the document at every
(IAEA), executing agency for the individuals were involved in both ISO stage of its development, and this
Project, should evaluate its own and ICNDT and thus the respective means that documents must be
position on the subject. documents were developed in distributed all over the world in
parallel. Representing Canada at advance of meetings in accordance
IAEA convened a meeting of the ICNDT were CSNDT President with strict timetables - typically three
international consultants to assist in Dieter Hanrath and Norm Harding as months. Each time the document is
making its evaluation, and it is of delegates who had the moral support revised it must be rewritten and
further interest here in Canada of many other Canadians who recirculated, all part of the thankless
hosted the meeting in Vancouver in participated in the 1985 World task of the secretariat.
January 1985. This group, Conference.
consisting of NDT experts from It is still too early to predict the date
Canada, Australia, Brazil, France, In Milan, in May 1986, the that the document will be published
Italy, Jamaica, and the U.S., subcommittee held its next meeting, as an International Standard, but
recommended that IAEA follow and devoted two days to a clause by given the strong interest in every
closely the developments with the clause study of the Working Draft, quarter, it will most assuredly be
ISO system and participate in and rapidly agreeing on some clauses, soon. Many countries are already
support the activities of SC7. This compromising on others, and hotly using the document in its latest form
recommendation was later accepted debating still others. The resulting as a basis for their own national
for NDT activities in the United document moved one step further standards, and the international
Nations system in all regions of the along the ISO path to an harmonization that is the ultimate
world. International Standard when it was goal is within reach.
registered in February 1987 in
The second meeting of Geneva as an ISO Draft Proposal When it is published, Canada will
Subcommittee 7, held in Paris in (DP9712). (One of the points agreed have contributed strongly to its
February 1985, was a working upon in Milan was the replacement philosophy, content and progress.
meeting. Two documents were of the Roman numerals denoting the
discussed at some length. Vic Caron Levels of competence with their References
1
had prepared an analysis comparing Arabic counterparts to the reported ASNT, Materials Evaluation, V. 45,
national certification schemes relief of secretaries and copywriters no. 11, November 1987.
providing members with a document the world over who found I, II, and III
2
which allowed them to focus their just a bit cumbersome!) There were McMaster, R.C., Training and
attention on areas of major twenty countries represented at the Qualification of NDT Personnel.
difference. The second document Milan meeting, to which Canada sent Proceedings of the Fifth International
was the “Canadian Position Paper”. Norm Harding, Bill Mercer and John Conference on Nondestructive
The meeting concluded with an Baron as well as the Secretary, Vic Testing, Montreal, 1967, pp. 478-79.
agreement that a working group Caron and the chairman.
chaired by Paul Laloy of France, and
including Norm Harding representing DP9712 was further scrutinized at
Canada, Kiyoshi Otani from Japan, the next meeting of SC7 in
and Ken Beswick from IAEA (which Philadelphia in November 1987. It is
by now was a participating liaison significant that at this stage the
member of the subcommittee) would changes being made to the draft are
study the two documents along with relatively small and tend to be more
comments made at the Paris for clarification than in any basic
meeting, and prepare a Working principle. A good deal of the
Draft for further study by the SC. Philadelphia meeting was devoted to
trying to find a mechanism to
accommodate the USA’s proposal
for employer certification at levels 1
and 2, but without success.
Nondestructive examination (NDE) is the primary means of measuring the structural integrity
of industrial pressure boundary components. In many jurisdictions such inspections are
mandatory either through regulatory requirements or, for example, in order to obtain insurance
coverage. The mandatory requirements universally require personnel who conduct the
inspection to be certified – either through a central system such as ISO 9712 or an employer
based system such as that used in the USA and elsewhere.
It was generally accepted that the results of these inspections represented the ‘truth’ however, in
the late 1970s – early 1980 three significant situations clearly challenged the ‘truth’ assumption.
All these situations were in the nuclear power industry – exactly where correct results are of
paramount importance.
This issue was first addressed in the USA under the auspices of ASME Section XI, the nuclear
in-service inspection section of the ASME Boiler and Pressure Vessel Code and subsequently
in Europe under the European Network for Inspection and Qualification (ENIQ). Although
the approaches are quite different both have the common goal of confirming, to the extent
possible, that inspection procedures and personnel are capable of detecting and sizing flaws
of the defined degradation mechanism when applied to specific components.
a
R
Although the nuclear industry is the leader in terms of demanding post base-level certification
demonstration of inspection performance, the lessons learned are clearly applicable to other T
industries where NDE plays a key rôle in assuring the safety of the public, workers and the
environment - as well as protecting economic interests.
i
The paper discusses the merits of the various inspection qualification systems currently in
C
use or in development. l
E
introduction arose that caused this assumption to be challenged. All of
Nondestructive Evaluation (NDE) processes, when these were in the nuclear industry.
applied to industrial plant, may be viewed as being in the
same category as quality control processes. The most In 1978, under the auspices of the OECD, a round
prevalent application of NDE is to provide information robin exercise was conducted using two nuclear reactor
on the structural integrity of materials, components and pressure vessel segments containing nozzles with defects
systems. The basic rôle is to confirm, or otherwise, that the implanted in the vessel to nozzle welds1. The mandatory
particular component is within the bounds of the design use of ASME Section V ultrasonic procedures was found to
parameters or is fit for service projected out to the next be inadequate for the particular inspections.
inspection cycle.
In 1982, the UK regulatory body initiated the Defect
Should the inspection process return an incorrect result, for Detection Trials2 (DDT) prior to approval of Sizewell B
example a false call (a flaw where one does not exist) or a nuclear plant. This was somewhat similar to the PISC I
missed call (failure to detect a flaw) then potential threat to exercise but without the restriction on inspection method/
economic considerations is likely to ensue. In the extreme technique. These trials confirmed that representative flaws
case, an incorrect NDE result could threaten public, worker could be detected and sized successfully albeit using non-
or environmental safety. traditional techniques.
Traditionally, it was assumed that NDE results were correct. Circa 1982, soon after being given a clean bill of health
However, in the late 1970s – early 1980s, three situations by experienced NDE personnel, the austenitic piping of a
1
PISC 1 (Plate Inspection Steering Committee that evolved into the Program for the Inspection of Reactor Steel Components) S.
Crutzen et al, CEC, EUR 6371EN, Vols 1-6, OECD, CSNI report 48
2 “CEGB Inspection of Plates 1 and 2 in the UKAEA Defect Detection Trials”, K.J Bowker et al, Brit. Journal of NDT, 1983, vol 25, No 5
US nuclear plant began to exhibit leakage due to a stress qualification code aimed at non-nuclear applications. This
corrosion cracking mechanism. appeared in the 2004 Addenda. Article 14 maybe viewed
as a hybrid between ASME XI App. VIII and ENIQ.
The conclusion reached was that it is prudent to ensure,
to the extent possible, that NDE processes, that is the aSME Section Xi, appendix Viii
procedure, equipment and personnel, are capable of As originally written, this Appendix is aimed at the
detecting and sizing flaws due to experienced or postulated inspection personnel performing in-service inspection of
degradation mechanisms in the specific components to be nuclear plant components. It pertains only to ultrasonic
inspected. testing of specified nuclear plant components. It defines
applicable degradation mechanisms, (fatigue or stress
This requirement is clearly outside of the realm of the corrosion cracking) and the sizes of cracks the inspector
general qualification/certification process such as that is to be tested on. The code defines pass-failure criteria for
defined in ISO 9712. both detection and sizing.
3
http://safelife.jrc.ec.europa.eu/eniq
The base of the ENIQ methodology is a document which inspection personnel using representative physical test
we in Canada term the Inspection Specification (other pieces or recorded data. The approach taken by the CIQB
jurisdictions refer to this as the Technical Specification or is to review training programs, test pieces and written
Technical Requirements or Input Requirements). test questions but leave the post-training tests to the ISP.
However, the CIQB maintains the right to observe and
The Inspection Specification is an engineering document audit actual training situations.
– not an NDE document. It describes the component
or group of components, including the material and aSME Section V, article 14
configuration. It notes environmental issues such as ASME Section V, Article 14,”NDE System Qualification”
hazardous conditions and access to the component(s), was designed to provide an inspection qualification
experienced and postulated degradation mechanisms and process within the ASME Boiler and Pressure Vessel code
what the inspection must achieve. In general, it provides all but outside of the nuclear arena. It is more recent that its
the information an Inspection Service Provider (ISP) needs ASME Section XI counterpart and also more recent than
to design and operate the inspection system. ENIQ. However, the approach is more consistent with that
of ENIQ rather than ASME Section XI. For example, there
The Inspection Specification is the document that gives is a requirement for a TJ.
the ENIQ methodology its flexibility. In comparison, ASME
Section XI, App. VIII provides a prescriptive definition of The issue of the Inspection Specification is circumvented
requirement which, by its very nature, must be limited in its by stating that it originates elsewhere, typically the
scope and application. However, generating the Inspection “referencing code section” (see “T-1410 Scope”).
Specification can require significant engineering analysis
effort, often requiring fracture mechanics analysis. Another The document defines three level of rigour, with
issue is the challenge of specifying NDE performance accompanying levels of Probability of Detection (PoD),
in quantitive terms that can be used by the ISP and the allowable missed call and false call rates and statistical
Inspection Qualification Body (IQB). For example, it is confidence levels. At the high level of rigour, with high
tempting to state the inspection must be ‘highly reliable’ confidence (>90%) and high PoD (>90%), the number of a
but, although this term presents a worthy sentiment, it is test pieces quickly ramps up to several hundred.
subjective and cannot be used to evaluate the performance R
of either the Inspection Procedure or personnel unless all As with ENIQ, specifying and justifying the appropriate T
parties agree how ‘highly reliable’ is to be interpreted. quantitive qualification requirements in engineering terms
is a challenge but outside of Article 14. i
Once the Inspection Specification is in place it is the rôle
of the ISP to develop the Inspection Procedure that meets
C
other Qualification Schemes
the requirements of the Inspection Specification. Other qualification schemes exist but these tend to be l
A second document that the ISP must produce is the
very specific in their application. One example is the EPRI E
Steam Generator Examination Guidelines which, as the
Technical Justification (TJ). This document sets out the name suggests, is specific to in-service inspection of
evidence that the procedure meets the requirements of the nuclear steam generator tubing (heat exchangers).
Inspection Specification.
Recently, there has been a drive to produce an international
The Inspection Procedure and its associated TJ are then standard on inspection qualification under ISO, ISO 11774.
put before an individual or team to independently confirm, The draft ISO document circumvents the issue of an
or otherwise, that the Inspection Procedure does, in fact, engineering approach to defining inspection performance
meet the stated requirements. This is largely based on requirements by placing this requirement on “Industrial
the degree to which the evidence in the TJ is considered Sector Committees”. (There seems little onus on the
convincing. In some cases, the independent review team owner of the plant.) Some of the elements under this draft
may ask for further evidence. standard are prescriptive, for example, requalification
period and the number of personnel test pieces while other
The CANDU Inspection Qualification Bureau (CIQB), elements are open-ended, e.g. the basis, and from where,
established by seven CANDU nuclear utilities, considers the required inspection performance is developed.
the independent review to be non-adversarial. Dialogue
and collaboration between the review team and the ISP is However, regardless of the specifics or the inspection
expected and encouraged as the aim is to achieve a robust qualification processes, all have the common objective
Inspection Procedure – not just a pass or fail decision. of ensuring, to the extent possible, that NDE processes
(procedures, equipment and personnel) are capable and
Following qualification of the procedure, the Inspection competent of producing the correct results.
Qualification Body (IQB) may engage in testing of
A further reality is that, under a base-level NDE personnel Further, almost all industrial NDE practice is governed
certification system such as ISO 9712, it is clearly impossible by a regulatory authority, an insurance company, or
to cover all techniques and adaptations of the modern through contractual agreements. The most effective and
NDE methods and it is certainly impossible to design practical manner of satisfying these agencies or customer
all-encompassing practical tests of personnel. Further, performance requirements is by an independent, arm’s
some would argue that the implementation of certification length organization. This is now the norm in all nuclear
standards such as ISO 9712 have not kept pace with the jurisdictions and there is growing interest in developing
realities of industrial use of current NDE technologies. similar organizations and processes wherever NDE
represents a critical information system.
a Without Inspection Qualification, this leaves us totally
It is not good enough to declare inspection results as being
reliant on the Inspection Service Provider to train and
R qualify inspection personnel not only in the specifically correct, they must be shown to be so.
assigned task but also the nuances of modern day
T electronic instruments, often employing remotely operated Summary
i or automated manipulators. This does not infer that such There are a number of inspection qualification schemes
training by ISPs is inadequate but it most certainly lacks the in existence. Some are general in scope whereas others
C independence consistent with quality assurance/control are either industry specific, e.g. nuclear industry, or largely
l protocols. In Canada, we accept our national certification deployed within a single industrial sector. There are
body as an independent and impartial organization to test different approaches but all schemes have the objective
E and qualify/certify inspection personnel. If we accept this of confirming the effectiveness of the inspection process
process at the general base levels, why should we not (equipment, procedure and personnel) that is, to the extent
demand it at levels beyond the domain of ISO 9712? Even possible, ensure NDE results are correct.
the pre-amble to ISO 9710 recognizes that qualification
beyond Levels 1,2 and 3 are the responsibility of the ISP. The most widely used protocols (ASME Section XI, Appendix
VIII and ENIQ) require an independent assessment of
For the plant owner, (here I include aircraft, oil and gas inspection performance. This is the most effective manner
pipelines etc.) independent qualification of inspection in which third parties such as regulatory and insurance
procedures and personnel is simply a sound idea in terms agencies may be satisfied that the application of NDE
of due diligence, protecting assets and safety of the public, processes will return the correct result. Additionally, it is
workers and the environment. of benefit to the NDE customer to have an independent
body attesting to the effectiveness, that is the quality, of
A further consideration is the use of statistical methods to inspection delivery.
determine the risk levels of industrial plant systems and
components. Here, I define risk as the likelihood of failure The global nuclear industry is at the forefront of independent
multiplied by the consequence of failure. Thus, inspection inspection qualification but, given the high cost of downtime
processes may be deployed to mitigate risk by providing of industrial plant and the increasingly complex technology
information that may be used to reduce the likelihood of associated with NDE, it is forecast that this process will
system/component failure. This suggests concentration on be developed in other industries where NDE is a critical
areas where the level of risk is highest (but not completely information system with respect to structural integrity.
abandon lower risk areas). If we are to use NDE in this mode,
g h
Editor’s Note: This paper was originally presented at the NDT in Canada 2009 Conference held August 25-27, 2009
in London, Ontario.
An archive of articles published in the CINDE Journal is available in the Members area at https://www.cinde.ca/members/
abstract
CANDU nuclear power plants are operated in 3 provinces in Canada for electric power
f generation. A table in the paper will show the built and operating plants in Ontario, Quebec,
New Brunswick and overseas. The regulator for nuclear power in Canada is the Canadian
E Nuclear Safety Commission (CNSC). The CNSC holds the plant licensees accountable for
a compliance to CSA N285.4 for periodic inspections. The Standard basically specifies the
“what, when, where, how, how much and how frequently” NDE is to be done on pressure
T retaining systems and components in CANDU nuclear power plants. In inspection methods,
u the Standard specifies they must be non-destructive. The NDE methods were grouped into
visual, dimensional, surface, volumetric and integrative. The Standard also specifies that the
R licensees are responsible for the performance demonstration (PD) of the adequacy of the
procedures and the proficiency of the personnel.
E
This paper describes the Standard’s requirement in NDE qualification and presents a joint
project participated by Canadian and overseas CANDU owners. The sub-project for NDE
a included providing evidence and technical justification on the adequacy of the procedures
R and the proficiency of the personnel. The paper describes the qualification methodology
followed by the participants. This will be followed by how the participants produced Inspection
T Specification, tools and procedures, personnel training and qualification programs, test and
qualification samples, independent peer reviews and Technical Justification.
i
C
l introduction of Candu, its Regulator and governing Standard for inspection
CANDU is the Canadian designed pressurized heavy water reactor (PHWR) used in Ontario, Quebec, New Brunswick
E and several countries in the world for electric power generation. As of 2010, there are 25 operating CANDU reactor units
in the world. In addition, there are 13 similar design PHWR units operating in India. CANDU users and India’s NPCIL
are members of the CANDU Owners Group (COG). There are 2 units in Ontario Power Generation’s (OPG) Pickering
A plant that are laid up, and there are 10 other CANDU or PHWR units around the world being refurbished or under
construction.
Table 1 (next page) lists the COG member utilities, the number
of operating units, laid-up units and under construction or
refurbishment units.
Units under
COG Operational Laid-up
Construction/
Members Units Units
Refurbishment
BP(LP)
6 2
Canada
HQ
1
Canada
NBPN
0 1
Canada
OPG
10 2
Canada
NASA
1
Argentina
SNN
1 1
Romania
KHNP
3 1
f
Korea E
TQNPC
China
2 a
NPCIL T
13 5
India u
PAEC
Pakistan
1 R
AECL E
-
Canada
Totals: 38 2 10 a
Table 1 List of CANDU and PHWRs
Table 1 List of CANDU and PHWRs R
periodic inspection for Candu Reactors T
CSA N285.4 specifies the periodic inspection requirements for pressure retaining systems and components such as pipe,
Periodic Inspection for CANDU Reators
nozzle and vessel welds. It also includes mechanical couplings, pump and valve welds and supports. There are also
i
supplementary sections specifically for pressure tubes, feeder pipes and steam generators. Pressure tubes and feeders C
CSA
are uniquely N285.4
CANDU specifies the
components notperiodic inspection
found in PWRs requirements for pressure retaining systems and
and BWRs.
components such as pipe, nozzle and vessel welds. It also includes mechanical couplings, pump l
The CSAand Standard
valve calls
weldsforand
inspection methods
supports. There that are “non-destructive”,
are also hence they
supplementary section include NDE
specifically methods such as
for pressure E
visual & dimensional (direct or using visual aids),
tubes, feeder pipes and steam generators. surface test (PT & MT), volumetric (RT, ET and UT) and integrative
(leak test, acoustic emission and strain gauge).
When stating NDE requirements, the Standard generally specifies the what, when, where, how, how much and how often
for the in-scope components.
In the CSA N285.4-05 Standard, it specifies that NDE must have “performance demonstration” and it puts this
responsibility to the licensee (clause 3.6). In other words it holds the power utilities, such as Ontario Power Generation
who hold the licenses to operate, responsible for providing evidence that the NDE done on the components are qualified.
The responsibilities of the licensees include, in clause 3.6d, verification of the qualification and proficiency of inspection
personnel; and in clause 3.6e, PD of the adequacy of the procedures & proficiency of the personnel using assigned
equipment, to detect & size flaws. IQ is therefore a dynamic combination of 1) procedure, 2) qualified personnel and 3)
equipment; and the capabilities requiring IQ are detecting and sizing.
In addition to specifying this IQ requirement, the 2009 version of the Standard specified the requirements for IQ of UT and
ET methods. The specified requirements are similar to those included in the European Network of Inspection Qualification
(ENIQ) methodology. They included Inspection Specification (IS), Inspection Procedure (IP), Document on how the
procedure meets the IS – Technical Justification (TJ), and personnel training and qualification program. For personnel
certification, the Standard specified CAN/CGSB 49.9712/ISO 9712 for NDE methods.
Practice &
Procedure yes –samples Could use open Could use open
a Development Not addressed provided-(A) procedure trial procedure trial
R Blind – with
Procedure Trials Blind feedback Blind or open Blind or open
T
i Personnel
qualification Blind (C)
Blind – with
feedback (C) Blind Blind
C Independent
l Qualification Body Not addressed Yes Required Required
E To be PDD, Procedure,
Documentation of determined by Essential variables,
Qualification organization Demo Records Dossier - Dossier -
Table 2 comparison of major PD Programs
PDD = Program Description Document (includes compliance comparison, deviations from Code and TJ for deviations)
Open = has knowledge of specific flaw size shape and location
Blind = without knowledge of flaw size, shape, location or quantity
DBS = Defined by Standard
DBO = Developed by Owner
(C) Individuals who qualify the procedure can receive personnel qualification
* Embedded in code – the rationale and evidence of qualification is not on a separate document such as a Technical
Justification but within the code’s text.
In a generic sense, the principle of ENIQ’s process should contain at least the following major milestones. The milestones
listed below constitute those in the ENIQ or IAEA methodologies. However, other PD processes should include a similar
variation of them:
1. An Inspection Specification (IS) written by experts on a component. The expert should have assessed the fitness-for-
service (FFS) criteria and determine the extent and detail of NDE results required to conduct the proper assessment.
The specified extent and detail should include, but not limited to:
• “what” and “where” to inspect, including surface and volume coverage requirements,
• the types of degradations to look for,
• results repeatability, accuracy, or error tolerance,
• probability of detection,
• reportable and rejectable criteria,
• results recording, reporting requirement and format.
2. Based on the IS, the NDE practitioners develop and write the Inspection Procedure (IP) including specifying the
method and equipment. The IP aims to meet the requirements in the IS and it will be tested and qualified in laboratory
sessions. The IP should also include essential parameters and industrial experience. During procedure development
the NDE practitioners may ask a peer expert to review the procedure. To confirm procedure qualification, the NDE
practitioner may conduct witnessed practical trials. Subsequently, NDE personnel training and qualification will be
conducted.
3. A Technical Justification (TJ) will be written by the NDE practitioners. The TJ will refer to evidence collected from
IP development, training and qualification exercises, field use experiences and destructive examination results (if
available); to declare how well the IP, equipment & personnel combination meets the requirements in the IS. The TJ f
may state exceptions where some of the IS requirements cannot be met, or can only be met partially. E
4. Finally, the complete process is subject to an independent peer review. Usually a panel of experts will be assembled a
to review the IQ process and all of its produced documents. Members of the panel should not have been directly
involved in the process of steps 1-3 above. The panel will issue an assessment report based on its observations and
T
the technical arguments in the TJ. There will be back-and-forth interactions between the author(s) of the TJ and the u
Panel to address comments and questions raised.
R
Some necessary tasks during the pd process E
1. During the development of the IS, the FFS experts may or may not consult the NDE practitioners on the limitations of
NDE. There are pros and cons in this respect. If NDE practitioners were not consulted, the IS may specify requirements
that are not achievable by present or foreseeable NDE capabilities. On the other hand, if NDE practitioners were a
consulted, the quality of FFS analysis may be limited by whatever results current NDE capabilities can provide.
R
2. During the development of the procedure, test samples will be designed and made and specialized calibration blocks
will be made if necessary. After the procedure has been technically qualified, the next task is to train and qualify NDE
T
personnel. To do that, a training package including documents and other materials has to be designed and fabricated. i
A training program will be developed within which pass/fail criteria will be specified.
C
3. NDE personnel will be trained and qualified. The qualification process includes open or blind tests although most tests l
are blind tests. The independent peer review panel may be present during the training and testing. The panel may
even select trainees to run through its own set of testing. E
4. A dossier of all the documents produced during the PD process will be assembled and file. Finally, a formal submission
may be made to the Regulator for its acceptance of the PD evidence and process.
Inspection tools are mostly remote controlled or automatic mainly because the inspection is operated in a very high
radiation dose rate area (right at the reactor faces). Reliability and accuracy of the results are critical because confirmed
rejectable flaws could cause replacement of the feeder – an operation that is expensive and which causes significant
outage extension. There is no isolation in the PHT system. Accuracy of wall thickness measurement and location
repeatability are crucial because thinning trends need to be monitored to predict remaining life.
inspection tools
The IPs and tools were developed under the COG joint project NDE sub-team. The NDE sub-team consists of
representatives from AECL, BPLP, HQ, KHNP, NBPN, OPG and SNN. Photographs of some of the inspection tools are
shown below:
f
E
a
T
u
R The bend crack crawler (BCC) mounted on a mockup The BCC mounted on a real feeder pipe about to to
E is being tested at the factory. start a crack detection inspection.
a
R
T
i
C
l
E
This experience is very valuable to the CANDU licensees and CIQB in executing present and future IQ projects.
Subsequent to feeders, the CIQB has since qualified the dry spent fuel storage lid weld phased array UT inspection,
Canada’s National Research Universal (NRU) reactor vessel repair and piping UT inspection.
References:
1. CSA Standard N285.4-05 Periodic Inspection of CANDU nuclear power plant components. Published in June 2005
by Canadian Standards Association.
2. European Methodology for Qualification of Non-Destructive Testing - Third Issue - August 2007 ENIQ Report nr. 31
EUR 22906 EN. http://safelife.jrc.ec.europa.eu/eniq/docs/method/ENIQ_31.pdf
g h
www.cinde.ca CINDE Journal t Vol.32 t No.2 t March/April 2011 11
Page 19
Editor’s Note: This paper is reprinted with permission of ASTM. Copyright 1992 by ASTM International (all rights
reserved); www.astm.org
This paper is being reprinted because it is instructive as to how international standards are developed and as a reminder
of the work and planning that resulted in the ISO 9712 Standard that was subsequently adopted by the Canadian General
Standards Board (CGSB) as 48:9712 for use by Canada’s NDT personnel certification agency, Natural Resources
Canada (NRCan). It is worth remembering that almost 20 years have passed since this paper was written, yet some of
the issues, challenges and opportunities identified by the author then, still remain today.
author preface
f In 1990, it looked as if the major standard writing organizations of the world were on the cusp of international agreement on
E the philosophy and procedure for universal NDT qualification and certification. Time would prove otherwise, as European
Norm standard EN473 was issued and adopted by all European countries instead of ISO 9712. The EN473 standard
a was based on an earlier version of ISO 9712 and contained a few differences; some felt more based on emotions than
logic. For 20 years since two parallel but similar NDT certification standards have been used for third party certification:
T EN473 and ISO 9712. In 2009, the respective technical committees agreed to review a list of differences and to agree on
u a version that would become the next ISO 9712 and replace EN473 in Europe.
R At the time of writing (April 2011), the harmonized draft standard is out for ballot, and there appears to be strong consensus
E and support for it amongst the various standards writing and other technical organizations engaged in its review. The
objective of a single international standard, as originally discussed in Montreal in 1967, and subsequently initiated by
Canada in 1983, is now close to being achieved. Its publication in draft form represents a great deal of dedication, good
will and compromise from countries, organizations and individuals around the world.
a
R REfEREnCE: Zirnhelt, J. h., “ndT personnel Qualification – an iSo perspective,” Nondestructive Testing Standards
– Present and Future, ASTM STP 1151, H. Berger and L. Mordfin, Eds., American Society for Testing and Materials,
T Philadelphia, 1992, pp. 195-200.
i
C
l abstract
Subcommittee 7, “Personnel Qualification,” of the International Organization for Standardization
E (ISO) Technical Committee 135, “Nondestructive Testing,” has been working since 1983 on the
development of an international standard for the qualification and certification of nondestructive
testing personnel. The document is based on fundamental principles proposed by the
International Committee for Nondestructive Testing (ICNDT). The draft international standard
(DIS 9712) was circulated for letter ballot in early 1990. General international agreement on
DIS 9712’s key elements of central certification at three levels in individual nondestructive
testing (NDT) methods has been reached. The document has earned the support of developing
countries, who embraced it even in its earliest format as a model for new national standards,
and who, through their regional organizations, contributed significantly to its development.
As we enter 1992, the pressure for a universally acceptable standard which permits mobility
of personnel, boasts broad general international acceptance, and maintains the high level of
competence needed in NDT will lead to agreement on the international level. A comprehensive
ISO standard for the qualification of NDT personnel will facilitate international trade in capital
goods and services.
certification at all levels. The subcommittee appointed a formed the consensus basis of the document.
four-member Working Group under the chairmanship
of France, with members from Japan, Canada, and the It was anticipated that the results of the current ballot would
International Atomic Energy Agency (IAEA), to develop a be available by early in the third quarter of 1991, and, if
new draft based on the results of the Paris meeting and the approved, the International Standard would be published
documents tabled there. in late 1991.
The Working Group worked through the summer, then met The Role of the “a” liaison Members of iSo
in Philadelphia in October 1985. From this Philadelphia ISO procedures stress the desirability of liaison between
meeting it produced a further working draft which was technical committees and their subcommittees and
circulated in two versions for consideration at the next international or broadly based regional organizations
meeting of SC7. which share an interest in the work of the committees and
indicate that the views of such organizations be taken into
In May 1986, ISO TC135 SC7 held its third meeting in account at an early stage of the work.
Milan. The key document under consideration was the
working draft produced by its Working Group. It also The development of DIS 9712-2 has benefitted
considered recommendations prepared by the International from continuing contributions from two international
Committee for NDT at its 1985 Las Vegas meeting [6]. organizations which have registered as “A” category
These recommendations and the training guidelines liaison members of SC7. Both organizations have been
f developed by the United Nations Regional NDT Project
for Latin America and the Caribbean as an IAEA Technical
kept advised of the subcommittee’s progress and both
have sent representatives to SC7 meetings.
E Document [ 7] were accepted as a basis for the training
requirements to be defined in the standard. The International Committee for Nondestructive Testing,
a an international “federation” of national NDT societies,
T The document resulting from the SC7 meeting in Milan
(ISO TC135 SC7 Document N35-E) was circulated for letter
has provided a forum for widespread discussion on
many occasions, and its Working Group on Training,
u ballot in late 1986 and was subsequently registered by the Qualification and Certification contributed substantially to
ISO Central Secretariat in Geneva as Draft Proposal 9712, the groundwork of the DIS. The subcommittee therefore
R “Nondestructive Testing Qualification and Certification of began its task in 1983 with some substantial consensus
E Personnel,” in February 1987. Negative comments were
received by the subcommittee secretariat as a result of
already established. The European Committee for Non-
Destructive Testing also had an active Working Group
this ballot from only 4 of the 26 members, suggesting that whose views were contributed through the ICNDT.
substantial international agreement had already been
a reached on the document at that stage. The International Atomic Energy Agency became involved
R After wide circulation of the draft proposal, it was further
with the work of SC7 in 1985 following the recommendations
of a group of consultants engaged to advise the Agency’s
T discussed at an SC7 meeting in Philadelphia (November Regional NDT Projects in Latin America and Asia on the
1987) and reissued as Draft Proposal 9712-2. DP9712-2 development of a regional standard. The consultants’
i was reviewed at another SC7 meeting in Kingston, Jamaica recommendation was that the Agency should monitor and
C (December 1988), circulated to the subcommittee members
in revised form, and submitted to the ISO secretariat for
contribute to the work of ISO TC 135 SC7, rather than expend
resources on repeating work of others [9]. IAEA has been a
l balloting as a draft international standard (DIS). regular participant in the work of SC7, has provided tangible
input to the standard in the form of its training guidelines
E DIS 9712 was circulated to member bodies in late 1989. [ 7], and has provided many opportunities for open and
When voting closed on 7 March 1990, the DIS had been detailed discussion within the regional NDT projects on the
approved by 14 of the 18 participating or “P” members subject of qualification and certification. These discussions
of TC135 (78%, or well over the required 66.7%), but 7 have led to strong support among the developing countries
negative votes were recorded from 25 ISO member bodies. for the DIS since an ISO standard is relatively easy for
These seven negatives represented 28% of the members a country with no existing standard to adopt with little or
voting and exceeded the criterion of 25%. DIS 9712 was no revision. Similarly, pressures for regional harmonization
therefore not approved [8]. were forestalled in favor of international harmonization.
The pressure on SC7, then, has been to develop an ISO Another example of local variation is in the table of
standard which could be adopted in essence by CEN. experience requirements for Level 3 (Table 3 in DIS 9712-2).
Many countries have included in their national standards
national implications of an iSo Standard a clause which makes a first degree in engineering or
ISO Standards are the product of an international consensus science a requirement for Level 3 certification.
system and, as such, are built from the contributions of
individual members, each representing their respective Some Contentious issues
national positions. These national positions are presumed From the beginning of discussions, the issue of central
to reflect, in turn, a consensus of various industries, sectors, certification at three levels has been a point of contention,
and political organizations within each country. yet the clear majority of members insist on this as a critical
and inviolable condition. There seems to be no serious
There is no guarantee when a country participates in the concern about whether the national certifying body is an
development of an international standard that the final NDT society (particularly popular with ICNDT members), a
product will be fully acceptable to that country. Similarly, government agency, or the national standards organization.
there is no obligation on any country, no matter how it On the other hand, there was insistence on the fact that
votes, to adopt any ISO standard. there should only be one certification body in a country
and that this body should somehow be recognized by the
An ISO standard is sometimes adopted as a national ISO member body. The national certifying body must also
standard in full simply by following the local standards include qualified representation from all sectors within the
writing and approval procedure and adding a new number
to the ISO number. The ISO standard may be treated as a
country’s NDT community; in other words, its administrative
committee must be a consensus committee.
f
source or reference document and incorporated in part or E
in whole in a more comprehensive national document. The It has been recognized that there should be some sort of
national standards writing committee may decide that the accreditation of national certifying bodies; however, the a
ISO standard is not sufficiently stringent and build a new
standard by adding conditions.
mechanism for such accreditation is not obvious. Within
Europe, of course, the national certifying bodies will be
T
accredited to a CEN standard. u
An ISO Standard for Qualification and
Certification of NDT Personnel The need for centrally controlled practical tests at Level R
The DIS for qualification and certification of NDT personnel
1 has been a point of discussion, with the majority of
the subcommittee members agreeing that it was a
E
has been supported during its development by several
requirement.
diverse groups. The developing countries and newly
industrialized countries have supported it because they
see a need for a national standard, ideally one which is
Recertification with examination after a ten-year period a
harmonized with a broad range of their trading partners.
is an unpopular condition, particularly in those in those
countries with existing programs.
R
Simple adoption or adoption with minor modification has
been the route of many countries including, among others, T
operating with an iSo Standard
the Philippines, Thailand, Malaysia, Trinidad and Tobago,
Jamaica, and Bolivia, which have used the ISO document
The major achievement represented by the publication of i
as a model despite its draft status. Most of these countries
this ISO standard will be the agreement upon a minimum
standard which will allow comparison between the certificate
C
had no existing national standard. Other countries, such as
Argentina, Brazil, Australia, and Japan, have undertaken
holders in two or more jurisdictions. Specifying authorities, l
purchasers and regulators will be called upon to exercise
major overhauls of their existing standards to bring them
in line with the ISO draft. In Europe, the ISO document
judgement on equivalence of certification. Auditing of new E
certification agencies will be required until confidence is
is being used as the model for the CEN standard. In the
established. Supplementary examinations or conditions
United Kingdom, it has been interesting to watch the ISO
may need to be imposed.
model used as a framework to integrate several different
industry-specific schemes under one national system. In
On the other hand, trade between countries will be
Canada, the standards writing committee is still dealing
facilitated because locally qualified NDT personnel will
with the changes it must make if its standards are to be
be available; purchasers will develop a greater degree of
harmonized with ISO. On some issues, the SC7 members
confidence in the levels of inspection carried out at the point
deliberately left flexibility for local conditions. For example,
of production; and inspectors operating in or exporting to
formal education, while recognized as contributing to the
more than one jurisdiction will be relieved of the need for
capability of an NDT operator to perform both on the job
duplicate certification.
and in a practical examination, was impossible to define
in a general manner that would apply to all countries. The
need for proof of education was left (in clause 6.2 of the
The Challenges ahead
The publication of an international standard for the
DIS) as something that “may be required to establish the
qualification and certification of NDT personnel will
eligibility of a candidate.” Most national standards replace
be a major pace forward, but it is only the first step to
this clause with a specific statement generally reducing
harmonization of national programs.
experience or training hour requirements as the education
level increases.
National certifying bodies will need to set conditions on NDT, Montreal, Canada, 1967, Queen’s Printer,
for recognizing equivalence by waiving conditions or Ottawa, 1969, p. 479.
examinations for certificate holders from other specified
jurisdictions, for example. Codes, standards, and regulations [5] Resnick, I., International Nondestructive Testing
which reference personnel qualification documents will Standards” Nondestructive Testing Standards - A
need to address the issue of equivalence. Accreditation and Review, STP 624, H. Berger, Ed., American Society for
auditing schemes will need to be applied to national certifying Testing and Materials, Philadelphia, 1977.
bodies, if they are to be credible. National certifying bodies,
particularly in countries where there is no experience, will [6] The Complete Recommendations on International
need assistance in establishing valid certification systems. Harmonization of Training, Qualification and Certification
of NDT Personnel, International Committee on Non-
References Destructive Testing, Amsterdam, 1987.
[1] “Nondestructive Testing--Qualification and Certification
of Personnel,” Draft International Standard lSO/DIS [7] Training Guidelines in Non-Destructive Testing
9712-2, International Organization for Standardization, Techniques, IAEA-TECDOC-407, International Atomic
1991. Energy Agency, Vienna, 1987.
[2] McMaster, R.C., “Qualification and Certification of NDT [8] Report of Voting on ISO/D1S 9712, Standards Council
Personnel,” Proceedings, Fifth International Conference of Canada, 1990-07-19.
f on NDT, Montreal, Canada, 1967, Queen’s Printer,
Ottawa, 1969, pp. 478-479. [9] Zirnhelt, J.H., Beswick, C.K., and Wilstaetter-Greig,
E P., “The Commitment of Multilateral Assistance
[3] Zirnhelt, J.H. and Beswick, C.K., “International Trends Organizations to NDT Development,” Proceedings,
a in the Training, Qualification and Certification of Twelfth World Conference on Non-Destructive Testing, J.
T NDT Personnel,” Proceedings, Ninth International
Conference on NDT in the Nuclear Industry, Tokyo,
Boogaard and G. M. van Dijk, Eds., Elsevier Publishers
BV, Amsterdam, 1989.
u 1988.
[10 “Meeting Report on NDT and the Single Market,” British
R [4] Havercroft, W., “Report of Meetings of the International Journal on NDT, Vol. 32, No. 12, Dec 1990, p. 641.
E Committee, Proceedings, Fifth International Conference
g h
a
R Mohawk College Open House
T
i CINDE Training
Manager Sharon
C Bond explains
l the Quality
E Engineering
Technician-NDE
program to a
potential student
at the Mohawk
College Open
House on April
2nd that was
well attended by
students looking
for information
about programs
of study with
good employment
prospects.
The WG1 is chaired by John Thompson, formerly with the Personnel Countries will be encouraged to sign a Mutual Recognition Agreement
Certification in NDT (PCN) agency of the British Institute for NDT (MRA) to provide a framework for the mobility of qualified personnel. One
(BINDT), and now representing the BINDT on WG1 in this activity. His barrier to the establishment of compliant national certification schemes is
experience and capacity for hard and meaningful work has contributed the availability of valid examination questions, and through the WG1, the
significantly to the progress of the work. European Federation for NDT (EFNDT) has agreed to make its English
language question bank (some 8000 questions) available to countries
Ten countries were represented at the meeting held in Valencia, Spain who commit to the MRA.
in early June 2011. Canada was represented by John Zirnhelt, who was
nominated as the Canadian representative to WG1 by the Canadian ICNDT WG1 meets next in Cancun in September, and then finally in
Institute for NDE (CINDE), which also provided funding for his participation Durban in April 2012, where presumably, it will be able to report that its’
in this important effort. Also attending from Canada as a guest was P.K. work to achieve a harmonized standard for NDT certification is done.
Yuen, Manager of Canada’s NRCan NDT Certifying Agency.
Delegates from
10 countries
worked hard to
finish the WG
business in one
day.
The ICNDT WG1 considers its work plan at the meeting facilities provided
by the Universidad Politecnica de Valencia.
From L to R, Ooka
(Japan), Fallouey
NRCan Certification (France), Zirnhelt
Agency Manager P.K. (Canada), Gilbert
Yuen (r) and John (BINDT) and Thompson
Thompson (l) seek (Chairman, WG1)
inspiration from caught in a decision
Valencia’s fabulous making moment after
architecture. the official meeting.
Editor’s Note: This paper was originally presented in 2000 at the 15th WCNDT hosted by the AIPnD. Copyright 2000 by
AIPnD (all rights reserved)
This paper is being reprinted because it is demonstrates how an industry sector in Canada worked in a collaborative and
structured fashion to create an NDT training and certification system for inspection technicians working in the aviation
industry. It also serves as a reminder that this work followed the development of the ISO 9712 standard which culminated
in the 1990’s, and was subsequently adopted by the Canadian General Standards Board (CGSB) as CAN/CGSB
48:9712-95 for use by Canada’s NDT personnel certification agency, Natural Resources Canada (NRCan). Of interest
is the author’s comment at the time: “It follows the Certifying Agency’s plans to a sectored approach to certification.”,
and furthermore: “Canada and its aviation maintenance industry have made a large leap into the harmonization process f
of ISO 9712, and it is hoped that other industries could follow the same process of development towards a total sector E
approach of a CGSB certification process.”
a
T
introduction The sections of the industry it includes are: u
In 1988, the Canadian aviation maintenance industry was
facing a critical shortage of skilled personnel and a lack of
• General Aviation;
• Commercial Air carriers;
R
standards for most occupations in this sector. As a result, and • Rotor Craft Operations; E
at the request of the Air Transport Association of Canada, • Repair and overhaul companies;
a steering committee of thirty industry representatives • Manufacturers overhaul & repair divisions;
was formed and a comprehensive human resources study • Military aviation. a
commissioned with the financial assistance and expertise
of Human Resources Development Canada (HRDC). The mission of the Canadian Aviation Maintenance R
This study, the first one ever completed on the industry,
recommended actions on four fronts:
Council is, “To develop a framework for, and to facilitate
the implementation of, a human resource strategy for the
T
• Defining occupational standards for the industry; aviation maintenance industry in Canada.” i
• Establishing training programs and core curricula;
• Recruiting new entrants to the industry; The mission will be accomplished by achieving the following C
• Developing on-going mechanisms for industry-wide goals: l
human resource planning. • Establish national standards for specified skilled
trades within the aviation maintenance industry; E
In addition to the above, the study recommended that • Facilitate improved training and re-training programs
the industry create a sector council in order to address for all occupations in the industry;
these challenges. In the fall of 1991, the Canadian • Establish on-going mechanisms for industry-wide
Aviation Maintenance Council (CAMC) was established human resource planning and development;
to coordinate future human resource planning. It was • Develop effective recruitment and retention
incorporated as a none-profit organization. The member strategies for potential entrants and the existing
organizations are: work force;
• Air Transport Association of Canada; • Achieve financial self-sufficiency.
• Aerospace Industry Association of Canada;
• Canadian Federation of Aircraft Maintenance The first step in development of any curriculum is that of
Engineers Association; an occupational analysis. The occupations selected for
• Department of Defense (DND)/Air Command; development of an occupational analysis are:
• National Training Association; 1. Aircraft Structural Repair Technician.
• Canadian Business Aircraft Association. 2. Aircraft Gas Turbine Engine R&O Technician.
3. Aviation Machinist.
4. Aviation Nondestructive Inspection Technician. specifications, service bulletins and technical manuals for
5. Aviation Mechanical Component Shop types of penetrants to be used on parts, components and
Technician. assemblies”. Tools & Equipment necessary to carry out the
6. Aviation Welding Technician. Task is also listed where applicable.
7. Aviation Electrical/ Electronics / Instrument
Technician (Curriculum Pending). Development of the Course Profile
8. Aircraft Maintenance Technician (Curriculum In order to facilitate compliance with the approved
Pending). Occupational Analysis, a detailed Course Profile was
9. Avionics Maintenance Technician (Curriculum developed which would serve as a main frame for the
Pending). curriculum which would be ultimately be used by the
10. Aviation Painter. training institutes to teach the Aerospace NDI candidates.
11. Aircraft Reciprocating Engine Technician.
12. Aircraft Propeller Systems Technician. This task was awarded to DND to develop. A sub-committee
13. Aircraft Interior Technician. was established from industry practitioners and academia
from the provincial training institutions and colleges. Their
One of the occupations identified above is the focus of this mandate was to review and recommend changes that were
paper - “Aviation Nondestructive Inspection Technician”. necessary during the development stage of the Course
Profile.
f development of an ndi
occupational analysis ndi Curriculum development
E The first step in the development of any curriculum is Using the Course Profile as a guide to the various tasks,
a that of an Occupational Analysis. The draft of the NDI
Occupational Analysis was developed with the assistance
the NDI Curriculum was developed. In order to minimize
design time, the curriculum was developed in modules. This
T of individuals having extensive knowledge and experience would further reduce the cross training time for workers
in the Aircraft NDI Industry. transferred to other occupations within a company. The
u following 12 modules make up the NDI curriculum:
R Specialists in aircraft nondestructive inspection then
forwarded the analysis to companies and associations 1. Safe working Practices.
E across Canada for validation. Their recommendations 2. Aircraft and aircraft systems.
were assessed and incorporated. The final draft was then 3. Aircraft related materials, manufacturing
reviewed to ensure conformity with the CAMC nationally processes and material analysis procedures.
a approved format. 4. Preparation of parts, components or assemblies
for Inspection.
R The final document, which is the primary reference for 5. Visual and assisted visual inspection.
T the development of a standard training curriculum, was 6. Liquid Penetrant Testing.
translated and printed in both official languages. 7. Magnetic Particle Testing.
i 8. Eddy Current Testing.
C Structure of analysis 9. Ultrasonic Testing.
10. Radiographic Testing, x-rays and Gamma Ray.
The Occupational Analysis was laid out to facilitate the
l understanding of the nature of the occupation. It was split 11. NDI written instructions and technical procedures.
12. NDI specialty testing methods.
E up into “Tasks” and “Sub-tasks”. A Task being the specific
action that, combined with others, makes up the logical and
necessary steps the NDI technician is required to perform As in the development of the Occupational Analysis, a
to complete an assignment within an area of activity. For committee was established from specialists in the NDI
example, “Performs Liquid Penetrant Inspection”. Sub- Industry and community colleges to review the curriculum
tasks are the smallest division into which it is practical to as it was being developed. This has been instrumental
sub-divide any work activity and, combined with others, fully in fostering a better dialogue between the aviation
describes all duties constituting a Task. Using the above maintenance industry and the education/training systems.
example of a Task, a Sub-task would be “Selects penetrant
as per specification”. In addition, enabling objectives were The development of the curriculum was done in stages.
identified as elements of skill and knowledge that an The contractor, (DND), developed a first draft of a number
individual must acquire or possess to perform the Sub- of modules. The modules were then submitted to the
tasks and Tasks satisfactory. Curriculum Development Committee for review. After their
review, the Committee recommended changes to the
An example of an enabling objective specific to the contractor, which were discussed and agreed upon. The
above Sub-task would be “Knowledge of assembly contractor then made the necessary changes to the drafts,
or part manufacturers’ manual(s), penetrant systems and the modules were re-submitted for final review and sign
manuals, manufacturers’ instructions and codes and off by the Committee. Upon final approval, the document
went for translation into French and then to print.
national Trade advisory Committee (nSTaC) As a new candidate entering the NDI workforce, he/she
To ensure the aviation maintenance standards are would enrol with CAMC and be given a log book. This
maintained and updated, a National Trade Advisory log book would be used to record all relevant practical
Committee was formed which is composed of industry experience and would require sign-off by a supervisor once
practitioners. The committee is responsive to immediate
needs of industry as they represent employers and NDI
each phase of the practical training has been successfully f
completed. In conjunction with on the job training (OJT),
Technicians. the candidate would attend a formal classroom training E
aviation Standard
session following the CAMC curriculum specific to the
method for which he/she is applying. Upon completion
a
With the introduction of the International Standards of the classroom training a written CGSB/CAMC exam T
Organization (ISO) there has been a need for an would be exercised. If successful in passing the exam, the
international standard for nondestructive testing. In 1987 candidate would either complete the OJT portion of the u
ISO 9712 was first published, and since that date there has training or if sufficient training had been accomplished, a R
been much discussion as to whether or not harmonization practical exam in the method applied for would be given.
of the various standards around the world is necessary. Upon successful completion of the practical exam, the E
The writer strongly believes that in the global market we candidate would be issued a CAMC/CGSB certification.
are faced with today, it would be in a company’s interest to This process eliminates having to sit two written exams (i.e.
adapt the certification of their personnel according to the a final course exam and the C.G.S.B. examination which is a
ISO standards. This would allow them to compete globally presently being exercised under the existing process).
and follow many of the developing countries and Europe R
who have already adapted the ISO standard. The elimination of the present Level 1 certification is T
also proposed. The candidate would be classed as an
The ISO standard is based on sectors, an area which apprentice until sufficient on the job training (OJT) had i
has not yet been clearly defined. However, the Canadian
aviation maintenance industry has felt a need for such a
been accomplished and successful completion of the
written and practical examination had taken place.
C
sector. With help from the Canadian Aviation Maintenance The exam would include questions and aircraft related l
Council program, the development of the aviation sector components specific to the aircraft industry.
for nondestructive inspection has been accomplished in all E
five major methods. This is “A first in the industry”. grandparenting
The council also has recognized that the current workforce
On November 5th, 1997, a meeting was held between the must be treated fairly and equitably in order for the
Canadian General Standards Board (CGSB) committee registration process to succeed. Therefore a structure has
and representatives from CAMC National Standing Trade been put in place to handle candidates that have been in
Advisory Committee (NSTAC). At this meeting CAMC the business for many years in the aerospace industry
proposed that the C.G.S.B. committee approve the CAMC practicing NDI.
curriculum as a standard for training and certification for
the Aviation Sector for CGSB 48-9712. As a committee, Candidates coming from another industry, i.e. Petrochemical,
the NSTAC did not want to introduce another certification would be required to complete a number of aerospace
program since CGSB is a highly recognized certification related modules to become eligible for certification in the
program. aerospace industry, as per Figure 2.
f
E
a
Fig 2: Module map for aircraft sector of CAMC/CGSB certification.
T
u The Benefits to CGSB by using the CgSb approval
R CaMC Curriculum At the conclusion of the meeting, members of the CGSB
committee approved, in principle, the aviation sector
E A number of benefits were presented to C.G.S.B. on
why they should accept CAMC’s proposal for using the certification. It was agreed that a sub-committee of the
curriculum as a training and certification program for the National Standing Trade Advisory Committee (NSTAC), in
Aviation sector of CAN/CGSB 48-9712. cooperation with members of the CGSB, would work on a
a plan to implement the concept.
R • It follows the Certifying Agency’s plans to a sectored
approach to certification. Conclusion
T • Foreign country interest has already been shown in The sub-committee has just completed the process
i the modules promoting the idea of harmonization.
• It was industry driven and developed.
of reviewing the present C.G.S.B question banks for
applicability for use in the Aerospace Sector exam. Specific
C • An advisory committee (NSTAC) has been Aerospace questions are now being developed. Parallel
established to ensure the standard is maintained to this task a lesson plan is being worked upon to pave
l and updated. the way for delivery of the curriculum into the teaching
E • The curriculum has been developed using the same institutes and colleges across Canada.
course outline requested by the certifying agency,
but has been expanded to reflect the differences in Canada and its aviation maintenance industry have made
the aircraft industry. a large leap into the harmonization process of ISO 9712,
• Provisions have been made for grandparenting. and it is hoped that other industries could follow the same
• It provides an industry Sector at no cost to the process of development towards a total sector approach of
certifying agency. CGSB certification process.
• A standardized course and teaching plan
established which would provide the same calibre of
training coast to coast across Canada. g h
Photo by
Shane Turcott,
used with
permission of
Steel Image©
2011. All rights
reserved.
Abstract
Changes in nondestructive testing (NDT) technologies and workforce demographics are affecting
people in the business of NDT inspection. Changes in economic factors are affecting the NDT business
community, with many companies now competing in a world-wide marketplace. What hasn’t changed
is the requirement for people to be certified as competent to work in the specialty occupation of NDT.
Many of the people who helped develop and shape the NDT business for the last 40 years are
preparing to retire, if in fact they have not already. They leave behind a much different playing field
that includes new technologies and new international standards for NDT personnel. The companies
that rely on the competency of their NDT inspectors are impacted by the standards, and by the fact
that people entering the NDT occupations today are often different from those who entered the NDT
workforce 30 to 40 years ago.
Given the above, two key aspects of NDT training and certification in Canada should be reviewed and
understood by industry stakeholders and interested parties:
1) Occupational turnover and the rate at which new people are certified to generate NDT data, A
interpret it, report it, or act on the results, and
2) The training, certification and qualification programs needed for existing and new NDT R
technologies.
T
I
Introduction 1966: SNT publishes SNT-TC-1A, with assistance from
In the 1940’s, 50’s and 60’s, Canada and the rest of the Canadian W. Havercroft. C
world was busy learning how to use newly emergent 1967: ICNDT recognizes the need for a Personnel
NDT technologies. The inspection, testing and quality Qualification system, hears from UK, USA, L
assurance techniques taken for granted today were Canada and Japan who have one, and initiates E
driving research and shaping the NDT industry. The the creation of ISO committees TC135 and SC7.
pioneers of the NDT industry realized that to have a skilled 1972: First Canadian certification in Ultrasonics
workforce, they needed specialized training, qualification 1983: TC135 SC7 meets in Canada and agrees to
and certification programs to keep pace with the rate of develop an international standard for three levels
technical and business development. of certification with qualification by examination,
based on requirements for education, formal
The quick pace of technological development and parallel training, and practical experience.
interest in training and certification continued throughout 1984: The Canadian certification system using CGSB
the 70’s, 80’s, 90’s and into the new millennium because of 48-GP standards moves from a two level to a
additional requirements to improve safety, productivity and three level system and adds more methods to the
quality while protecting the environment. These, coupled original RT and UT methods.
with continuous technology advances, constantly redefined 1992: ISO publishes ISO Standard 9712 with significant
the needs of the NDT community and its’ customers. The Canadian input.
good news for Canada is that the academic, supplier 1995: Canada CGSB 48/2 Committee adopts the ISO
and employer base were sensitive to these forces and 9712:1992 standard without modification as
responded in an appropriate manner to devise systems to the national standard for implementation by the
assure a competent workforce. Natural Resources Canada (NRCan) CANMET-
Materials Technology Laboratory, National NDT
A brief historical overview of NDT standard developments Certifying Agency.
affecting Canada is:
1960: First CGSB NDT standards published (48-GP-4) Forty years of standard changes, technological advances
1962: First industrial radiographer certified in Canada and workforce aging have created an interesting prospect:
How to cope with them with an eye to the future? present in practically every manufacturing and industrial
sector. Will the retirement numbers be any different for
The Economy and Workforce Demographics automotive, nuclear power, aviation, construction and
Over the past 50 years Canada has enjoyed good general manufacturing?
economic growth as shown by the trend in national GDP
in Figure 1. Trends in NDT Certification
The national standard and certification agencies, certainly
Figure 1: Canada GDP Growth: 1960 – 2009 Canada’s, must help deal with the demographic and
technical challenges that lie ahead. Anticipating this, the
NRCan Certification Agency studied the demographics of
their certified NDT inspector clients. Not surprisingly, as
shown in Figure 3, it approximates the national population
demographic.
Figure 4: New NDT Certificants per Year • An understanding of the industry sector and the
materials, components and machinery that are used
within it.
Physical Skills
• Meet vision requirements per the national standard.
• Ability to work in constrained or confined spaces, at
heights in sometimes extreme environments.
Interpersonal Skills
• Ability to articulate results verbally and in writing
• Excellent decision making capability, understanding
that decisions are not always straightforward, and
that judgement must be exercised to provide sound
interpretations.
Source: NRCan reports to CGSB 48/2 Committee
• Good customer service attitude.
Figure Five – Total NDT Certificants by Decade
Sources: CSNDT Journal & NRCan reports
Education and training programs are more important than
Of the trends exhibited in Figure Four, the trend for ever to ensure NDT personnel acquire these technical and
certified Level 3 inspectors is intriguing, as it does not soft skills. However, the educational and training programs
follow the increasing trends demonstrated by Levels 1 devised over the past forty years are encountering students
and 2. These trends raise more questions: “Will there be who are not entirely the same as those of 30 to 40 years
enough qualified people to adequately support NDT in ago. For example, a Statistics Canada report issued in
Canada in the next 10 years?” And: “Will they really know 2005 stated that “In 2003, roughly 45% of Canadians aged
how to properly perform NDT inspections when they are 16 years and older attained numeracy scores at or above
deployed?” Level 3. This means that over half of adult Canadians A
did not demonstrate levels of mathematical skills and
Trends in NDT Training knowledge associated with functioning well in Canadian R
A report jointly issued in 2009 by Human Resources and society.” 4 Other studies and reports have documented T
Skills Development Canada and Statistics Canada states: the differences between students entering post-secondary
“Education and training are complementary. While initial schools and training organizations today and their peers I
of three or four decades ago. [5, 6, 7, 8, 9, 10, 11] The minimum
education plays a key role in strengthening Canada’s
training hours stipulated by the national standard remain
C
human capital and developing people’s potential, however,
it is also necessary for individuals to continually develop at levels decided decades ago; very often course feedback L
received today by a training organization is: “Great course,
new skills and competencies and upgrade existing ones.
Thus, it is important for Canadians not only to acquire higher but could have used more time.” E
education but also to participate in learning throughout life
in order to manage external pressures and changes in the Some new student characteristics encountered today are:
workforce and society at large.” 5 • Highly variable numeracy and literacy skills.
• Older second career students apprehensive about a
With this encouragement in mind, the education of quality modern educational environment. [12]
NDT personnel takes on new importance. Traditional • Absorbed with computers and digital devices. [13]
sources of NDT technicians in Canada are field recruits, • Impatient with classroom lectures.
skilled trades, military retirees, and college and university • Expectations misaligned with effort.
graduates. Wherever they come from, they require certain • Attitude of entitlement. [14]
technical, physical and interpersonal skills. • Quicker to challenge institutional rules and structures.
• People learn different things different ways through may have also adversely contributed to the changes in
different learning channels, i.e. visual, auditory, or the pass / fail demographics, and the overall quality and
hands-on, with the best approach often being a blend competency of the candidates attempting the practical
of each. certification examinations. This accommodation, along
• More types of delivery methods are available. with the realities of the industrial landscape and increasing
cost consciousness, may have also translated into fewer
Advances in the delivery of training programs now include opportunities for candidates to acquire valuable hands-
self-guided computer-based training (CBT) or interactive on practice and on-the-job experience that would in all
voice-over-internet (VOIP) on-line delivery. “The new likelihood better prepare them to pass their certification
technologies are unlike previous learning technologies, examinations and excel in their NDT careers.
digital media has the potential to be highly disruptive of
classroom-based education and training because they are Discussion is also ongoing in Canada about the options
personal, portable and bi-directional.” [15] While they have to recertify knowledge and competency, such as written
the benefit of enabling more flexible access to suit the tests, practical performance demonstration, etc. One of
specific needs and timetable of the student, they also have the authors has heard it described as “The impossible
a potential downside of creating an overall educational and challenge - how to quantify human factors in terms of
training experience that is fragmented in a non-traditional performance demonstration”. The science of knowledge
manner, and may not be fully optimal to best prepare the and competency testing has improved vastly in the last 40
specialized personnel. years. The discussion about when to test and how best to
test ongoing competency is polarizing many people, and
Additionally, less experienced computer users become the debate has somewhat constrained the Canadian NDT
aggravated when the CBT or VOIP technology crashes, arena, possibly affecting the development of training and
times-out or freezes while they are trying to learn. When certification program for new technologies. Other highly
used for testing, test candidates using on-line systems technical occupations routinely measure and recertify
may try to deflect their poor performance on problems peoples’ competency on an ongoing basis, why should
A with server-side or client-side firewalls, security programs, NDT be any different? Applied intelligently and diligently,
or the internet service provider which is susceptible to other well known best practices[16] for personnel training
R bandwidth changes and all other manner of technical and certification programs should work to the advantage
T hiccups that will inevitably occur. of students and NDT technicians, their employers and
customers, and the public at large.
I It is as relevant today as it was 40 years ago that academic
education or technical training gained in a classroom and
C laboratory / workshop setting can only provide a strong and
Summary
This paper provides some history and trends for NDT
L structured lattice upon which experience-based knowledge training and certification in Canada. It is obvious to those
and competency can grow. Put another way, classroom in the business today that:
E training is no substitute for on-the-job experience, which 1. Given the global marketplace, international equivalency
is how deep knowledge becomes embedded, rehearsed, and reciprocity is needed to align NDT training and
mastered and refined into top performance. certification systems around the world.
2. Areas of improvements should be discussed regarding
Regrettably, unlike some other trade occupations with how much education, theoretical training and practical
apprenticeship programs, the NDT occupation in Canada experience is needed before applying for professional
seems to have a lack of entry level positions, with many certification and qualification.
employers insisting on some level of CGSB certification 3. Programs should be developed and implemented
before job applicants will even be considered for hiring. that reflect the realities of today and the needs of the
This creates the merry chase of “You need experience industry.
to get the job … if I don’t get any experience, how can 4. Schools and training organizations need to respond
I get a job?” Furthermore, this has promoted a trend in with outcome based curricula and delivery systems.
Canada for more candidates to attempt their CGSB NDT 5. An urgent demand for qualified NDT personnel will
certification exams before fully accumulating the requisite continue into the next two decades.
practical experience. During 1999 to 2000, allowing 6. More entry level opportunities are needed while the
people to attempt practical exams without experience was current NDT workforce retires.
discussed by the national CGSB 48/2 NDT committee and 7. Many of the fundamental factors need to be addressed
also subsequently at the CEN/ISO committee meetings, by the industry as a whole. Key stakeholders must
resulting in the implementation of this allowance by engage and work together to achieve significant
the NRCan NDT Certifying Agency. The overriding progress. Therefore the national membership society,
rationale was that it would provide more options, i.e., certifying agency, national standards organization,
with and without experience, to achieve certification in an training organizations, unions, employers, and NDT
accelerated and expeditious manner for some candidates, personnel must collaborate effectively and efficiently to
and thus support the needs of the industry better. But this make the sought after improvements.
After 50 years of development and successful endeavor, 7. Zwaagstra, M., “An ‘F’ for Social Promotion”, Frontier
now is a good time to examine and continually improve all Center for Public Policy, http://www.fcpp.org/publication.
aspects of the NDT training and certification programs in php/2919
Canada. 8. Zinchuk, B., “You can no longer fail in school”,
Battlefords News Optimist, September 11, 2009
Authors 9. The Centre for Education Statistics report, “Education
Larry Cote CET, CLS, CMRP Matters: Insights on Education, Learning and Training
President / CEO in Canada”, http://www.statcan.gc.ca/bsolc/olc-cel/olc-
Canadian Institute for NDE (CINDE) cel?catno=81-004-X&chropg=1&lang=eng
135 Fennell Avenue West 10. Foot, D., “Canadian Education: Demographic Change
Hamilton, ON L8N 3T2 CANADA and Future Challenges”, Education Canada, Spring
l.cote@cinde.ca 2001
11. Chow, H., “Exploring Predictors of Educational
P.K. Yuen Experience and Academic Performance among
Manager University students in Regina”, The Alberta Journal of
Natural Resources Canada NDT Certifying Agency Educational Research, Vol. XLIX, No. 1, Spring 2003,
183 Longwood Road South pp. 101-105.
Hamilton, L8P 0A5 CANADA 12. The Canadian Press, with files from Dana Brown,
PuiKei.Yuen@NRCan-RNCan.gc.ca “Laid-off workers head back to classrooms”, The
Hamilton Spectator, Jan 11, 2010
John Zirnhelt 13. Hauge, M.R., Gentile, D. A., “Video Game Addiction
Senior Engineer Among Adolescents: Associations with Academic
Ponteca Inc. Performance and Aggression”, Child Development
Chair, CGSB 48/2 Committee (2003) Volume: 40, Issue: 306, Pages: 1-3.
4188 Beacon Lane 14. CTV.ca News Staff, “Profs say students lack maturity,
Mississauga, ON L5C 3V9 CANADA feel entitled”, Monday April 6, 2009 http://www. A
john.zirnhelt@gmail.com ctv.ca/CTVNews/MSNHome/20090406/student_
study_090406 R
References
Rerences 15. Woodill, G., “Improved Learning…or Not?” The T
1. The World Bank Data Catalogue, http://data.worldbank. Canadian Learning Journal, Volume 14 No. 2, Pages
org/country/canada and http://www.google.ca/ 32, 39, 2010. I
16. Cote, L., “Best Practices for Personnel Certification
publicdata/explore?ds=d5bncppjof8f9_&met_y=ny_
Programs”, NDT in Canada 2009 Conference
C
gdp_mktp_cd&idim=country:CAN&dl=en&hl=en&q=can
ada+gdp+trend Proceedings, August, 2009. L
2. “boomer” definition and explanation: http://en.wikipedia. E
org/wiki/Baby_boomer g h
3. Statistics Canada Demography Section, Publication
Catalogue no. 91-003-X, “Canadian Demographics at a
Glance”, p. 36, Figure 24
4. VanderKlippe, N., Retirements to
force Canadian oil and gas firms
to hire 100,000 new workers www.
GlobeAdvisor.com, June 3, 2010, https://
secure.globeadvisor.com/servlet/
ArticleNews/story/gam/20100603/
DAYBOOKENERGYJOBS03ATL
5. Statistics Canada Report, “Lifelong
Learning Among Canadians Aged 18
to 64 Years: First Results from the
2008 Access and Support to Education
and Training Survey”, Catalogue no.
81-595-M – No. 079, p. 7
6. Statistics Canada Report, “Building
on our Competencies: Canadian
Results of the International Literacy
and Skills Survey”, Catalogue No.
89-617-XIE, p. 26 http://www4.hrsdc.
gc.ca/.3ndic.1t.4r@-eng.jsp?iid=79
Abstract
ISO 9712:2005 (Non-Destructive Testing – Qualification and certification of NDT personnel – General
principles) defines the minimum requirements for qualification and certification of NDT personnel
and has been in existence since 1992 having evolved through three editions. ISO/IEC 17024:2003
(Conformity Assessment – General requirements for bodies operating certification of persons), which
is a normative reference in ISO 9712, evolved from an earlier European standard (EN 45013) and
defines the requirements for certification bodies. Both standards have been improved during reviews
and in the light of the experience gained in their implementation. However, the systems defined in
these standards do not result in harmonised operation of qualification and certification, and this paper
highlights specific problems, and proposes some solutions, many of which are being addressed by the
on-going work of the International Committee for NDT (ICNDT). F
E
Introduction and ISO 9712:2005 are both 3rd editions which have A
Standards define the minimum acceptable criteria for evolved from the 1st edition of ISO 9712:1992, and are
products or services and they enable organisations presently being fast tracked as a single harmonised EN T
delivering those products or services to harmonise their ISO 9712 through the so called Vienna agreement (see U
operations with similar organisations. Harmonisation is bibliography for a full list of standards referred to in this
a pre-requisite to recognition and acceptance of NDT paper). R
personnel qualification and certification.
ISO/IEC 17024 evolved from European standard EN
E
Accreditation provides the essential evidence that 45013 (now withdrawn), which was one of the many
certification bodies are delivering qualification and conformity assessment standards drafted and published in
certification in compliance with standards. support of the Treaty of Rome which set out requirements A
in support of the ideal for freedom of movement of goods, R
Qualification, certification and accreditation – together services and personnel within the European Economic
– provide a degree of confidence in the competence of Community. T
personnel, but this is only true at the time of issue of a
certificate; Thereafter the employer, who is ultimately These referenced standards do have a harmonising
I
responsible for the work carried out by employees, has effect, but quality and consistency – and equivalence of C
a key role in ensuring the competence of NDT personnel qualification and certification -- is not assured by simple
through on-the-job training and monitoring. compliance with the specified minimum requirements, L
particularly in the following areas: E
There is a chain of quality which binds these elements • management & governance
– qualification, certification and accreditation – together • acuity of vision tests
to provide for on-going confidence in competence, and • training
failure of any link in this quality chain can lead to systemic • experience
failure, the consequences of which could be significant. • written and practical examination content
The following paragraphs represent the author’s view of • accreditation
where actual and potential problems within the quality
chain exist, and what might be done in mitigation. Is there a solution?
Great improvements are being made, but the solution to
Standardisation the problem of standards representing the lowest common
EN 473 [1] and ISO 9712 [2] include a normative denominator amongst the participating ISO members is
requirement for compliance of the personnel certification a difficult one. The author considers that to overcome
body with ISO/IEC 17024 [3] and, at the time of writing, these perceived inadequacies it would be necessary
all three of these standards are undergoing revision with a for NDT Personnel Certification Bodies (PCB) and their
view to publication of new editions in 2012. EN 473:2008 stakeholders to form an association, draft and agree a
‘private standard’ or normative specification with a great level is perceived as failing to achieve the cross border
deal more detail in it to ensure near total harmonisation, recognition and acceptance upon which we rely. Is there
and apply it within the closed group. a solution?
An Association of NDT Personnel Certification Bodies Recognising the necessity for international recognition
(ANPCB) would satisfy the harmonisation and international and acceptance of NDT personnel qualification and
recognition needs of personnel certification schemes, and certification issued by Personnel Certification Bodies
could offer peer assessment against the criteria of regional (PCB), and acknowledging the failure of accreditation to
and international standards and, for those that satisfied secure that recognition and acceptance, the International
the published criteria, offer registration under a global Committee for NDT (ICNDT) has developed a global
Multilateral Recognition Agreement or MLA. Such an multilateral recognition agreement (MRA) and a system
Association should have a legal status and a responsible for peer review in accordance with ISO/IEC 17040 : 2003
administration, and be operated for the International NDT and ICNDT approval of NDT PCBs, which it is envisaged
community as a whole. will be formally launched during 2012 (perhaps at the 18th
World conference on NDT in Durban, South Africa).
Among the benefits of such a system are that the
competence of personnel certified under these ICNDT MRA
arrangements might be better assured, with the result The work of developing the ICNDT Multilateral Recognition
that cross border recognition and acceptance would Agreement (MRA), which is to be based upon compliance
F also be improved. If such a private standard were to be with ISO 9712, was entrusted to the ICNDT WG on
E drafted and published, it is considered that other PCB Qualification, Certification and Accreditation (WG1).
might well perceive the benefits and subsequently join the The objectives of this ICNDT MRA are to harmonise
A association and apply the private standard themselves. and achieve widespread recognition of NDT personnel
T Might this private standard subsequently be considered for
certification issued by the Personnel Certification Bodies
(PCB) registered under the ICNDT MRA.
U adoption during the next revision of EN ISO 9712?
The signatories to the ICNDT MRA are the full and
R Accreditation associate members of the ICNDT that choose to support
E Globalisation of manufacturing and trade relies upon the agreement. Signatories are not, of necessity, owners
the recognition and acceptance of certification to ensure or operators of NDT personnel certification schemes.
freedom of movement of goods (raw materials, products
A and fabrications) and personnel. The most important factor Each Party that is signatory to the ICNDT MRA will
in ensuring recognition and acceptance of qualification undertake to:
R and certification of NDT personnel is accreditation, yet the • pursue the objectives of the ICNDT MRA;
various national accreditation systems are presently failing • promote the recognition and acceptance of the
T to deliver. But why? certification issued by PCB registered under the
I ICNDT MRA;
In Europe the national accreditation bodies (there is an • assist other interested parties by giving a clear
C European Union (EU) regulation that limits accreditation overview of the NDT personnel certification activities
L bodies to one per state) are members of an ‘umbrella’ in its own country;
association known as the European Accreditation of • provide other parties with non-confidential information
E Certification (EAC). The primary purpose of EAC is to on the certification scheme(s) operated by PCB
ensure the harmonisation or assessment and accreditation registered under this ICNDT MRA, and
systems operated in all EU Member States and this is • consult with and seek membership of the scheme
achieved by peer review in accordance with ISO/IEC committees and technical committees of NDT PCB
17040:2003 [4], which underpins a multilateral agreement in its own country.
(MLA) on recognition of accreditation of systems (ISO/IEC • To gain registration under the ICNDT MRA, PCB
17021) and personnel (ISO/IEC 17024). If an accreditation shall:
body (AB) in one state is conducting its assessments in • be proposed for registration by a signatory to the
a dissimilar manner to ABs in other states, this would ICNDT MRA, and
indicate the failure of such an MLA. • be in compliance with ISO 9712, and
be accredited by a body recognised by the ICNDT*1,
In the wider global arrangements for accreditation there or assessed and approved by the ICNDT,
is a similar body known as the International Accreditation • sign an undertaking to comply with the ICNDT Code
Forum (IAF). The IAF has similar objectives, and it does of Practice (CoP) for NDT PCB.
have an MLA covering the accreditation of ISO/IEC 17021 *1 To be ‘recognised’ by ICNDT for the propose of
(management systems) Conformity Assessment Bodies administering the ICNDT MRA, ABs would have to
(CAB), but at the time of writing there is no IAF MLA for participate in an MLA for accreditation of ISO/IEC
ISO/IEC 17024 CABs. The wide variation in the national 17024 CABs, and/or might use support assessors or
CAB assessment accreditation systems at the global qualified and certified NDT ‘experts’ listed on a register
The application form to purchase and use of the examination This problem has already been solved by qualification
question bank shall be signed by a senior representative of safety critical tests in the nuclear sector (by European
of the purchasing organisation, agreeing to the conditions Nuclear Inspection Qualification – or ENIQ), but in the
stipulated above. non-nuclear sectors in Europe where NDT equipment,
procedures and personnel are qualified in accordance
Maybe this resource will, in time, be developed and with CEN/TR 14728:2003 (Methodology for qualification
expanded for the global NDT community? of non-destructive tests [5]) and are thereafter regularly
monitored in the workplace.
Best Practice
It is a sad fact that, no matter how well trained or how However, the ENIQ and CEN/TR 14728:2003 qualification
thoroughly assessed, the competence of personnel – in methodologies are complex and expensive to implement,
any field – will deteriorate unless effective measures are but the ISO TS 11774 (Non-destructive testing –
taken to maintain their skills and knowledge. How can this Performance based qualification [6]) option is relatively
be countered? simple and does require at least annual requalification of
NDT personnel.
Once qualified and certified in accordance with a relevant
standard or code, employers of NDT personnel should Conclusions
adopt ‘best practice’ in the application of NDT. Each of the We in the NDT field possibly have the most tested
following should be considered: and controlled workforce of any industry, and this is
F • Use 3rd party qualified and certified personnel indicative of the importance that is placed upon personnel
E where possible, but supplement this with job-specific competence where the consequences of failure are often
qualifications unimaginable and always unacceptable.
A • Provide representative test pieces containing typical
T discontinuities and geometry for operator practice We have made great strides in terms of standardising out
(to give confidence, as well as to confirm correct test qualification and certification systems – and continue to do
U setup) so. And the ICNDT and its regional groups have in recent
• Audit operator performance through random repeat times set out to develop systems that will enhance the
R inspections and regular supervision application standards for personnel competence.
E • Regularly review procedures and instructions for
continued appropriateness Nevertheless, we must acknowledge that problems
• Ensure that the NDT vendor is not encouraged to risk continue exist, and make every effort to identify solutions,
A safety and quality for speed whilst accepting that solutions often generate further
• The remuneration of all those involved in inspection problems.
R activities should not depend on the number of
inspections carried out in a given time
T • Make use of laboratory accreditation systems
References
1. EN 473 : 2008 – Qualification and certification of NDT
I • Qualify inspection systems where appropriate personnel – General principles
2. ISO 9712 : 2005 – Qualification and certification of NDT
C Qualification personnel – General principles
L The qualification and certification standards [1 and 3. ISO/IEC 17024 : 2003 -- Conformity Assessment –
2] require that personnel are assessed for practical General requirements for bodies operating certification
E competence through an impartial practical qualification of persons
examination initially and at 10 year intervals thereafter. What 4.ISO/IEC 17040 : 2003 -- Conformity assessment -
confidence does this provide in on-going competence? General requirements for peer assessment of conformity
Not many people would be satisfied if individuals carrying assessment bodies and accreditation bodies
out tests that could affect their very survival last had their 5. CEN/TR 14728: 2003 – Methodology for qualification of
competence reconfirmed 9 years previously. And NDT non-destructive tests
is so often the last defence against failure of critically 6. ISO/TS 11774: 2011 -- Non-destructive testing –
important products. Performance based qualification
Your support and participation as a CINDE member for chapter meetings, conferences, technical publications,
and standard development committees helps promote nondestructive testing and the people who make it their
business. If you are a member, log onto the members area of the website at https://www.cinde.ca/members/ to
learn about your services and benefits. If you’re not a member, we invite you to join and take advantage of
everything a CINDE membership has to offer.
Membership Category
Individual
Member Services and Benefits $70.00 Sustaining Corporate
Student* $0
International $170.00 $485.00
$95.00
CINDE training courses are tax exempt and include
a free membership.
New member gift and certificate
New members published in the CINDE Journal and
on the CINDE website
Free online Math and EMC exams
Book and technical reference discounts
CINDE Journal subscription (6 issues/year) and
access to online article archive.
Resume posting in Journal and on CINDE website
Professional & Technical award opportunities
Access to the IHS Codes and Standards
on-line searchable database
JD Smith Insurance discount (save up to 40%)
Park‘N Fly airport parking discount
(see members area for coupon code)
Marks Work Wearhouse 10% discount card
Industrial Eyes - Safety Eyewear discount
New
! (see members area for application form)
Scholarship opportunities
Voting privileges
Company acknowledgement plaque
Company profile in Journal and on website
Job postings in Journal and on the CINDE website
3 company members with full-voting privileges
*Students must provide proof of registration in a full-time College or University program of studies that has nondestructive testing,
evaluation or inspection in the curriculum.
For more information, please contact: Email membership@cinde.ca Phone: 1-800-964-9488 ext. 223 or become a member
online at: https://www.cinde.ca/members/register.phtml?type=membership
© CINDE Page 1 of 1
Become a member online at: https://www.cinde.ca/members/register.phtml?type=membership
(revised 15-Dec-11)