Control Logic Configuration

TOSMAP-DS/ev Control Logic Configuration

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 Control Logic Configuration

Outline of Logic Tool

(1) Programming
 System Configuration Setting
 Logic Programming (by using CAD editor)
 Tag Tool Editing

(2) Testing and Tuning

 Logic Monitoring/Tuning
 Simulation for Logic

(3) Data Back-up

 Document Output
 Data Backup to Media

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 Control Logic Configuration

Logic Tool Operation Flow Overview

START Logic Tool Function

System Configuration Settings System Configuration “System Configuration”

Logic Modified Logic Charts “Logic Chart”

TAG Database Modified TAG Tool “TagTool”

Compile “Compile” “Download”

Download
(with CPU Stop)

“Monitor” “Tuning” “Simulation”

Test
“Error Log”

END “Print Charts” , ”Backup/Restore”

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 Control Logic Configuration

How to Start Logic Tool

(1) Select “Logic Tool”
on “Launcher”

(2) Click “OK” after

Reading the Following Message

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 Control Logic Configuration

Main Window View

Menu Bar Menu Bar

- File
- Edit
- CPU
- Monitor
- Turn
Version
Information - Utility
- Security
-Help
-Tool
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How to End Logic Tool

(1) Select “File” - “Exit ”

(1)

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Outline of Security Function

(1) Operation Permission Switch

Prevents Non-Authorities from Operating
Mode : “Monitor” Mode ( Only Monitor permitted )
“Tuning” Mode ( Monitor & Tuning permitted )
“Administrator Mode” ( Full Operation permitted )

(2) Change Right

Prevents Changing the Same CPU with 2 Tools
Mode : ON ( Data change permitted )
OFF ( Data change not permitted )

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Operation Permission Switch

(1) Select the Mode “Monitor, Tuning, Administrator”
(2) Input Password

(1)

(2)

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Stop Operation Mode(Release mode)

(1) Select “ON” or “OFF”
(2) Input Password
(1)

(2)

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 Control Logic Configuration

Change Right ON Change Right OFF

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 Control Logic Configuration

CPU Selection
Select “Sub loop”, “CPU” before using Logic Tool Function

(1) Select “CPU Selection”

(2) Select “Sub loop”, “CPU No.”
(1)

Sub loop …
Plant Unit (2)
ex. UAN is 10

CPU No. …
Controller Unit
ex. HRSG21 is 01

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 Control Logic Configuration

Outline of System Configuration

(1) Hardware Information

COMW

AICW
CPUX
ETMX

IOBW

DICW
CPU and I/O Board Arrangement
Definition of I/O Signal
Loop1 System Logic 200ms
(2) Software Information
Loop20 Drive A Control 200ms
Registration of Loop No.
Loop21 Drive B Control 200ms
Set Control Cycle
:

(3) Internal Line Information AK0000 Dword 100 Words

Registration of Internal Line No. DK0000 Bit 50 Words
:

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 Control Logic Configuration
System Configuration Main Menu
(1) Select “Utility” , “System Configuration”
(1)
Hardware Information
Software Information

Internal Line Information

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Hardware Information ( CPU Unit Setting 1 )
(1) Main Unit Type
Hardware Information
Select CPU Type, Unit Case,
Composition (Single? Duplex?)

(2) Main Unit Composition

Select Channel Board (1)
(i.e. ETMX, COMW, LBIW)
(2)
CPUX

CPUX
ETMX
LBIW
COMW
COMW

ETMX
LBIW
COMW
COMW

Setting Area Display Area

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Hardware Information ( CPU Unit Setting 2 )
(3) External Unit Construction
Hardware Information
(a) Set External Units
(Each Channel Board Has External Units)
Board Num. External Details
ETMX 1 ETMX Ethernet
LBIW 1 LBIW DeviceNet
COMW 2 IOBW IO Board
COMW CPU
COMW 1 MIFW Mod-Bus

(3)
(b) Select Down Mode Each Unit
Mode : Down
Stand-By Down Setting Area Display Area
Not Down

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 Control Logic Configuration
Hardware Information (ETMW Information 1)
(1) Set Network Information ( C-NET ) IES OPS
Own Address
IES Address C-NET HUB
Cyclic Transmission Period

COMW
CPUX
ETMX
LBIW

COMW
Heart Beat Transmission Period
Event Control Line No. CNT

Address Information must be set the same information as “System Builder”

Own Address
IES Address

System Builder ETMW Information

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Hardware Information (ETMW Information 2)
(2) Set Cyclic Information (CNT CNT)
Controller Address
Endian Type, Data Type / Size, Transmission / Reception Line No.
(3) Set Heart Beat Information (HMI CNT)
HMI Address and above information
(4) Set Event Information (HMI CNT)
HMI Address and above information
Address Information must be set the same information as “System Builder”

CNT Address
HMI Address

System Builder Cyclic Heart Beat Event

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 Control Logic Configuration
Hardware Information (COMW-Others Information)

CPUX
ETMW
LBIW
COMW

MIFW
(1) COMW-MIFW
232C
(2) COMW-IOBW

IOBW
(1), (2)
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 Control Logic Configuration
Software Information
Use This Function for Determining I/O Period and Loop Construction
(1) Set I/O Period
External I/O Period ( 20-600ms )
(2) Set Loop Information
(a) Loop Composition
(1)
(b) Online Maintenance
(Possible/Impossible )
(c) Start Mode
Punctual/Init-Only, etc.
(d) Scanning Period (2)

(3) Set Area Size

Set size for online mnt.
No required to change
(3)
Setting Area Display Area
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 Control Logic Configuration
Loop Division ( Generally )
Loop No. Contents Details
1 Common Ever On/Off Logic

2-10 CNT Diagnosis Controller Diagnosis Logic

ANN Output Logic

11-31 Signal Input Transmission / Hardwired

Input Logic

32-80 Drive Control Sequence Master Control Logic

Drives / Auxiliary Control Logic

81-85 Signal Output Transmission / Hardwired

Output Logic

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Internal Line Information
Use This Function for Defining Internal Lines Used in Logic Chart
(1) Define Internal Lines
Data Type/Size (Analog / Integer/Digital)
Internal Line No.
Setting Area Display Area

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Internal Line Information ( Line No. )
AI0000 The First Character
: Type A,F – Analog (2w)
C – Integer (1w)
D,B – Digital

The Second Character

: Usage I – Hardwired Input, O – Hardwired Output,
R - Transmission Input, X – Transmission Output
J, K, L, M, N - Internal Line, etc.

Number (4-digits)
: Series Number
Example
AI0000~ Analog Hardwired Input,
DR0000~ Digital Transmission Input,
AK0000~ Analog Internal Line

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 Control Logic Configuration
System Configuration Generation
Execute System Configuration Data Generation
After Setting All Information
Generation Executed from Main Menu or Menu Bar

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Logic Programming (Logic Programming 1)

(1) Select “Logic Charts”

(2) Select “Loop No.”, “Sheet No.”
(1)

(2)

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Logic Programming (Logic Programming 2)
Control Logic Management Structure
Subloop – CPU - Loop – Sheet

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Logic Programming (Logic Programming 4)
Logic can be selected by PA number
CPU Plant Area

Select “Loop”  “Sheet” Select “Plant Area”  “PA Sheet”

Logic Chart

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 Control Logic Configuration
Logic Programming (Logic Programming 5)
How to Draw Logic Diagram
Menu Bar
(1) Put Macro
(2) Connect Lines
(3) Set Line No.
(4) Set Block No.
(Calculation Order)
(5) Set Parameter
(6) Continues (1)~(5)
(7) Save

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 Control Logic Configuration
Logic Programming (Macro) Macro example
GENERAL AND, OR, NOT, +, -,
MACRO TIMER, LIMITTER,
COMPARATOR, etc.
HMI Interface : No

TAG POINT TAG,

MACRO SEQUENCE TAG,
SELECTION TAG,
DRIVE OPERATION TAG,
etc.
HMI Interface : Yes

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 Control Logic Configuration
Search Sheet Number
Search Sheet Number where Referential TAG Exists
This Function is Executed from Main Menu or Logic Charts

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Logic Chart Generation
Generate Function Block Diagram (Logic Chart)
(1) Select “Logic Chart Generation”
(2) Click “OK”
(3) Confirm and Enter Comment/Name
(4) Check the Result

(1)

(2)

(4)
(3)

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 Control Logic Configuration
TAG Tool (Edit TAG database 1)
As for database, DB Check module is prepared.
Following illustration shows architecture of DB Check.

Select suitable mode

Mode1
Edit Tag information used by HMI
Mode2
Edit Tag information in logic
but not parameter
Mode3
Edit Tag information of controller
Required controller logic download

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 Control Logic Configuration
TAG Tool (Tag Editor Window)

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Compile
Compile Function Block Diagram
(1) Select “Compile”
(2) Select “Compile(Initial)” (1)
(3) Click “OK”
(4) Confirm and Enter Comment/Name
(5) Check the Result

(2)

(3)

(5)
(4)

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 Control Logic Configuration
CPU Download (Case of Single CPU)
Download Function Block Diagram to CPU
(1) Select “CPU Download”
(2) Select CPU to Start download (automatically the CPU change to INIT; offline)
(3) Select “Chg Mode”, and OS Operation mode to “Run”

(1)

(3)
(2)

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 Control Logic Configuration

CPU Download (Case of Duplex CPU)

Duplex CPUs need to download as following procedure
CPU-A CPU-B
(0) Before Logic change old RUN(Primary) old RUN(Standby)
(1) CPU-B(Standby) download start old RUN(Single) new INIT(Offline)
(2) CPU-A download start new INIT(Offline) new INIT(Offline)
(CPU-B can NOT be changed mode to run)
(3) CPU-A (or B) change mode to Run new RUN(Single) new INIT(Offline)
(4) CPU-B (or A) change mode to Run new RUN(Primary) new RUN(Standby)

Caution : Duplex CPU can not be allowed to run simultaneously

with different version logic

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 Control Logic Configuration
Monitoring
Monitoring Function for Logic Charts

(1) Select “Logic Monitor”

(2) Select “Loop No.”, “Sheet No.”
(1)

(2) Analog : Black(value)

Digital : Red(On)
Green(Off)

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Error Log
Error Log Function (Controller Diagnosis)
(1) Select “Monitor”, “Error Logging”
(2) Select “Controller”, “Read”, “Fault Information Loggings”
(3) Save the information
(4) Select “Controller”, “Clear”, “Fault Information Loggings”

Error Log List (3)

(1)

(2)
(4)

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Tuning (Logic)
Tuning Function for Logic Charts
(1) Select “Logic Monitor”
Clicking macro,
(2) Select “Loop No.”, “Sheet No.” parameter-tuning
(3) Select Macro and Set Parameter window pop-up

(1)

(3)

(2)

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Simulation (Mode Set)
Simulation Function for Each Loop
(1) Select “Logic Monitor”
(2) Select “Mode Control”, “Mode Setting”

(1)

(2)

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Simulation ( Logic Simulation )
Simulation for Logic
(1) Select “Logic Monitor”
(2) Select “Loop No.”, “Sheet No.”
(3) Select Line No.
(4) Set Simulation Value (1)

(3)

(4)
(2)

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 Control Logic Configuration
Simulation (Mode Release)
After Simulation, simulation mode must be released.
(1) Select “Simulation”, “Mode Set/Release”
(2) Select “Mode Control”, “Mode Release”

(2)
(1)

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 Control Logic Configuration
Print Charts
Printed out Function Block Diagram

(1) Select “Utility”, “Print Chart”

(2) Select Sheet for printing-out
(3) Select the style for printing-out

(1) (3)

(2)

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 Control Logic Configuration
Data Backup/Restore
Data Backup Function Block Diagram from/to DVD
(1) Select “Programming” , “Data Backup/Restore ”
(2) Select Subloop and CPU
(2)
(3) Select Backup Drive, Folder
(4) Select Backup or Restore

(4)
(3)
(1) Backup Restore

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