Professional Documents
Culture Documents
Product Design and Developmen T Project: Electric Facial Cleanser (Efc)
Product Design and Developmen T Project: Electric Facial Cleanser (Efc)
Team Members
Ms.Nicharee Visvabhorn 5922790357
Ms.Saisuai Thanomrod 5922790639
Mr.Piyawat Sakpoonsup 5922791553
Mr.Tosapol Rachmanee 5922782321
Submit to
Abstract
2
The main purpose of this project is to create and develop a successful new de
sign of Electric facial cleansers. Innovative functions and friendly price is also a critic
al factor to concern in designing new products. Nowaday, air pollution is one of the m
ajor causes of unhealthy skin, this is the reason why electric face cleansers are esse
ntial in today’s life. Electric facial cleansers should act as a multi-purpose skin care t
ool. The product must be easy to operate and require less skills and time for everyda
y uses.
Index Terms
Product design and development (PDD), Electric facial cleanser (EFC), Brush,
Ultrasonic Technology, Wireless, RGB LED lights
Table of Contents
3
1. Introduction 5
2. Research Background 8
A. Customer Requirement and Customer Perception 8
B. Existing product 9
B.1 Existing Products Comparison 13
C. Customer’s behavior towards EFC 20
C.1 Data Collection 20
C.2 Data analysis 20
C.3 Discussion of questionnaire results and conclusion 23
D. Translating requirements to be the design 24
D.1 Dimension of Appliance 24
D.2 Mechanism 24
D.3 Material for each part 24
3. Methodology 24
A. Expected design and requirement from the questionnaires and the reference/
existing models. 25
B. Concept of “3F’s approach” for the EFC 27
B.1 Form 27
B.2 Fit 27
B.2.1 Body 27
B.2.2 Shift Bottom 28
B.2.3 Wireless Charger 28
B.2.4Controlling System 28
B.3 Function 29
C. System-level design 30
D. Material consideration 32
D.1 Non-porous medical-grade silicone 32
D.2 Steel 33
D.3 ABS 34
D.4 Copper wire 34
D.5 Aluminium Aolly 35
D.6 Polyethylene 35
E. Detailed design 37
E.1 Body 37
E.2 Bottom 38
E.3 Wireless charger 39
E.4 Controlling system 40
E.5 Advertisement 43
E.5.1 Colors 43
E.5.2 Product Specification 46
4
E.6 Manual 46
E.6.1Accessories 46
E.6.2 Operation methods 47
E.6.3 Using method 47
E.6.4 Cleaning method 47
E.6.5 Charging method 48
4. Discussion and Conclusion 48
5. References 49
1. Introduction
Global electric facial cleansers market stood at $ 1.1 billion in 2018 and is proj
ected to grow at a CAGR of over 9% during 2019-2024 to reach $ 1.9 billion by 2024
. Increase in skin-related diseases, coupled with growing beauty consciousness amo
ng the consumers and the increasing number of detrimental effects of growing polluti
on levels on human skin, is anticipated to drive the market.
Electric face cleansers are personal care devices that could provide a gentle c
leanse. Electric face cleansers boost facial cleansing process, improve blood circulat
ion, and help in eliminating dirt, makeup and oils with the help of new technology.
The North-America electric facial cleansers market accounted for the largest s
hare in the global market, in volume terms, followed by Asia-Pacific and Europe in 20
18. US and China are the two major countries in the electric facial cleansers market.
Moreover, various cities in Asia-Pacific and Middle East are dealing with the menace
of air pollution and consumers are becoming more aware of its detrimental effects.
Air pollution is one of the major causes of unhealthy skin. Air pollution causes
smog that accelerates skin ageing and wrinkles. As a result, many consumers are in
creasingly using skin care products like sun screen and body lotions as preventive m
easures. However, electric face cleansers act as a whole skin care routine. They not
only cleanse the skin but also unclog the pores that have been blocked due to dust a
nd smog particles. These devices act as a multi-purpose skin care tool that cleanses,
exfoliates, moisturizes, and improves the texture of the skin. The messaging feature
of these devices improves circulation and skin elasticity, which reduces wrinkles.
In order to create and develop a successful new design of Electric facial clean
sers requires understanding of customer’s requirements or what customer needs. W
hen we understand the needs and factors involved, we can be able to launch the pro
duct that can satisfy the customer’s requirements. Analyzing the target customers ch
aracteristics is also an important step to do in order to understand their perception. F
or Electric facial cleansers, this product can be identified as a social need or love ne
eds, where the product can be involved with the customers being loved or accepted
by others as shown in Figure 1 (Maslow’s Hierarchy of need).
For the product that is beauty and health related gadgets, safety in designing
must also be concerned as much as the physical looks. This is where the concept of
product design and development has been applied in order to help the manufacturer
with the goal stated as shown in Figure 2 (Product design and development diagram)
.
e where the components have been identified and classified; the stage continues to
detailed design where the classified groups were used to build the virtual model or pr
ototype. The next stage is testing and refinement where the prototype was tested or
checking its physical characteristics. The last stage is production ramp-up, the protot
ype is now entering production in the manufacturing
[1]
Figure 2: Product design and development diagram
2. Research Background
B. Existing product
There are many existing products in the market that have a few functions. We
compare it to see disadvantages and advantages of existing products in the market f
or using as references in our product.
The online market sources that we used,which are Shopee, Lazada, Amazon,
and Sephora, are the main four websites and the table used to represent the product
details is table 1, 2, 3 and 4 respectively.
Size : 8x8x3cm
Material : Silicone
Retail price : 69 THB
Size : 10.5x6.5x2.5cm
Material : Silicone + ABS
Retail price : 274 THB
Size :8.15x6.18x3.9cm
Material : ABS + Silicone
Retail price : 199 THB
After some information about customers' behaviour towards EFC have been c
ollected, three main activities were established in order to construct the drafted desig
n of the EFC. Three main activities are data collection process, data analysis, and di
scussion results and conclusion.
Market survey is important in order to construct the EFC to meet the customer
’s requirement. Data collection method has been used to survey the market. Questio
nnaire was selected as the method for the data collection process.
Firstly, select the main question that is significant to the product then determine the i
mportant parameters such as what shape is the most appealing for this product, wha
t size is the most engaging for this product, What is the most suitable way to recharg
e the product, What is the proper material for replacement head, and most importantl
y the expected price that customer are eager to pay for this product.
Question 3: What is the most convenient method for you about the product power
supply?
The questions from the questionnaire were analyzed, and the important questi
on that could lead to the design is shown in Tables below.
20
Round 19.6%
Ellipse 65.2%
Cone 15.2%
Table 8: What is the most convenient method for you about the product power
supply?
AA Batery 13%
Silicone 63%
Moving on from the basic information of the participants to the physical looks
and function of the product. From table 6, the people tend to be interested in ellipse s
hape the most, which is 65.2%. We also found that 76.1% of the participants prefer p
ortable and compact size electric facial cleansers according to the data in table 7. In
addition, when it comes to the function, 50% of the participants request that they wou
ld be interested in an electric facial cleanser that can refresh their facial skins ,decre
ase their pores ,and contains a facial massage function which soften and firming the
skins. For the power supply, 82.6% of the participants prefer rechargeable devices a
s shown in table 8.
The results obtained from the questionnaire shows that participants are intere
sted in electric facial cleansers if it is a better method than using bare hands to clean
their faces, and from table 9, we can analyze that they prefered to have silicone mat
erials for the part that will be in contact with their faces with an ultrasonic cleaning. T
he price that the participants most likely to pay for is around 500-100 THB as present
ed in table 10.
From the result of the self-administered questionnaires, we will design the sha
pe of EFC as ellipse, size as small and compact due to this size and shape is the mo
st suitable to human palms so the customer can use it easily when comparing to oth
er size and shape. For product power supply, rechargeable devices are the most con
venient method for product power supply since this technology is widely used.
customers are eager to pay is around 500 - 1,000 THB. Moreover, our group decided
to add more functions to primarily model to create a new design that will be more fun
ctions and convenient to the customers.
D.2 Mechanism
The EFC is designed for everyday use, and it can reduce the time and skill of
customers to clean their face. This EFC can also remove the makeup and solve the
skin problems.
From the previous section, where we translated the behavior and requirement
s of customers from the questionnaire launched, the key listed of essential requireme
nts in the design was created. Then we were able to construct the first draft of the de
sign. Our main points in creating this product is to generate an Electric facial cleanse
r with multifunction that can resolve most of the skin’s problems.
The product should act as a whole skin care routine. Even Though it should h
ave various functions but it should be easy to operate and the price needs to be affor
dable, that’s how our product could compete in today’s market. The goal stated has l
ed to our project to create an electric face cleanser and the overall of the phases we
used as a reference to follow in completing our design are 5 phases as shown in figu
re 3.
24
Figure 3: Five phases for creating new design of Electronic facial cleanser
To create a new prototype design which is more innovative and more function
al than the existing products, the questionnaire results and the reference model are c
ombined. Some additional functions and also the good features from the existing pro
ducts are added to the new prototype.
The key point of this project in electric facial use prototype design is the
function and quality. And the factor that we concerned most about this prototy
pe or as called the critical point is the “ Affordable” issue, in order to meet the
competitive market needs. To be more specific on its function, the main comp
onent details and function will be discussed in this section. Our EFC follows th
e 3F approach which is form, fit and function as will be discussed further more
.
B.1 Form
As mentioned in the previous section, The design of EFC will be
in ellipse shape with its size being around 1.2 x 3.1 x 3.8 inches. The re
ason for choosing this size is so that the product could reach the requir
ements of most participants from the questionnaire, which most people
prefer their EFC to be compact and convenient for traveling and can be
able to place the product on their desk or in their bathroom without req
uiring additional space, this reason can also help the customer to make
26
B.2 Fit
EFC consists of 4 main parts which are body, button, wireless c
harger, and control system. The drafted configurations of the proposal
model are shown in Figure 4.
B.2.1 Body
-The body components contain a brush head at the front,
massage head at the back, and shift button at below. It is expect
ed to use 2 sides with different functions. Where the front side w
ould also contain 2 different types of brush head, big touch point
and small touch point. The massage head in the back would hav
e a massage touch line made from silicone, micro current emitte
r and RGB LED emitter located on the surface.
B.2.4Controlling System
-Controlling system is where all of the controlling system
components are in.
27
B.3 Function
The functions of the EFC are to clean the skin, remove the makeup, m
assage, and lift the skin. Which we grouped these function in to 4 modes as s
hown in the table 13
The first function of EFC is that it can be able to clean the skin deeper t
han using bare hands by using ultrasonic vibration technology. The ultrasonic
vibration technology will help in exfoliating dead skin cells, unclogging pores o
f makeup residue, removing oil and dirt that can contribute to acne. The users
will have more radiant, smoother, firmer, and more elastic skin with these be
nefits of ultrasonic vibration technology.
This function can reduce the fine lines on your skin, leaving skin firm
and lifted, and also improve absorption of skincare products. The last function
is mask treatment. This function combines micro-current with RGB LED techn
ology for a facial treatment in second. It will soothe, revitalize your skin, and al
so infuse active mask ingredients into skin. All of these four functions have a b
uilt-in timer or also called as a smart timer.
C. System-level design
Since EFC contains 4 main parts which are body, bottom, wireless charger, a
nd controlling system in order to identify the physical properties of all of those main p
arts we need to classify them to reduce the mistakes that might be occured during th
e design process. From the diagram below, it shows the main component of the prot
otype.
For the body, there are two heads required: brush head and massage head.
Big touch and small touch points are required in the brush head. Touch line, microcu
rrent emitter, and RGB LED emitter are required for massage heads.
For the bottom, there are two displays required which are mode and status dis
play. Inductive charging base is required to promote wireless charging. For the wirele
ss charger, USB cable and wireless charging base are required to transmit electric p
ower to EFC.
Lastly, the controlling system consists of RGB LED generator, LED indicator c
ontroller, heat generator, ultrasonic vibration generator, and micro current. The mainf
rame of the Electric facial cleanse was shown in Figure 5 and the free-hand sketch o
f the product was shown in Figure 6 and Figure 7.
29
D. Material consideration
From the EFC diagram, different parts will use different materials. EFC will be
used high-grade materials which are non-porous medical-grade silicone, AISI 1020 s
teel, and ABS.
Hardness number 50 HA
Relative permittivity 4
D.2 Steel
The main properties of steel are that it is formability, durability, g
ood tensile, and good thermal conductivity. The other properties of stee
l are shown in Table 15.
D.3 ABS
The main properties of ABS are that it is thermal stability, high te
nsile strength, and resistant to physical impacts. The other properties o
f ABS are shown in Table 16.
32
D.6 Polyethylene
Polyethylene (PE) is the most widely used thermoplastic polymer for f
abricated parts and components. It is available in a variety of grades and form
ulations to suit different needs. In general, polyethylenes offer excellent chemi
cal and impact resistance, electrical properties and low coefficient of friction. I
n addition, polyethylenes are lightweight, easily processed and offer near-zer
o moisture absorption. See details of its material properties in Table 19.
Body Silicone
Button ABS
E. Detailed design
Since we have 4 key components which are body, bottom, wireless charger, a
nd controlling system. In order to create and develop the new design of EFC, the cha
racteristics of those key components will be taken into considerations.
E.1 Body
Since the body of EFC is designed to be multifunctional, two functions
and one button that will be included as the following. Figure 8 showed the co
mponents of the conceptual body design.
- Brush head
The function of this head is to remove or wash dirt and oil from the face
that located at the front area by using ultrasonic vibration technology w
hich consists of two sub-components which are big touch point for mak
eup remover with heated cleansing process and small touch point for e
xfoliates dead skin cells as we called normal cleansing process.
- Massage head
This head located in reverse side from head brush, with multifunctional
are massage and anti-aging the face by using these following sub-com
ponent which are touch line and microcurrent emitter that using lower fr
equency pulsation for massage process, followed by RGB LED emitter,
this LED technology help for anti-aging by using specific of light color (r
ed, green, blue) each light color use in specific purpose.
36
E.2 Bottom
For the bottom of EFC, the main purpose is to show the status of devic
e and installed charging technology that consist of the following components.
And Figure 9 showed the components of the conceptual bottom design.
- Shift button
The main function of this button is to turn on and off the EFC and also s
witch 4 mode which are cleansing, makeup remover, massage, and ant
i-aging mode (mask)
- Mode display
For mode display, it is working related to the shift button since this dis
play will show which mode the EFC is at the moment.
- USB cable
Since charging wireless pad is fast charge so we recommend to use U
SB type C because it supports the fast charge technology.
- Micro-current Technology
Microcurrent technology uses low-level electrical currents to tone, lift, a
nd firm the facial muscles back to their original position and shape, in a
safe and painless, non-surgical, non-invasive procedure [20].
For the advantages of these six technologies, they allow the user to cle
an their face deeper, and more effectively within the short time. And als
o easy to use and place. On the other hand, in order to charge the batt
ery of the product it may require a long time due to these six technologi
es which are installed in the product.
39
Moreover, some of the sub components for the controlling system are s
hown in Figure 11. Which is a 9V battery, which is a rechargeable batte
ry. LED lights which breadboard is needed. Vibration motors is to gener
ate an ultrasonic vibration along with Arduino Uno R3 to store the progr
am written for the product.
Presented in Figure 12 is the overall details of the EFC where the dimension
and brief description of each component will be mentioned.
In the Figure 13, showed a flowchart of the operation required to operate the
EFC device. The device can be operated in 4 modes. First of all, the user needs to w
et the device and press the shift button to open and switching modes. If the device c
ould not be turned on or the device status indicator lights became red, a charging is r
equired.
40
Figure 13: The overall steps required to operate the Electric Facial Cleanser (E
FC)
Table 21: The overall steps required to operate the Electric Facial Cleanser (EF
C)
41
E.5 Advertisement
E.5.1 Colors
Finally, our electric facial cleanser will be available in 5 colors as
shown in Figure 14, where the names are Drunk Burgundy, Berry Pink,
Daffodil Yellow and Airforce green. The varieties of colors could satisfy
the customer’s needs, no matter which gender or age they are. The fon
t used to represent each color in the advertisement is also different, to
create different moods towards each color. But the tone of the overall a
dvertisement of the product is adjusted to be the same tone, which is cr
eated by adjusting the saturation and value of the hue, that is how diffe
rent colors can stay together in one poster and gives the same tone, bu
t when looking at them separately, we get a different mood. Figure 15,
16, 17, 18 and 19 shows the drafted font and colors which will be used
for the advertisement poster.
43
E.6 Manual
The manual which will be included with the products will cover the details as f
ollows.
46
E.6.1Accessories
The following items should be found in the package
1. EFC device
2. Charging cable
3. User’s manual and quarantine card
Material used
After the criteria is acquired, materials in each part are considered. A prototyp
e is created after materials have been considered in order to show the appearances
of the first phase of product design. For further design, the mechanism part will invol
ve the concept design with 3D CAD model to demonstrate how the concept product
will work.
Price
According to the questionnaire results, the price of the EFC that most of the p
articipants prefer is around 500 - 1,000 Baht, so our product will be sold at 1,000 Bah
t due to our materials which are Silicone, ABS, copper, aluminium, steel and polyeth
ylene. The prototype model was made in Tinder CAD website to show each part of th
e Electric facial cleansers model.
Functions
48
The functions of our model have been developed from the existing models in t
he market, which most of them still lack some functions that are needed for the electr
ic facial cleanser to act as an all in one skin care routine. From collecting people’s th
oughts about their facial problem and considering the pollution in today’s environmen
t, we came up with a final result about the function needed to be contained in our pro
duct, which are clean, make-up remove, massage and mask.
Contribution
We have considered that the function listed will be able to cover and improve
most of the skin’s problems and it could be possible to make this model in real life fro
m the technology we have chosen, since it is not an expensive technology and also it
is not too complicated to achieve. The reason that made our product different from t
he existing product in the market is our function, which really acts as an all in one ski
ncare routine and our inductive charging technology where the users could achieve t
heir convenient life-style. And another main reason which we have set as the critical
point is the price of the product, where our price could satisfy most of the customers i
n the future.
Final design
5. References
1. https://ph02.tci-thaijo.org/index.php/isjet/article/view/231741
2. https://www.grandviewresearch.com/industry-analysis/electric-face-cleanser-
market
50
3. https://www.techsciresearch.com/report/-electric-facial-cleansers-market/4001
.html
4. https://shopee.co.th/Luna-Mini-2-Silicone-Face-Massage-Cleaning-Brush-Elec
tric-Face-Cleaning-Brush-Facial-Cleanser-Brush-Deep-Cleaning-Ultrasonic-Bl
ackhead-Remover-Pore-Cleaner-Facial-Brush-i.219556052.7526083855
5. https://shopee.co.th/Xiaomi-inFace-Sonic-Electric-Beauty-Face-Deep-Cleanin
g-Machine-Waterproof-Facial-Cleanser-Cleansing-Face-Cleaner-Skin-C-i.834
35670.2420711630
6. https://shopee.co.th/5-in-1-Electric-Facial-Cleanser-Brush-Wash-Cleansing-M
assage-Cleaner-Face-Care-Tools-Skin-Pore-Body-Mini-Beauty-Exfoliat-i.2423
77652.6926161918
7. https://www.lazada.co.th/products/4-i782244524-s1553432948.html?spm=a2
o4m.searchlist.list.127.38f9219958XuMp&search=1
8. https://www.lazada.co.th/products/outlet-t004-cleansing-instrument-i77447257
9-s1526272947.html?spm=a2o4m.searchlist.list.167.52462199CmgNqT&sear
ch=1
9. https://www.lazada.co.th/products/xiaomi-jordan-judy-ipx6-i862496022-s1741
822636.html?spm=a2o4m.searchlist.list.153.35172199pP6FMl&search=1
10. https://www.amazon.com/Cleanser-Olay-Advanced-Facial-Cleansing/dp/B071
DZG44Q
11. https://www.amazon.com/silicone-cleansing-brush/s?k=silicone+cleansing+br
ush
12. https://www.amazon.com/Liberex-Sonic-Facial-Cleansing-Brush/dp/B07DQD
XX2C
13. https://www.sephora.co.th/products/foreo-luna-2-normal-skin
14. https://www.sephora.co.th/products/foreo-luna-mini-2/v/sunflower
15. https://www.sephora.co.th/products/foreo-luna-go-for-sensitive-skin
16. https://patents.google.com/patent/WO2013018968A1/en
17. https://assets.foreo.com/files/static/manuals/2019-10/LUNA_3_manual_Englis
h.pdf?p3FoUyQzwvT9cz6GkRycmFimvZbraecz
18. https://www.nutsvolts.com/magazine/article/august2013_Bates
19. http://www.pkproductgroup.com/product/ultrasonic-vibration-electric-facial-cle
ansing-brush-silicone-sonic-face-cleansing-brush-blackhead-remover-cleaner-
rechargeable/
20. https://edition.cnn.com/2017/05/26/health/microcurrent-facial-explainer/index.
html
21. https://www.foreo.com/mysa/ufo-rgb-led-technology/