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Suction Piles and Suction Anchors for Offshore Structures

S. Bang, South Dakota School of Mines and Technology, Rapid City, SD, USA; 605-394-2440;
sangchul.bang@sdsmt.edu
K. D. Jones, South Dakota School of Mines and Technology, Rapid City, SD, USA
Y. Cho, Daewoo Engineering and Construction, Co., Ltd., Seoul, Korea
D. J. Kwag, AdvaCT Inc., Anyang, Korea

ABSTRACT
In recent years, suction piles and suction anchors have been used as underwater foundations for
various offshore structures. They have been proven very versatile, effective, and environmentally
friendly. This paper describes the load resisting mechanism, installation, and design of suction piles
and suction anchors. Also included are brief descriptions of three offshore structures that have
recently been constructed using suction piles and suction anchors. They include: a new breakwater
system utilizing gravity-type concrete caisson superstructure on top of concrete suction piles; a
floating breakwater system utilizing embedded suction anchors; and a foundation system utilizing
suction piles for temporary mooring of underwater tunnel elements.

INTRODUCTION The suction piles have advantages over


An innovative underwater permanent conventional underwater foundation systems
foundation system utilizing suction piles was due to their simplicity and efficiency. Most
introduced in the offshore industry in 1982 as significant advantages of suction piles are (1)
alternative anchors for mooring of a storage easy installation, (2) ease of leveling, (3) large
tanker. Since then, this new foundation system bearing capacity, and (4) retrievability. After
has been successfully used in numerous initial penetration into the seafloor due to
occasions on a variety of offshore structures their own weight, the suction piles are installed
in a wide range of environments due to its through the application of reduced water
low cost, simplicity, efficiency, and reliability pressure inside the piles. A suction pump
(Burgess et al., 1981; Senpere and Auvergne, attached at the top of the pile can accomplish
1982; Larsen, 1989;). Originally conceived as a the entire pile driving operation. Because
retrievable mooring point for floating oil and of this efficient pile driving operation, very
gas production facilities in the open sea, suction large suction piles can be driven into the soft
piles are expected to provide a viable alternative seafloor, which eliminates the use of a large
to the conventional anchoring system that
utilizes either drag embedment anchors, plate
anchors, or drilled or driven piles. Fig. 1 shows
a typical schematic of a suction pile.
Suction piles typically have a large diameter
with a relatively large diameter-to-length
ratio. They are installed by applying a suction
pressure inside the pile, which acts as an
external surcharge to push the pile into the
seafloor. They may be retrieved later by
applying a positive pressure inside the pile.
The details of the suction pile with regard to
its use, mechanism, installation, and analysis
and design methods can be found in various
references (Hogervorst, 1980; Morrison and
Clukey, 1984; Tjelta et al., 1986; Cottrill, 1992;
Bang and Cho, 2000). [FIG. 1] Schematic of Suction Pile

DFI JOURNAL Vol. 3 No. 2 November 2009 [3]


number of conventional piles. Largest suction DESIGN METHODOLOGY
pile dimensions ever installed in the field are Determination of the bearing capacity of a
approximately 32 meters (105 ft) in diameter suction pile or ESA under horizontal, vertical
and 36 meters (118 ft) in length (Troll Field in or inclined loading is described briefly below.
the North Sea). It shows how the suction piles and ESAs have
For offshore structures that require tension- been designed by the authors for various
resisting foundations, deeply buried plate offshore structures.
anchors have been used in the past, since The determination of the suction pile inclined
they can provide very large bearing capacity. pull-out loading capacity follows the procedures
However, the plate anchors are typically described in reference (Bang et al., 2000).
installed by conventional pile hammers such Basically, the loading capacity of a suction
as a diesel hammer. Therefore, the installation pile against inclined loads is obtained from
of plate anchors requires mobilization of the failure envelope defined by the combined
various equipment including a floating barge, horizontal and vertical loads that cause the
pile hammer, mandrel, etc., making the use failure of soil surrounding the pile. The
of plate anchors virtually impossible for deep inclined loading capacity is then described as
water locations. Recently, however, due to the a combination of the horizontal and vertical
introduction of suction piles, plate anchors components, which in turn are expressed
or similar anchors have been installed using a as fractions of their respective maximum
suction pile at almost any water depth. One such loading capacities. The maximum vertical
anchor is the embedded suction anchor (ESA). and horizontal capacities are calculated based
The ESA is a type of permanent offshore on previously published formulations by the
foundation that is installed by a suction pile. authors (Bang et al., 2006a; Bang et al., 2006b;
The cross-sectional shape of the ESA is circular Bang et al., 2007; Bang et al., 2008) and briefly
with its diameter being same as that of the explained below.
suction pile that is used to drive it into the
seafloor. To increase the capacity against pull- Installation
out, three to four wings (vertical flanges) are The magnitude of the suction pressure that
attached along the circumference with equal could be applied safely is defined by its upper
spacing (Fig. 2). During installation, the ESA and lower limits (Bang and Cho, 2000). The
is attached at the tip of a suction pile and lower limit of the suction pressure is dictated
then driven as a unit with the suction pile by by the soil resistance corresponding to the pile
the applied reduced water pressure inside the penetration. If the applied suction pressure
suction pile. Once the ESA reaches the desired is smaller than this value, the equivalent
depth, the suction pile is retrieved by applying vertical downward load applied at the top
a positive water pressure inside the pile, of the pile is smaller than the soil resistance
leaving the ESA permanently in the seafloor and therefore the pile cannot penetrate any
soil. The mechanism of the suction pile further. However, if the suction pressure is too
installation is well described in reference (Bang high, the soil inside the pile becomes unstable
and Cho, 2000). and consequently the pile inside may be filled
with soil and the pile installation becomes
incomplete, rendering the pile useless. This is
the upper limit of the suction pressure that can
be safely applied.

Bearing Capacity

Horizontal Bearing Capacity


The analytical solution of the horizontal pull-
out capacity of a suction pile or ESA embedded
in any type of soil, i.e., having either friction
or cohesion or both, is based on the method of
limiting equilibrium, which requires an assumed
soil failure wedge. This study adopted the soil
[FIG. 2] Embedded Suction Anchor (dimensions in millimeters) failure wedge in the shape of a tetrahedron,

[4] DFI JOURNAL Vol. 3 No. 2 November 2009


as originally proposed by Reese et al. (1970) Using the mobilized friction angle and cohesion,
and subsequently modified by Bang and Shen the lateral passive earth pressure can be
(1989), as shown in Fig. 3. The wedge has described completely from an initial failure to
an inclination angle of ξ to the vertical and a an ultimate failure state, i.e., at any stage of
horizontal inclination angle of ε to the direction the pile movement. Complete details on this
of loading. Typically, ξ and ε are assumed to subject can be found in reference (Bang and
be 45°+ φ/2 and φ/2, respectively, at failure. By Shen, 1989).
considering the soil wedge shown in Fig. 3, the Suction pile or ESA under a horizontal load is
developed passive thrust due to the soil weight subjected to normal and shear stresses along
and the friction angle can be obtained directly the pile circumference. Horizontal forces along
from the force equilibrium along the vertical the direction of loading can be obtained by
and horizontal directions. integrating the loading directional components
of the shear and normal stresses. Vertical
forces can be evaluated similarly.
The ultimate horizontal resistance and the
point of rotation can then be evaluated from
the force equilibrium along the loading
direction and the moment equilibrium about
the pile tip. Complete details of the analytical
solution formulation for the horizontal pull-
out capacity can be found in reference (Bang et
al, 2006a).

Vertical Bearing Capacity


The vertical compressional bearing capacity of
a suction pile, once it is fully and completely
installed, is calculated based on conventional
pile bearing capacity theories and therefore is
not included here.
[FIG. 3] Three-Dimensional Soil Failure Wedge
Vertical Pull-Out Capacity of Suction Pile
The passive lateral earth pressure can then be
The vertical pull-out capacity of a suction pile
obtained by differentiating the passive thrust
is determined as follows. Depending upon the
with respect to the depth, z. However, it is
soil properties, pile aspect ratio, and loading
highly unlikely, particularly when the pile or
conditions, two potential failure mechanisms
anchor rotates, that the friction reaches full
of suction piles under vertical pull-out loads
values everywhere as described by the soil
have been suggested by researchers (Fuglsang
internal friction angle. For this reason, the
and Steensen-Bach, 1991; Narashimha et al.,
concept of the “mobilized friction angle” has
1997; El-Gharbawy and Olson, 1998). These two
been introduced.
failure modes include the soil tension failure
Likewise, the passive earth pressure distribution and the pile pull-out failure (Fig. 4).
due to the soil cohesion can be obtained from
the failure wedge considered previously. It,
however, needs to describe the development
of the soil cohesion as a function of the soil
movement. For this reason, the concept of the
“mobilized cohesion” has also been introduced.
The mobilized cohesion needs to be compatible
with the mobilized friction angle at any given
depth. Therefore, it is assumed that an equal
percentage of soil friction and cohesion
mobilize at all times. It is noted that one classic
slope stability analysis method, the friction
circle method proposed by Taylor (1937),
utilizes a similar concept. [FIG. 4] Suction Pile Failure Modes under Vertical Pull-out

DFI JOURNAL Vol. 3 No. 2 November 2009 [5]


Failure mode I represents the failure mechanism area needs to be considered. The projectional
under which the soil plug inside the pile behaves area is the two-dimensional area perpendicular
as a unit with the pile, resulting in a tension to the loading direction projected by the three
failure of the soil at the pile tip. Fuglsang and dimensional ESA after the ESA has rotated.
Steensen-Bach (1991) observed this failure Second, since the ESA may be loaded at points
mechanism from their tests. El-Gharbawy other than its geometric center, the non-centric
and Olson (1998) also identified this failure factor has to be added to the solutions. The
mechanism from suction pile tests in clay under non-centric factor is a ratio of the vertical pull-
the undrained condition, i.e., when a vertical out capacity for the current loading condition
tension was applied rapidly. This failure mode to the vertical pull-out capacity when the
has been identified from suction pile tests in load is applied at the geometric center of the
both clay and sand. The ultimate pile pull-out plate. Complete details on the vertical pull-
capacity associated with this failure mode is out capacity of ESAs can be found in reference
dominated by the friction between the soil and (Jones, 2006).
the pile outside surface as well as the soil tensile
resistance at the tip of the pile. This failure RECENT APPLICATIONS
mechanism typically occurs when the pile aspect
ratio is relatively high or when the applied New Breakwater System with Suction Piles
vertical tension is very rapid. Conventional breakwater systems typically
Failure mode II represents the case when the utilize a trapezoidal shaped rubble mound
pile itself slips out of the seafloor soil under a cross-section with pre-cast concrete surface
vertical tension. This failure mechanism has elements such as tetra-pods on the seaside.
normally been observed for relatively short Alternatively, gravity-type concrete caissons
piles or piles with low aspect ratios in both have also been used.
clay and sand. El-Gharbawy and Olson (1998) To provide more efficient and effective
identified this failure mechanism from suction breakwaters, a new breakwater system has been
pile tests in clay under the drained condition, perceived. It utilizes a gravity-type concrete
i.e., when a vertical tension was applied very caisson superstructure on top of suction piles
slowly. The ultimate pile pull-out capacity that act as the subsurface foundations of
associated with this failure mode is dominated caissons. Suction piles do not require excavation
by the friction between the soil and the inside of soft seafloor soils. Instead, it penetrates into
and outside pile surfaces. the soft seafloor soil to depths where sufficient
The ultimate pile pull-out capacity under a soil bearing capacity is expected. Concrete
given condition is the minimum of the two caissons are then placed on top, which resist
pile pull-out capacities corresponding to the lateral loads caused by the wind and wave
aforementioned two different failure modes to protect the harbor behind.
(Bang et al, 2006b; Bang et al, 2008). The
correct failure mechanism for the ultimate Site Conditions
pile pull-out resistance depends upon the pile Two breakwaters, each being approximately
aspect ratio as well as the soil conditions and 400 meters (1,312 ft) long, are planned to
the loading rate. be constructed for the new Ulsan Harbor in
southeastern Korea. The test site of the new
Vertical Pull-Out Capacity of ESA breakwater system is located near the middle of
To estimate the vertical pull-out capacity the northern breakwater site. The water depth is
of an ESA, first, conditions equivalent to approximately 20 to 21 meters (65 to 69 ft). The
a horizontally embedded plate anchor are wave characteristics at the site were estimated
assumed with local failure of the soil above to be as follows: the wave height of 6.4 meters
occurring due to a vertical pull-out force. This (21 ft), period of 11 seconds, and length of
is mainly because the ESA must rotate before it 148.1 meters (486 ft).
is pulled out. The seafloor soil at the test site consists of
To use a solution formulated for the vertical roughly 15 meters (49 ft) of soft silty clay
pull-out capacity of a horizontally embedded underlain by medium dense silty sand. The
plate anchor, a couple of modifications need to silty clay has undrained shear strength of 9.81
be made (Jones, 2006). First, the projectional to 15.69 kPa (205 to 328 psf) measured from

[6] DFI JOURNAL Vol. 3 No. 2 November 2009


the consolidated undrained triaxial test. The
silty sand has standard penetration test values
of 17 to 36, with an internal friction angle of 34
degrees at the top and 38 degrees at the bottom.
If conventional rubble mound breakwater
system is used, the base of the breakwater has
to start from the top of the silty sand layer.
Therefore the base width of the breakwater
cross-section would be over 100 meters (328 ft).
Instead, the new design utilizes two concrete
suction piles in a row with an outer diameter
of 11.0 meters (36 ft) and wall thickness of
55 cm (21.7 in). Each suction pile has a square
concrete slab on top whose dimensions are
13.9 x 13.9 meters (45.6 x 45.6 ft). Along the
longitudinal direction on both ends, vertical
flanges of 3 meters (10 ft) high are provided.
Two meter (6.6 ft) thick crushed rock leveling
stones are placed and compacted on top of the
concrete slab and between the flanges. Concrete
caissons with dimensions of 21.4 (B) x 16.0 (L) [FIG. 5] Cross-Section of New Breakwater System
x 18.0 (H) meter (70 ft x 52.5 ft x 59 ft) are
finally placed on top of the leveling stones. This
configuration utilizes three concrete caissons
on top of eight suction piles. Suction piles
were designed to penetrate the entire soft clay
layer and 2.5 additional meters (8.2 ft) into the
sand layer to provide necessary soil bearing
resistance. Fig. 5 shows the cross-section of the
breakwater system.

Suction Pile Details and Installation


Design of the suction pile diameter and length
was based on the expected externally applied
loads, the vertical and horizontal soil bearing
capacities, and the suction pressure that can be
applied safely inside the pile without causing
any soil instability. [FIG. 6] Suction Piles

Between late 2004 and early 2006, suction piles


were fabricated and installed successfully. Fig.
6 shows a photo of four suction piles fabricated
and ready to be installed.
Each suction pile required a concrete volume
of approximately 500 m3 (654 cu yd), having
air and underwater weights of approximately
1,200 and 700 tonnes (1,323 and 772 tons),
respectively. The suction piles were handled,
transported and installed, including the
orientation and alignment control, by an 1,800-
tonne (1,984 ton) capacity barge crane as shown
in Fig. 7.
Four centrifugal type water pumps
attached at the top of the pile were used
to provide necessary suction pressure to [FIG. 7] Barge Crane Lifting Suction Pile

DFI JOURNAL Vol. 3 No. 2 November 2009 [7]


penetrate the pile to the design depth. Each The final position and penetration depth of the
water pump had a capacity of 3 cubic meters suction piles were measured manually by the
per minute (793 gal/min) with 40 HP. divers at three different locations that were 120
When the suction pile was correctly positioned degrees apart along the circumference of the
and oriented, the crane lowered the pile slowly pile. Average of the three measurements was
until the pile penetration into the seafloor soil used as the final pile penetration depth.
stopped due to its own weight. According to The soil surface inside the pile was measured
the analytical estimation made by the suction using an ultrasound device. This device calculates
pile installation design method (Bang and the distance between the pile inside top and
Cho, 2000), this self-weight penetration was the soil surface by measuring the time elapsed
approximately two-thirds of the pile length. between the sound emitter and the receiver.
Field measurements by the ultrasound device The inclination of the suction pile during
and by divers confirmed that the self-weight installation was measured using two
penetration of the suction pile was very close to tiltmeters attached at the top of the pile along
the predicted depth. perpendicular directions. Thus, the pile tilt
When the penetration of the suction pile along any direction and the maximum tilt could
stopped, the water pumps attached at the top of be estimated.
the suction pile were started to apply negative Fig. 8 shows a typical variation of the
water pressure (suction pressure) inside the measurements between the applied suction
pile. The application of the suction pressure was pressure inside the pile and the time during
continuously monitored and carefully controlled installation for a total duration of 2 hours and
so that the soil inside the pile did not experience 25 minutes.
any instability such as boiling and/or plugging.
The magnitudes of the lower and upper
limits of the suction pressure were estimated
based on the analytical solution previously
developed (Bang and Cho, 2000). These
limits were updated continuously as the pile
penetrated into the seafloor soil deeper until
full penetration. All piles were successfully
installed using the suction pressures defined
by those limits.

Suction Pile Instrumentation [FIG. 8] Suction Pile Installation Record (2 hrs 25 m)


The field instrumentation included the
measurements of the pore water pressures Suction Pile Load Test
inside and outside the pile, the pile penetration
After each suction pile was completely installed,
depth into the seafloor soil, the elevation of
they were load-tested by further reducing
the soil surface inside the pile, and the tilts
the suction pressure inside the pile. This was
of the pile. Measurements were displayed and
possible, since the necessary suction pressure
recorded by a data logger.
for full pile penetration was approximately
Two piezometers were installed inside and 56.4 kPa (8.18 psi). Since the suction pressure
outside, near the top of each pile at the same could be reduced as low as negative one
elevation. The difference between the two atmospheric pressure (-101.33 kPa or -14.7 psi),
piezometers was calculated and recorded as the difference between the maximum suction
the suction pressure as a function of the pile pressure for full pile penetration and the
penetration depth. The pile penetration depth maximum applicable suction pressure
was measured primarily by an ultrasound therefore could be used for the pile load test.
device and verified by the pore pressure Detailed calculation indicated that the largest
measured outside the pile. The measured suction pressure would be approximately 800
suction pressures were continuously compared tonnes (882 tons), resulting in total force of
directly against the lower and upper limits of approximately 1,500 – 1,600 tonnes (1,653 -
the suction pressure and adjustments in the 1,764 tons) including the underwater weight of
water pump speed were made accordingly. the pile. The load was held constant for a period
[8] DFI JOURNAL Vol. 3 No. 2 November 2009
of 30 minutes. No noticeable settlement of the
suction piles was observed.

Caisson Blocks
Prior to the installation of concrete caisson
blocks, leveling stones were needed to be
placed on top of the suction pile top slabs.
The purpose of the leveling stones is to
compensate any difference in vertical elevations
and tilts between the suction pile top slabs. A
geosynthetic mat was first placed on top of the
suction pile top slabs, which was followed by a
placement of crushed rocks. The crushed rocks
[FIG. 10] Caisson Block Installed on Top of Suction Piles
were then leveled and compacted.
The concrete caissons each have a length of Korea as part of a new 8.2 km (5.1 mile)
16 m, width of 21.4 m, and height of 18 m highway connecting Busan, the second largest
(52.5 ft x 70.2 ft x 59 ft) with an air weight of city in Korea, and Geojedo, an island that is
approximately 3,700 tonnes (4,079 tons). Fig. home to two major shipyards. The underwater
9 shows a photo of the assembly plant where tunnel will consist of 18 immersed pre-cast
concrete caissons were fabricated. One at a concrete elements with each element being
time, the caisson blocks were first moved out 180 m (590.5 ft) long. Each tunnel element will
of the assembly plant and sat on top of a semi- have eight segments that will be constructed
submersible FCL barge. The FCL barge with a separately and joined later. Each segment has a
caisson block on it was then towed to the site width of 26.4 m, length of 22.5 m, and height of
where the suction piles were already installed. 10 m (86.6 ft x 73.8 ft x 32.8 ft). A total of 144
The concrete caisson was then slowly sunk segments are therefore necessary to complete
by careful control of flooding of the interior the immersed tunnel.
hollow space until it touched and was correctly
The tunnel elements are constructed on-shore
installed on top of the leveling stones. Fig. 10
and left floated (six tunnel elements at a time)
shows a photo of the exposed part of concrete
until they are ready to be installed. Fig. 11 shows
caisson blocks above the water after they were
a photo of tunnel element being built in a dry
seated successfully. Three concrete caisson
dock and to be towed out. Therefore, temporary
blocks were tied together by a cap concrete slab
mooring of these six tunnel elements is inevitable.
so that they could act as a unit against the wind
Initially, embedded deadweight concrete
and wave loads.
anchors with its top surface being flush with the
seafloor surface were considered to provide the
necessary resistance against the mooring line
tension. However, due to environmental concerns
associated with the potential contamination
and damage that may be caused by underwater

[FIG. 9] Caisson Block Assembly Plant

Immersed Tunnel Mooring with Suction Piles


An immersed vehicular tunnel, 3.24 km (2.01
miles) long, is currently being built in southern [FIG. 11] Tunnel Element Construction

DFI JOURNAL Vol. 3 No. 2 November 2009 [9]


excavation or dredging to nearby aqua farms, it conditions. The suction piles were designed to
became evident that an alternative foundation penetrate the silty clay layer completely and at
system needed to be introduced. The least 0.5 m (1.64 ft) of the sandy gravel layer.
alternative foundation
system should not
include the seafloor
soil excavation and
could be retrieved later
after the completion
of the entire tunnel
construction. Since
suction piles
could satisfy these
requirements, they
were chosen as the
foundation system
to provide necessary
resistance against the
mooring line tensions.
Fig. 12 shows how the
six tunnel elements
can be moored to 14
suction piles.

Soil Conditions
[FIG. 12] Details of Temporary Mooring of Tunnel Elements
The seafloor consists
of predominantly silty
clay extending to an average
thickness of 7 meters (23 ft).
Below the silty clay layer,
1.0 m to 1.7 m (3.3 ft to 5.6 ft)
thick sandy gravel underlain
by weathered rock exists. The
properties of silty clay include
undrained shear strength of
zero at the seafloor surface and
7.86 kPa (1.14 psi) at a depth of
7 meters (23 ft); and an effective
friction angle of 28.1 degrees.
The sandy gravel has an average [FIG. 13] Schematic of Typical Suction Pile
standard penetration value of 12.
Considering both the normal and extreme
Design of Suction Piles
loading conditions under short and long term
For a typical suction pile, it is subjected to four situations and utilizing the analytical solution
mooring lines, i.e., two transverse lines and two of the inclined loading capacity of suction
spring lines (Fig. 12). The expected loading piles, the outside diameter of the pre-cast
conditions on the suction piles were determined concrete suction piles was determined to be
based on anticipated waves and currents acting 10.5 m or 11 m (34.4 ft or 36.1 ft). The length
on the floating tunnel element at the temporary of the suction piles varied between 7.7 m and
mooring site. For normal conditions, a load 8.4 m (25.3 ft and 27.6 ft) depending on the
factor of 1.35 was used, whereas 1.0 was used site seafloor soil conditions. All together, 14
for extreme conditions. suction piles were required for the temporary
The design of suction piles adopted a minimum mooring of six tunnel elements at any given
factor of safety of 1.75 for normal loading time. Fig. 13 shows a schematic diagram of pre-
conditions and 1.2 for extreme loading cast concrete suction pile dimensions.

[10] DFI JOURNAL Vol. 3 No. 2 November 2009


Construction and Installation of Suction Piles Floating Breakwater with Embedded Suction
Ten precast concrete suction piles were Anchors
manufactured between late 2006 and early A floating breakwater, 252.9 meters (830 ft)
2007. Fig. 14 shows completed suction piles. long and 7.5 meters (24.6 ft) wide, has been
Interior piles have four eye hooks along its built in southern Korea as part of the Wonjeon
side where mooring lines are to be connected, Harbor reconstruction plan. The floating
whereas the exterior piles have two eye hooks. breakwater consists of four separate units with
The completed suction piles were transported each unit having a length of 60 meters (197 ft)
one at a time to its correct position to be and spacing of 4.3 meters (14 ft) between any
installed. During installation, the suction two units. Fig. 15 shows a bird’s eye view of
pressure inside the pile was applied through the floating breakwater.
a pump attached at the top of the pile. The
magnitude of the suction pressure inside the
pile was controlled by the amount of water
flowing through the pump (supplied by a 2 m3
per minute or 528 gpm capacity water pump).
The installation details of the suction piles are
identical to those of the new breakwater system.

[FIG. 15] Floating Breakwater

The initial design of the floating breakwater


utilized seven separate units with each unit
to be connected to four mooring lines located
at corners. Each mooring line had a concrete
[FIG. 14] Precast Concrete Suction Pile dead-weight anchor with a sinker attached
at the middle of the mooring line. The dead-
weight anchor was to be fully embedded
Proof Testing with its top flush with the seafloor surface to
After the suction piles were successfully and provide the necessary resistance. However,
completely installed, they were proof-tested to the design was later modified to utilize a
validate the design loading capacity. A barge smaller number of floating units, from seven to
located in the mid-point between two suction four, and a smaller number of higher capacity
piles applied a tension simultaneously to both anchors, from 28 to 10. Deeply buried ESAs
piles, thus eliminating the need of reaction were then selected to provide the necessary
anchors. The tension was applied through a higher resistance. Fig. 16 shows a plan of
mechanical winch with 122.5 kN (27.5 kips) this revised design of the floating breakwater,
capacity. The applied tension to suction piles mooring lines, sinkers, and ESAs.
was measured through a load cell with a capacity
of 1,960 kN (220 tons) and an error of 0.15 %. Soil Conditions
The rate of tension application was 50 kN The seafloor consists of predominantly silty
(11.2 kips) per minute. As soon as the tension clay extending to depths of 10 to 20 meters
reached a multiple of 25 % of the design load, (32.8 to 65.6 ft). Below the silty clay, a thin
the tension was held constant for 1 minute. gravel layer underlain by weathered rock or
With no significant movement, the load test soft rock exists. The properties of the silty clay
continued until the tension reached 100 % of include an average saturated unit weight of
the design load. All suction piles successfully 14.60 kN/m3 (93 pcf) and an average undrained
passed the proof test. shear strength of 7.84 kPa (1.14 psi).

DFI JOURNAL Vol. 3 No. 2 November 2009 [11]


Construction and Installation of
Embedded Suction Anchors
Ten steel ESAs were
manufactured and installed
in late 2007. Each ESA has
an eye hook along its side
where mooring lines are to be
connected. These ESAs would
be connected to the floating
breakwater units by means of
mooring lines. Nominal diameter
of 64 mm (2.5 in) stud link steel
chains with underwater weight
of 78.3 kg/m (52.6 lb/ft) was
used for the mooring line. The
installation of ESAs followed the
procedures described previously
for that of suction piles. All
ten ESAs successfully passed
the proof test. Fig. 17a shows a
photo of an ESA attached to the
tip of a suction pile right before
[FIG. 16] Revised Breakwater Design with Embedded Suction Anchors (in meters)
installation. Fig. 17b shows the
retrieved suction pile after the
Design of Embedded Suction Anchors ESA installation.
For a typical ESA, it is subjected to two mooring
line tensions. The maximum mooring line CONCLUSIONS
tension was determined experimentally through Suction piles and suction anchors have been
laboratory model tests based on the wave introduced in recent years for foundations of
conditions prevailing at the site. various offshore structures. This paper brief
These design conditions result in the maximum describes the mechanism, installation, and
mooring line tension of 25.5 tonnes (28.1 tons) analysis of suction piles and one of the suction
including the initial pre-tension. Considering anchors, i.e., embedded suction anchors.
the seafloor soil properties, the following ESA The suction piles and suction anchors have
dimensions were obtained: Diameter = 1.9 advantages over conventional underwater
meters (6.23 ft), length = 2.5 meters (8.2 ft), foundation systems due to their simplicity and
thickness = 2 cm (0.79 in), flange width = 0.3 efficiency. Significant advantages of suction
meters (1 ft), and depth of installation to ESA piles are (1) easy installation, (2) large bearing
top = approximately 9 meters (29.5 ft). capacity, and (3) retrievability. The suction
piles are installed through the application of
a reduced water pressure inside the pile. A
suction pump attached at the top of the pile can
accomplish the entire pile driving operation.
Because of this efficient pile driving operation,
very large suction piles can be driven into the
soft seafloor, which may replace the use of a
large number of small piles.
Details of the design, construction, installation,
and proof tests of three recently completed
offshore structures utilizing suction piles and
suction anchors are also described.
Success of these projects as well as other
offshore projects are expected to expedite the
[FIG. 17] Suction Pile with Embedded Suction Anchor
(a) Before ESA Installation (b) After ESA Installation use of suction piles and suction anchors around

[12] DFI JOURNAL Vol. 3 No. 2 November 2009


the world in the near future, since engineers 10. Fuglsang, L. D. and Steensen-Bach, J. O.,
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