Product Maintenance Manual: HIK/72XXHVI-SV

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Product Maintenance Manual

(HIK/72XXHVI-SV)

Suitable for:

DS-72XXHVI-SV Series Machine

DS-80120,DS-80123,DS-80104 Series Mainboard


Contents

1、DS-7216HVI-SV Physical Interface ...........................................................................................2


2、DS-7216HVI-SV Internal Structure ............................................................................................2
3、DS80120 Mainboard Hardware Principle Diagram ....................................................................3
4、DS80120 Mainboard Hardware Modules Diagram.....................................................................3
5. DS80120 Mainboard Hardware Module Introduction ..................................................................4
5.1 Audio Video A/D Module .............................................................................................................4
5.2 VGA output module(local preview image output module) ..........................................................5
5.3 HDMI output module...................................................................................................................7
5.4 VOUT output module...................................................................................................................7
5.5 Network Module..........................................................................................................................8
5.6 SATA Module ................................................................................................................................8
5.7 RS485 Module .............................................................................................................................9
5.8 USB Module .................................................................................................................................9
5.9 Clock Module .............................................................................................................................10
5.10 Voice Talkback Module ............................................................................................................10
5.11 Power Supply Module .............................................................................................................. 11
6 DS80120 maibord failure analysis ...............................................................................................12
6.1 VGA no output/partial color/blurred screen ..............................................................................12
6.2 VOUT no output .........................................................................................................................12
6.3 Voice fault ..................................................................................................................................12
6.4 USB fault ....................................................................................................................................12
6.5 HDMI fault .................................................................................................................................12
6.6 Network fault .............................................................................................................................12
6.7 RS485 fault.................................................................................................................................13
6.8 Clock fault ..................................................................................................................................13
6.9 SATA problem .............................................................................................................................13
6.10 Start problems .........................................................................................................................13
Exhibit A Crystal function ...............................................................................................................14
Exhibit B Voltage Effect..................................................................................................................14

1
1、DS-7216HVI-SV Physical Interface

2、DS-7216HVI-SV Internal Structure

2
3、DS80120 Mainboard Hardware Principle Diagram

4、DS80120 Mainboard Hardware Modules Diagram

3
5. DS80120 Mainboard Hardware Module Introduction

5.1 Audio Video A/D Module


 The master control chip of Audio Video A/D Module:TW2964
1) TW2964(US1) control 1-4 channel image input (input matching 4 of BS0060N-C protection:

TVS5/7/6/8、4 of 100 resistance:RS59/62/70/69、4 of 75 resistance:RS66/67/72/74\、4 of

100 nF capacitance: CS21/23/24/26)

2) TW2964(US2) control 5-8 channel image input (input matching 4 of BS0060N-C protection:

TVS14/15/23/24、4 of 100 resistance:RS81/80/90/89、4 of 75 resistance: RS85/87/95/97、4

of 100 nF capacitance: CS39/41/43/58)

3) TW2964(US3) control 9-12 channel image input (input matching 4 of BS0060N-C protection:

TVS9/10/11/12、4 of 100 resistance: RS56/57/68/73、4 of 75 resistance:

RS58/RV1/RS71/RV2、4 of 100 nF capacitance: CS62/71/72/87)

4) TW2964(US4) control 13-16 channel image input (input matching 4 of BS0060N-C protection:

TVS16/22/25/26、4 of 100 resistance: RS59/62/70/69、4 of 75 resistance: RS66/67/72/74、4

of 100 nF capacitance: CS100/103/102/131)

 27M(X3):TW2964 work clock, from pin 3 input 27 M to pin 36 of TW2964

 Audio Video A/D Module components:

4
5.2 VGA output module(local preview image output module)
 The master control chip of VGA: 74LVC1G125(UG1、3)、FMS6303/SGM9203(UG2) or

TPF143(UG2):

74LVC1G125(UG1):pin 2 input signal (VS), pin 4 output after 33 Ω (RG4) resistance,pin5

input 5V through 100nF capacitance(CVL13)

74LVC1G125(UG3)pin 2 input signal (HS), pin 4 output after 33 Ω (RG11) resistance,pin5

input 5V through 100nF capacitance(CVL14)

 VGA signal output basic sketch:

1. three primary signal:

DS-80120:

DS-80120(V1.1)-A:

2. VS、HS signal:

5
 VGA Module components:

DS-80120:

DS-80120(V1.1)-A:

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5.3 HDMI output module
 The master control chip of HDMI:KY2013-2(U1)
 HDMI Module components:

5.4 VOUT output module


 The master control chip of VOUT:SGM9111(UQ1)
 SGM9111(UQ1) pin3 connect with 75Ω resistance(RVQ2)to the GND and input CVBS-OUT
signal,pin 4output VOUT signal through 75Ω resistance(RVQ1),working voltage through
a WCX(FBQ1) for 5V power supply
 VOUT interface TVS protection tube: VOUT interface connect BS0060N-C(TVS27)

 VOUT Module components:

7
5.5 Network Module
 The master control chip of Network:
 RTL8201(UN1),work by a working voltage of 3.3 V input from pin 36 via FBN1
 MS10232(UT3):Network transmission signal amplification, rectification

 25M(Y3):RTL8201 work clock chip

 Network Module components:

5.6 SATA Module


 The master control chip of SATA:KY2013-2(U1)
 MP1497(UV6) power supply: pin 2 input 12V, pin 3 output 5V for SATA interface
 SATA Module components:

8
5.7 RS485 Module
 The master control chip of RS485: VN3082(U12),pin 6、7 respectively as TX +、TX -,the
difference voltage close to 5 V
 Diode(B03NC): B03NC(TVS39/40) protect the sending end(TX+、TX-)

 Thermistor(JK250):10Ωresistance(RPT1/2)protect the sending end(TX+、TX-)

 RS485 Module components:

5.8 USB Module


 The master control chip of USB:KY2013-2(U1)
 USB Module components:

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5.9 Clock Module
 The master control chip of Clock:85163(UL1)

 32768HZ(Y2):85163 reset the clock

 Battery:External Batter,normal voltage 3.3 V


 Diode (D26、D27、D28):D27 connects to 3.3 V voltage,D26、D28 connect the battery
at one hand,and when the mainboard electricity, D26、D28 globe,Battery don't supply
power,When the mainrboard cuts,,in turn ,the Battery supply power
 Clock Module components:

5.10 Voice Talkback Module


 The master control chip of Voice Talkback Module:
 TW2964(US1) pin 77 through 3.6 K resistance (RS105) output AOUT signal
 Voice Talkback Module components:

(注:Voice Talkback Line in and 1 channel audio input share,input from RS9)

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5.11 Power Supply Module
 MP1497(UV6):pin2 input 12 V,pin3 by L7 output 5 V, provide working voltage for one SATA
NB671AGQ(UV4):pin1 input 12V,pin8 byL7 output 5V, provide working voltage for two
SATAs
When the PCB with one SATA,power supply by UV6(MP1497),when the PCB with two
SATAs, power supply by UV4(NB671AGQ),DS-80120 and DS-80120(V1.1)-A only support
one SATA,besides,5V provide working voltage for USB
 NB671AGQ(UV1):pin 1 input 12V,pin8 by L5 output 1.0V,provide working voltage for DSP
and AD chip 2964
 MP1496(UV3):pin2 input 12 V,pin3 by LV2 output 1.5V provide working voltage for DDR
 MP1496(UV5):pin2 input 12 V,pin3 by LV3 output 3.3V, provide working voltage for the rest
of main master IC such as RTL8201
 Power Supply Module components:

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6 DS80120 maibord failure analysis

6.1 VGA no output/partial color/blurred screen


 VGA no output
1) Measuring 33Ω(RG4/11) resistance, or replaced
2) Measuring capacitance 100 uF capacitance (CVG1/4), or replaced
3) Measuring protection(D20/21),or replaced
4) Measuring 74 LVC1G125 (UG1) pin 2 input 3.3 V, pin 4 output 4.8 V,74LVC1G125 (UG3) pin 2
input 3.0 V, pin 4 4.4 V ,or replaced
5) Exclude 75Ω(RG5/6/7)、protection(D22/23/24),replace FMS6303(or SGM9132)
/TPF143(UG2)
(the three primary signal abnormal also will cause VGA no output)
 VGA distortion color/blurred screen
Exclude 75Ω(RG5/6/7)、protection(D22/23/24),replace FMS6303(or SGM9132)
/TPF143(UG2)

6.2 VOUT no output


1) Measuring whether HK - 5 (TVS27) short circuit, or replaced
2) Measuring 75 resistance (RQ1) resistance, or replaced
3) Monitor signal lines connected to the probe, directly from SGM9111 (UQ1) chip 4 pin
VOUT signal derivation, or replaced
4) Measuring 75 resistance (RVQ2),or replaced, directly from 75 resistance
(RVQ2),or replace KY2013-3

6.3 Voice fault


 Preview no voice
First without software Settings, then measuring 100 resistance (RS9/10/11/12)
and capacitance (CS29/30/31/32) impedance, or replaced, finally ruled out
TW2964 (US1)
 voice talkback AOUT no output
Measuring 3.6K(RS105),or replaced,measuring 0Ω(RS60)and 10uF(C75),or
replaced,then exclude TW2964(US1)

6.4 USB fault


1) replace UU2(front)、UU4(rear)
2) replace KY2013-2

6.5 HDMI fault


1) replace protection UHD1、2、3
2) replace KY2013-2

6.6 Network fault


1) Measuring FBN1, or replaced
12
2) Measuring first 25 M (Y3) crystals, or replaced
3) Measuring the input voltage of 3.3 V RTL8201 chip pin 36 is normal ,or replaced RTL8201
4) ruled out MS10232, TVS1 and TVS2

6.7 RS485 fault


1) Exclude 10ΩJK250(RPT1/2)
2) Measuring B03NC(TVS39/40).or replaced
3) Measuring VN3082(U12) pin6 and pin 7 difference voltage (normal close to 5 V), or replaced

6.8 Clock fault


1) Rule out the battery (normal voltage 3.3 V)
2) Measuring 32768HZ(Y2),or replaced
3) Replace85163(UL1)
4) Replace diode D26/27/28

6.9 SATA problem


1) First without software Settings
2) Measuring MP1497(UV6)/ NB671AGQ(UV4) output 5V is normal(by L7),or replaced
3) Replace KY2013-2

6.10 Start problems


 No electricity
1) Observe the appearance, whether power and other chips have burn out
2) Measuring whether there is a power supply circuit, remove it,if it is not short circuit,
replaced; or which is caused by the failures of the power load
 Power on but no response
1) Power supply check: check whether the power supply is in short circuit, the electric
timing and output voltage is normal 3.3 V to 3.3 V to 1.5 V to1 V
2) Flash direct exchange
3) To replace the master control chip DSP (U1)
 Can't start
1) Ruled out whether power short circuit, or replaced
2) For software upgrades
3) To replace the master control chip KY2013-3 (U1)
4) UM1 UM2, replacing the memory

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Exhibit A Crystal function
Serial number Crystals Action (devices work clock)
1 24M(Y1) KY2013-3 work clock
2 23.768K(Y2) PCF85163 work clock
3 27M(X3) TW2964 work clock
4 25M(Y3) RTL8201 work clock

Exhibit B Voltage Effect


Serial number Power chip function (devices working voltage)

1 NB671AGQ(UV1) provide working voltage for DSP and AD chip 2964


2 MP1497(UV6)/ provide working voltage for SATA(MP1497(UV6) one
NB671AGQ(UV4) SATA/ NB671AGQ(UV4) two SATAs)
3 MP1496(UV3) provide working voltage for DDR and DSP
4 MP1496 (UV5) provide working voltage for most main master IC such
as RTL8201

14

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