Download as pdf or txt
Download as pdf or txt
You are on page 1of 21

SERVICE MANUAL – DR.

AG CLASSIC+

Prepared by: Eureka Forbes Limited, R&D Centre


Product Name: DR. AQUAGUARD CLASSIC +
Project Number: 159201W1215016
Document Date: 26.05.2016
Revision No. & Date : None

Service Manual – DR. AG CLASSIC+ Page 1 of 21


Strictly confidential – For internal use only
INDEX

# Description Page No.

1 Product detail 3

2 Product Concept 3

3 Technical Specification 4
4 Water Flow diagram 5
5 Wiring Diagram 6

6 Visual Indications and Function 7

7 Major components and its functions 11


8 Contents in Packing 13

9 Inspection of Product and installation 14


10 Working principle of the product 16
11 Exploded view and part list 19

12 Care during service 22


13 AMC Policy 22

Service Manual – DR. AG CLASSIC+ Page 2 of 21


Strictly confidential – For internal use only
1.Product Details
Product : DR. AQUAGUARD CLASSIC +
Product Code : GWPDDRCLN00000
Division / Vertical: Direct

2.Product Concept
1. A new compact design of online Water purifier with UV purification technology.
2. Suitable for wall mount Installation only.
3. Touch user interface
4. Process indication to know the product status
5. Five stages of purification system
a. HD filter for sediment
b. HCCB CARTRIDGE
c. Mineral Guard
d. UV Purification
e. Mineral Cartridge
f. Biotron
6. Intelligent purity sensor
7. Unique e-boiling
8. Auto shut off for UV lamp if product is not used for 10 minutes
9. Mineral guard (De-cal) to protect scaling on the UV chamber assembly
10.Brass outlet spout to collect the purified water
11.External detachable Adaptor with isolation (with higher electrical safety)
12.EOL: 5500 liters warning (in time 69 hours of SV ON) , 6000 liters for EOL for filter life
warning (in time 75 hours)
13.Water will not stop after 6000 liters. - In time - 75 hours (However the water drawn during
this is not safe for drinking
14.End of life indication and filter life reset feature
15. Ease Installation & service: The cartridges are accessible by opening the front cover and
opening is without tools. Ease of service.
16.Ease of flushing during installation and servicing. Flush port is provided

Service Manual – DR. AG CLASSIC+ Page 3 of 21


Strictly confidential – For internal use only
3.Technical Specifications
# Technical Parameter Specification
1 Model DR. AQUAGUARD CLASSIC +
PRODUCT SPECIFICATION
1 Dimension (W X H X D) 313 x 423 x 167 mm
2 Material Details External Body - ABS, Cartridge housings – PP food grade
3 Weight Gross weight 6.5 Kg & Net weight 5.5 Kg(Approx.)
4 Purification Technology UV Purification
Filtration / Purification Stage Rated Life
Stage 1: HD Filter Cartridge 6000 Liters
Purification Stages / Stage 2: Chemi Block of water
5
Filtration system Stage 3: UV Lamp 11 Watts consumed
Stage 4: Mineral Guard (75 hours of
Stage 5: Biotron working)
2 LPM (The output flow rate depends on the filter
6 Rated flow rate
conditions and input water pressure)
7 Installation Suitable only for wall mount installation
ELECTRICAL SPECIFICATIONS
1 Operating Voltage 150 to 280 V AC, 50 Hz, 1ø
2 Power Supply External Dual power supply – 230 VAC / 12 V DC, 1.7 Amps
3 UV Lamp 11 Watts (G11 T5)
4 Power Rating 20 Watts Max
5 Solenoid Valve 12VDC / 6 Watts– ¾” BSP inlet , ¼” BSP outlet, 180 Degree
6 Water collection Touch on the interface
RECOMMENDED INPUT WATER PARAMETERS
1 Total Dissolved Solids (TDS) Up to 200 mg/L.
Max. 10 NTU. External pre filter is recommended for area,
2 Turbidity
where turbidity is more than 10 NTU
Minimum 0.4 Kg./ Sq. Cm and Maximum 2 Kg /Sq. Cm. In
case input pressure exceeds 2 Kg / Sq. Cm it is mandatory
3 Input water pressure
to install the product with Pressure Regulating Valve
(Available at additional cost).
4 Water Temperature 10° C - 40°C
5 Iron Content 0.3 mg/ltr (Max)
6 Chlorine Content 0.2 mg/ltr (Max)
7 TDS Range ≤ 200 mg/ltr
PRODUCT PERFORMANCE
Bacteria 99.9999+%
1 Microbiological Reduction Virus 99.99+%
Cyst 99.9+%
2 TDS Reduction Nil
3 Filter Life 6000 liters
4 Water flow rate @ 1 Bar 2 LPM

Service Manual – DR. AG CLASSIC+ Page 4 of 21


Strictly confidential – For internal use only
4.WATER FLOW DIAGRAM – DR. AQUAGUARD CLASSIC +

Service Manual – DR. AG CLASSIC+ Page 5 of 21 Strictly confidential –


For internal use only
5.WIRING DIAGRAM – DR. AQUAGUARD CLASSIC+

Service Manual – DR. AG CLASSIC+ Page 6 of 21 Strictly confidential –


For internal use only
6.VISUAL INDICATION & IT’s FUNCTION

DR. Aqua guard Classic+ is provided with a touch type user interface to indicate the status,
faults and the filter life status of the product.

Note: For all the touch function on the product, it is mandatory to touch in the center area of
the LED gang

A) Power ON:

When unit is powered ON, 3 solid blue colored LEDs should glow for 3 second as shown
below.

B) Purification:-

 After power ON, purification should run for 30 seconds.


 During purification, UV lamp turns ON.
 LEDs will off one by one in a clockwise pattern.

C) Ready state:

 After 30 seconds, all the LED s should glow in solid blue colour as shown below. Also at
the end of 30 seconds 3 buzzer beeps should occur.
 At the end of 30 seconds, unit enters ready state.(SV can be operated to dispense water)

Service Manual – DR. AQUAGUARD CLASSIC+ Page 7 of 21


Strictly confidential – For internal use only
D) Dispensing:

 When the user touches the flow sense switch once, the SV turns ON and water can be
dispensed from the unit.
 The indication for dispensing should be single blue colour LEDs glowing one by one
(rotation pattern) and rotation should be clockwise.

E) Auto shutoff and recovery:

 In Ready state, if SV is OFF for 10 minutes then the PCB should enter Auto shut OFF
mode, where the UV lamp is switched OFF and Single LED should be solid as shown below

 Once the flow switch is touched within 1 hour, PCB must restart, go to ready state and
dispense.
 But if the flow switch is touched after 1 hour, then PCB will restart with normal sequence
of power ON, purification of 30 seconds, ready state and dispense.

F) SV Fault:-

Whenever unit has reached ready state, SV has either open/short then when the user
touches the Flow switch once; all the LEDs should blink twice at a frequency of 0.5 seconds
and off for 3 seconds and cycle repeats.

Service Manual – DR. AQUAGUARD CLASSIC+ Page 8 of 21


Strictly confidential – For internal use only
G) UV Fault:

 When UV lamp fails to strike/UV connector is loose, UV Fault to be indicated.


 All the LEDs should on for 0.5seconds and off for 3 seconds repeatedly until fault is
recovered.

H) EOL Warning:
 If the SV is on for 69 hours then Near EOL warning should be indicated.
 The indication for near EOL is the below 4 LEDs will blink on and off at 0.5 secs rate.

I) EOL:
 If the SV is ON for 75 hours then EOL warning should be indicated.
 The indication for EOL is the below 4 LEDs will be solid.

J) Flush :

 Touch the flow sensor switch for 10 seconds after ready state. This should activate the
flush mode.SV and UV Lamp should turn ON.
 During flush, the LEDs rotate in anti-clockwise direction

Service Manual – DR. AQUAGUARD CLASSIC+ Page 9 of 21


Strictly confidential – For internal use only
 To recover from flush, retouch the flow sensor switch. If the user has not touched the flow
switch for 1 minute then flush mode terminates automatically

k) FILTER RESET:
 Switch off the unit.
 Put the jumper to reset pins
 The following indication s should come and repeat.

7.MAJOR COMPONENTS & it’s SPECIFICATIONS


# Part Description Specification

 Part Name : CHASSIS - DR AG CLASSIC


 Part Number : GWPBDRCLN00005
 Standard : Exclusive for Classic +
1  To accommodate all functional components like
cartridges, SV & UV
 To facilitate the product hanging on the wall through
the installation screw and screw insert
 Material : ABS

Service Manual – DR. AQUAGUARD CLASSIC+ Page 10 of 21


Strictly confidential – For internal use only
 Part Name : SIDE RIM – DR. AG CLASSIC
 Part Number : GWPBDRCLN00075
2  Standard : Exclusive for Classic +
 To hold the LED display panel and front cover to the
product which is detachable easily
 Material : ABS

 Part Name : FRONT COVER – DR. AG CLASSIC


 Part Number : GWPBDRCLN00010
3  Standard : Exclusive for Classic+
 To cover the internals along with side rim and to
provide external aesthetics
 Material: ABS

 Part Name : DISPLAY PANEL – DR. AG CLASSIC


 Part Number : GWPBDRCLN00001
 Standard : Exclusive for Classic+
4
 To hold the display PCB in place and to provide the LED
display
 To provide external aesthetics for the product
 Material :ABS
 Part Name : LIGHT GUIDE – DR. AG CLASSIC
 Part Number : GWPBDRCLN00012
 Standard : Exclusive for Classic+
5  To transfer the LED light
 Material : Semi Transparent PC

 Part Name : DISPLAY PCB – DR. AG CLASSIC


 Part Number : GWPMDRCLS00415
6  Standard : Exclusive for Classic +
 To display the LED display and to dispense the water
by touching the sensor

 Part Name : MAIN PCB – DR. AG CLASSIC


7  Part Number : GWPMDRCLN00246
 Standard : Exclusive for Classic +
 To provide complete electronics control to the product

Service Manual – DR. AQUAGUARD CLASSIC+ Page 11 of 21


Strictly confidential – For internal use only
 Part Name: POWER SUPPLY 12VDC/1.7A (SOCKET
MOUNT)
8
 Part Number : GWPBMGNUV00295
 Standard : Used in Superb UV and Classic +

 Part Name : HD FILTER CARTRIDGE 5/16”


 Part Number : GWPMDRCLN00055
9
 Standard : Exclusive part used in Classic + & AG PRO
 Material : PP Yarn candle and PP Housing

 Part Name : HCCB CARTRIDGE ASSEMBLY NANO 5/16”


 Part Number : GWPMDRCLN00005
10
 Standard : Exclusive for Classic+
 Material : Coconut shell based activated carbon with
antimicrobial property and PP housing

 Part Name: REFLECTOR HOUSING 11 WATTS WITH


HOLE
11  Part Number: GWPBDRCLN00380
 Standard : Standard part which is used in magna
UV, enhance UV and other models
 Material : Aluminium
 Part Name: Quartz tube 22X 25X 207 mm
 Part Number: GWPBACDUO00385
12  Standard : Standard part which is used in magna
UV, enhance UV and other models
 Material : Quarts
 Part Name: UV Lamp G 11 T5
 Part Number: GWPMAQPOUV0380
13
 Standard : Standard part which is used in magna
UV, enhance UV and other models

 Part Name : SOLENOID VALVE ¾” BSP X ¼” BSP


14  Part Number : GWPMSTRDX00055
 Standard : Standard part which is used in magna UV,
enhance UV and other models

 Part Name : MIERAL CARTRIDGE ASSEMBLY (5/16”)


 Part Number : GWPMDRCLN00006
15  Standard : Exclusive for Classic+

Service Manual – DR. AQUAGUARD CLASSIC+ Page 12 of 21


Strictly confidential – For internal use only
 Part Name : BIOTRON CARTRIDGE SET (UV)
 Part Number : GWPMCLASI00086
16  Standard : Standard part which is used in DR. AG
Classic & DR. AG Classic Plus

 Part Name: DIVERTER VALVE ASSY (5/16”)


17  Part Number: GWPBSTRDX00665
 Suitable for 5/16” tube

8.Contents in Packing
The following are the contents of the packed product.

# Part Number Part Name Qty


1 GWPDDRCLN00000 DR. AQUAGUARD CLASSIC PLUS 1 No.
2 GWPBSTRDX00665 DIVERTER VALVE ASSY 5/16” 1 No.
3 GWPBCLASI00655 UNIT/P.F INST. SCREW INSERT 2 Nos.
4 GWPBCLASI00650 UNIT INSTALLATION SCREW 2 Nos.
5 GWPBMGNUV00295 POWER SUPPLY 12 V DC / 1.7 AMPS 1 No.
6 GWPBFNOVAE0265 PL 6 TUBE (FNOVA) 1.5 M
7 GWPBDRCLN00835 USER MANUAL - DR AQUAGUARD CLASSIC 1 No.
8 GWPBCLASI10805 INSTALLATION TEMPLATE STICKER (CLASSIC) 1 No.
9 GWPBCOMMO20825 TRUST CERTIFICATE (NEW) - DR. AQUAGUARD 1 No.

9. Inspection of Product & Installation

Ensure that the product is inspected and fit for installation with the following procedure:

 Unpack the unit from carton and check for contents


 Inspect the unit for finish and ensure that there are no external damage to the unit
 Check the internals and ensure that there are no internal damages
 Understand function of component and working principle of the product before starting the
installation / service

Service Manual – DR. AQUAGUARD CLASSIC+ Page 13 of 21


Strictly confidential – For internal use only
Preparation of product for installation
 Decide the water source where the product to be installed and ensure that the power source
is also available near the point.
 Close the input water supply to the source point. Remove the existing tap and fix the Diverter
valve; fix the tap which is removed from the source point to the other end of the Diverter
valve.
 Open the water source and ensure that there are no leakages and the pressure is more than
0.4 kg/sq. cm. In case the pressure is more than 2 Kg/ sq. cm it is mandatory to install the
product only with PRV (available at additional cost).
 Connect the 5/16” tube white provided in the installation kit to the nozzle of diverter valve
 Place the product in a convenient place to prepare the product for installation
 There are 2 ports on the bottom side of the product like inlet and flushing

 Connect the other end of the tube from diverter valve to the inlet port of the product after
removing the dummy plug used on the inlet port
 Remove the dummy plug used on the flushing port and keep it safe
 Connect the additional tube to the flushing port and keep the other end of the tube in the
sink. Now, open the diverter valve so that the I-cartridge and pre carbon filter will be flushed.
 Flush both the cartridges adequately for 5 to 10 minutes. Close the diverter valve (water
supply to the product); remove the tube from flushing port. Replace the plug in to the
flushing port.
 Insert the Power Adaptor to the DC Power IN socket provided with the product and plug it
with 230 V AC power socket
 Connect the AC DC adaptor output to the power input socket of the product and Open the
water source to the product.
 Power on the product. Now the product will be ON and LED Display will indicate the status as
ready

Service Manual – DR. AQUAGUARD CLASSIC+ Page 14 of 21


Strictly confidential – For internal use only
 Touch and hold the flow sensor switch for 10 seconds. The LED will start glowing in anti-
clockwise direction during which the LDR (Photo resistor ) will be bypassed and the water will
pass through all the cartridges
 During this process the UV and the mineral cartridge will be flushed. (This may take some
time as the cartridges are to get filled with water and pass through)
 During this process the water will pass through the faucet and initially the water may be little
blackish as the water is passing through the mineral cartridge (This water should not be
consumed for drinking)
 Allow the process till the water from faucet is clear
 Now flushing of the cartridges are completed
 Open the font cover by pushing the two locks provided at the bottom
 Switch on the product and ensure that there are no leakages (Ensure that the tubes are
properly inserted in to the connector to ensure that there are no leakages); Also check the
electrical function
 Clean the unit properly and ensure that the internals are neatly assembled as received, all
electrical connections are intact
 Close the water source & disconnect the tubes and power supply to the unit
 Check the electrical function of the product as per the specification and also ensure that there
are no water leakage from the product
 Fix the front cover and clean the product
 Now the Product is ready for installation

Installation of the product

 Decide the location of the product to be installed.


 Ensure that the location of the product is finalized such that no sunlight / excess heat falls on
the product
 Finalize the location in consultation with the customer
 Mark the location of the installation screw using the installation template sticker provided
along with the product; drill hole and fix the installation screw
 Mount the product on the wall where the installation screw is fitted
 Connect the other end of the tube (connected to the diverter valve) to the inlet of the
product
 Ensure the routing is proper by adjusting the tube length. If necessary cut the tube
 Switch on the Power and open the water source to the product
 Now the product installation is completed and the product will start working as per the
product function
 Refer the working principle of the product for details

Service Manual – DR. AQUAGUARD CLASSIC+ Page 15 of 21


Strictly confidential – For internal use only
10. WORKING PRINCIPLE
1. Once the installation is completed, Plug the unit to the power source; Switch ON the Power
2. The 3 solid blue colored LEDs should glow for 3 second as shown below;

3. After this the purification process will happen for 25 seconds. During purification the UV
lamp turns ON and the LEDs will be OFF one by one in clockwise pattern as shown below

4. After completion of the purification process all the LEDs will glow solid blue colour as shown
below. This indicates that the product is “ready to dispense” purified water.

Important Note: Till the purification process is completed, the purified water cannot be
dispensed (The SV will be in closed / off condition)
5. When the product is displaying the “ready to dispense” mode, touch and leave the center
area of LED indication (touch sensor) to draw the purified water. During the purified water
dispensing the single blue LED will glow one after the other in clockwise direction

6. During the purified water dispensing, the water passes through the HD filter (sediment filter
– High density multiple layer polypropylene yarn) which removes the turbidity and other fine
suspended particles such as dust, dirt, mud and sand and provides clear water
7. Then by Then by the Water passes through the HCCB cartridge (Carbon Filter) which
removes the excess chlorine, bad odour, color and organic impurities which also removes
the new age contaminants like lead, arsenic, mercury, chromium and pesticides in water
maintaining essential minerals like Calcium and magnesium in water
8. The output of the HCCB cartridge is separated it to two parts through the equal Tee
9. One portion of the equal Tee is connected to the flushing port
10. This flushing port will be kept in closed condition at all the times and will be used only for
flushing the HD filter cartridge and HCCB cartridge which will be useful during installation
Service Manual – DR. AQUAGUARD CLASSIC+ Page 16 of 21
Strictly confidential – For internal use only
11. The tube used on the outlet of the HCCB cartridge is wound with mineral guard (micro
controller based electronic impulse producer) which prevents scaling on quartz glass tube of
U V Chamber thereby ensuring optimal UV penetration in water maintaining essential
minerals like calcium and magnesium in water
12. The other portion of the equal Tee is connected to the solenoid valve.
13. Then outlet of the Solenoid valve passes through the UV chamber assembly (disinfecting the
water by eliminating water borne disease causing bacteria, virus and protozoa thereby
making the water safe to drink
14. Then by the water passes through mineral cartridge (Taste enhancer cartridge – combination
of silver impregnated activated carbon granules with patented technology that slowly
releases essential natural minerals like calcium and magnesium) to enhance the taste of
water by removing residual dissolved harmful gases like VOCs and increases the level of
calcium and magnesium minerals in the water and balances the pH of water making healthy
15. Then by the water passes through the Biotron cartridge ( patented multiple magnetic field
generating device) which breaks complex water molecules into fine micro cluster making
water more bio-permeable so that the human body can easily absorb the goodness of water
along with its much needed nutrients
16. Then by the water passes through the spout
17. To stop the water flow from spout, retouch and release at the center of the LED indication
(sensor portion ) which was used to start the purified water
18. The product is featured with auto shut off. When the purifier is in ready to dispense mode,
and no water is collected for 10 minutes, the product will enter in to auto shut off mode
19. During auto shut off mode the UV will go to off mode. The indication for the auto shut off
mode is as given below;

20. Standby mode: If the product is in auto shut of mode for 1 hour it is called Standby mode.
To collect water (restart the flow) just touch the center area of the LED indication, the water
flow will start from spout
21. Auto shut off mode: If the product is not used for one hour after product entered in to
standby mode, then it enters in to Auto shut off mode / sleep mode. Upon touching the
center portion of LED, the unit will enter in to purification process mode for 30 seconds and
then ready to dispense. After ready to dispense, again the touch and leave the Centre
portion of LED
22. The product is also featured with filter life warning and end of life indication.
23. Filter life warning (Near to exhaust):
a. The “Filter Life” indication will be shown as below when the SV is ON for 69 hours (5500
liters of water is drawn)
b. During this warning period the 4 LEDs will blink @0.5 seconds

Service Manual – DR. AQUAGUARD CLASSIC+ Page 17 of 21


Strictly confidential – For internal use only
c. This indicates that the life of filters are near to “exhaust” and is the time for replacing
the filters
24. Filter life warning (End of Life):
a. The “Filter Life” indication will be shown as below when the SV is ON for 75 hours (6000
liters of water is drawn)
b. During this warning period the 4 LEDs will be glowing solid

c. This indicates that the life of filters are completed and is the time for replacing the filters
d. Now, the filters have to be replaced and the life to be reset. Even after filter life is
completed (6000 liters of water is drawn) all the functionalities will be normal except for
the indication of EOL. However the water drawn after end of life of filter may not
be safe to drink
25. Filter Life Reset:
a. If the Filters life is over (when the end of filter life indication is shown) the life of filters
needs to be reset after changing the filters
b. To reset the Filter life: Switch OFF the product; replace the old filter with a new one.
c. Put the jumpers on the PCB to the reset PIN
d. The LED indication will start glowing shown below

e. The above indication shows that the filter reset has been completed.
f. To resume normal function Switch OFF and switch ON the product.

Important Note: whenever the new cartridges are replaced, proper flushing and fixing is
important and refer preparation / installation procedure of the product

Service Manual – DR. AQUAGUARD CLASSIC+ Page 18 of 21


Strictly confidential – For internal use only
11. Exploded View and Part List

Service Manual – DR. AQUAGUARD CLASSIC+ Page 19 of 21


Strictly confidential – For internal use only
PART LIST W R T EXPLODED DRAWING - DR AG CLASSIC
# Component no. Object description UOM QTY STATUS
1 GWPBDRCLN00010 FRONT COVER - DR AG CLASSIC NOS 1 Exclusive
2 GWPBDRCLN00001 DISPALY PANEL - DR AG CLASSIC NOS 1 Exclusive
3 GWPBDRCLN00012 LIGHT GUIDE - DR AG CLASSIC NOS 1 Exclusive
4 GWPMDRCLN00415 DISPLAY PCB - DR AG CLASSIC NOS 1 Exclusive
5 GWPBREVIV00305 SELF TAPPING SCREW M3 X 9.5 NOS 2 AWSL Std
6 GWPMDRCLN00246 MAIN PCB - DR AG CLASSIC NOS 1 Exclusive
7 GWPBDRCLN00115 INPUT HARNESS - DR AG CLASSIC NOS 1 Exclusive
8 GWPBDRCLN00014 4 PIN UV HARNESS WITH LAMP HOLDER NOS 1 Exclusive
9 GWPCDRCLN00003 D CAL ASSEMBLY - DR AQUAGUARD CLASSIC NOS 1 Exclusive
10 GWPBDRCLN00395 LDR - SV HARNESS - DR AG CLASSIC NOS 1 Exclusive
11 GWPBDRCLN00390 INTERFACE PCB HARNESS - DR AG CLASSIC NOS 1 Exclusive
12 GWPBRO25B00205 M4 FIBRE WASHER NOS 4 AWSL Std
13 GWPBDRCLN00110 SPOUT GROMMET - DR AG CLASSIC NOS 1 Exclusive
14 GWPBDRCLN00190 GROMMET FOR PCB WIRING HOLE NOS 2 Exclusive
15 GWPBCLASI00410 SPOUT CAP ( FACIA) NOS 1 AWSL Std
16 GWPBDRCLN00405 OUTLET SPOUT - DR AG CLASSIC NOS 1 Exclusive
17 GWPBDRCLN00075 SIDE RIM - DR AG CLASSIC NOS 1 Exclusive
18 GWPBSTRDX00310 ELBOW UNION-(AEU 0505) NOS 8 AWSL Std
19 GWPBGNOVA00910 PH PAN SCREW M4 X 24 NOS 4 AWSL Std
20 GWPBCLASI00513 PLAIN WASHER M4 NOS 6 AWSL Std
21 GWPBDRCLS00391 QG END CAP - DR AG CLASSIC (PL 6 NEW) NOS 1 AWSL Std
22 GWPBAGNEO10240 QG SEAL (VITON) NOS 2 AWSL Std
23 GWPBCLBOO00908 PH PAN HD SCREW M4 X 15 NOS 2 AWSL Std
24 GWPMDESIN10400 PHOTORESISTOR NOS 1 AWSL Std
25 GWPBDESIN00410 SENSOR GLASS NOS 1 AWSL Std
26 GWPBDESIN00070 UV SENSOR HOLDER NOS 1 AWSL Std
27 GWPBCLASI00085 LED CAP NOS 1 AWSL Std
28 GWPBACDUO00385 REFLECTOR HOUSING 11 WATTS NOS 1 AWSL Std
29 GWPMDRCLN00055 HD FILTER CARTRIDGE ASSEMBLY 5/16" NOS 1 Exclusive
30 GWPMDRCLN00005 HCCB CARTRIDGE ASSEMBLY (NANO) - 5/16" NOS 1 Exclusive
31 GWPBACDUO00385 QUARTZ TUBE 22 X 25 X 207 MM NOS 1 AWSL Std
32 GWPBAQPOUV0380 UV LAMP G11 T5 NOS 1 AWSL Std
33 GWPBAGDUO00350 LAMP COVER WITH FLAP NOS 2 AWSL Std
34 GWPBAGNEO00391 U V END CAP - A G NEO - PL 6 TUBE NOS 1 AWSL Std
35 GWPBLXCLS00085 STEM ELBOW 5/16" X 5/16" NOS 1 AWSL Std
36 GWPBSTRDX00300 T-UNION (ATU 050505) NOS 1 AWSL Std

Service Manual – DR. AQUAGUARD CLASSIC+ Page 20 of 21


Strictly confidential – For internal use only
37 GWPBFAFCR00589 S V NUT - PL6 NOS 1 AWSL Std
38 GWPBCLASI00090 NUT NOZZLE WASHER (3/4",GREY) NOS 1 AWSL Std
39 GWPMSTRDX10055 SOLENOID VALVE 3/8" BSP X 1/4" BSP NOS 1 AWSL Std
40 GWPBSMTUV00085 S V OUTLET SEAL - AS SMART UV NOS 1 AWSL Std
41 GWPMDRCLN00330 FEMALE ADAPTOR-1/4 " BSP X 5/16" STEM NOS 1 Exclusive
42 GWPBREVIV00320 PAN PH HD ST SCREW M5 X 10 NOS 6 AWSL Std
43 GWPBPRLUV00170 FILTER CLAMP - PEARL / VERVE NOS 2 AWSL Std
44 GWPBDRCLN00005 CHASSIS - DR AG CLASSIC NOS 1 Exclusive
45 GWPBCLASI00650 UNIT INSTALLATION SCREW NOS 2 AWSL Std
46 GWPBCLASI00655 UNIT/P.F INST. SCREW INSERT NOS 2 AWSL Std
47 GWPBFAFCR00020 P L 6 END PLUG NOS 2 AWSL Std
48 GWPBLXPUM00516 S V CLAMP - WG PREMIUM NOS 1 AWSL Std
49 GWPBLXCLS00320 BULK HEAD - PL 6 NOS 2 AWSL Std
50 GWPBSTRDX00665 DIVERTER VALVE ASSLY - PL 6 NOS 1 AWSL Std
51 GWPBFNOVAE0265 PL 6 TUBE (FNOVA) M 1.5 AWSL Std
52 GWPBMGNUV00295 POWER SUPPLY 12VDC/1.7A (SOCKET MOUNT) NOS 1 AWSL Std
53 GWPMDRCLN00006 MINERAL CARTRIDGE ASSEMBLY (5/16") NOS 1 Exclusive
54 GWPBINOVA00905 PH ST SCREW M4 X 8 NOS 8 AWSL Std
55 GWPBASROX00060 POST CARBON CLAMP - ROX NOS 2 AWSL Std
56 GWPMCLASI00086 BIOTRON CARTRIDGE SET (UV) NOS 1 AWSL Std
57 GWPBFAFCR00035 EQUAL STRAIGHT CONNECTOR 5/16" NOS 1 AWSL Std

12. Care during service


Important care to be taken during any service of product / replacement of consumables:

a. The consumables / cartridges are to be adequately flushed before fixing in the product
b. All the tubes are to be pushed properly in to the quick fix connectors
c. To ensure the rated flow rate the inlet pressure and filter conditions are critical and to be
ensured
d. The cutting of the tube to be proper
e. Ensure that all electrical connectors are properly pushed and no loose contact
f. Use the right tool for the right component
g. Before leaving the place ensure that there are no leakages; ensure that the product
function is as per working principle / specification of the product

13. AMC POLICY


The AMC policy will be available in the website which is updated time to time. Please contact
your area leader for the latest AMC details

Service Manual – DR. AQUAGUARD CLASSIC+ Page 21 of 21


Strictly confidential – For internal use only

You might also like