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Aquaguard Service Manual
Aquaguard Service Manual
AG CLASSIC+
1 Product detail 3
2 Product Concept 3
3 Technical Specification 4
4 Water Flow diagram 5
5 Wiring Diagram 6
2.Product Concept
1. A new compact design of online Water purifier with UV purification technology.
2. Suitable for wall mount Installation only.
3. Touch user interface
4. Process indication to know the product status
5. Five stages of purification system
a. HD filter for sediment
b. HCCB CARTRIDGE
c. Mineral Guard
d. UV Purification
e. Mineral Cartridge
f. Biotron
6. Intelligent purity sensor
7. Unique e-boiling
8. Auto shut off for UV lamp if product is not used for 10 minutes
9. Mineral guard (De-cal) to protect scaling on the UV chamber assembly
10.Brass outlet spout to collect the purified water
11.External detachable Adaptor with isolation (with higher electrical safety)
12.EOL: 5500 liters warning (in time 69 hours of SV ON) , 6000 liters for EOL for filter life
warning (in time 75 hours)
13.Water will not stop after 6000 liters. - In time - 75 hours (However the water drawn during
this is not safe for drinking
14.End of life indication and filter life reset feature
15. Ease Installation & service: The cartridges are accessible by opening the front cover and
opening is without tools. Ease of service.
16.Ease of flushing during installation and servicing. Flush port is provided
DR. Aqua guard Classic+ is provided with a touch type user interface to indicate the status,
faults and the filter life status of the product.
Note: For all the touch function on the product, it is mandatory to touch in the center area of
the LED gang
A) Power ON:
When unit is powered ON, 3 solid blue colored LEDs should glow for 3 second as shown
below.
B) Purification:-
C) Ready state:
After 30 seconds, all the LED s should glow in solid blue colour as shown below. Also at
the end of 30 seconds 3 buzzer beeps should occur.
At the end of 30 seconds, unit enters ready state.(SV can be operated to dispense water)
When the user touches the flow sense switch once, the SV turns ON and water can be
dispensed from the unit.
The indication for dispensing should be single blue colour LEDs glowing one by one
(rotation pattern) and rotation should be clockwise.
In Ready state, if SV is OFF for 10 minutes then the PCB should enter Auto shut OFF
mode, where the UV lamp is switched OFF and Single LED should be solid as shown below
Once the flow switch is touched within 1 hour, PCB must restart, go to ready state and
dispense.
But if the flow switch is touched after 1 hour, then PCB will restart with normal sequence
of power ON, purification of 30 seconds, ready state and dispense.
F) SV Fault:-
Whenever unit has reached ready state, SV has either open/short then when the user
touches the Flow switch once; all the LEDs should blink twice at a frequency of 0.5 seconds
and off for 3 seconds and cycle repeats.
H) EOL Warning:
If the SV is on for 69 hours then Near EOL warning should be indicated.
The indication for near EOL is the below 4 LEDs will blink on and off at 0.5 secs rate.
I) EOL:
If the SV is ON for 75 hours then EOL warning should be indicated.
The indication for EOL is the below 4 LEDs will be solid.
J) Flush :
Touch the flow sensor switch for 10 seconds after ready state. This should activate the
flush mode.SV and UV Lamp should turn ON.
During flush, the LEDs rotate in anti-clockwise direction
k) FILTER RESET:
Switch off the unit.
Put the jumper to reset pins
The following indication s should come and repeat.
8.Contents in Packing
The following are the contents of the packed product.
Ensure that the product is inspected and fit for installation with the following procedure:
Connect the other end of the tube from diverter valve to the inlet port of the product after
removing the dummy plug used on the inlet port
Remove the dummy plug used on the flushing port and keep it safe
Connect the additional tube to the flushing port and keep the other end of the tube in the
sink. Now, open the diverter valve so that the I-cartridge and pre carbon filter will be flushed.
Flush both the cartridges adequately for 5 to 10 minutes. Close the diverter valve (water
supply to the product); remove the tube from flushing port. Replace the plug in to the
flushing port.
Insert the Power Adaptor to the DC Power IN socket provided with the product and plug it
with 230 V AC power socket
Connect the AC DC adaptor output to the power input socket of the product and Open the
water source to the product.
Power on the product. Now the product will be ON and LED Display will indicate the status as
ready
3. After this the purification process will happen for 25 seconds. During purification the UV
lamp turns ON and the LEDs will be OFF one by one in clockwise pattern as shown below
4. After completion of the purification process all the LEDs will glow solid blue colour as shown
below. This indicates that the product is “ready to dispense” purified water.
Important Note: Till the purification process is completed, the purified water cannot be
dispensed (The SV will be in closed / off condition)
5. When the product is displaying the “ready to dispense” mode, touch and leave the center
area of LED indication (touch sensor) to draw the purified water. During the purified water
dispensing the single blue LED will glow one after the other in clockwise direction
6. During the purified water dispensing, the water passes through the HD filter (sediment filter
– High density multiple layer polypropylene yarn) which removes the turbidity and other fine
suspended particles such as dust, dirt, mud and sand and provides clear water
7. Then by Then by the Water passes through the HCCB cartridge (Carbon Filter) which
removes the excess chlorine, bad odour, color and organic impurities which also removes
the new age contaminants like lead, arsenic, mercury, chromium and pesticides in water
maintaining essential minerals like Calcium and magnesium in water
8. The output of the HCCB cartridge is separated it to two parts through the equal Tee
9. One portion of the equal Tee is connected to the flushing port
10. This flushing port will be kept in closed condition at all the times and will be used only for
flushing the HD filter cartridge and HCCB cartridge which will be useful during installation
Service Manual – DR. AQUAGUARD CLASSIC+ Page 16 of 21
Strictly confidential – For internal use only
11. The tube used on the outlet of the HCCB cartridge is wound with mineral guard (micro
controller based electronic impulse producer) which prevents scaling on quartz glass tube of
U V Chamber thereby ensuring optimal UV penetration in water maintaining essential
minerals like calcium and magnesium in water
12. The other portion of the equal Tee is connected to the solenoid valve.
13. Then outlet of the Solenoid valve passes through the UV chamber assembly (disinfecting the
water by eliminating water borne disease causing bacteria, virus and protozoa thereby
making the water safe to drink
14. Then by the water passes through mineral cartridge (Taste enhancer cartridge – combination
of silver impregnated activated carbon granules with patented technology that slowly
releases essential natural minerals like calcium and magnesium) to enhance the taste of
water by removing residual dissolved harmful gases like VOCs and increases the level of
calcium and magnesium minerals in the water and balances the pH of water making healthy
15. Then by the water passes through the Biotron cartridge ( patented multiple magnetic field
generating device) which breaks complex water molecules into fine micro cluster making
water more bio-permeable so that the human body can easily absorb the goodness of water
along with its much needed nutrients
16. Then by the water passes through the spout
17. To stop the water flow from spout, retouch and release at the center of the LED indication
(sensor portion ) which was used to start the purified water
18. The product is featured with auto shut off. When the purifier is in ready to dispense mode,
and no water is collected for 10 minutes, the product will enter in to auto shut off mode
19. During auto shut off mode the UV will go to off mode. The indication for the auto shut off
mode is as given below;
20. Standby mode: If the product is in auto shut of mode for 1 hour it is called Standby mode.
To collect water (restart the flow) just touch the center area of the LED indication, the water
flow will start from spout
21. Auto shut off mode: If the product is not used for one hour after product entered in to
standby mode, then it enters in to Auto shut off mode / sleep mode. Upon touching the
center portion of LED, the unit will enter in to purification process mode for 30 seconds and
then ready to dispense. After ready to dispense, again the touch and leave the Centre
portion of LED
22. The product is also featured with filter life warning and end of life indication.
23. Filter life warning (Near to exhaust):
a. The “Filter Life” indication will be shown as below when the SV is ON for 69 hours (5500
liters of water is drawn)
b. During this warning period the 4 LEDs will blink @0.5 seconds
c. This indicates that the life of filters are completed and is the time for replacing the filters
d. Now, the filters have to be replaced and the life to be reset. Even after filter life is
completed (6000 liters of water is drawn) all the functionalities will be normal except for
the indication of EOL. However the water drawn after end of life of filter may not
be safe to drink
25. Filter Life Reset:
a. If the Filters life is over (when the end of filter life indication is shown) the life of filters
needs to be reset after changing the filters
b. To reset the Filter life: Switch OFF the product; replace the old filter with a new one.
c. Put the jumpers on the PCB to the reset PIN
d. The LED indication will start glowing shown below
e. The above indication shows that the filter reset has been completed.
f. To resume normal function Switch OFF and switch ON the product.
Important Note: whenever the new cartridges are replaced, proper flushing and fixing is
important and refer preparation / installation procedure of the product
a. The consumables / cartridges are to be adequately flushed before fixing in the product
b. All the tubes are to be pushed properly in to the quick fix connectors
c. To ensure the rated flow rate the inlet pressure and filter conditions are critical and to be
ensured
d. The cutting of the tube to be proper
e. Ensure that all electrical connectors are properly pushed and no loose contact
f. Use the right tool for the right component
g. Before leaving the place ensure that there are no leakages; ensure that the product
function is as per working principle / specification of the product