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SmartSense - Chiller Insights Report for York

Chiller 1, SKF Technologies India Pvt Ltd, Jun
2020.

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Table of Content
1 General Information
1.1 Chiller Details
1.2 Chiller Performance Overview
2 Chiller Performance
2.1 Chiller Capacity (TR)
2.2 Consumed Power (kW)
2.2.1 Consumed Power and Chiller Capacity
2.3 kW/TR
2.3.1 kW/TR and Chiller Capacity (TR)
2.4 COP
2.5 Chiller Running Hours
3 Evaporator
3.1 Chilled Water Outlet Temperature and Set-Point
3.1.1 Suction Pressure with Chilled Water Outlet Temperature
3.2 Chilled Water Temperature Difference
3.2.1 Chilled Water Temperature Difference and Chilled Water FlowRate
3.2.2 Chilled Water Temperature Difference and Power
3.3 Chilled Water FlowRate
3.4 Evaporator Approach (Water Cooled)
4 Condenser
4.1 Condenser Water Temperature Difference
4.1.1 Condenser Water Outlet Temperature
4.2 Condenser Water FlowRate
4.3 Discharge Pressure
4.3.1 Discharge Pressure and Condenser Water FlowRate
4.3.2 Discharge Pressure and Condenser Water Inlet Temperature
4.3.3 Discharge Pressure and Condenser Approach
4.4 Condenser Approach (Water Cooled)
5 Compressor
5.1 Oil Pressure Difference
5.2 Discharge Super-Heat Temperature
5.3 Motor Winding Temperature
5.4 Frequency
5.4.1 Frequency Plot
5.4.2 Frequency Pie Chart
6 Alarm
6.1 Controller Alarm Analysis
6.1.1 Alarm Hoursline
6.1.2 Alarm Pie Chart

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7 Cooling Tower
7.1 Cooling Tower Approach
7.2 Cooling Tower Effectiveness

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1 General Information
Client Name SKF Technologies (India) Pvt. Ltd.
Site / Plant SKF Technologies India Pvt Ltd
Sensor Name York Chiller 1
Chiller Type Water-Cooled
Model YKKLKMH95CRF
Device IMEI No 14910

1.1 Chiller Details

Cooling Capacity 850 TR
Refrigerant R134a
Compressor Type centrifugal
No of circuits 1
Cooler Type
Rated Cooler Flow 2040 usgpm
Condenser Type Water Cooled
Rated Condensor Flow 2550 usgpm

1.2 Chiller Performance Overview

1. As per the latest Set Point value, the chiller is able to maintain the required Set Point
2. No Condenser Fouling was observed, as the Condenser Approach always lies below the critical limit.
3. The Oil Pressure difference is above the critical value, this implies a oil filter clogging in the chiller.
4. The Chilled water flow rate is not within the optimal range and is below the rated value by -51.07%. It is
advised to increase the Chilled water flow rate.
5. No Cooling Tower Fouling was observed, as the Cooling Tower Approach always lies below the critical limit.
6. No Evaporator Fouling was observed, as the Evaporator Approach always lies below the critical limit.
7. The Condenser water flow rate is not within the optimal range and is below the rated value by -45.39%. It
is advised to increase the Condenser water flow rate.

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2 Chiller Performance

2.1 Chiller Capacity (TR)

Comments: Evaporator load is always below the rated value(850.0). For most of the time Evaporator load is
around the values 301.58, which is 35.5% of the rated value.

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2.2 Consumed Power (kW)

Comments: KW - Comp is always below the rated value(495.0). It is bound between the upper and lower
bounds for 98.41% of the time. For most of the time KW - Comp is around the values 296.06, which is 59.8% of
the rated value.

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2.2.1 Consumed Power and Chiller Capacity

2.3 kW/TR

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Comments: KW/TR is decreasing with time. It is above the rated value(0.7) for most of the time. For most of
the time KW/TR is around the values 0.99, which is 141.4% of the rated value.

2.3.1 kW/TR and Chiller Capacity (TR)

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2.4 COP

Comments: COP is increasing with time. It is always below the rated value(6.04). For most of the time COP is
around the values 3.55, which is 58.9% of the rated value.

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2.5 Chiller Running Hours

Comments: Utilization shows total chiller run time. However analytics is performed only on steady state chiller
condition

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3 Evaporator

3.1 Chilled Water Outlet Temperature and Set-Point

Comments:. As per the latest Set Point value, the chiller is able to maintain the required Set Point

3.1.1 Suction Pressure with Chilled Water Outlet Temperature

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3.2 Chilled Water Temperature Difference

Comments: Chilled Water Temp. Difference is bound between the upper and lower bounds for 97.48% of the
time.

3.2.1 Chilled Water Temperature Difference and Chilled Water FlowRate

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3.2.2 Chilled Water Temperature Difference and Power

3.3 Chilled Water FlowRate

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Comments: Chilled Water Flow Rate is slightly increasing with time. It is always below the rated value(2040.0).
It is below the lower bound for 100.00% of the time For most of the time Chilled Water Flow Rate is around
the values 987.40, which is 48.4% of the rated value. Thus It is advised to increase Chilled Water Flow Rate.

3.4 Evaporator Approach (Water Cooled)

Comments: Evaporator Approach Temperature is bound between the upper and lower bounds for 100.00% of
the time. Thus No Evaporator Fouling observed.

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4 Condenser

4.1 Condenser Water Temperature Difference

Comments: Condenser Water Temp. Difference is bound between the upper and lower bounds for 97.90% of
the time.

4.1.1 Condenser Water Outlet Temperature

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Comments: There were no sudden jumps or dips in Condenser Water Outlet Temp. value during the time.

4.2 Condenser Water FlowRate

Comments: Condenser Water Flow Rate is slightly increasing with time. It is always below the rated
value(2550.0). It is below the lower bound for 100.00% of the time For most of the time Condenser Water
Flow Rate is around the values 1379.88, which is 54.1% of the rated value. Thus It is advised to increase
Condenser Water Flow Rate.

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4.3 Discharge Pressure

4.3.1 Discharge Pressure and Condenser Water FlowRate

4.3.2 Discharge Pressure and Condenser Water Inlet Temperature

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4.3.3 Discharge Pressure and Condenser Approach

4.4 Condenser Approach (Water Cooled)

Comments: Condenser Approach Temperature is bound between the upper and lower bounds for 100.00% of
the time. Thus No Condenser Fouling observed.

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5 Compressor

5.1 Oil Pressure Difference

Comments: Differential Oil Pressure 1 is above the upper bound for 100.00% of the time. Thus it implies Oil
filter Clogging.

5.2 Discharge Super-Heat Temperature

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Comments: Discharge Super Heat Temperature - Comp. is bound between the upper and lower bounds for
100.00% of the time.

5.3 Motor Winding Temperature

Comments: No data available for Temperature - Motor 1.

5.4 Frequency

5.4.1 Frequency Plot

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5.4.2 Frequency Pie Chart

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6 Alarm

6.1 Controller Alarm Analysis

6.1.1 Alarm Timeline

6.1.2 Alarm Pie Chart

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7 Cooling Tower

7.1 Cooling Tower Approach

Comments: Cooling Tower Approach Temperature is slightly decreasing with time. It is below the rated
value(10.0) for most of the time and is above rated value only for 19.33% of the time For most of the time
Cooling Tower Approach Temperature is around the values 7.73, which is 77.3% of the rated value. Thus No
Cooling Tower Fouling observed.

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7.2 Cooling Tower Effectiveness

Comments: Cooling Tower Effectiveness is always below the rated value(65.0). For most of the time Cooling
Tower Effectiveness is around the values 45.88, which is 70.6% of the rated value.

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