Machine Ddesign Review

CAGAYAN DE ORO COLLEGE
PHINMA Education Network

Carmen, Cagayan de Oro City
COLLEGE OF ENGINEERING AND ARCHITECTURE

MACHINE DESIGN
1. The curve that is generally used as the profile of gear teeth :

a. hypoid c. involute
b. epicycloids d. cycloid
2. A hydrostatic bearing is one which :

a. there is no lube oil c. bearing is lightly loaded
b. lube oil is not pressurized d. the lube oil is supplied under
pressure
3. A partial bearing is one which :

a. the bearing is supplied with less oil than full bearing
b. the bearing encloses less than 360 degrees of the journal
c. the bearing is lightly loaded
d. the bearing is supplied with oil intermittently
4. Which of the following would most likely require a steel containing 0.6% carbon that has been
spheroidized, cold-drawn, and slightly tempered.
a. a ball bearing c. a water pipe
b. a bridge beam d. a cutting tool
5. Modulus of rigidity of a steel member is :

a. a function of the length and width
b. defined as the unit shear stress divided by the unit shear deformation.
c. equal to modulus of elasticity divided by one plus Poisson’s Ratio
d. defined as the length divided by the moment of inertia
6. That property of matter which causes it to resist any change in its motion or state of rest :
a. momentum c. impulse
b. inertia d. friction
7. Arc of the pitch circle through which a tooth travels from the point of contact with the mating tooth
to the pitch point of a gear :
a. arc of recess c. arc of approach
b. arc of action d. arc of relief
8. Splines are used when ;

a. the power to be transmitted is high c. the torque is high
b. the speed is high d. axial relative motion between hub and
shaft is
necessary
9. An instrument used to analyze the composition of metals :
a. spectrometer c. profilometer
b. radiometer d. ultimate analyzer
10. An impact test is used to test a metal for :
a. toughness c. ductility
b. strength d. hardness
11. Poisson’s Ratio is the ratio of the:

a. unit lateral deformation to the unit longitudinal deformation
b. unit stress to unit strain
c. elastic limit to proportional limit
d. shear strain to compressive strain
12. Creep is the term used in referring to the :
a. elongation before yield point
b. maximum stress of brittle materials
c. fatigue limit of ductile materials
d. continuous increase in the strain, or deformation, or any material subjected to stress
13. Creep strength of a material is the :
a. maximum stress before yield point
b. constant stress to which a materials are loaded, at a specified temperature and for a
specified time,
that will cause a further elongation
c. maximum stress before fatigue limit
d. maximum stress before rupture of ductile materials
14. Which is not a heat treatment process ?
a. sintering c. hardening
b. annealing d. tempering
15. The circle from which an involute tooth of a gear is generated or develop :
a. root circle c. dedendum circle
b. base circle d. Mohr’s circle
16. The product of the mass and the linear velocity of a body :
a. angular impulse c. linear impulse
b. angular momentum d. linear momentum
17. Steels containing large amounts of mild nickel and chromium :

a. carbon steel c. alloy steel
b. stainless steel d. cast steel
18. The stress in an elastic material is :

a. inversely proportional to the yield strength of the material
b. inversely proportional to the force acting
c. proportional to the displacement of the material acted upon by the force
d. proportional to the strength of the material subject to the force
19. The amount by which the width of a tooth space exceeds the thickness of the engaging tooth on the
pitch circles of a gear :
a. clearance c. backlash
b. tip relief d. chordal addendum
20. Under very slow deformation and at high temperature, it is possible to have some plastic flow in a
crystal at a shear stress lower than the critical shear stress. What is this phenomenon called ?
a. slip c. creep
b. shear d. bending
21. To which of the following can the large discrepancy between the actual and theoretical strength of
metal mainly be attribute ?
a. heat c. low density
b. dislocation d. stress direction
22. As the amount of slip increases, additional deformation becomes more difficult and decreases until
the plastic flow finally stops. Slip may begin again only if a larger stress is applied. What is this
phenomenon known as ?
a. cooling c. strain hardening
b. crowding d. twinning
23. Which of the following does not produce vacancies, interstitial defects, or impurity defect on a
material?
a. plastic deformation c. quenching
b. slow equilibrium cooling d. increase the temperature
24. In general, what are the effects of cold-working a metal ?

a. increased strength and ductility c. decreased strength, increased ductility
b. increased strength, decreased ductility d. decreased strength and ductility
25. Which of the following is not a structural class of steel ?

a. carbon c. stainless
b. low-alloy d. toll and die
26. What is the polar section modulus of a solid shaft with a diameter of 101.6 mm?
a) 209.5 cm3 b) 209.5 cm4 c) 205.9 cm3 d) 205.9 cm4
Solution:
πD ³
Polar Section, Zp =
16
π (10.16)³
Zp = =205.926 cm ³
16
27. This minimum distance is measured between the non-driving side of a tooth and the adjacent side of
the mating tooth. It is the amount by which the width of a tooth space exceeds the thickness of the
engaging tooth measured on the pitch circle. What is this distance?
a) Circular pitch b) Whole depth c) Backlash d) Space width
28. With the water interruptions prevailing in your town, you have been asked to design an upright
cylindrical water tank 6 meters in diameter and 6 meters high, vented, and to be filled completely with
water. Determine the minimum thickness of the tank plate if the stress is limited to 40 Mpa.
a) 3.3 mm b) 4.4 mm c) 5.5 mm d) 8.8 mm
Solution:
PDᵢ 1000 ( 9.81 )( 6 )( 6 )
Ss=
2t
40 000 = (2t )
t = 4.4 mm
29. What is the algebraic difference between the maximum limit and the corresponding basic size?
a) Fundamental deviation b) Upper deviation c) Lower deviation d) Tolerance
30. A steel shaft 1.75 inches in diameter transmits 40 Hp at 1800 rpm. Assuming a modulus of rigidity
of 12 x 106 psi, find the torsional deflection of the shaft in degrees per foot length.
a) 0.0073 b) 0.0037 c) 0.0063 d)
0.00013
Solution:
2 πTn 2 πT (1800)
P= =40= =T =116.714 ft .lb=1 400.56∈.lb
33 000 33 000
TL
θ=
JG
θ T 32( 1 400.56) 180
= =
{
L JG π (1.75 )4 ( 12 x 106 ) }( ) π
=0.0073° / ft
31. What is the algebraic difference between the minimum limit and the corresponding basic size?
32. A helical-coil spring has a mean coil diameter of 1 inch and a wire diameter of 1/8 inch. Determine
the curve correction factor of the spring.
a) 1.144 b) 1.44 c) 1.1144 d) 1.1414
Solution:
kb 4 C+2 2C +1 Dm 1
kc = kb = ks = C= = =8
ks 4 C−3 2C d ⅛
2 C ( 4 C +2 ) 16 ( 35 )
kc =
[ ( 4 C−3 ) ( 2C +1 ) ](
=
29 ( 17 ) )
=1.1034
33. This is either the upper or the lower deviation, depending on which is closer to the basic size. How do
you call this deviation?
34. A vise is equipped with a 1-inch single square thread, with 4 threads per inch. The frictional radius of
the collar is 0.5 inch. The coefficient of friction for both the collar and threads is 0.20. How much
external torque must be applied to produce a force of 200 lb against the jaws of the vise?
a) 39.73 in-lb b) 33.97 in-lb c) 37.93 in-lb d) 39.37 in-lb
Solution:
1 1 7
L = p (single thread) = = =0.25∈. Dm = Do-h = 1- ( 0.25 ) =0.78125∈¿
TPI 4 16
Dm
Torque to overcome thread friction, Tr = W ( )
2
tan ( θ+ ∅ )
Dc
Torque to overcome collar friction, Tc = W( ) fc
2
L 0.25
θ=tanˉˡ = tanˉˡ =5.816°
πDm π (0.78125)
∅=¿ tanˉˡf =tanˉˡ ( 0.20 ) =11.38 ° , tan (θ+ ∅ )=tan ( 5.816 ° +11.38 ° )=0.308
Tr = 200( 0.78125
2 ( 12 ) )
( 0.308 )=2 ft . lb
Tc = 200( 2(0.5)
2 ( 12 ) )
( 0.20 )=1.667 ft . lb
Total torque = Tr + Tc = 2+1.667 = 3.667 ft.lb = 44 in-lb.
35. What is the difference between the maximum and minimum size limits of a part?
a) Allowance b) Tolerance c) Deviation d) Basic size
36. A helical-coil spring has a mean coil diameter of 1 inch and a wire diameter of 1/8 inch. Determine
the Wahl factor of the spring.
a) 1.148 b) 1.184 c) 1.418 d)
1.814
Solution:
C= ( Dmd )=( ⅛1 )=8

4 C−1 0.615 4 ( 8 )−1 0.615
k=
4 C−4
+
C
=
(
4 ( 8 )−4
+
8 )
=1.184
37. It is the capacity of a material to absorb energy when it is deformed elastically and then, upon
unloading, to increase this energy. What is this capacity of a material?
a) Resilience b) Toughness c) Rigidity d) Ductility
38. How do you call the strain energy per unit volume required to stress a material from an unloaded state
to the point of yielding?
a) Modulus of roughness b) Modulus of elasticity c) Modulus of rigidity d) Modulus of resilience
39. Compute the tooth thickness of a 14.50 spur gear with diametral pitch of 5.
a) 0.23140 inch b) 0.31416 inch c) 0.43140 inch d) 0.03140 inch
Solution:
1.5708 1.5708
Tooth Thickness. T =
Pd
= (5 )
=0.31416∈.
40. How do you call a structural member designed to support loads perpendicular to its longitudinal axis?
a) Cantilever beam b) Beam c) Overhanging beam d) Column
41. Compute the speed of the gear mounted on a 52.5 mm diameter shaft receiving power from a driving
motor with 250 Hp.
a) 2 182 rpm b) 2 071 rpm c) 2 265 rpm d) 2 341 rpm
From PSME Code Drive shaft:
D³N
P=
80
80 ( 250 )
=2265 rpm
N = 52.5 3
( )
25.4
42. It is a load applied transversely to longitudinal axis of member. How do you call this load?
a) Bending load b) Combined load c) Distributed load d) Cyclic load
43. What is a load distributed over an entire area?

a) Bending load b) Combined load c) Distributed load d) Cyclic load
44. Compute the working strength of 1 inch bolt which is screwed up tightly in packed joint when the
allowable working stress is 13000 psi.
a) 3 600 lb b) 3 950 lb c) 3 900 lb d) 3 800 lb
Solution:
W = S(0.55d²-0.25d) = 13 000 ⌈ 0.55 (1 )2 −0.25 (1 ) ⌉=3 900lb .
45. A hollow iron pipe to be designed as a column has an outside diameter of 240 mm and is subjected to
a force of 80 KN. Find the pipe thickness if the compressive stress is limited to 16 MPa.
a. 5.85 mm b. 6.85 mm c. 7.85 mm d. 8.85 mm
Solution:
F 80
F = SA A= = =5 000 mm ²
S 16 x 10 ˉ ³
π
( D ₒ2−D ᵢ2 ) Dᵢ= D ₒ2− 4 A = ( 240 )2− 4 ( 5000 ) = 226.3 mm
A=
4 √ π √ π
Dₒ−Dᵢ 240−226.3
T= = =6.85 mm
2 2
46. It is a computational method used for solving complex shapes, such as those found in machinery;
replaces the complex shape with a set of simple elements interconnected at a finite set of a specific
purpose. What is this computational method?
a) Finite element analysis b) Numerical method of analysis
c) Fault free analysis d) Synthesis
47. A uniform beam 12 meters long is fixed at one end. It has a uniform weight of 50 kg/m along its
length. A load of 20 kgs. is suspended on the beam 4 m from the free end. The moment at the fixed end is
a. 3760 kg-m b. 0.0 kg-m c. 60 kg-m d. 4800 kg-m
Solution:
Σ m= ( 506( 12) )+20 ( 8)=3 760 kg . m

48. When a hot part is cooled suddenly by quenching, there is momentarily a high temperature gradient
that induces a stress gradient. Some metal parts under certain conditions crack as a result. How do you
call this phenomenon?
a) Thermal-shock failure b) Thermal fatigue c) Honing d) Quenching
49. A 20° straight-tooth bevel pinion having 14 teeth and a diametral pitch of 6 teeth/inch drives a 42-
tooth gear. The two shafts are at right angles and in the same plane. Find the pitch angle of the pinion.
a) 18.4° b) 20° c) 14.5° d) 20.5°
Solution:
Tp
Pitch angle. θ = tanˉ̄ ˡ
Tg
= tanˉ̄ ˡ ( 1442 )=18.4 °
50. A 20° straight-tooth bevel pinion having 14 teeth and a diametral pitch of 6 teeth/inch drives a 32-
tooth gear. The two shafts are at right angles and in the same plane. The pinion is to transmit 1800 rpm
and transmitting 50 hp. Determine the pitch diameters of the gears.
a) 2.33 inches and 5.33 inches b) 3.23 inches and 3.56 inches
c) 5.36 inches and 6.36 inches d) 2.33 inches and 2.33 inches
Solution:
T ₁ 14 T₂ 32
D1 = = =2.33 D2 = D1
Pd 6 T₁ ( )
= 2.33
14
=5.33∈. ( )
26. The specimen is subjected to a load. When a load is removed the strain disappears. From this
information, which of the following can be deduce about this material ?
a. it is elastic c. it has a high modulus of elasticity
b. it is plastic d. it is ductile
27. Which of the following statement is false ?

a. low-alloy steels are a minor group and are rarely used.
b. low-alloy steels are used in the heat treated condition
c. low-alloy steels contain small amounts of nickel and chrome
d. in the AISI and the SAE steel specification, the last two digits define the carbon content of the
steel in percent.
28. For a completely corrosion-resistant stainless steel, what minimum percentage of chromium in the
alloy is required ?
a. 1.1% c. 8.3%
b. 3.2% d. 11%
29. A cast iron annealed at a temperature above the lower critical temperature resulting in the formation
of a softer, less brittle structure :
a. white cast iron c.grey cast iron
b. malleable cast iron d. alloyed cast iron
30. A basic melting unit for cast iron :

a. Bessemer c. electric arc furnace
b. blast furnace d. cupola furnace
31. The removal piece of soft metal or graphite-filled sintered metal, usually in a form of bearing that
lines a support for a shaft :
a. babbit c. bearing
b. bushing d. journal
32. Is a surface hardening accomplished by heating certain steel alloys immersed in ammonia fumes :
a. nitriding c. carburizing
b. cyaniding d. casehardening
33. The continuous increase in the strain or deformation of any material subjected to stress is:
a. wear c fatigue
b. resistance d. creep
34. The process of pouring molten metal into a prepared mould cavity where it is allowed to solidify is
called :
a. moulding c. forming
b. extruding d. casting
35. The process of cutting or enlarging a hole in a metal of a required shape usually other than round is :
a. boring c. honing
b. lapping d. broaching
36. A type of test by pressing a hardened steel ball into the surface of specimen of known load, the
surface area of indentation becomes the index of hardness :
a. hardness test c. Rockwell test
b. Brinell test d. Vicker’s test
37. A tool which when pressed into a finished hole in a piece of work, provides centers on which the
piece may be turned or machined :
a. mandrel c. groover
b. slotter d. scraper
38. A type of fusion welding wherein the generation of heat is based on chemical combination of iron
oxides and powdered aluminum :
a. thermet welding c. metallic arc welding
b. gaswelding d. shielding
39.The following pertain to method of welding except :

a. forge c. electric
b. gas welding d. fusion
40. Is the ratio existing between the lateral and longitudinal strains produced in a body subjected to a
simple uniaxial stress within its elastic limit :
a. creep ratio c. off-set ratio
b. Poisson’s Ratio d. stress-strain ratio
41. Gears that are used to connect two shafts that are nonparallel and non-intersecting :
a. spur gear c. zerol gear
b. worm gear d. spiral gear
42. The angle through the gear turns from the time a particular pair of teeth come into contact until they
got out of contact :
a. angle of recess c. pressure angle
b. angle of action d. angle of approach
43. In a worm gearing, the axial distance that a helix advances in on one turn is called :
a. pitch c. lead
b. helix d. thread
44. A stainless steel is obtained principally by the use of an alloying element which is :
a. chromium c. carbon
b. tungsten d. manganese
45. A bearing series for rolling bearings to be used in a well proportion shaft recommended for special
installation :
a. light series c. heavy series
b. medium series d. extra-medium series
46. When mesh with a gear, it is used to change rotary motion to reciprocating motion :
a. cam c. flywheel
b. spindle d. gear rack
47. Is an auxiliary circle used in involute gearing to generate the tooth profile :
a. addendum circle c. base circle
b. dedendum circle d. pitch circle
48. Light alloys are extremely used for manufacturing light portable machines. The following are main
constituents of light alloys except :
a. copper c. aluminum
b. magnesium d. silicon
49. A negative allowance as in press fit is called :

a. tolerance c. shrinks
b. interference d. variation
50. An instrument for determining the relative hardness of materials by drop and rebound method :
a. profilometer c. izod tester
b. scleroscope d. planometer
76. It is a measure of the change in length of a material subjected to a change in temperature. How do you
call this property of the material?
a) Toughness b) Coefficient of thermal expansion
c) Thermal conductivity d) Electric Resistivity
77. A 1-inch diameter shaft has a single disc weighing 75 lb mounted midway between two bearings 20”
apart. Find the lowest critical speed in rpm. Neglect the weight of the shaft. Assume that the modulus of
elasticity is 30 x 106 psi.
a) 2038 rpm b) 2308 rpm c) 2380 rpm d) 2803 rpm
Solution:
πD ⁴ π (1)⁴
Moment of Inertia, I = = =0.0491∈.⁴
64 64
576 EIg
Lowest critical
576 (30 x 106 )(0.491)( 32.2)

speed. Wcv =
√ WL ³
=
√ 75(20)³
=213.39 rad /sec ¿ 2037.67 rpm
78. What is a condition where one surface is comparatively free of stress?

a) Octahedral plane b) Biaxial or Plane stress c) Strain plane d)
Principal normal stress
79. A flywheel weighing 457 kg has a radius of 375 mm. How much energy, in N-m, does the flywheel
loss from 3 rps to 2.8 rps?
a) 36.8 b) 15.0 c) 14.74 d) 37.3
Solution:
1
∈= mk ²(ω ²₁−ω ² ₒ)
2
1
∈= ( 457 )( 0.375 )2 ( 32 −2.82 )=37.274 n . m
2
80. A triple threaded worm has a pitch diameter of 3 inches. The wheel has 25 teeth and a pitch diameter
of 5 inches. Material for both the wheel and the wheel is phosphor bronze. Determine the helix angle of
the gear.
a) 11.31° b) 13.11° c) 11.13° d)
10.13°
Solution:
Tw Dg 3 5
γ =tan ¯ ˡ
[( )( )]
Tg Dw
=tan¯ ˡ
25 [( )( )] 3
=11.31 °
81. This material is the most popular alloy spring steel for conditions involving higher stresses than can
be used with the high-carbon steels and for use where fatigue resistance and long endurance are needed;
this is also good for shock and impact loads.
a) Chrome silicon b) Chrome vanadium c) hard-drawn wire d) Oil-tempered wire
82. What is the largest roller chain size that can be used for power transmission at a sprocket speed of
1000 rpm?
a) RC 35 b) RC 50 c) RC 80 d) RC 60
Solution:
Pmax = (900/1000)2/3 = 0.932 in. take P = ¾ in. pitch (RC60)
83. These are gears with teeth formed on conical surfaces and are used mostly for transmitting motion
between intersecting shafts. How do you call these gears?
a) Spur gears b) Helical gears c) Bevel gears d) Worm gearings
84. A single square thread power screw is to raise a load of 70 kN. The screw has a major diameter of 36
mm and a pitch of 6 mm. The coefficient of thread friction and collar friction are 0.13 and 0.10
respectively. If the collar mean diameter is 90 mm and the screw turns at 60 rpm, find the axial linear
speed of the screw.
a) 5 mm/s b) 6 mm/s c) 7 mm/s d) 5.5 mm/s
Solution:
60 rev 60 mm
V = NP V = (
60 sec rev )
=6 mm/sec
c
85. A double thread ACME screw driven by a motor at 400 rpm raises the attached load of 900 kg at a
speed of 10 m/min. The screw has a pitch diameter of 36 mm; the coefficient of friction on threads is
0.15. The friction torque on the thrust bearing of the motor is taken as 20 % of the total input. Determine
the lead angle.
a) 12.465° b) 14.265° c) 15.462° d) 16.452°
Solution:
L 25 V 10
θ=tan ¯ ˡ( )=tan ¯ ˡ =12.465° Where: L = = =0.025 m=25 mm
πD π 36 N 400
86. What Hp can a 1-inch diameter short shaft transmit at 380 rpm?
a) 3 Hp b) 18 Hp c) 10 Hp d) 7.1 Hp
Solution:
3
D 3 N ( 1 ) ( 380 ) D3 N
Hp = = =10 Hp Hp = ¿ PSME Code , D ,∈. ; N , rpm (short shaft)
38 38 38
87. A spur pinion rotates at 600 rpm and transmits 25 kW to a mating gear. The pitch diameter of the
pinion is 100 mm, and the pressure angle is 200. Determine the tangential load, in N.
a) 7660 b) 6790 c) 3900 d) 3098
Solution:
2T 2 9550 ( 25 )
Ft = =
D 0.100 [
600 ]
=7958.33 N
Alternate Solution:
25 x 103
P W t= ( 1 )=7957.75 N
W t= xCs Cs=1 ( assume ) 600
v π ( 0.100 ) ( )
60
88. A bearing that primarily guides the motion of a machine member without specific regard to the
direction of load application.
a) Journal bearing b) Clearance bearing c) Guide bearing d) Thrust
bearing
89. A multiple-disk clutch, composed of three plates with a small diameter of 150 mm and large diameter
of 200 mm, is designed to transmit 100 kW at 3000 rpm at a coefficient of friction of 0.5. Determine the
spring force needed to engage the clutch.
a) 2820 N b) 2428 N c) 5460 N d) 3638 N
Solution:
Tn D+ d 9550 ( 100 ) 0.200+ 0.150

P= , rᵳ T= =318.33 N . m, rᵳ = =0.0875 m
9550 4 3000 4
T ( 318.33 )
T = fFarfNfs Fa = = =3638 N
frᵳN fs 0.5 ( 0.0875 )( 3−1 )
90. A wire rope lifts a load of 10 kips at a maximum speed of 1000 feet per minute, attained in 5 seconds
starting from rest. The rope has a metallic cross sectional area of 0.4 in2. Determine the maximum tensile
stress on the rope in ksi.
a) 26.2 b) 25.0 c) 27.6 d) 32.4
Solution:
1000
a = ( V 1−V 0 )
=
( 60
−0)
=3.33 ft /sec ²
t 5
3.33
FL = 10 000 1+ ( 32.2 )
=11 034.16 lb
11034.16
St = =27.6 ksi
0.4
91. What is the bursting steam pressure of a hemispherical steel shell with a diameter of 100 inches and
made of 0.0635-m thick steel plate, if the joint efficiency is 70 % and the tensile strength is 60 000 psi?
a) 4 020 psi b) 4 200 psi c) 2 400 psi d) 2 040 psi
Solution:
P= 4 Stη
=
4 ( 63.5
25.4 )
( 60000 ) ( 0.70 )
=4 200 psi
D 100
92. A cylinder having an internal diameter if 508 mm and external diameter if 914.4 mm is subjected to
an internal pressure of 69 MPa and an external pressure of 14 MPa. Determine the hoop stress at the inner
surface of the cylinder.
a) 90.11 MPa b) 91.10 MPa c) 911.0 MPa d) 19.10 Mpa
Solution:
Sti =
3 3
914.4 508 mm 914.4
P(
rₒ ³−rᵢ ³
r ₀²−rᵢ² )
2
−2 PoR o =69 MPa
( 2
[
mm ) + (
914 mm
2
( 2 ) −( 2 )
) −2 ( 14 MPa )(
508 mm2
2
2
)²
]
=90.11MPa
93. What length of a square key is required for a 4-in diameter shaft transmitting 1000 hp at 1000 rpm?
The allowable shear and compressive stresses in the key are 15 ksi and 30 ksi, respectively.
a) 2.1 inches b) 2.8 inches c) 3.2 inches d) 4.2 inches
Solution:
63000 ( Hp ) 63000 (100 ) D

T= = =63 000∈. lb, b=
n 1000 4
2T 2(63000)
L(base on Shear) = = =2.1∈.
SsbD 15000(1)(4 )
4T 4 (63000)
L(base on Compression) = = =2.1∈.
SctD 30000 (1)( 4)
94. Which of the following are the compositions of stainless steel 302?
a) 18 % chromium and 8 % nickel b) 18 % nickel and 8 % chromium
c) 18 % chromium and 8 % phosphor bronze d) 18 % bronze and 8 % vanadium
95. The root diameter of a double square thread is 0.55 inch. The screw has a pitch of 0.2 inch. Find the
number of thread per inch.
a) 0.2 threads/inch b) 10 threads/inch c) 5 threads/inch d) 2.5
threads/inch
Solution:
1 1 thread
= =5
Thread per inch, TPI = pitch ¿. inch
0.2
thread
respectively. If the collar mean diameter is 90 mm and the screw turns at 60 rpm, find the combined
efficiency of the screw and collar.
a) 15.32 % b) 12.53 % c) 13.52 % d) 15.97 %
Solution:
1 1 6
h= P= ( 6 )=3 mm , Dm=36−3=33 mm , θ=tan ¯ ⁱ =3.3523 °
2 2 33 π
tanθ (1−ftanθ)(100 %)
Efficiency, E = tanθ+ fc +( fcDc )(1−ftanθ)
Dm ¿
¿
E = tan ⁡(3.3523 °)¿ ¿
97. Determine the power capacity of a cone clutch under uniform pressure and assuming the following conditions: major diameter = 250 mm;
minor diameter = 200 mm; length of conical elements in contact = 125 mm; rotational speed = 870 rpm; coefficient of friction = 0.30; and
allowable pressure = 70 kPa.
a) 25.74 Hp b) 24.75 Hp c) 27.45 Hp d) 24.57 Hp
Solution:
3 3
2 R o3−R i 3 2 ( 125 ) −( 100 )
rf =
( =
) [
3 R o2−R i 2 3 (125 )2−( 100 )2 ]
=112.96 mm
Af = 2 π r f b=2 π ( .01296 )( 0.125 )=0.0887 m 2

Fn = PAf = (70)(0.0887) = 6.209 KN
2 πTrN 2 πN ( fFnrf ) 2 π ( 870 ) ( 0.30 )

Power Capacity= = = =19.2 kW
60 60 60
98. Three extension springs are hooked in series that support a single weight of 100 kg. The first spring is
rated at 4 kN/m and the other two springs are rated 6 kN/m each. Determine the equivalent stiffness of the
three springs.
a) 1.71 kN/m b) 5 kN/m c) 2.71 kN/m d) 3.71 kN/m
Solution:
1 1 1 1 1 1 1 1 1 3+ 4 7 12 KN
‘ = 1+ 2+ 3= + + = + = = , Kc= =1.71
Kc K K K 4 6 6 4 3 12 12 7 m
99. These springs are made from one or more flat strips of brass, bronze, steel or other materials loaded as
cantilevers or simple beam.
a) Torsion springs b) Leaf springs
c) Garter springs d) Drawbar springs
100. A flat belt is 6 inches wide and 1/3 inch thick and transmits 20 Hp. The center distance is 8 ft. The
driving pulley is 6 inches in diameter and rotates at 2 000 rpm such that the loose side of the belt is on
top. The driven pulley is 18 inches in diameter. The belt material is 0.035 lb/in3 and the coefficient of
friction is 0.30. Determine the belt net tension.
a) 201 lb b) 210 lb c) 102 lb d) 120
lb
Solution:
( 2TD )= D2 ( ( 63000n ) ( Hp ) )= 62 ( ( 63000
F = F1-F2 =
) ( 20 )
2000 )
=210lb
6
V = πDn=π ( ) ( 2000 ) =3141.59 fpm
m
12
33000 ( Hp ) 33000 ( 20 )
F¿ F1-F2 = = =210lb
Vm 3141.59
MACHINE DESIGN
1. The permanent change in shape of a body as a result of an applied load is called

a. creep deformation c. elastic deformation
b. plastic deformation d. slip deformation
2. The sliding displacement of one part of a crystal relative to another caused by the movement
of dislocations along slip planes is called
a. twinning c. creep
b. whiskers d. slip
3. Plastic deformation within a material that occurs as a function of time when that material
is subjected to constant load.
a. creep c. twinning
b. dislocation d. slip planes
4. The measure of fatigue strength applied to metals not showing a definite fatigue limit.
a. elastic limit c. proportional limit
b. endurance limit d. yield strength
5. The maximum stress that a material can endure without taking a permanent set.
a. endurance limit b. elastic limit
c. proportional limit d. yield strength
6. The total percentage strain occurring in tensile test specimen tested to failure.
a. proportional limit c. elasticity
b. percentage elongation d. percentage reduction in area
7. The ratio existing between the lateral and longitudinal strains produced in a body subjected
to a simple uniaxial stress within the elastic limit.
a. modulus of elasticity c. modulus of resilience
b. Poisson’s ratio d. modulus of stiffness
8. The change in shape of a body due to an applied load which is fully recoverable when the
load is removed.
a. creep deformation c. plastic deformation
b. twin deformation d. elastic deformation
9. Linear imperfections in a crystal which move during plastic deformation.

a. twinning c. slip
b. creep d. dislocations
10. The ratio between total deformation in one direction and the length of the specimen as
measured in that direction.
a. stress c. Poisson’s ratio
b. strain d. modulus of elasticity
11. The maximum value of engineering stress that a tensile test specimen can withstand during
the duration of a tensile test.
a. yield strength c. proportional strength
b. fatigue strength d. ultimate tensile strength
12. The maximum stress that a material can withstand without deviating from straight line
proportionality between stress and strain.
a. fatigue strength c. elastic limit
b. endurance limit d. proportional limit
13. The ability of a material to undergo permanent deformation without rupture occurring.
a. elasticity c. plasticity
b. ductility d. malleability
14. The ability of a material to resist deformation under load.

a. brittleness c. toughness
b. stiffness d. elasticity
15. The ability of a material to be plastically deformed by predominantly tensile stresses. For
example, as in wire drawing.
16. The ability of a metal to undergo all kinds of deformation processes without failure.
a. hardness c. formability
b. toughness d. malleability
17. The ability of a material to resist scratching, abrasion, indentation, or penetration.

a. ductility c. toughness
b. hardness d. malleability
18. The ability of a material to return to its original dimensions after being subjected to stresses
that caused or tended to caused deformation.
a. elasticity c. malleability
b. toughness d. hardeneability
19. The ability of a metal to be deformed by predominantly compressive stresses. For example,
as in rolling and forging.
a. ductility c. malleability
b. toughness d. stiffness
20. The quality of a material by virtue of which it may be plastically compressed.

b. elasticity d. stiffness
21. The ratio of the velocity of light in a vacuum to its velocity in another material.
a. speed ratio c. Poisson’s ratio
b. curie index d. refractive index
22. The temperature at which a polymer under a specified load shows a specified amount of
deflection.
a. curie point c. heat distortion temperature
b. saturation temperature d. none of these
23. Those distinguishing qualities or characteristics that are used to describe a substance in the
absence of external forces.
a. composition c. microstructure
b. mechanical properties d. physical properties
24. The imaginary lines that connected the centers of the atoms in a configuration is called
a. lattice structure c. crystal structure
b. solid structure d. microstructure
25. Materials formed by coatings, internal additives and laminating.
a. metal c. ceramics
b. resins d. composites
26. A pulley 600 mm in diameter transmits 40 kW at 500 rpm. The arc of contact between the belt and pulley is
155o, the coefficient of friction between belt and pulley is 0.35 and the safe working stress of the belt is 2.1 MPa.
Determine the belt tensions ratio, neglecting the effect of centrifugal force.
a) 2.578 b) 2.857 c) 5.287 d) 5.782
Solution:
Ѳ = 1550 x Π/1800=2.705
F1
=∈ ᶡᶿ=¿ (2.71828)0.35(2.705) =2.58
F2
27. This refers to the space between adjacent coils when the spring is compressed to its operating length.
a) Coil clearance b) Pitch c) Lead d) Deflection
28. Select a deep-groove ball bearing to carry a radial load Fx = 800 lb and a thrust load Fz = 700 lb at 1750 rpm.
The service is 8 hr/day, but it is not continuous; design for 20 000 hr. The operation is smooth with little vibration;
the outer ring rotates. Determine the design life in mr with no more than 10 % failure.
a) 20100 mr b) 2100 mr c) 2001 mr d) 1200 mr
Solution: B10 = (Hrs)(60 min/Hr)(rpm) = (20 000)(60)(1750) = 2100 mr

106
29. Determine the Hp lost when a collar is loaded with 2000 lb, rotates at 50 rpm, and has a coefficient of friction of
0.15. The outside diameter of the collar is 4 inches and the inside diameter is 2 inches.
a) 0.7314 Hp b) 0.3714 Hp c) 0.4713 Hp d) 0.4371 Hp
Solution: fHp = Tf n = fWrf n = 0.15(2000lb)(1.56 inches)(50rpm) = 0.3714

63 000 63 000 63 000
2 R o3−R i 3
Where: rf =
(
3 R o2−R i 2 )
= 1.56 inches
30. In a lathe machine, it is the diameter of the largest workpiece it can rotate in a chuck or between centers without
hitting the bed.
a) Chuck diameter b) Swing over bed c) Distance between centers d) Spindle
diameter
31. What load in N must be applied to a 25 mm round steel bar 2.5 m long (E = 207 Gpa) to stretch the bar 1.3 mm?
a) 42 000 N b) 52 840 N c) 53 000 N d) 60 000 N
Solution: γ = FL F = γAE = 1.3(Π/4)(207 x 103) = 52 840 N

AE L 2 500
32. This is a general term that refers to the mating of cylindrical parts such as bolt or a hole; it is used only when the
internal member is smaller that the external member. How do you call this?
a) Clearance b) Interference c) Allowance d) Tolerance
33. A 50-mm diameter shaft is to transmit 12 kW power at a speed of 500 rpm, determine the mean diameter of the
pin, under double shear, for a material having a safe unit stress of 40 N/mm2.
a) 11.08 mm b) 12.08 mm c) 13.08 mm d) 10.08 mm
Solution: Transmitted torque, T = 60P = 60(12 000) = 229.183 N.m = 229 183 N.m
2Πn 2Π(500)
Pin Shearing Forc, Fs = 2T = 2(229 183) = 9167.32 N
D 50
Pin Mean Diameter, Ss = Fs = 4Fs = 2Fs
2As 2Πd2 Πd2
d2 = 2(9167.32) = 145.902 mm2 d = 12.08 mm

Π(40)
34. This is a lubrication condition where non-conformal surfaces are completely separated by lubricant film and no
asperities are in contact. How do you call this lubrication condition?
a) Elastohydrodynamic lubrication b) Boundary lubrication
c) Hydrodynamic lubrication d) Hydrostatic lubrication
35. A 1200 mm cast iron pulley is fastened to 112.5 mm shaft by means of a 28.13 mm square key 175 mm long.
The key and shaft have a shearing stress of 14 000 psi. Determine the force acting at the pulley that will shear the
key.
a) 10 015 lb b) 11 005 lb c) 11 050 lb d) 10 501 lb
D
Solution: Fp = 2T = 2(SsbLD) = SsbL Dp = (14 000) ( 28.13 175 112.5
25.4 25.4 )( 1200 )
)( =10014.74 lb
Dp 2Dp
.
36. A 75-mm diameter shaft is transmitting 350 kW at 650 rpm. A flange coupling is used and has 6 bolts, each 18
mm in diameter. Find the required diameter of the bolts circle based on an average shearing stress of 27.5 MPa.
a) 245 mm b) 254 mm c) 452 mm d) 425 mm
Tn 9550 P 9550 x 350

Solution: P= T= = = 5142.3077 N.m = 5 142 307.7 N.mm
9550 n 650
8T
Ss ¿ ¿ 244.94 mm
Π (18) ² (6)(27.5)
37. How do you call the flattened end of a shank, and intended to fit into a driving slot in the socket?
a) Handle b) Tang c) Relief d) Tip
38. If a sleeve bearing has an outside diameter of 38.1 mm and a length of 50.8 mm, the wall thickness is 3/16 inch.
The bearing is subjected to a radial load of 500 kg. What is the bearing pressure, in psi?
a) 904 psi b) 409 psi c) 490 psi d) 940 psi
Solution: For bearing or projected area, Ab = LD = ( 50.8

25.4 )
∈. ¿ = 2.25 in 2
39. This material is the most popular alloy spring steel for conditions involving higher stresses than can be used with
the high-carbon steels and for use where fatigue resistance and long endurance are needed; this is also good for
shock and impact loads.
40. Determine the minimum whole depth of spur gear of 14.5o involute type with diametral pitch of 24 and circular
pitch of 0.1309 inch.
2.157 2.157
Solution: Whole Depth, hf = = = 0.0899 inh
Dp 24
41. A parallel helical gear set was a 17-tooth pinion driving a 34-tooth gear. The pinion has a right-hand helix angle
of 300, a normal pressure angle of 200, and a normal diametral pitch of 5 teeth/in. Find the axial circular pitches.
a) 1.2566 inches/tooth b) 1.6625 inches/tooth c) 1.6526 inches/tooth d) 1.6256 inches/tooth
Pcn 0.62832
Solution: Pc = = =0.72522inch/ tooth
cosα cos 30 °
Pc 0.72522
Pa = = = 1.2566 inch/tooth
tan ∂ cos 30 °
42. For an American Standard Screw Threads, what does 6-32 UNC designate?
a) Size 6, 32 threads per inch, coarse thread b) 6 inches basic diameter, 32 threads per inch, coarse thread
c) Size 6, 32 threads per inch, fine thread d) 32 inches basic diameter, 6 threads per inch, coarse thread
43. Determine the Poisson’s ratio of a material whose modulus of elasticity is 200 GPa and whose modulus of
rigidity is 80 GPa.
a) 0.33 b) 0.25 c) 0.38 d) 0.22
E
Solution: G = E = 200Gpa G = 80Pa ∴ v=0.25
2(1+V )
44. A steel has a BHN = 300. What is its approximate ultimate strength in ksi?
a) 300 ksi b) 150 ksi c) 75 ksi d) 200 ksi
Solution: Su ≈ 0.5(BHN), ksi
45. If the angular deformation of a solid shaft should not to exceed 1 0 in a length of 1.8 m and the allowable shearing
stress is 83 MMa, what is the diameter of the shaft? Assume that the shaft material has G = 77 x 106 kPa.
a) 222.34 mm b) 234.22 mm c) 23.42 cm d) 24.22 cm
TL 16 T 3 4
Solution: θ= Ss= 3
, T¿ π d Ss , J = π d
JG πd 16 16
16 T
π ( πd )
L
3
2(83)( 1800)(180)
1°
(180 ° )
=
π d4
d=
(G)
=222.34 mm
1( π )(77 x 103 )
16
46. How do you call the process of producing the residual compressive stress of machine parts, which is performed
by directing the a high velocity stream of hardened balls or pellets at the surface to be treated.
a) Nitriding b) Shot blasting c) Peening d) Tempering
a) 0.7314 Hp b) 0.3714 Hp c) 0.4713 Hp d) 0.4371 Hp

63 000 63 000 63 000
2 R o3−R i 3
Where: rf =
(
3 R o2−R i 2 )
= 1.56 inches
48. A 20-tooth motor sprocket, running at 1200 rpm, drives a blower at a speed ratio of 4:1. Using the largest
permissible chain size and the largest permissible center distance of 80 pitches, what length of chain in pitches is
required to connect the sprockets?
a) 200 pitches b) 212 pitches c) 216 pitches d) 220 pitches
T 1+T 2 (T 1−T 2 )
Solution: Lc = ( 2 )
+2 Cp+
40 Cp
=212 pitches
49. Which of the following gases is typically used in nitriding process of surface hardening?
a) Nitrogen gas b) Carbon dioxide c) Ammonia gas d) Hydrogen gas
50. Which of the following is the benefit in using nitriding as a surface-hardening process for alloy steels?
a) Improvement of endurance strength, 50 % or more
b) Improvement of endurance strength, less than 50 %
c) Improvement of endurance strength, more than 50 %
d) 80 % improvement on the endurance strenght
26. That property of regaining the original shape upon the removal of the external load.
a. plasticity c. elasticity
b. malleability d. ductility
27. The capacity of the material to absorb energy within the elastic range.
a. yield strength b. resilience
b. toughness d. creep
28. That quality of a material by virtue of which it may be plasticity elongated.

a. malleability c. ductility
b. elasticity d. plasticity
29. The amount of energy per unit volume which the material posses when subjected to
the elastic limit stress.
b. modulus of rigidity d. heat absorption
30. Those distinguishing qualities or characteristics that are used to describe a substance
in the absence of external forces.
a. mechanical properties c. resilience
b. physical properties d. none of these
31. The stress at which the material exhibits a specified limiting permanent set.
a. plastic limit c. yield strength
b. elastic limit d. ultimate strength
32. The imaginary lines that connect the centers of the atoms in a configuration.
a. slip c. lattice structure
c. twinning d. crystal structure
33. Materials form from large numbers of comparatively low molecular weight units which are
bonded together by primary valence bonds in a repetitive manner to form independent
large molecules in some sort of chain.
a. composites c. resins
b. ceramics d. metals
34. The rate of heat flow per unit time in a homogeneous material under steady-state conditions,
per unit area, per unit rise in temperature within a specified temperature range.
a. specific heat c. sensible heat
b. latent heat d. thermal conductivity
35. A point at which a metal liquefies on heating or solidifies on cooling.
a. freezing point c. flash point
b. melting point d. curie point
36. Relatively finely spaced surface irregularities, the height, width, and direction of which
establish a definite surface pattern.
a. waviness c. camber
b. flatness d. roughness
37. The deformation caused by the application of an external force.
a. roughness c. waviness
b. strain d. thick edge
38. The resistance of the material to plastic deformation, usually by indentation.
a. roughness c. hardness
b. toughness d. fatigue strength
39. The outer fiber stress developed when a material is loaded as a simply supported
beam and deflected to a certain value of strain.
a. shear strength c. impact strength
b. creep strength d. flexural strength
40. The stress required to fracture a shape in a cross-sectional plane that is parallel to the force
application.
a. tensile strength c. shear strength
b. ultimate strength d. compressive strength
41. The maximum stress to which a material may be subjected before failure occurs.
a. yield strength c. design strength
b. impact strength d. ultimate strength
42. The ratio between uniaxial tensile stress and elastic strain in a material obeying
Hooke’s Law.
a. Yopung’s Modulus c. Modulus of elasticity
b. Modulus of stiffness d. all of these
43. The ability of a material to absorb energy when being deformed and thus resist
deformation and failure.
a. stiffness c. hardness
b. toughness d. ductility
44. The tendency of a metal to break when subjected to conditions of repeated cyclic
stressing well below the elastic limit.
a. plastic limit c. fatigue
b. endurance limit d. none of these
45. That property of a material which allow it to withstand high temperature during its
service life without pitting or deforming.
a. roughness c. toughness
b. refractories d. none of these
46. The controlled chemical attack on a surface in order to reveal surface detail.
a. carburizing c. etching
b. ionizing d. none of these
47. An element with a valence of 1,2 or 3.
a. ceramics c. composites
b. resins d. none of these
48. Those properties that describe the behavior of the materials under the application of force.
a. chemical properties c. dimensional properties
49. An elongated body-centered cubic lattice structure.

a. single cubic lattice c. body-centered tetragonal lattice
b. closed packed hexagonal lattice d. none of these
50. Deviation from edge straightness, usually the maximum deviation of an edge from a straight
line of given length.
a. out of flat c. camber
b. lay d. none of these
76. A 200 straight-tooth bevel pinion having 14 teeth and a diametral pitch of 6 teeth/inch drives a 42-tooth gear. The
two shafts are at right angles and in the same plane. Find the pitch angle of the pinion.
a) 18.4º b) 20º c) 14.5º d) 20.5º
T ₁ 14
Solution: D1 = = =2.33 inches
Pd 6
D₂ = D₁ ( TT ₂₁ )=(2.33)( 3214 )=5.33 inches
77. A triple-thread worm has a lead angle of 17o and a pitch diameter of 2.2802 inches. Find the center distance
when the worm is mated with a wheel of 48 teeth.
Solution: Circular pitch of the worm gear, Pc = ( πDg

Tg ) (
=
π (5 )
25 )
= 0.6283 inch
Where: Pc=Pa = pitch of the worm

L
Solving for the lead angle of the worm, γ =tan ¯ ⁱ ( πDw ) = tan¯ ⁱ ( 1.8849
3π )
= 11.31º
78. A double-thread worm has a pitch diameter of 3 inches. The wheel has 20 teeth and a pitch diameter of 5 inches.
Find the gear helix angle.
a) 4.69º b) 9.46º c) 6.49º d) 6.94º
Tw Dg 2 5
Solution: γ =¿ tan
−ⁱ
[( )( )]
Tg Dw
¿ tan
−ⁱ
[( )( )]
20 3
=9.46 °
79. A 36-tooth pinion turning at 300 rpm drives 120-tooth gear of 14.5 0 involute full depth pressure angle.
Determine the rpm of the driven gear.
Solution: TpNp = TgNg Ng = N p ( TT gp )=( 36) ( 300

120 )
=90 rpm
80. If two parallel shafts are connected by cylinders in pure rolling contact and turning in the same direction, and
having a speed ratio of 2.75, what is the Center distance of the two shafts assuming that the diameter of the smaller
cylinder is 22 cm?
a) 18.25 cm b) 19.25 cm c) 20.25 cm d) 17.25 cm
Solution: Diameter of the bigger cylinder, D2 = SR(D1) = (2.75)(22)cm = 60.5cm

D₁+ D ₂ ( 22+60.5 )
Center Distance, C = (
2
¿= (
2 )
=19.25 cm
81. In estimating the actual endurance strength of steel parts, one of the factors to be considered is the material
factor, which of the following is the recommended material factor for cast steel?
a) 0.70 b) 0.80 c) 0.75 d) 1.0
82. How do you call the level of stress that the part will be permitted to see under operating conditions?
a) Yield stress b) Endurance stress c) Design stress d) Ultimate stress
83. Which of the following column formulas is applicable to cast iron columns?
a) Euler’s formula b) J.B.Johnson’s formula
d) Secant formula d) Straight line formula
84. Which of the following ferrous metals has the lowest carbon content?
a) Carbon steel b) Wrought iron c) Cast iron d) SAE 4140
85. If the ultimate shear strength of a steel plates is 42 000 psi, what force is necessary to punch a 0.75 inch diameter
hole in a 0.625 inch thick plate?
a) 61 850 lb b) 65 810 lb c) 61 580 lb d) 60 185 lb
Solution: F = SuAs = Su( πdt ¿=

( 42000 inlb )( π ) ¿
2
86. If stiffness is the main criterion in selecting a material, which of the following is the most economical choice?
a) SAE 3130 b) SAE 1020 c) SAE 6150 d) AISI 301, ¼ hard stainless steel
 All are the same modulus of rigidity, the other three are expensive.
87. Which of the following materials can easily be machined?

a) AISI C1020 b) AISI C1112 c) AISI C1030 d) AISI C1010
 AISI C 1112, free-cutting steel with higher sulfur, ease machining.
88. Wood is an ______ material; that is, its mechanical properties are unique and independent in three mutually
perpendicular directions—longitudinal, radial, and tangential.
a) Isotopic b) Anisotropic c) Orthotropic d) Any of these
89. A stepped torsion shaft has diameters of 16 mm and 12 mm and a fillet radius of 2 mm. The shaft is subjected to
a torque of 12.5 N-m. Find the maximum induced stress caused by the fillet. Consider a stress concentration factor
of 1.25.
a) 36.84 MPaa b) 46.05 MPa c) 38.64 MPa d) 45.06 MPa
Solution: Ss =
( 19π dT )=( π16( 0.012
3
( 12.5 )
) )
=36841422 Pa=36.84 MPa
3
Solving for the maximum induced shear stress,

Ss(max) = (1.25)(36.84) = 46.05 MPa
90. A steam engine that has a stroke of 12 inches has an overhung crank of 11 inches. The maximum tangential
force, P, on the crank may be assumed as 75000 lb. Assuming an allowable stress in shear as 4400 psi, determine the
crankshaft diameter.
Solution: Solving for the torque, T = F.r = (7500)(6) = 45 000 in.lb
Solving for bending moment , M = (7500)(11) = 82 500 in.lb
16
Solving for shaft diameter, D =
[( ) √
πSs
M 2 +T 2
]
⅓
16
=
[( π ( 4400 )
2
]
) √ ( 45000) ²+( 82500) ⅓ = 4.77”
91. The principal raw materials used in steelmaking are iron ore, coal, and __________.
a) Coke b) Limestone c) Slag d) Flux
a) 0.7314 Hp b) 0.3714 Hp c) 0.4713 Hp d) 0.4371 Hp
 Please see solution problem #s 54 & 71
93. The primary application of high-speed steels is to tools used for the working of metals __________.
a) that are too hard b) at high cutting speeds
c) that are too soft d) at slow cutting speeds
94. In gearing, this is the ratio of the arc of action to the circular pitch.
a) Speed ratio b) Arc ratio c) Contact ratio d) Gear ratio
95. A single square thread power screw is to raise a load of 70 kN. The screw has a major diameter of 36 mm and a
pitch of 6 mm. The coefficient of thread friction and collar friction are 0.13 and 0.10 respectively. If the collar mean
diameter is 90 mm and the screw turns at 60 rpm, find the axial linear speed of the screw.
Solution:
Solving for linear speed of the screw, VL = N(L) = (60rpm)(6mm/rev) = 6 mm/sec
96. Flywheel arms are usually of elliptical cross-section, the strength of the arms should equal _________the
strength of the shaft in torsion.
a) Three-fourths b) One-half c) Two-thirds d) One-fourth
97. This alloy (nickel, iron, chromium, cobalt is a non-magnetic, corrosion resistant material suitable for sub-zero
temperatures and temperatures up to about 750 degrees F., provided that torsional stresses are kept below 75,000
pounds per square inch. It is precipitation-hardened to produce hardnesses of 48 to 50 Rockwell C and is used in
watch and instrument springs.
a) Elinvar b) Monel c) Inconel d) Dynavar
 Ans: Dynavar (Source Machinery’s Handbook)
98. To ensure an adequate factor of safety in the design of a shaft with standard keyway, the key width should be
about:
a) One half of the shaft diameter b) One fourth of the shaft diameter
c) One eighth of the shaft diameter d) One third of the shaft diameter
99. What is the property of matter that causes it to resist any change in its motion or state of rest?
a) Momentum b) Kinetic Energy c) Inertia d) Section modulus
100. This is defined as the cutting time to reach a predetermined wear, called the tool wear criterion.
a) Wear duration b) Cycle time c) Tool life d) Life cycle


MACHINE DESIGN
1. The specimen is subjected to a load. When a load is removed the strain disappears. From this
information, which of the following can be deduce about this material ?
a. it is elastic c. it has a high modulus of elasticity
b. it is plastic d. it is ductile
2. Which of the following statement is false ?

a. low-alloy steels are a minor group and are rarely used.
b. low-alloy steels are used in the heat treated condition
c. low-alloy steels contain small amounts of nickel and chrome
d. in the AISI and the SAE steel specification, the last two digits define the carbon content of the
steel in percent.
3. For a completely corrosion-resistant stainless steel, what minimum percentage of chromium in the
alloy is required ?
a. 1.1% c. 8.3%
b. 3.2% d. 11%
4. A cast iron annealed at a temperature above the lower critical temperature resulting in the formation
of a softer, less brittle structure :
a. white cast iron c.grey cast iron
b. malleable cast iron d. alloyed cast iron
5. A basic melting unit for cast iron :

a. Bessemer c. electric arc furnace
b. blast furnace d. cupola furnace
6. The removal piece of soft metal or graphite-filled sintered metal, usually in a form of bearing that
lines a support for a shaft :
a. babbit c. bearing
b. bushing d. journal
7. Is a surface hardening accomplished by heating certain steel alloys immersed in ammonia fumes :
a. nitriding c. carburizing
b. cyaniding d. casehardening
8. The continuous increase in the strain or deformation of any material subjected to stress is:
a. wear c fatigue
b. resistance d. creep
9. The process of pouring molten metal into a prepared mould cavity where it is allowed to solidify is
called :
a. moulding c. forming
b. extruding d. casting
10. The process of cutting or enlarging a hole in a metal of a required shape usually other than round is :
a. boring c. honing
b. lapping d. broaching
11. A type of test by pressing a hardened steel ball into the surface of specimen of known load, the
surface area of indentation becomes the index of hardness :
a. hardness test c. Rockwell test
b. Brinell test d. Vicker’s test
12. A tool which when pressed into a finished hole in a piece of work, provides centers on which the
piece may be turned or machined :
a. mandrel c. groover
b. slotter d. scraper
13. A type of fusion welding wherein the generation of heat is based on chemical combination of iron
oxides and powdered aluminum :
a. thermet welding c. metallic arc welding
b. gaswelding d. shielding
14.The following pertain to method of welding except :

a. forge c. electric
b. gas welding d. fusion
15. Is the ratio existing between the lateral and longitudinal strains produced in a body subjected to a
simple uniaxial stress within its elastic limit :
a. creep ratio c. off-set ratio
b. Poisson’s Ratio d. stress-strain ratio
16. Gears that are used to connect two shafts that are nonparallel and non-intersecting :
a. spur gear c. zerol gear
b. worm gear d. spiral gear
17. The angle through the gear turns from the time a particular pair of teeth come into contact until they
got out of contact :
a. angle of recess c. pressure angle
b. angle of action d. angle of approach
18. In a worm gearing, the axial distance that a helix advances in on one turn is called :
a. pitch c. lead
b. helix d. thread
19. A stainless steel is obtained principally by the use of an alloying element which is :
a. chromium c. carbon
b. tungsten d. manganese
20. A bearing series for rolling bearings to be used in a well proportion shaft recommended for special
installation :
a. light series c. heavy series
b. medium series d. extra-medium series
21. When mesh with a gear, it is used to change rotary motion to reciprocating motion :
a. cam c. flywheel
b. spindle d. gear rack
22. Is an auxiliary circle used in involute gearing to generate the tooth profile :
a. addendum circle c. base circle
b. dedendum circle d. pitch circle
23. Light alloys are extremely used for manufacturing light portable machines. The following are main
constituents of light alloys except :
a. copper c. aluminum
b. magnesium d. silicon
24. A negative allowance as in press fit is called :

a. tolerance c. shrinks
b. interference d. variation
25. An instrument for determining the relative hardness of materials by drop and rebound method :
a. profilometer c. izod tester
b. scleroscope d. planometer
26. It is a measure of the change in length of a material subjected to a change in temperature. How do you
call this property of the material?
a) Toughness b) Coefficient of thermal expansion
c) Thermal conductivity d) Electric Resistivity
27. A 1-inch diameter shaft has a single disc weighing 75 lb mounted midway between two bearings 20”
apart. Find the lowest critical speed in rpm. Neglect the weight of the shaft. Assume that the modulus of
elasticity is 30 x 106 psi.
Solution:
πD ⁴ π (1)⁴
Moment of Inertia, I = = =0.0491∈.⁴
64 64
576 EIg
Lowest critical
576 (30 x 106 )(0.491)( 32.2)

speed. Wcv =
√ WL ³
=
√ 75(20)³
=213.39 rad /sec ¿ 2037.67 rpm
28. What is a condition where one surface is comparatively free of stress?

a) Octahedral plane b) Biaxial or Plane stress c) Strain plane d)
Principal normal stress
29. A flywheel weighing 457 kg has a radius of 375 mm. How much energy, in N-m, does the flywheel
loss from 3 rps to 2.8 rps?
a) 36.8 b) 15.0 c) 14.74 d) 37.3
Solution:
1
∈= mk ²(ω ²₁−ω ² ₒ)
2
1
∈= ( 457 )( 0.375 )2 ( 32 −2.82 )=37.274 n . m
2
30. A triple threaded worm has a pitch diameter of 3 inches. The wheel has 25 teeth and a pitch diameter
of 5 inches. Material for both the wheel and the wheel is phosphor bronze. Determine the helix angle of
the gear.
a) 11.31° b) 13.11° c) 11.13° d)
10.13°
Solution:
Tw Dg 3 5
γ =tan ¯ ˡ
[( )( )]
Tg Dw
=tan ¯ ˡ
25 [( )( )]3
=11.31 °
31. This material is the most popular alloy spring steel for conditions involving higher stresses than can
be used with the high-carbon steels and for use where fatigue resistance and long endurance are needed;
this is also good for shock and impact loads.
32. What is the largest roller chain size that can be used for power transmission at a sprocket speed of
1000 rpm?
a) RC 35 b) RC 50 c) RC 80 d) RC 60
Solution:
Pmax = (900/1000)2/3 = 0.932 in. take P = ¾ in. pitch (RC60)
33. These are gears with teeth formed on conical surfaces and are used mostly for transmitting motion
between intersecting shafts. How do you call these gears?
a) Spur gears b) Helical gears c) Bevel gears d) Worm gearings
respectively. If the collar mean diameter is 90 mm and the screw turns at 60 rpm, find the axial linear
speed of the screw.
Solution:
60 rev 60 mm
V = NP V = (
60 sec rev )
=6 mm/sec
35. A double thread ACME screw driven by a motor at 400 rpm raises the attached load of 900 kg at a
speed of 10 m/min. The screw has a pitch diameter of 36 mm; the coefficient of friction on threads is
0.15. The friction torque on the thrust bearing of the motor is taken as 20 % of the total input. Determine
the lead angle.
a) 12.465° b) 14.265° c) 15.462° d) 16.452°
Solution:
L 25 V 10
θ=tan ¯ ˡ( )=tan ¯ ˡ =12.465° Where: L = = =0.025 m=25 mm
πD π 36 N 400
36. What Hp can a 1-inch diameter short shaft transmit at 380 rpm?
a) 3 Hp b) 18 Hp c) 10 Hp d) 7.1 Hp
Solution:
3
D 3 N ( 1 ) ( 380 ) D3 N
Hp = = =10 Hp Hp = ¿ PSME Code , D ,∈. ; N , rpm (short shaft)
38 38 38
37. A spur pinion rotates at 600 rpm and transmits 25 kW to a mating gear. The pitch diameter of the
pinion is 100 mm, and the pressure angle is 200. Determine the tangential load, in N.
a) 7660 b) 6790 c) 3900 d) 3098
Solution:
2T 2 9550 ( 25 )
Ft = =
D 0.100 [
600 ]
=7958.33 N
Alternate Solution:
25 x 103
P W t= ( 1 )=7957.75 N
W t= xCs Cs=1 ( assume ) 600
v ( )
π ( 0.100 )
60
38. A bearing that primarily guides the motion of a machine member without specific regard to the
direction of load application.
a) Journal bearing b) Clearance bearing c) Guide bearing d) Thrust
bearing
39. A multiple-disk clutch, composed of three plates with a small diameter of 150 mm and large diameter
of 200 mm, is designed to transmit 100 kW at 3000 rpm at a coefficient of friction of 0.5. Determine the
spring force needed to engage the clutch.
a) 2820 N b) 2428 N c) 5460 N d) 3638 N
Solution:
Tn D+ d 9550 ( 100 ) 0.200+ 0.150

P= , rᵳ T= =318.33 N . m, rᵳ = =0.0875 m
9550 4 3000 4
T ( 318.33 )
T = fFarfNfs Fa = = =3638 N
frᵳN fs 0.5 ( 0.0875 )( 3−1 )
40. A wire rope lifts a load of 10 kips at a maximum speed of 1000 feet per minute, attained in 5 seconds
starting from rest. The rope has a metallic cross sectional area of 0.4 in2. Determine the maximum tensile
stress on the rope in ksi.
a) 26.2 b) 25.0 c) 27.6 d) 32.4
Solution:
1000
a = ( V 1−V 0 )
=
( 60
−0)
=3.33 ft /sec ²
t 5
3.33
FL = 10 000 1+ ( 32.2 )
=11 034.16 lb
11034.16
St = =27.6 ksi
0.4
41. What is the bursting steam pressure of a hemispherical steel shell with a diameter of 100 inches and
made of 0.0635-m thick steel plate, if the joint efficiency is 70 % and the tensile strength is 60 000 psi?
a) 4 020 psi b) 4 200 psi c) 2 400 psi d) 2 040 psi
Solution:
P= 4 Stη
=
4 ( 63.5
25.4 )
( 60000 ) ( 0.70 )
=4 200 psi
D 100
42. A cylinder having an internal diameter if 508 mm and external diameter if 914.4 mm is subjected to
an internal pressure of 69 MPa and an external pressure of 14 MPa. Determine the hoop stress at the inner
surface of the cylinder.
a) 90.11 MPa b) 91.10 MPa c) 911.0 MPa d) 19.10 Mpa
Solution:
Sti =
3 3
914.4 508 mm 914.4
P(
rₒ ³−rᵢ ³
r ₀²−rᵢ² )
−2 PoR o =69 MPa
( 22
[
mm ) + (
914 mm
2
( 2 ) −( 2 )
) −2 ( 14 MPa )(
508 mm 2
2
2
)²
=90.11MPa
]
43. What length of a square key is required for a 4-in diameter shaft transmitting 1000 hp at 1000 rpm?
The allowable shear and compressive stresses in the key are 15 ksi and 30 ksi, respectively.
Solution:
63000 ( Hp ) 63000 (100 ) D

T= = =63 000∈. lb, b=
n 1000 4
2T 2(63000)
L(base on Shear) = = =2.1∈.
SsbD 15000(1)(4 )
4T 4 (63000)
L(base on Compression) = = =2.1∈.
SctD 30000 (1)( 4)
44. Which of the following are the compositions of stainless steel 302?
a) 18 % chromium and 8 % nickel b) 18 % nickel and 8 % chromium
c) 18 % chromium and 8 % phosphor bronze d) 18 % bronze and 8 % vanadium
45. The root diameter of a double square thread is 0.55 inch. The screw has a pitch of 0.2 inch. Find the
number of thread per inch.
a) 0.2 threads/inch b) 10 threads/inch c) 5 threads/inch d) 2.5
threads/inch
Solution:
1 1 thread
= =5
Thread per inch, TPI = pitch ¿. inch
0.2
thread
respectively. If the collar mean diameter is 90 mm and the screw turns at 60 rpm, find the combined
efficiency of the screw and collar.
a) 15.32 % b) 12.53 % c) 13.52 % d) 15.97 %
Solution:
1 1 6
h= P= ( 6 )=3 mm , Dm=36−3=33 mm , θ=tan ¯ ⁱ =3.3523 °
2 2 33 π
tanθ (1−ftanθ)(100 %)
Efficiency, E = tanθ+ fc+( fcDc )(1−ftanθ)
Dm ¿
¿
E = tan ⁡(3.3523 °)¿ ¿
47. Determine the power capacity of a cone clutch under uniform pressure and assuming the following
conditions: major diameter = 250 mm; minor diameter = 200 mm; length of conical elements in contact =
125 mm; rotational speed = 870 rpm; coefficient of friction = 0.30; and allowable pressure = 70 kPa.
a) 25.74 Hp b) 24.75 Hp c) 27.45 Hp d) 24.57 Hp
Solution:
3 3
2 R o3−R i 3 2 ( 125 ) −( 100 )
rf =
( ) [
=
3 R o2−R i 2 3 (125 )2−( 100 )2 ]
=112.96 mm
Af = 2 π r f b=2 π ( .01296 )( 0.125 )=0.0887 m 2

Fn = PAf = (70)(0.0887) = 6.209 KN
2 πTrN 2 πN ( fFnrf ) 2 π ( 870 ) ( 0.30 )

Power Capacity= = = =19.2 kW
60 60 60
48. Three extension springs are hooked in series that support a single weight of 100 kg. The first spring is
rated at 4 kN/m and the other two springs are rated 6 kN/m each. Determine the equivalent stiffness of the
three springs.
a) 1.71 kN/m b) 5 kN/m c) 2.71 kN/m d) 3.71 kN/m
Solution:
1 1 1 1 1 1 1 1 1 3+ 4 7 12 KN
‘ = 1+ 2+ 3= + + = + = = , Kc= =1.71
Kc K K K 4 6 6 4 3 12 12 7 m
49. These springs are made from one or more flat strips of brass, bronze, steel or other materials loaded as
cantilevers or simple beam.
a) Torsion springs b) Leaf springs
c) Garter springs d) Drawbar springs
50. A flat belt is 6 inches wide and 1/3 inch thick and transmits 20 Hp. The center distance is 8 ft. The
driving pulley is 6 inches in diameter and rotates at 2 000 rpm such that the loose side of the belt is on
top. The driven pulley is 18 inches in diameter. The belt material is 0.035 lb/in3 and the coefficient of
friction is 0.30. Determine the belt net tension.
a) 201 lb b) 210 lb c) 102 lb d) 120
lb
Solution:
( 2TD )= D2 ( ( 63000n ) ( Hp ) )= 62 ( ( 63000

F = F1-F2 =
) ( 20 )
2000 )
=210lb
6
V = πDn=π ( ) ( 2000 ) =3141.59 fpm
m
12
33000 ( Hp ) 33000 ( 20 )
F¿ F1-F2 = = =210lb
Vm 3141.59
MACHINE DESIGN


application.
Hooke’s Law.

a) 18.4º b) 20º c) 14.5º d) 20.5º
T ₁ 14
Pd 6
D₂ = D₁( TT ₂₁ )=(2.33)( 3214 )=5.33 inches
Solution: Circular pitch of the worm gear, Pc = ( πDg =

π (5 )
Tg ) ( 25 )
= 0.6283 inch

L
3π )
= 11.31º
a) 4.69º b) 9.46º c) 6.49º d) 6.94º
−ⁱ
([ TwTg )( Dw
Dg
)] ¿ tan [( 202 )( 53 )]=9.46 °
−ⁱ

120 )
=90 rpm
cylinder is 22 cm?
a) 18.25 cm b) 19.25 cm c) 20.25 cm d) 17.25 cm
D₁+ D ₂ ( 22+60.5 )
2
¿=
2( )
=19.25 cm
a) 0.70 b) 0.80 c) 0.75 d) 1.0
a) 61 850 lb b) 65 810 lb c) 61 580 lb d) 60 185 lb
lb
( 42000
)
in 2
(π)¿

of 1.25.
Solution: Ss =
( 19π dT )=( π16( 0.012
3
( 12.5 )
3
) )
=36841422 Pa=36.84 MPa

Ss(max) = (1.25)(36.84) = 46.05 MPa
16
[( ) √
πSs
M 2 +T 2
]⅓
16
=
[( π ( 4400 ) ) √ ( 45000) ²+( 82500) ]
2 ⅓
= 4.77”
a) 0.7314 Hp b) 0.3714 Hp c) 0.4713 Hp d) 0.4371 Hp
Solution:

about:

MACHINE DESIGN
1. The permanent change in shape of a body as a result of an applied load is called

a. creep deformation c. elastic deformation
b. plastic deformation d. slip deformation
2. The sliding displacement of one part of a crystal relative to another caused by the movement
of dislocations along slip planes is called
a. twinning c. creep
b. whiskers d. slip
3. Plastic deformation within a material that occurs as a function of time when that material
is subjected to constant load.
a. creep c. twinning
b. dislocation d. slip planes
4. The measure of fatigue strength applied to metals not showing a definite fatigue limit.
a. elastic limit c. proportional limit
b. endurance limit d. yield strength
5. The maximum stress that a material can endure without taking a permanent set.
a. endurance limit b. elastic limit
c. proportional limit d. yield strength
6. The total percentage strain occurring in tensile test specimen tested to failure.
a. proportional limit c. elasticity
b. percentage elongation d. percentage reduction in area
7. The ratio existing between the lateral and longitudinal strains produced in a body subjected
to a simple uniaxial stress within the elastic limit.
b. Poisson’s ratio d. modulus of stiffness
8. The change in shape of a body due to an applied load which is fully recoverable when the
load is removed.
a. creep deformation c. plastic deformation
b. twin deformation d. elastic deformation
9. Linear imperfections in a crystal which move during plastic deformation.

a. twinning c. slip
b. creep d. dislocations
10. The ratio between total deformation in one direction and the length of the specimen as
measured in that direction.
a. stress c. Poisson’s ratio
b. strain d. modulus of elasticity
11. The maximum value of engineering stress that a tensile test specimen can withstand during
the duration of a tensile test.
a. yield strength c. proportional strength
b. fatigue strength d. ultimate tensile strength
12. The maximum stress that a material can withstand without deviating from straight line
proportionality between stress and strain.
a. fatigue strength c. elastic limit
b. endurance limit d. proportional limit
13. The ability of a material to undergo permanent deformation without rupture occurring.
14. The ability of a material to resist deformation under load.

a. brittleness c. toughness
b. stiffness d. elasticity
15. The ability of a material to be plastically deformed by predominantly tensile stresses. For
example, as in wire drawing.
16. The ability of a metal to undergo all kinds of deformation processes without failure.
a. hardness c. formability
b. toughness d. malleability
17. The ability of a material to resist scratching, abrasion, indentation, or penetration.

a. ductility c. toughness
b. hardness d. malleability
18. The ability of a material to return to its original dimensions after being subjected to stresses
that caused or tended to caused deformation.
a. elasticity c. malleability
b. toughness d. hardeneability
19. The ability of a metal to be deformed by predominantly compressive stresses. For example,
as in rolling and forging.
b. toughness d. stiffness
20. The quality of a material by virtue of which it may be plastically compressed.

b. elasticity d. stiffness
21. The ratio of the velocity of light in a vacuum to its velocity in another material.
a. speed ratio c. Poisson’s ratio
b. curie index d. refractive index
22. The temperature at which a polymer under a specified load shows a specified amount of
deflection.
a. curie point c. heat distortion temperature
b. saturation temperature d. none of these
23. Those distinguishing qualities or characteristics that are used to describe a substance in the
absence of external forces.
a. composition c. microstructure
b. mechanical properties d. physical properties
24. The imaginary lines that connected the centers of the atoms in a configuration is called
a. lattice structure c. crystal structure
b. solid structure d. microstructure
25. Materials formed by coatings, internal additives and laminating.
a. metal c. ceramics
b. resins d. composites

application.
Hooke’s Law.

51. A pulley 600 mm in diameter transmits 40 kW at 500 rpm. The arc of contact between the belt and pulley is
155o, the coefficient of friction between belt and pulley is 0.35 and the safe working stress of the belt is 2.1 MPa.
Determine the belt tensions ratio, neglecting the effect of centrifugal force.
a) 2.578 b) 2.857 c) 5.287 d) 5.782
Solution:
Ѳ = 1550 x Π/1800=2.705
F1
=∈ ᶡᶿ=¿ (2.71828)0.35(2.705) =2.58
F2
52. This refers to the space between adjacent coils when the spring is compressed to its operating length.
a) Coil clearance b) Pitch c) Lead d) Deflection
53. Select a deep-groove ball bearing to carry a radial load Fx = 800 lb and a thrust load Fz = 700 lb at 1750 rpm.
The service is 8 hr/day, but it is not continuous; design for 20 000 hr. The operation is smooth with little vibration;
the outer ring rotates. Determine the design life in mr with no more than 10 % failure.
a) 20100 mr b) 2100 mr c) 2001 mr d) 1200 mr
Solution: B10 = (Hrs)(60 min/Hr)(rpm) = (20 000)(60)(1750) = 2100 mr

106
a) 0.7314 Hp b) 0.3714 Hp c) 0.4713 Hp d) 0.4371 Hp

63 000 63 000 63 000
2 R o3−R i 3
Where: rf =
(
3 R o2−R i 2 )
= 1.56 inches
55. In a lathe machine, it is the diameter of the largest workpiece it can rotate in a chuck or between centers without
hitting the bed.
a) Chuck diameter b) Swing over bed c) Distance between centers d) Spindle
diameter
56. What load in N must be applied to a 25 mm round steel bar 2.5 m long (E = 207 Gpa) to stretch the bar 1.3 mm?
a) 42 000 N b) 52 840 N c) 53 000 N d) 60 000 N
Solution: γ = FL F = γAE = 1.3(Π/4)(207 x 103) = 52 840 N

AE L 2 500
57. This is a general term that refers to the mating of cylindrical parts such as bolt or a hole; it is used only when the
internal member is smaller that the external member. How do you call this?
a) Clearance b) Interference c) Allowance d) Tolerance
58. A 50-mm diameter shaft is to transmit 12 kW power at a speed of 500 rpm, determine the mean diameter of the
pin, under double shear, for a material having a safe unit stress of 40 N/mm2.
a) 11.08 mm b) 12.08 mm c) 13.08 mm d) 10.08 mm
Solution: Transmitted torque, T = 60P = 60(12 000) = 229.183 N.m = 229 183 N.m
2Πn 2Π(500)
Pin Shearing Forc, Fs = 2T = 2(229 183) = 9167.32 N
D 50
Pin Mean Diameter, Ss = Fs = 4Fs = 2Fs
2As 2Πd2 Πd2
d2 = 2(9167.32) = 145.902 mm2 d = 12.08 mm

Π(40)
59. This is a lubrication condition where non-conformal surfaces are completely separated by lubricant film and no
asperities are in contact. How do you call this lubrication condition?
a) Elastohydrodynamic lubrication b) Boundary lubrication
c) Hydrodynamic lubrication d) Hydrostatic lubrication
60. A 1200 mm cast iron pulley is fastened to 112.5 mm shaft by means of a 28.13 mm square key 175 mm long.
The key and shaft have a shearing stress of 14 000 psi. Determine the force acting at the pulley that will shear the
key.
a) 10 015 lb b) 11 005 lb c) 11 050 lb d) 10 501 lb
D
Solution: Fp = 2T = 2(SsbLD) = SsbL Dp = (14 000) ( 28.13 175 112.5
25.4 25.4 )( 1200 )
)( =10014.74 lb
Dp 2Dp
.
61. A 75-mm diameter shaft is transmitting 350 kW at 650 rpm. A flange coupling is used and has 6 bolts, each 18
mm in diameter. Find the required diameter of the bolts circle based on an average shearing stress of 27.5 MPa.
a) 245 mm b) 254 mm c) 452 mm d) 425 mm
Tn 9550 P 9550 x 350

Solution: P= T= = = 5142.3077 N.m = 5 142 307.7 N.mm
9550 n 650
8T
Ss ¿ ¿ 244.94 mm
Π (18) ² (6)(27.5)
62. How do you call the flattened end of a shank, and intended to fit into a driving slot in the socket?
a) Handle b) Tang c) Relief d) Tip
63. If a sleeve bearing has an outside diameter of 38.1 mm and a length of 50.8 mm, the wall thickness is 3/16 inch.
The bearing is subjected to a radial load of 500 kg. What is the bearing pressure, in psi?
a) 904 psi b) 409 psi c) 490 psi d) 940 psi
Solution: For bearing or projected area, Ab = LD = ( 50.8

25.4
i n . ) ¿ = 2.25 in 2
64. This material is the most popular alloy spring steel for conditions involving higher stresses than can be used with
the high-carbon steels and for use where fatigue resistance and long endurance are needed; this is also good for
shock and impact loads.
65. Determine the minimum whole depth of spur gear of 14.5o involute type with diametral pitch of 24 and circular
pitch of 0.1309 inch.
2.157 2.157
Solution: Whole Depth, hf = = = 0.0899 inh
Dp 24
66. A parallel helical gear set was a 17-tooth pinion driving a 34-tooth gear. The pinion has a right-hand helix angle
of 300, a normal pressure angle of 200, and a normal diametral pitch of 5 teeth/in. Find the axial circular pitches.
a) 1.2566 inches/tooth b) 1.6625 inches/tooth c) 1.6526 inches/tooth d) 1.6256 inches/tooth
Pcn 0.62832
Solution: Pc = = =0.72522inch/ tooth
cosα cos 30 °
Pc 0.72522
Pa = = = 1.2566 inch/tooth
tan ∂ cos 30 °
67. For an American Standard Screw Threads, what does 6-32 UNC designate?
a) Size 6, 32 threads per inch, coarse thread b) 6 inches basic diameter, 32 threads per inch, coarse thread
c) Size 6, 32 threads per inch, fine thread d) 32 inches basic diameter, 6 threads per inch, coarse thread
68. Determine the Poisson’s ratio of a material whose modulus of elasticity is 200 GPa and whose modulus of
rigidity is 80 GPa.
a) 0.33 b) 0.25 c) 0.38 d) 0.22
E
Solution: G = E = 200Gpa G = 80Pa ∴ v=0.25
2(1+V )
69. A steel has a BHN = 300. What is its approximate ultimate strength in ksi?
a) 300 ksi b) 150 ksi c) 75 ksi d) 200 ksi
Solution: Su ≈ 0.5(BHN), ksi
70. If the angular deformation of a solid shaft should not to exceed 1 0 in a length of 1.8 m and the allowable shearing
stress is 83 MMa, what is the diameter of the shaft? Assume that the shaft material has G = 77 x 106 kPa.
a) 222.34 mm b) 234.22 mm c) 23.42 cm d) 24.22 cm
TL 16 T π d 3 Ss π d4
Solution: θ= Ss= , T¿ , J =
JG π d3 16 16
16 T
π π d3( )L
2(83)( 1800)(180)
1°
(180 °
= )πd 4
(G)
d=
1( π )(77 x 103 )
=222.34 mm
16
71. How do you call the process of producing the residual compressive stress of machine parts, which is performed
by directing the a high velocity stream of hardened balls or pellets at the surface to be treated.
a) Nitriding b) Shot blasting c) Peening d) Tempering
a) 0.7314 Hp b) 0.3714 Hp c) 0.4713 Hp d) 0.4371 Hp

63 000 63 000 63 000
2 R o3−R i 3
Where: rf =
(
3 R o2−R i 2 )
= 1.56 inches
73. A 20-tooth motor sprocket, running at 1200 rpm, drives a blower at a speed ratio of 4:1. Using the largest
permissible chain size and the largest permissible center distance of 80 pitches, what length of chain in pitches is
required to connect the sprockets?
a) 200 pitches b) 212 pitches c) 216 pitches d) 220 pitches
Solution: Lc = ( T 1+T2 2 )+2 Cp+ (T401−TCp2 ) =212 pitches

74. Which of the following gases is typically used in nitriding process of surface hardening?
a) Nitrogen gas b) Carbon dioxide c) Ammonia gas d) Hydrogen gas
75. Which of the following is the benefit in using nitriding as a surface-hardening process for alloy steels?
a) Improvement of endurance strength, 50 % or more
b) Improvement of endurance strength, less than 50 %
c) Improvement of endurance strength, more than 50 %
d) 80 % improvement on the endurance strenght
a) 18.4º b) 20º c) 14.5º d) 20.5º
T ₁ 14
Pd 6
D₂ = D₁ ( TT ₂₁ )=(2.33)( 3214 )=5.33 inches
πDg π (5 )
Solution: Circular pitch of the worm gear, Pc = ( )( )
Tg
=
25
= 0.6283 inch

L
3π )
= 11.31º
a) 4.69º b) 9.46º c) 6.49º d) 6.94º
−ⁱ
([ TwTg )( Dw
Dg
)] ¿ tan [( 202 )( 53 )]=9.46 °
−ⁱ

120 )
=90 rpm
cylinder is 22 cm?
a) 18.25 cm b) 19.25 cm c) 20.25 cm d) 17.25 cm

D₁+ D ₂ ( 22+60.5 )
2
¿=
2( )
=19.25 cm
a) 0.70 b) 0.80 c) 0.75 d) 1.0
a) 61 850 lb b) 65 810 lb c) 61 580 lb d) 60 185 lb
( 42000 inlb )( π ) ¿
2

of 1.25.
19 T 16 ( 12.5 )
Solution: Ss =
( )(
πd 3
=
π ( 0.012 )3 )
=36841422 Pa=36.84 MPa

Ss(max) = (1.25)(36.84) = 46.05 MPa
16
[( ) √
πSs
M 2 +T 2
]
⅓
16
=
[( π ( 4400 )
2
]
) √ ( 45000) ²+( 82500) ⅓ = 4.77”
a) 0.7314 Hp b) 0.3714 Hp c) 0.4713 Hp d) 0.4371 Hp
Solution:
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CAGAYAN DE ORO COLLEGE

PHINMA Education Network

COLLEGE OF ENGINEERING AND ARCHITECTURE

1. The curve that is generally used as the profile of gear teeth :

2. A hydrostatic bearing is one which :

3. A partial bearing is one which :

5. Modulus of rigidity of a steel member is :

8. Splines are used when ;

11. Poisson’s Ratio is the ratio of the:

17. Steels containing large amounts of mild nickel and chromium :

18. The stress in an elastic material is :

24. In general, what are the effects of cold-working a metal ?

25. Which of the following is not a structural class of steel ?

C= ( Dmd )=( ⅛1 )=8

From PSME Code Drive shaft:

43. What is a load distributed over an entire area?

W = S(0.55d²-0.25d) = 13 000 ⌈ 0.55 (1 )2 −0.25 (1 ) ⌉=3 900lb .

Σ m= ( 506( 12) )+20 ( 8)=3 760 kg . m

27. Which of the following statement is false ?

30. A basic melting unit for cast iron :

39.The following pertain to method of welding except :

49. A negative allowance as in press fit is called :

576 (30 x 106 )(0.491)( 32.2)

78. What is a condition where one surface is comparatively free of stress?

Pmax = (900/1000)2/3 = 0.932 in. take P = ¾ in. pitch (RC60)

Tn D+ d 9550 ( 100 ) 0.200+ 0.150

63000 ( Hp ) 63000 (100 ) D

Af = 2 π r f b=2 π ( .01296 )( 0.125 )=0.0887 m 2

2 πTrN 2 πN ( fFnrf ) 2 π ( 870 ) ( 0.30 )

COLLEGE OF ENGINEERING AND ARCHITECTURE

1. The permanent change in shape of a body as a result of an applied load is called

9. Linear imperfections in a crystal which move during plastic deformation.

14. The ability of a material to resist deformation under load.

17. The ability of a material to resist scratching, abrasion, indentation, or penetration.

20. The quality of a material by virtue of which it may be plastically compressed.

Solution: B10 = (Hrs)(60 min/Hr)(rpm) = (20 000)(60)(1750) = 2100 mr

Solution: fHp = Tf n = fWrf n = 0.15(2000lb)(1.56 inches)(50rpm) = 0.3714

Solution: γ = FL F = γAE = 1.3(Π/4)(207 x 103) = 52 840 N

d2 = 2(9167.32) = 145.902 mm2 d = 12.08 mm

Tn 9550 P 9550 x 350

Solution: For bearing or projected area, Ab = LD = ( 50.8

Solution: Su ≈ 0.5(BHN), ksi

Solution: fHp = Tf n = fWrf n = 0.15(2000lb)(1.56 inches)(50rpm) = 0.3714

28. That quality of a material by virtue of which it may be plasticity elongated.

49. An elongated body-centered cubic lattice structure.

Solution: Circular pitch of the worm gear, Pc = ( πDg

Where: Pc=Pa = pitch of the worm

Solution: TpNp = TgNg Ng = N p ( TT gp )=( 36) ( 300

Solution: Diameter of the bigger cylinder, D2 = SR(D1) = (2.75)(22)cm = 60.5cm

Solution: F = SuAs = Su( πdt ¿=

87. Which of the following materials can easily be machined?

 AISI C 1112, free-cutting steel with higher sulfur, ease machining.

Solving for the maximum induced shear stress,

Solution: Solving for the torque, T = F.r = (7500)(6) = 45 000 in.lb

Solving for bending moment , M = (7500)(11) = 82 500 in.lb

 Please see solution problem #s 54 & 71

 Ans: Dynavar (Source Machinery’s Handbook)