ENGINE

10
- ENGINE CHARACTERISTICS AND
SPECIFICATIONS

- ENGINE CONTROL AND ADJUSTEMENT

M
R
- ENGINE CHARACTERISTICS AND 647016EN
SPECIFICATIONS
(Engine 1104 D Euro 3
- ENGINE CONTROL AND ADJUSTEMENT 80 & 100 CV )
M
R
647017EN

(Engine 1104 D Euro 3

120 CV)
 10
ENGINE CHARACTERISTICS AND
SPECIFICATIONS

pages
ELECTRONIC CONTROL MODULE ECM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– DEFINITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– REAR CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– ELECTRICAL SUPPLY AND PIN-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SENSOR AND PROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ENGINE EARTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
LOW PRESSURE FUEL CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
HIGH PRESSURE FUEL CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

(26/05/2011) 10-01-M153EN
 2 Engine characteristics and
specifications

ELECTRONIC CONTROL MODULE ECM

DEFINITION
10

The electronic control module (ECM) (1) is the regulator and computer for the fuel circuit. The ECM
receives signals from the sensors to control the engine’s tuning and operating mode.
The electronic circuit is made up of the ECM, sensors on the engine and inputs from the whole
of the machine. The ECM is the computer. The personalization module is the computer software.
The personalization module contains the performance curves.

The performance curves define the following characteristics of the engine:

• Engine power
• Torque curves
• Engine speed (rpm)
• Engine noise
• Exhaust and emissions

Electronic control module (ECM)

J1

J2

REAR CONNECTOR

25 26 27 28 29 30 31 32 57 58 59 60 61 62 63 64

7mm
17 18 19 20 21 22 23 24 49 50 51 52 53 54 55 56
9 10 11 12 13 14 15 16 41 42 43 44 45 46 47 48

1 2 3 4 5 6 7 8 33 34 35 36 37 38 39 40

10-01-M153EN (26/05/2011)
 Engine characteristics and 3
specifications

10

(26/05/2011) 10-01-M153EN
 (26/05/2011)
R10
A5

canale analogique 28 27
1
+ ep:5
p
8
1K
K 4
19 11
- 2
9
canale IVS 6 ep:4
p
- N

Y18
Y16

Y21
Y19
Y17
5

B11
B7

B8
+

31
ep:2
p + 3
22 23 21 24 20 20
A4
F34

32 33 34 35 30 29
7 8 15 16 43 45 33 54 41 62 22 20 21 46 55 38 48 51 40 47 56 39 35 57 7 63 8 64 34 58 19 17
51 Bat+ Bat+ Bat+ Bat+ +8V val 0V sig +5V phm CAN S CAN H CAN L 5V p air m 5V p comb m 5V p hui m m inj 1 m inj 2 m inj 3 m inj 4 m dech

J1

J2
M1

Bat- Bat- Bat- Bat- Bat- + ap cont prech ent sort ent stop war prech t∞ eau alim t∞ air v mot 8V vit pompe inj sol m J1939+
+J1939- cdl- cdl+ batt- batt+
1 2 3 9 10 40 57 44 35 38 60 59 63 43 37 42 52 10 53 25 26 24 23 20 21 45 18
19
37 38 41 39 40 26 52 50 35 43 18 14 12 W
G1 T T W A
N N N C C
Engine characteristics and

ep:3
p
W
P 21 6 24
W C
ELECTRICAL SUPPLY AND PIN-OUT

36

Y20
Z Z Z

S32

B10
W

S24
D

B9
-
4 5 17 16 25 49
W E
specifications

ep:1

S5
K16
N N N 2
W F
N 44
225 10 22 11 N 48
ep:6
p

R9

V18
V16

V17
J

10-01-M153EN
4
10
 Engine characteristics and 5
specifications

KEY

- Negative power supply

10
+ Positive power supply
A5 Power control sensor
MCS module
B7 Air pressure sensor
B8 Fuel pressure sensor
B9 Primary speed sensor (engine flywheel)
B10 Secondary speed sensor (injection pump)
B11 Oil pressure sensor
K16 Preheating
R9 Water in diesel fuel sensor
S5 Air filter clogging
S24 Air temperature sensor
S32 Water temperature sensor
V16 Red engine fault warning led
V17 Orange engine fault warning led
V18 Orange engine pre-heating indicator led
Y16 Electronic injector 1
Y17 Electronic injector 2
Y18 Electronic injector 3
Y19 Electronic injector 4
Y20 Injection pump solenoid
Y21 Discharge electronic valve

(26/05/2011) 10-01-M153EN
 6 Engine characteristics and
specifications

SENSOR AND PROBE

10

2 3
1

8 7

1 ECM Moteur
J2
1 46 5V Power
Alimentation 5V supply

2 38 Weight
Masse

3 55 Signal
Signal

10-01-M153EN (26/05/2011)
 Engine characteristics and 7
specifications

2
ECM Moteur
J1

10
1 57
Control
Commande relais
relay

3
ECM Moteur
J2
1 42 Signal
Signal

2 37 Power supply
Alimentation

4 ECM Moteur
J2
1 48 Alimentation
5V Power 5V supply

2 40 Weight
Masse

3 51 Signal
Signal

ECM Moteur
J2
1 10 8V Power
Alimentation 8V supply

2 52 Signal
Signal

(26/05/2011) 10-01-M153EN
 8 Engine characteristics and
specifications

6
ECM Moteur
J2
10

1 10 Alimentation
8V Power8Vsupply
2 53 Signal
Signal

7 ECM Moteur
J2
1 47 5V Power
Alimentation 5V supply

2 39 Weight
Masse

3 56 Signal
Signal

8
ECM Moteur
J2
1 43 Signal
Temperature signal
2 37 Power supply
Alimentation

9 A5
canal analogique
1
+ 1K 4

- 2

canal IVS 6
-
5

+ 3

22 23 21 24 20

43 45 33 54 41
+8V val 0V sig +5V

J1

10-01-M153EN (26/05/2011)
 Engine characteristics and 9
specifications

10
ECM Moteur
J1

10
38 Signal
Signal
35 Weight
Retour

11 ECM Moteur
J1
1 44 Signal
Signal

2 33 Weight
Masse

3 43 +8V Power
Alimentation 5V supply

ENGINE EARTH

Earthing
GroundPoint
Point Earthing
Ground Point
Point
Option
Option 11 Option 22
Option

Earthing
GroundPoint
PointOption
Option 33

(26/05/2011) 10-01-M153EN
 10 Engine characteristics and
specifications

LOW PRESSURE FUEL CIRCUIT

10

Key:

(1) Primary fuel filter

(2) Water separator
(3) Diesel injection pump
(4) Fuel-cooled ECM.
(5) Fuel cooler (option)
(6) Secondary fuel filter
(7) Injection pump
(A) High pressure fuel feed to high pressure fuel collector
(B) Pressure release valve (PRV) return to high pressure fuel collector
(C) Return to fuel tank
(D) Electronic unit injector return
(E) Fuel feed from fuel tank

10-01-M153EN (26/05/2011)
 Engine characteristics and 11
specifications

HIGH PRESSURE FUEL CIRCUIT

10
Key:

(1) Electronic Unit Injector

(2) High pressure fuel collector
(3) Fuel level sensor
(4) Fuel pressure relief valve
(5) Fuel pump
(6) Injection pump solenoid
(7) Injection pump

(26/05/2011) 10-01-M153EN
 12 Engine characteristics and
specifications
10

10-01-M153EN (26/05/2011)
 10
ENGINE CONTROL AND ADJUSTMENT

pages
Tightening torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– Silentbloc motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– Cooling circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fuel circuit - 120ps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Adjusting procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
– Fuel gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(24/05/2011) 10-04-M153EN
 2
Engine control and adjustment

TIGHTENING TORQUE

SILENTBLOC MOTOR
10

110 N.m ±± 10%

110 N.m 10%

70 N.m±±10%
70 N.m 10%

70 N.m ±± 10%
70 N.m 10%

70 N.m ±±10%
70 N.m 10%

COOLING CIRCUIT

20 N.m
20 ± 10%
N.m ± 10%

10-04-M153EN (24/05/2011)
 3
Engine control and adjustment

FUEL CIRCUIT - 120PS

10
26 N.m ±± 10%
26N.m 10%

(24/05/2011) 10-04-M153EN
 4
Engine control and adjustment

ADJUSTING PROCEDURE
Fig. B
FUEL GAUGE
10

Fig. A A

1
- Position the gauge (Item 1) (Fig. A) in the tank so that the
spring (Item 2) (Fig. C) enters the housing (Item 3) (Fig. A)
provided for this purpose at the bottom of the tank.

NOTE: To guide you, you can empty the tank and insert
a light through the drain hole 4 (Fig. A).

- A 12 to 14 mm gap A (Fig. B) between the top of the

gauge and the tank indicates that the gauge is correctly
3
positioned. If not, reposition the gauge.
4

Fig. C

- Position the top of the gauge to align the fixing holes with
the tappings on the tank. (The gauge can only be fitted
one way round as the holes are not equidistantly spaced)
2
(Fig. D).
- If necessary remove the remnants of gasket sealant from
the fixing screws.
- Place a copper washer (Ref. 48 499) under the head
of each of the five screws (Item 1) (Fig. D), then fix the
assembly to the tank.
Fig. D
- Connect the harness.
- If removed earlier, re-fit the drain plug, and then re-fill the
tank.
1

1
1

1
1

10-04-M153EN (24/05/2011)