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509 - Drill Force Meister
509 - Drill Force Meister
509 - Drill Force Meister
DrillLine
w w w.t u n g a l o y. c o m
Tungaloy Report No. 509-G
Head-changeable drill
for drilling large holes
A CCELERATED M A CH I N I N G
DrillLine
Error-proof
Unique clamping system
Easy and quick yet rigid and reliable
clamping method for excellent hole quality
and long tool life
- The drill head change is possible without
removing the drill body from the tool holder θ θ’
or the spindle, eliminating re-adjustments Asymmetrical seat
- Asymmetric shaped drill head not only design
secures stability in heavy machining but also
error-proofs drill head installation
- The drill body has a wide supporting area Wide contact
for the drill head for rigid insert clamping area
- By replacing the head screw regularly, the
drill body can be used for an even longer
period
4 D R I L L FO RC E- M EIST ER
A CCELE RATE D M A CH I N I N G
High productivity
450
400
10
AH725 achieves smooth and flat coating surface to
improve resistance to build-up edge and chipping,
0 thus extending tool life in heavy machining.
Competitor Competitor
A B
Chamfered edge
Competitor
w w w. t u n g a l o y. c o m 5
CU T TING PERFORM ANCE
Hole size Drill : TIS350F40-5 (ø35 mm)
Head : SMP350
Grade : AH725
Workpiece material : SCM440 / 42CrMo4, SUS304 / X5CrNi18-9
The hole size is stable in various cutting conditions Cutting speed : Vc = 80 - 120 m/min (SCM440 / 42CrMo4)
and materials Vc = 40 - 70 m/min (SUS304 / X5CrNi18-9)
Feed : f = 0.3 - 0.5 mm/rev (SCM440 / 42CrMo4)
f = 0.2 - 0.3 mm/rev (SUS304 / X5CrNi18-9)
Drilling depth : H = 100 mm
Machine : Horizontal M/C (BT50)
Coolant : Wet (Internal)
35.060 35.060
Hole size (mm)
35.040 35.040
35.020 35.020
35.000 35.000
80/0.3 80/0.4 80/0.5 100/0.3 100/0.4 100/0.5 120/0.3 120/0.4 120/0.5 40/0.2 40/0.28 40/0.3 55/0.2 55/0.28 55/0.3 70/0.2 70/0.28 70/0.3
Cutting speed (Vc) / Feed (f) Cutting speed (Vc) / Feed (f)
Chip control
DrillForceMeister provides good chip control even in drilling low carbon steel
0.4
6 D R I L L FO RC E- M EIST ER
A CCELE RATE D M A CH I N I N G
DRILL - L /D = 3
D r i l lFo rc eMeiste r TIS L / D =3
øDsh6
øDc
øD
ℓ
ℓ1 ℓs
Designation øDc min øDc max øDs øD ℓ ℓ1 ℓs Pocket size Coolant Head
TIS260F32-3 26.00 26.90 32.0 40.00 78.00 117.0 60.0 26 Y SMP26*
S PA R E PA R T S
Wrench Hole diameter
Designation Clamping screw øDc tolerance*
Torx Bit Grip
ø26.0 - ø29.9 +0.05 / 0
TIS260F32-* TS50230D3 BLDT20/S7 H-TB2W
TIS270F32-* TS50230D3 BLDT20/S7 H-TB2W ø30.0 - ø41.0 +0.06 / 0
TIS280F32-* TS50250D35 BLDT25/S7 H-TB2W * Just for reference.
TIS290F32-* TS50250D35 BLDT25/S7 H-TB2W
TIS300F32-* TS60265D4 BLDT25/S7 H-TB2W
TIS310F32-* TS60265D4 BLDT25/S7 H-TB2W
TIS320F40-* TS60285D42 BLDT25/S7 H-TB2W
TIS330F40-* TS60285D42 BLDT25/S7 H-TB2W
TIS340F40-* TS60285D42 BLDT25/S7 H-TB2W
TIS350F40-* TS60320D5 BLDT25/S7 H-TB2W
TIS360F40-* TS60320D5 BLDT25/S7 H-TB2W
TIS370F40-* TS60320D5 BLDT25/S7 H-TB2W
TIS380F40-* TS80340D6 BLDT25/S7 H-TB2W
TIS390F40-* TS80340D6 BLDT25/S7 H-TB2W
TIS400F40-* TS80340D6 BLDT25/S7 H-TB2W
w w w. t u n g a l o y. c o m 7
Head indexable large drill
DRILL - L /D = 5
D r i l lFo rc eMeiste r TIS L / D = 5
øDsh6
øDc
øD
ℓ
ℓ1 ℓs
Designation øDc min øDc max øDs øD ℓ ℓ1 ℓs Pocket size Coolant Head
TIS260F32-5 26.00 26.90 32.0 40.00 130.00 169.0 60.0 26 Y SMP26*
S PA R E PA R T S
Wrench Hole diameter
Designation Clamping screw øDc tolerance*
Torx Bit Grip
ø26.0 - ø29.9 +0.08 / 0
TIS260F32-* TS50230D3 BLDT20/S7 H-TB2W
TIS270F32-* TS50230D3 BLDT20/S7 H-TB2W ø30.0 - ø41.0 +0.09 / 0
TIS280F32-* TS50230D35 BLDT25/S7 H-TB2W * Just for reference.
TIS290F32-* TS50230D35 BLDT25/S7 H-TB2W
TIS300F32-* TS60265D4 BLDT25/S7 H-TB2W
TIS310F32-* TS60265D4 BLDT25/S7 H-TB2W
TIS320F40-* TS60285D42 BLDT25/S7 H-TB2W
TIS330F40-* TS60285D42 BLDT25/S7 H-TB2W
TIS340F40-* TS60285D42 BLDT25/S7 H-TB2W
TIS350F40-* TS60320D5 BLDT25/S7 H-TB2W
TIS360F40-* TS60320D5 BLDT25/S7 H-TB2W
TIS370F40-* TS60320D5 BLDT25/S7 H-TB2W
TIS380F40-* TS80340D6 BLDT25/S7 H-TB2W
TIS390F40-* TS80340D6 BLDT25/S7 H-TB2W
TIS400F40-* TS80340D6 BLDT25/S7 H-TB2W
8 D R I L L FO RC E- M EIST ER
A CCELE RATE D M A CH I N I N G
DRILL HE AD
SMP
T
øDc
140°
w w w. t u n g a l o y. c o m 9
S T A ND ARD C UT TIN G CO ND ITIO NS
Feed: f (mm/rev)
Cutting speed
ISO Workpiece materials øDc (mm)
Vc (m/min)
26 - 29.9 30.0 - 35.9 36.0 - 41.0
Low carbon steel
80 - 140 0.2 - 0.5 0.2 - 0.5 0.2 - 0.55
(C15, C20, etc.)
Prehardend steel
50 - 100 0.2 - 0.5 0.2 - 0.5 0.2 - 0.55
(NAK80, PX5, etc.)
Stainless steel
(SUS304 / X5CrNi18-9, 40 - 80 0.15 - 0.3 0.15 - 0.3 0.2 - 0.35
SUS316 / X5CrNiMo17-12-3, etc.)
Grey cast iron
80 - 180 0.25 - 0.55 0.25 - 0.55 0.3 - 0.6
(FC250 / 250, FC300 / 300, etc.)
Non ferrous materials 100 - 200 0.4 - 0.6 0.4 - 0.6 0.5 - 0.7
Heat-resistant alloys
30 - 60 0.1 - 0.2 0.1 - 0.2 0.1 - 0.25
(Inconel718, etc.)
Titanium alloys
20 - 50 0.1 - 0.2 0.1 - 0.2 0.1 - 0.25
(Ti-6AI-4V, etc.)
10 D R I L L FO RC E- M EIST ER
A CCELE RATE D M A CH I N I N G
3 30
Coolant pressure (MPa)
0 0
26 30 35 41 26 30 35 41
Drill diameter: øDc (mm) Drill diameter: øDc (mm)
18 f = 0.2
f = 0.3
16 200
f = 0.4
14 f = 0.5
12 150
Pc (kW)
T (Nm)
10
8 100
4 50
0 0
26 30 35 41 26 30 35 41
Drill diameter: øDc (mm) Drill diameter: øDc (mm)
w w w. t u n g a l o y. c o m 11
R E G R I N DIN G H OL DE R
L
Lu L2
øD1
7 90
øD2
1 Clamping
- Assemble the drill head on the regrinding holder or shortest standard holder (3xD)
- Set-up the drill head in the machine : Total run-out must be less than 0.02 mm
DAT DAT
20˚
8˚
12 D R I L L FO RC E- M EIST ER
A CCELE RATE D M A CH I N I N G
DAT DAT
20˚
15˚
30˚
35˚
0.14 - 0.20 mm
A-A
R = 0.04 - 0.06 mm
DAT
A
A
w w w. t u n g a l o y. c o m 13
HOW TO CHANGE DRILL HE AD
To unclamp rotate the screw 3-5 No need to remove the screw from
times counter-clockwise. the body.
- Please change the screw to new one when the screw does not rotate smoothly
PR ACTICAL E X A MPLES
Workpiece type Gate valve Slewing ring
Drill TIS300F40-5 TIS330F40-5
Head SMP300 SMP331
Grade AH725 AH725
SUS304 / X5CrNi18-9 SCM440 / 42CrMo4
Workpiece material
160 400
140 350
120 Productivity 300 Productivity
100 250
80
60
4 times! 200
150
2 times!
Results 40 100
20 50
0 0
Competitor Competitor
DrillForce-Meister provides 4 times produc- DrillForce-Meister provides 2 times produc-
tivity than HSS drill. tivity and more stable hole diameter com-
pare with indexable drill.
14 D R I L L FO RC E- M EIST ER
ME M O
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AS9100 Certified
78006
2015.11.04
ISO14001 Certified
EC97J1123
1997.11.26
6754321
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