Grundfosliterature 288192

GRUNDFOS DATA BOOKLET
Accessories for dosing pumps

1. Accessories for small dosing pumps 3

Table of contents
Accessories overview 3
Installation kits for dosing pumps 4
Cables and plugs 5
E-box 150 Profibus (for DDA) 6
Hoses 7
Foot valves 8
Suction lances 9
Injection units 12
Multi-function valves, pressure relief valves,
pressure loading valves 14
Pump connection kits and inlay kits 17
Adaptors 18
Dosing tanks 20
Water meter 24
2. Accessories for large dosing pumps 25

Overview of a dosing system 25
Cables and plugs 26
Diaphragm leakage sensor (for DME) 27
Dosing monitor (for DME) 28
Hoses 29
Foot valves 30
Rigid suction lines 31
Level-control units 33
Injection units 34
Pressure-relief valves 37
Pressure-loading valves 39
Pulsation dampers 41
Pump connection kits 53
Electric mixers 55
Lateral discharge device 57
Wall bracket 58
3. Further product documentation 59

WebCAPS 59
WinCAPS 60
GO CAPS 61
2
1
1. Accessories for small dosing pumps
Accessories for small dosing pumps

Accessories overview
Grundfos offer a comprehensive range of accessories covering every need when dosing with Grundfos pumps.
Injection units see pages 12, 13 Hoses see page 7
Example: SMART Digital dosing pump

P S
Multi-function valves, pressure Cables see page 5

loading valves, pressure relief valves,
pressure valves, see pages 14, 15, 16 100%
E-box 150 see page 6
Installation kits see page 4
Pump connection kits and inlay kits see page 17 Dosing tanks see page 20
Adaptors see page 18 Handheld mixer see page 23
T-pieces see page 19
Drain valves see page 23

TM04 1599 0312
Foot valves and suction lances, see pages 8, 9
Fig. 1 Dosing pump with accessories
3
1 Accessories for dosing pumps
Installation kits for dosing pumps

An installation kit includes the following parts:

• Injection unit with spring-loaded non-return valve
(see page 12)
TM04 1600 0312

• PE discharge hose, 6 m
• PVC suction hose, 2 m
• PVC deaeration hose, 2 m
• PE foot valve with strainer and weight, without or Fig. 2 Installation kit with foot valve without level
with level indication (see page 8). indication
TM04 8469 0512

Fig. 3 Installation kit with foot valve with level indication
Technical data
Size Material of injection unit Product number

Max. flow rate* Max. pressure Suction / Foot valve Foot valve
[l/h] [bar] Deaeration hose
discharge hose Housing Gasket Ball without level with level
[mm]
[mm] indication indication
FKM Ceramic 95730440 95730464
PP
EPDM Ceramic 95730441 95730465
FKM Ceramic 95730442 95730466
PVC EPDM Ceramic 95730443 95730467
7.5 13 4/6 4/6
PTFE Ceramic 95730444 95730468
FKM Ceramic 95730445 95730469
PVDF EPDM Ceramic 95730446 95730470
PTFE Ceramic 95730447 95730471
FKM Ceramic 95730448 95730472
PP
EPDM Ceramic 95730449 95730473
FKM Ceramic 95730450 95730474
30 12 6/9 4/6
PTFE Ceramic 95730452 95730476
FKM Ceramic 95730453 95730477
PTFE Ceramic 95730455 95730479
FKM Ceramic 95730456 95730480
PP
EPDM Ceramic 95730457 95730481
FKM Ceramic 95730458 95730482
60 9 9/12 4/6
PTFE Ceramic 95730460 95730484
FKM Ceramic 95730461 95730485
PTFE Ceramic 95730463 95730487
* Viscosity similar to water
4
1
Cables and plugs

Cables and plugs are used for the connection of the
dosing pump to external control devices, such as
TM04 8267 0411

process controllers, flow meters, level control units,
etc.
• Cable material: PVC, 0.34 mm2
• Plug type: M 12.
Fig. 4 Cable and plug
Technical data
Socket Application Pins Plug type Cable length [m] Product number
2 96609014
Analog pulse Straight 5 96609016
Input 4
External stop No cable 96698715
Angled 2 96693246
Low level
Input 4 Straight No cable 96698715
Empty tank
2 96632921
Straight 5 96632922
Output Analog 5
No cable 96609031
Angled 2 96699697
2 96609017
Relay 1 Straight 5 96609019
Output 4
Relay 2 No cable 96696198
Angled 2 96698716
5
E-box 150 Profibus (for DDA)

The Grundfos E-box 150 (E-box = Extension Box) is a

Plug & Play Profibus fieldbus communication interface
for the integration of SMART Digital DDA dosing
pumps into a Profibus DP network.
Fieldbus communication allows to use the DDA dosing
TM04 8455 0312

pump in industrial automation systems (PLC; SCADA),
where advanced remote control and monitoring
functions are required:
• Remote control of all settings, e.g. operation mode,
flow rate, etc.
Fig. 5 E-box
• Remote monitoring of all parameters, e.g. measured
flow, pressure, faults with cause, etc. Dimensions
The E-box 150 contains a standard Grundfos CIM 150
communication interface module for data transmission
between a Profibus DP network and a Grundfos pump.

System integration is straightforward with the standard
GSD file (www.grundfos.com/WebCAPS).
DDA dosing pumps can be retrofitted easily with the

E-box 150: it is simply placed between the pump and

the mounting plate (DDA software version V2.10 or
higher required). The E-box 150 has a connecting
cable to plug into the pump directly.
Description Product number
E-box 150 97513994
TM04 8454 0312

Fig. 6 E-box, dimensions
Technical data
Supply voltage 30 VDC, ± 10 % (via M 12 plug of DDA)
Max. power consumption 5W
Cable length 160 mm
Max. relative humidity 96 %
Pollution degree 2
E-box data
IP65 according to IEC 60529
Enclosure class
NEMA 4X
Electrical safety class 3
Min./max. ambient temperature 0/45 °C
Approvals CE, CB, CSA-US, GOST, C-Tick
Data protocol GENIbus
GENIbus connection GENIbus connection type Three-wire RS-485
Transmission speed 9.6 kbits/s
Data protocol Profibus DP
Profibus implementation class DP-V0
Profibus connection type Two-wire RS-485 (lines: A, B)
Screened, double-twisted pair
Recommended cable type conductor cross-section: 0.25 - 1 mm2
Profibus specifications AWG: 24-18
100 m at 12000 kbits/s
Maximum cable length
1200 m at 9.6 kbits/s
Slave address (set in DDA display) 1-126
Line termination (set via DIP switches) On/off
Supported data rates 9.6 kbits/s to 12000 kbits/s
6
1
Hoses

Hoses are available in various materials, sizes and
lengths.
TM04 8268 0411

Fig. 7 Hoses
Technical data
Size
Max. pressure at 20 °C
Max. flow rate* [l/h] (internal/outside diameter) Material Length [m] Product number
[bar]
[mm]
3 91835676
PE 13 10 91836504
50 91835680
3 96701733
7.5 4/6 PVC 0.5 10 96702133
50 96727418
3 95730337
ETFE 20 10 95730338
50 95730339
3 95730888
17 5/8 PE 13 10 96727393
50 95730889
3 96727409
PE 12 10 96727412
50 96727415
3 95730334
6/9 PVC 0.5 10 95730335
50 95730336
30
3 95730340
ETFE 20 10 95730341
50 95730342
3 96693751
6/12 PVC, textile-reinforced 23 10 96653571
50 91835686
3 96727395
PE 9 10 96705657
50 96727398
3 96727434
60 9/12 PVC 0.5 10 95730890
50 95724702
3 95730343
ETFE 13 10 95730344
50 95730345
* Viscosity similar to water
7
Foot valves
Foot valves are installed at the lower end of the suction

hose. They are available either without level indication
or with low-level and empty-tank indication.
Foot valves include:
• Weight
• Strainer (mesh size approx. 0.8 mm)
• Non-return valve
• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm and
TM04 8476 0512

9/12 mm
• Pipe connection set: threaded, Rp 1/4", female
(stainless steel).
Foot valves with low-level and empty-tank indication
include additionally: Fig. 8 Left: foot valve without level indication; right: foot
• Reed-switch unit with two floaters valve with level indication
• 5 metres of cable with PE jacket
Dimensions
• M 12 plug to connect DDA, DDC, DDE or DDI
dosing pump
• PE cap, ∅58 mm, for assembly in Grundfos
cylindrical tanks, or for use with tank adaptors.
The switch mode of the low-level and empty-tank

indication is factory-set to NO. The switch mode can
be set to NC by turning the floaters upside down.
Electrical data of the level indication: $ $
• Max. voltage: 48 V

• Max. current: 0.5 A
*
• Max. load: 10 VA.

*

*
TM04 8461 0312

Fig. 9 Left: stainless-steel foot valve; centre and right: PE

or PVDF foot valve, dimensions
Technical data
Material Product number

Max. flow rate [l/h] without level
Housing Gasket Ball with level indication
indication
FKM, EPDM Ceramic 98070951 98070966
PE
PTFE Ceramic 98070952 98070967
60 FKM, EPDM Ceramic 98070953 98070968
PVDF
PTFE Ceramic 98070954 98070969
SS PTFE SS 98070963 -
8
1
Suction lances Dimensions

Suction lances are installed at the lower end of the
*
suction hose. They are available either without level
indication or with low-level and empty-tank indication.
Their immersion depth is adjustable.
Suction lances include:

• Strainer (mesh size approx. 0.8 mm)

• Non-return valve
• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm and
9/12 mm
• Adjustable tank connection with holes for e.g. relief
line. *
Suction lances with low-level and empty-tank

indication include additionally:
• Reed-switch unit with 2 floaters
/
• 5 metres of cable with PE jacket
• M 12 plug to connect DDA, DDC, DDE or DDI
dosing pump.
TM04 8460 0312

The switch mode of the low-level and empty-tank

indication is factory-set to NO. The switch mode can

be set to NC by turning the floaters upside down.
Electrical data of the level indication:
• Max. voltage: 48 V Fig. 11 Suction lance, dimensions
• Max. current: 0.5 A
Dimensions / Selection
• Max. load: 10 VA.
Recommended
For dosing tank type Tank volume [l] immersion depth (L)
[mm]
40 400
60 500
100 690
Grundfos cylindrical tank
200 690
(see page 21)
300 980
500 1100
TM04 8458 0312
1000 1200
Grundfos square tank
100 690
(see page 20)*
120 820
L-ring drum*
220 980
Steel drum* 216 980
Fig. 10 Suction lance
12, 33 (large cap) 400
Standard jerricans
25, 30, 33 500
according to EN 12712*
60 690
IBC* all sizes 1200
* Suitable adaptors see page 11
9
Technical data
Max. immersion Material Product number

Max. flow rate
depth* without level with level
[l/h] Housing Gasket Ball
[mm] indication indication
PE
PTFE Ceramic 98070979 98071075
400
PVDF
PTFE Ceramic 98070981 98071077
PE
PTFE Ceramic 98070991 98071087
500
PVDF
PTFE Ceramic 98070993 98071089
PE
PTFE Ceramic 98071003 98071099
570
PVDF
PTFE Ceramic 98071005 98071101
PE
PTFE Ceramic 98071015 98071111
690
PVDF
PTFE Ceramic 98071017 98071113
60
PE
PTFE Ceramic 98071027 98071123
820
PVDF
PTFE Ceramic 98071029 98071125
PE
PTFE Ceramic 98071039 98071135
980
PVDF
PTFE Ceramic 98071041 98071137
PE
PTFE Ceramic 98071051 98071147
1100
PVDF
PTFE Ceramic 98071053 98071149
PE
PTFE Ceramic 98071063 98071159
1200
PVDF
PTFE Ceramic 98071065 98071161
* Minimum immersion depth for all sizes: approx. 140 mm
10
1
Accessories for suction lances and foot

valves with level indication
Adaptors for containers
These adaptors allow the installation of standard
TM04 8506 0712

suction lances (G 2 thread) and foot valves with level
indication (PE cap) on different types of containers.
Technical data
Adaptor type for container type Remark Product No.

TM04 8470 0512
counter nut for tanks without threaded opening, e.g. 100-litre square tank or
PVC, grey 98071170
1000-litre cylindrical tank
TM04 8471 0512
containers with 2" NPT threaded opening PVC, grey 98156690
drums with S 70 x 6 coarse thread (MAUSER 2") PE, blue 98071171
drums with S 56 x 4 coarse thread (TriSure®) PE, orange 98071172
jerricans with small opening (approx. ∅36), according to EN 12713 PE, green 98071173
TM04 8472 0512 TM04 8473 0512
jerricans with medium-sized opening (approx. ∅45), according to EN 12713 PE, yellow 98071174
jerricans with large opening (approx. ∅57), according to EN 12713 PE, brown 98071175
US containers with bung hole of 63 mm (ASTM International) PE, white 98071176
IBC (Intermediate Bulk Container) with opening of ∅150 mm, S 160 x 7 PE, black 98071177
Emission protection kits M-12-plug-to-flat-plug adaptor

Gas emitted by liquid in a container can cause bad The adaptor allows to connect suction lances or foot
odour and corrosion. Emission protection kits help valves with level indication to pumps with a level input
avoid such problems. Suction lances can be retrofitted designed for flat plugs (e.g. DMX and DMH with AR
with emission protection kits. control unit).
Two variants are available: Order data
• Emission protection kit with snifting valve: no gas
can escape from the container, but air can be drawn Description Product number
in. M-12-plug-to-flat-plug adaptor 96635010
• Emission protection kit for use with filter: gas can

escape from the container and air can be drawn in.
The kit can be connected to a filter by means of a
4/6 mm hose.
They include:
• gasket for the tank adaptor
• snifting valve or hose nipple 4/6mm
(hose is not included)
• gasket for the cable outlet.
Order data
Variant Remark Product number

Emission protection kit
can be retrofitted 98071178
with snifting valve
Emission protection kit for
can be retrofitted 98071179
use with filter
11
Injection units
Injection units connect the dosing line with the process

line. They ensure a minimum counterpressure of
0.7 bar, and avoid backflow of the dosing liquid.
In general, they include:
• Injection pipe. PP, PVC and PVDF versions can be
shortened.
• Spring-loaded non-return valve with Tantal spring.
• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm,
and 9/12 mm.
(stainless steel).
Standard injection units

Dimensions
G 1/2
G 1/2
TM04 8280 0411
TM04 8281 0411

L2 L1 L2 L1
Fig. 12 Standard injection unit, PP, PVC, and PVDF Fig. 13 Standard injection unit, stainless-steel version
version
Technical data
Max. flow rate Max. pressure Material Dimensions

Product number
[l/h] [bar] Housing Gasket Ball L 1 [mm] L 2 [mm]
FKM Ceramic 100 47 95730904
PP
EPDM Ceramic 100 47 95730908
FKM Ceramic 100 47 95730912
PVC EPDM Ceramic 100 47 95730916
16
PTFE Ceramic 100 47 95730920
FKM Ceramic 100 47 95730924
60
PVDF EPDM Ceramic 100 47 95730928
PTFE Ceramic 100 47 95730932
100 Stainless steel PTFE Stainless steel 27 50 95730936
FKM Ceramic 300 47 95730940
16 PVC EPDM Ceramic 300 47 95730944
PTFE Ceramic 300 47 95730948
Injection units with lip valve Dimensions

Injection units with lip valve are typically used to add
G 1/2
sodium hypochlorite solution to water with a high

carbonate content. The FKM lip prevents
TM04 8282 0411
crystallisation and blocking caused by alkali carbonate

reactions at the point of injection.
L2 L1
Fig. 14 Injection unit with lip valve
Technical data

Product number
60 16 PVC FKM Ceramic 55 59 95730964
12
1
Injection units with ball valve Dimensions

Injection units with ball valve are used for applications
where the injection point must be closable. The ball
G 1/2
valve is placed between the injection pipe and the
TM04 8284 0411

spring-loaded non-return valve. Thus, the dosing line
can be completely disconnected from the process.
The non-return valve can be disassembled and
cleaned without stopping the process and emptying L2 L1
the process line.
Fig. 15 Injection unit with ball valve
Technical data

Product number
FKM Ceramic 100 183 95730952
16 PVC
60 EPDM Ceramic 100 183 95730956
Injection units, withdrawable for cleaning Dimensions

These injection units are used where regular cleaning
G 1/2
of the injection pipe is required. The construction
allows the withdrawal of the injection unit from the
process line and the cleaning of it, without stopping the
TM04 8285 0411

water flow. The injection point can be closed with the
integrated ball valve. The immersion depth of the
injection pipe can be adjusted.
L2 L1
Fig. 16 Injection unit, withdrawable for cleaning
Technical data

Product number
FKM Ceramic 185 280 95730968
60 10 PVC
EPDM Ceramic 185 280 95730972
Hot-injection units with ball valve Dimensions

Hot-injection units with ball valve can be used for direct
injection of dosing liquid into processes with a
temperature of up to 120 °C. G 1/2
In addition, these injection units include:

TM04 8286 0411
• Injection pipe, stainless steel.
• Ball valve installed between the injection pipe and
the cooling pipe, stainless steel. L2 L1
• Bendable cooling pipe, stainless steel, length 1 m.
Fig. 17 Hot-injection unit with ball valve
Technical data

Product number
16 PVDF PTFE Ceramic 27 1158 95730976
60
13
Multi-function valves, pressure relief valves, pressure loading valves

Multi-function valves combine the functions of

pressure relief valves and pressure loading valves.
In addition, they allow deaeration of the pump and
emptying of the discharge line for maintenance.
Pressure relief valves, or safety valves, protect the
pump and the discharge installations against
excessive pressure. All pressurised dosing
TM04 8287 0411

installations should include a pressure relief valve.
Pressure loading valves maintain a certain
counterpressure for the pump. They are used in
applications with too low counterpressure or no
counterpressure at all. Pressure loading valves are Fig. 18 Multi-function valve, pressure relief valve,
pressure loading valve
also used to prevent syphoning, when the admission
pressure is higher than the counterpressure.
They provide a constant counterpressure for the
dosing pump when the system pressure is fluctuating.
Multi-function valves
A multi-function valve is mounted directly on the pump Dimensions
discharge side. The top connection is for the discharge
line, the side connection leads the relief liquid back
into the tank. 0
45
Ø6
• Loading pressure, adjustable from 1 to 4 bar, is
92
factory-set to 3 bar.
47
TM04 8288 0411

• Relief pressure, adjustable from 7 to 16 bar, is
factory-set to 10 bar or 16 bar.
• Maximum system pressure 16 bar. G 5/8
139
45
and 9/12 mm. Fig. 19 Multi-function valve
Technical data

Max. flow rate [l/h] Relief pressure Relief pressure
Housing Connections Gasket Diaphragm
10 bar 16 bar
FKM PTFE 95704585 95730821
PP
EPDM PTFE 95704591 95730822
FKM PTFE 95730807 95730823
PVC EPDM PTFE 95730808 95730824
60 PVDF
PTFE PTFE 95730809 95730825
FKM PTFE 95730810 95730826
PVDF EPDM PTFE 95730811 95730827
PTFE PTFE 95730812 95730828
14
1
Pressure relief valves Dimensions

Pressure relief valves are installed in the discharge 21(22)
48(20)
line near the pump, using the 2 in-line connections.
The side connection leads the relief liquid back into the
78
(-)
tank.
96(40)
68(68)
factory-set to 10 bar, or
TM04 8290 0411

factory-set to 16 bar. Ø4.5(-)
• Maximum system pressure 16 bar.
82(82)
and 9/12 mm. Fig. 20 Pressure relief valve. Dimensions in brackets
• Pipe connection set: threaded, Rp 1/4", female apply to stainless-steel version.
(stainless steel).
Technical data

Max. flow rate [l/h] Relief pressure Relief pressure
Diaphragm Housing and connections Gasket
10 bar 16 bar
PP FKM / EPDM 95730757 95730773
FKM / EPDM 95730758 95730774
PVC
PTFE 95730759 95730775
60 PTFE
FKM / EPDM 95730760 95730776
PVDF
PTFE 95730761 95730777
Stainless steel No gaskets 95730771 95730783
Pressure loading valves Dimensions

Pressure loading valves are installed in the discharge 21 (22)
line after the pressure relief valve, and after the
pulsation damper, if fitted.
78
(-)
• Loading pressure, adjustable from 1 to 5 bar, is

factory-set to 3 bar.
96 (40)
• Maximum system pressure: 16 bar. 68 (68)

TM04 8292 0411

and 9/12 mm.
Ø4.5 (-)
(stainless steel).
82 (82)
Fig. 21 Pressure loading valve. Dimensions in brackets

apply to stainless-steel version.
Technical data
Material
Max. flow rate [l/h] Product number
Diaphragm Housing and connections Gasket
PP FKM / EPDM 95730741
FKM / EPDM 95730742
PVC
PTFE 95730743
60 PTFE
FKM / EPDM 95730744
PVDF
PTFE 95730745
Stainless steel No gaskets 95730751
15
Pressure valves Dimensions

Pressure valves provide a constant counterpressure of

3 bar. They are particularly required for DDA-FC or
DDA-FCM pumps at very small flow rates.
Pressure valves are installed either directly on the
pump discharge side, or on the pressure relief valve.
87
• Loading pressure, 3 bar, is not adjustable.
• Maximum system pressure: 16 bar.
• Spring material: Alloy C-4 (NiMo16CrTi, material
TM04 8293 0411

number 2.4610).
• No connections included.
G 5/8
Fig. 22 Pressure valve
Technical data
Material
Max. flow rate [l/h] Product number
Ball Housing Gaskets
FKM 95730325
PP
EPDM 95730326
FKM 95730327
PVC EPDM 95730328
Ceramic
60 PTFE 95730329
FKM 95730330
PVDF EPDM 95730331
PTFE 95730332
Stainless steel Stainless steel PTFE 95730333
16
1
Pump connection kits and inlay kits

Retrofit pump connection kits and inlay kits for the
integration of Grundfos standard pumps into
installations with various sizes of hoses or pipes.
TM04 8294 0411
TM04 8295 0411

A pump connection kit includes:
• 1 set of inlays
• 1 union nut.
An inlay kit includes: Fig. 23 Left: pump connection kit; right: inlay kit
• 2 sets of inlays.
Technical data
Product number
Connection type Size Material
Connection kit Inlay kit
PP 97691902 -
4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm PVC 97691903 -
PVDF 97691904 -
Hose (cone and ring)
PP 97691905 -
0.17" x 1/4", 1/4" x 3/8", 3/8" x 1/2" PVC 97691906 -
PVDF 97691907 -
PP 97702474 95730984
4/6 mm, or 0.17" x 1/4" PVC 97702485 95730720
PVDF 97702495 95730729
PP 98153922 98153977
4/9 mm PVC 98153944 98154006
PVDF 98153949 98154029
PP 97702475 95730711
5/8 mm PVC 97702486 95730721
PVDF 97702496 95730730
PP 97702476 95730712
6/8 mm PVC 97702487 95730722
PVDF 97702497 95730731
PP 97702477 95730713
Hose (cone and ring) 6/9 mm PVC 97702488 95730723
PVDF 97702498 95730732
PP 97702478 95730714
6/12 mm PVC 97702489 95730724
PVDF 97702499 95730733
PP 97702479 95730715
9/12 mm PVC 97702490 95730725
PVDF 97702500 95730734
PP 97702482 95730718
1/4" x 3/8 PVC 97702492 95730727
PVDF 97702503 95730737
PP 97702483 95730719
3/8" x 1/2" PVC 97702493 95730728
PVDF 97702504 95730738
PP 97702481 95730717
Hose (cutting ring type) 1/8" x 1/4"
PVDF 97702502 95730736
PP 97702480 95730716
Pipe welding External diameter 16 mm
PVDF 97702501 95730735
Pipe cementing Internal diameter 12 mm PVC 97702491 95730726
PP 97702484 -
PVC 97702494 -
Pipe, threaded, male 1/2" NPT
PVDF 97702505 -
Stainless steel 97702508 -
Rp 1/4" Stainless steel 97702472 95730739
Pipe, threaded, female
1/4" NPT Stainless steel 97702473 95730740
4/6 mm Stainless steel 97702506 -
Pipe (cutting ring type)
8/10 mm Stainless steel 97702507 -
17
Adaptors
Threaded adaptors
Threaded adaptors are used to convert between A threaded adaptor kit includes:
different threaded connection sizes. • 1 adaptor
• 1 O-ring.
Technical data
Threaded connection size Material

Type Product number
Female Male Housing Gaskets
TM04 8296 0411
FKM / EPDM 95730408

PVC
G 3/8 G 5/8 PTFE 95730409
FKM / EPDM 95730410
PVDF
PTFE 95730411
TM04 8297 0411
FKM / EPDM 95730413

PVC
G 5/8 G 3/8 PTFE 95730414
FKM / EPDM 95730415
PVDF
PTFE 95730416
TM04 8298 0411
FKM / EPDM 95730418

PVC
G 5/8 G 3/4 PTFE 95730419
FKM / EPDM 95730420
PVDF
PTFE 95730421
TM04 8299 0411
FKM / EPDM 95730423

PVC
G 5/8 G 1 1/4 PTFE 95730424
FKM / EPDM 95730425
PVDF
PTFE 95730426
TM04 8300 0411
FKM / EPDM 95730428

PVC
G 5/8 M 20 x 1.5 PTFE 95730429
FKM / EPDM 95730430
PVDF
PTFE 95730431
TM04 8475 0612
FKM / EPDM 98154048
G 5/8 M 30 x 3.5 PVDF
PTFE 98154054

TM04 8301 0411
FKM / EPDM 95730433

PVC
G 1 1/4 G 5/8 PTFE 95730434
FKM / EPDM 95730435
PVDF
PTFE 95730436
Union nut adaptors

Union nut adaptors consist of a rigid pipe with union
nuts on both ends. They have neither gaskets nor
glued or welded connections.
Technical data
Threaded connection size Material

Type Product number
Female Female Housing
TM04 8306 0411
PVC 95730437
G 5/8 G 5/8 PP 95730438
PVDF 95730439
18
1
Hose-to-hose and hose-to-pipe adaptors

Technical data
Connections Material
Type Description Housing and Product number
Side 1 Side 2 Gaskets
connections
FKM / EPDM 95730368
For hoses 4/6 mm, 6/9 mm, 6/12 mm, PVC
PTFE 95730369
9/12 mm
FKM / EPDM 95730370
PVDF
PTFE 95730371
Valve housing with two
male threads G 5/8
TM04 8302 0411
FKM / EPDM 95730357

PVC
Without PTFE 95730358
FKM / EPDM 95730359
PVDF
PTFE 95730360
Without Threaded Rp 1/4 Stainless steel PTFE 95730361
For hoses 4/6 mm, FKM / EPDM 95730378

TM04 8360 0711
Pipe cementing end on 6/9 mm, 6/12 mm, Internal ∅12 mm PVC
one side, male thread 9/12 mm PTFE 95730379
G 5/8 on the other side
FKM / EPDM 95730365
Without Internal ∅12 mm PVC
PTFE 95730366
For hoses 4/6 mm,
6/9 mm, 6/12 mm, External ∅16 mm FKM / EPDM 95730380
TM04 8303 0411
Pipe welding end on one 9/12 mm PVDF

PTFE 95730381
side, male thread G 5/8
on the other side PP FKM / EPDM 95730362
Without External ∅16 mm FKM / EPDM 95730363
PVDF
PTFE 95730364
T-pieces
Technical data
Connections Material
Type Description Housing and Product number
Bottom Top Side Gaskets
connections
FKM / EPDM 95730388
For hoses 4/6 mm, 6/9 mm, 6/12 mm, PVC
PTFE 95730389
9/12 mm
FKM / EPDM 95730390
PVDF
Three male threads PTFE 95730391
G 5/8
TM04 8304 0411

FKM / EPDM 95730347
PVC
- Without - PTFE 95730348
FKM / EPDM 95730349
PVDF
PTFE 95730350
For hoses
4/6 mm, FKM / EPDM 95730398
PVC
6/9 mm, PTFE 95730399
6/12 mm, FKM / EPDM 95730400
Two male threads 9/12 mm PVDF
G 5/8, one female Union nut PTFE 95730401
Without
connection with union G 5/8
TM04 8305 0411

nut FKM / EPDM 95730352
PVC
Without PTFE 95730353
FKM / EPDM 95730354
PVDF
PTFE 95730355
19
Dosing tanks
Square tank, 100 litres Dimensions

The closed, square tank has a screw cap and a
Ø152
mounting platform for one pump or two pumps in
parallel.
The pump mounting platform is higher than the screw
cap to protect pumps and connections when filling
chemicals into the tank.
• Tank material: MDPE
670
• Weight: 15 kg
540
• Wall thickness: 4 mm
• Liquid temperature: -20 °C to +45 °C.
SMART Digital pumps can be fitted directly on the
mounting platform by means of brass inserts moulded
into the platform. For other pumps, please use a
console. M5
The square tank is prepared for a G 3/4 drain valve.

When using a rigid suction line in the tank, choose the
98
counter nut for fixing (see page 11).
500
98
98
TM04 8308 0411

137
192
500
Fig. 25 Square tank, dimensions
Order data
TM04 8307 0411
Tank volume [l] Product number

100 96489271
Fig. 24 Square tank
20
1
Cylindrical tanks

Cylindrical tanks are available transparent or black.
They have a litre scale and a black screw cap.
• Tank material: LLDPE, UV-stabilised
• Liquid temperature: -20 °C to +45 °C.
All cylindrical tanks are prepared for a G 3/4 opening
for a drain valve, and have a screw plug (PE/EPDM).
The cylindrical tanks with volumes of 60, 100, 200, 300
and 500 litres include additionally:
• Threaded M 6 inserts for the assembly of a SMART
Digital, a DDI, or a DMX model 221 dosing pump.
TM04 8468 0412

For other pumps, please use a console.
• A G 2 opening for a suction lance or a foot valve,
closed with a screw plug
• A flange for an electric mixer with threaded inserts
Fig. 26 Cylindrical tank, 60 litres
• Threaded M 6 inserts at the bottom part for floor
mounting with a set of floor-mounting brackets
(see page 23).
Technical data
Tank volume Weight Product number

Prepared for direct assembly of an electric mixer
[l] [kg] Transparent Black
40 - 3.4 96688081 95701166
- 5.5 98148805 98149053
60
yes 5.5 98150038 98150040
- 7.5 98149057 98149082
100
yes 7.5 98150051 98150052
- 11.5 98149215 98149224
200
yes 11.5 98150053 98150054
- 13 98149245 98149252
300
yes 13 98150055 98150056
- 28 98149266 98149269
500
yes 28 98150057 98150058
- 40 96688086 95706305
1000
yes, with reinforced beam 48 96689131 95704476
Dimensions
Ø160
420
350
Rp 3/4"
45
Ø420
Ø160
TM04 8310 0411
21

O
O
O
O

*

*

0[
0[

0[

0[

0[

0[

TM04 8465 0412
TM04 8467 0412

*
*
Fig. 28 Cylindrical tank, 60 and 100 litres Fig. 30 Cylindrical tank, 500 litres
Ø160

O
O
O
O
1260
1150
*

Rp 3/4"
50
0[
Ø1080

0[

0[
TM04 8315 0411

TM04 8466 0412
*
Fig. 29 Cylindrical tank, 200 and 300 litres
22
1
Collecting tray

The collecting tray is available in several sizes to suit
the respective dosing tank size. It collects chemicals
that might leak out of the tank, and protects the
TM04 8316 0411

environment.
• Material: PE
• Colour: transparent.
Fig. 32 Collecting tray
For tank size [l] Volume [l] Dimensions (diameter x height) [mm] Product number
60 80 500 x 545 96726831
100 120 500 x 700 96726832
200 210 770 x 595 98150059
300 400 770 x 960 96726834
500 500 860 x 980 95701272
1000 1000 1150 x 1080 96726836
Accessories for dosing tanks

Ø 270
Ø 140
283
120
TM04 8477 0512

TM04 8318 0411
Ø 70
Fig. 33 Dissolving hopper, dimensions Fig. 34 Handheld mixer
Technical data
Description Specifications Material Product number

Drain valve for installation in the threaded
Dosing tank connection G 3/4 PVC 96689132
sleeve of the dosing tank
Ventilation valve Spring-loaded, opening pressure 0.05 bar PVC / FKM / glass 96694401
Dosing tank connection: DN 40 through-bolt;
Dissolving hopper for washing powders into
water connection: G 5/4, with union nut and inlay for PVC PVC 96726979
the dosing tank
pipe (cementing diameter 25 mm)
Shaft length 1200 mm, length can be adapted to the
Handheld mixer for use in dosing tanks corresponding dosing tank, with DN-15 through bolt for PE 98133793
connection at the dosing tank
Set of floor-mounting brackets 4 floor-mounting brackets with fixing screws 98149921
Set of screws for mounting a pump on a
for pump types DDA, DDC, DDE Stainless steel 95730862
100-litre square tank
Set of screws for mounting a pump on a 60-,
for pump types DDA, DDC, DDE, DDI, DMX model 221 Stainless steel 95730863
100-, 200-, 300-, or a 500-litre cylindrical tank
Set of screws for mounting a pump on a
for pump types DDA, DDC, DDE, DDI, DMX model 221 PP 95730864
40-litre or a 1000-litre cylindrical tank
23
Water meter
The in-line water meter with potential-free pulse signal

is suitable for use in flow-proportional dosing
applications.
• Qn 1.5 and Qn 2.5 meters are of the multi-jet, dry
dial type, for cold water up to 30 °C, or hot water up
TM04 8317 0411

to 90 °C.
• Qn 15 meters and up are of the helical vane type,
for cold water up to 50 °C, or hot water up to 120 °C.
• Max. pressure: 16 bar.
If the water meter is connected directly to the pump Fig. 35 Water meter
pulse input, use a control plug (PN 96698715).
• Qn 1.5 to Qn 15 meters are threaded.
• Qn 40 to Qn 150 meters are flanged.
• Cable length: 3 m.
Maximum Transitional Minimum Product number

Qn Maximum
Pulse rate short-period capacity with capacity with
pressure Maximum water temperature
[m3/h] [l/pulse] capacity
[bar]
error ± 2 % error ± 5 %
[m³/h] [l/h] [l/h] 30 °C 50 °C 90 °C 120 °C
1.5* 1 3 16 120 50 96446846 - 96446897 -
2.5* 2.5 5 16 200 70 96446847 - 96446898 -
15* 10 30 16 3000 450 - 96446848 - 96446899
1.5* 0.25 3 16 120 50 96482640 - 96482643 -
2.5* 0.25 5 16 200 70 96482641 - 96482644 -
15* 2.5 30 16 3000 450 96482642 - 96482645 -
40** 100 80 10 4000 700 - 96446849 - 96446900
60** 25 120 10 6000 1200 - 96446850 - 96446901
150** 100 300 10 12000 3000 - 96446851 - 96446902
* Maximum load, Reed contact: 30 VAC/VDC, 0.2 A.

** Maximum load, Namur contact: 8-12 VDC, 1 kOhm (requires external power supply).
Dimensions
Port-to-port length Port-to-port length incl. kit

Size Connections Installation kit connection
[mm] [mm]
Threaded connection
Qn 1.5 G 3/4 G 1/2 165 245
Qn 2.5 G1 G 3/4 190 288
Qn 15 G 2.5 G2 300 438
Flanged connection
Qn 40 DN 80 225 -
Qn 60 DN 100 250 -
Qn 150 DN 150 300 -
24
2
2. Accessories for large dosing pumps
Accessories for large dosing pumps

Grundfos offer a comprehensive range of accessories To find the suitable hydraulic accessories for your
covering every need when dosing with Grundfos pump, please compare the connection size and
pumps. material combination of your pump with the data in this
The following accessories are suitable for large dosing booklet.
pumps, such as DMX and DMH with more than 50 l/h, • G 5/4 = G 1 1/4 = DN 20
DME and DDI 150-4. • G 2 = DN 32
Overview of a dosing system
2 3
1
9
7 10
6
4
TM03 2124 3705

Fig. 36 Overview of a dosing system
Legend
Pos. Component Page

1 Dosing tank 20
2 Electric mixer 55
3 Lateral discharge device 57
4 Pulsation damper, suction side 42
5 Dosing pump
6 Pressure-relief valve 37
7 Pressure-loading valve 39
8 Pulsation damper, discharge side 44
9 Measuring glass
10 Injection unit 34
Additional accessories
Accessories Page
Hoses 29
Foot valve 30
Suction line 31
Level-control unit 33
25
Cables and plugs

The listed cables and plugs are suitable for the

connection of a pump to external control devices, such
as process controllers, flow meters, start/stop contacts
TM01 8955 0900

and level sensors.
Fig. 37 Cable and plug for DME pumps
Cables and plugs for DME pumps

• Cable material: PUR (polyurethane) (0.34 mm2)
• Plug type: M 12
Cable length
Socket Application Pins Plug type Product No
[m]
2 96440447
Input Pulse, 0/4-20 mA, start/stop 5 5 96440448
no cable 96440449
2 96440450
Input Dual-level 4 5 96440451
Straight no cable 96440452
2 96527109
Stop-dosing input and dosing 5 96527111
Output 5
output
no cable 96606401
2 96534214
Output Alarm relay cable with plug 3
5 96534215
Extension cable
Description Poles/wires Cable length Product No

Extension cable 4 2 96483235
Cables and plugs for DMX, DMH and DDI pumps

Cable length
Socket Application Pins Plug type Product No
[m]
2 96609014
4 Input Analog pulse remote switch 4
Straight 5 96609016
no cable 96698715
Angled 2 96693246
2 96609017
3 Output
Error relay
4
Straight 5 96609019
(stroke or low-level relay) no cable 96696198
Angled 2 96698716
2 96632921
2 Output Analog 5
Straight 5 96632922
no cable 96609031
Angled 2 96699697
Low-level; for DDI 4 - 96698715
Empty tank;
2 96679388
Input for DMX/DMH AR
5 Low-level;
3
Straight soldered cable
96630345
for DMX/DMH AR
Adapter, flat-round Low-level 4 - 96635010
Y-connector;
- 96693735
6 Profibus for DMX/DMH AR
Terminating resistor - 96693737
Mains (DDI 222) 110-240 VAC 3 Angled - 96698717
26
2
Diaphragm leakage sensor

(for DME)
The opto-electronic diaphragm leakage sensor unit
consists of:
• Transmitter receiver
• Holder for fitting sensor in the drain hole of the back
plate
• M12 plug and wire to transmit signal to pump
Insert the sensor into the drain hole behind the
diaphragm to detect diaphragm breakage or leakage.
When the liquid gets into contact with the sensor, the
light refraction changes, causing the sensor to emit a
signal.
The signal emitted from the sensor triggers the pump
to stop dosing and give pump output alarm.
Gr8211p
Fig. 38 Diaphragm leakage sensor
Technical data
Cable
Diaphragm leakage Product
Size length
sensor for pump type number
[m]
DME 60-940 M 12 0.5 96534443
27
Dosing monitor (for DME)

The dosing monitor is suitable for use in connection

with the dosing monitoring function of DME pumps.
The monitor surveys the dosing process and sends a
signal to the pump if an error occurs.
Fig. 39 Dosing monitor GrA1033
Materials in contact with the Product number

dosing liquid DME 60-150 DME 375-940
PP (body), EPDM (gasket) 96655230 96655232
PP (body), FKM (gasket) 96655231 96655233
Dimensions
F
A
TM04 1536 1010
C
D
Fig. 40 Dosing monitor
A D E F
Pump type B C
[mm] [mm] [mm] [mm]
DME 60-150 110 5/4" 5/4" 39.5 45.5 950
DME 375-940 140 2" 2" 56.5 62.5 950
Technical data
DME 60-150 DME 375-940

Maximum pressure [bar] 10 10
Maximum liquid temperature [°C] 50 50
Maximum liquid viscosity [mPa s] 500* 500*
* When dosing a liquid with a higher viscosity, we recommend to test

the performance with the respective liquid
28
2
Hoses

Hoses in various materials, sizes and lengths for large
dosing pumps.
TM01 8958 0900

Fig. 41 Hoses
Technical data
Inside / outside diameter Max. pressure Length

[mm] [bar] [m]
15/20 PVC 0.5 2 96535081
1 96727425
1.5 96727427
3 96727426
5 96699991
15 96727429
25 96634866
50 96695788
100 96727428
5 96535070
25/34 PVC, textile-reinforced 10
10 96441201
5 96535077
32/41 PVC, textile-reinforced 9
10 96535079
29
Foot valves
Foot valves complete with non-return valve, strainer

d
and hose or pipe connection for large dosing pumps.
TM04 8709 5112

L
Fig. 42 Foot valve
Technical data
Max. flow Material Connection Dimensions Product number

Connection
rate Inside / outside d L
size Body Gasket Ball Type Foot valve Valve kit
[l/h] diameter or thread [mm] [mm]
Hose clamp 19/27 mm, 25/34 mm 51 96527112
PP EPDM Ceramic 96731227
Threaded 3/4" NPT 55 96566136
Hose clamp 19/27 mm, 25/34 mm 51 96527113
G 5/4 PP FKM Ceramic 96731229
400 Threaded 3/4" NPT 53 55 96566138
(G 1 1/4)
Hose clamp 19/27 mm, 25/34 mm 51 96527114
PVDF FKM Ceramic 96731231
Threaded 3/4" NPT 55 96566139
SS* FKM SS* Threaded 3/4" NPT 55 96537921 -
Threaded Rp 1 1/4 96527115
EPDM Glass 96731232
Threaded 1 1/4" NPT 96566145
PP
Threaded Rp 1 1/4 96527116
FKM Glass 71 81 96731233
Threaded 1 1/4" NPT 96566146
1150 G2
Threaded Rp 1 1/4 96527118
PVDF FKM Glass 96731234
Threaded 1 1/4" NPT 96566147
Threaded Rp 1 1/4 96534454
SS* FKM SS* 71 73 96731235
Threaded 1 1/4" NPT 96537970
* Stainless steel 1.4401 (EN 10027-2)
30
2
Rigid suction lines

Grundfos offer a comprehensive range of rigid suction Dimensions
lines for a variety of chemical containers.
Rigid suction lines for stationary tanks
L2
These suction lines are designed for the use with
stationary tanks (e.g. Grundfos tanks). The length of
the rigid pipe can be adapted to the customer’s
requirements. Rigid suction lines for stationary tanks
have a foot valve with strainer. The pump is usually
installed either directly on the tank, on a wall bracket or
in a skid. Level switches are available as accessories
L1
L1
L1
and can be retrofitted.
Features
TM04 1422 4409

• Strainer included
• Available in different material combinations
(see table)
• Available with different types of hoses Fig. 43 Rigid suction lines for stationary tanks
Technical data
Pipe length Hose length
Connection Material Pipe size Hose size Product
(L1) (L2)
size number
Body Seat Ball Gasket [mm] [mm] [m] [m]
PVC PTFE Ceramic PTFE 20/25 13/20 1 5 96693062
PVC SS* SS** EPDM 20/25 13/20 1 5 96694411
G 5/4 PVC PE Glass FKM 20/25 - 1 - 96646486
PP PTFE Glass FKM 20/25 - 1.3 - 96727272
PVDF PTFE PTFE PTFE 20/25 - 1.2 - 91835645
G2 PVC PE Glass FKM 32/40 - 1.25 - 96727281

** Stainless steel 1.4401 (EN 10027-2)
Suitable level switches to clip on rigid suction

lines
Reed contact level switch to clip on the suction line.
• For use as tank empty signal or as an additional
level indication
• Cable length 2 metres
• Empty signal NO (normally open)
TM04 1406 4209
Fig. 44 Level switch
Connection Product
Material Plug
size number
PVC Flat 96635069
PVC Round 96725716
G 5/4
PP Flat 96725712
PP Round 96698387
G2 PVC Flat 96730129
31
Rigid suction lines for drums or tanks Dimensions

These suction lines are easy to remove in case the

tank of drum has to be replaced. The drum adapter fits
with the most standard chemical drum bungs.
The position of the drum adapter is adjustable and the
28
pipe length suits most of the common drum or tank
heights. The pump is usually installed on a wall bracket
or in a skid.
Features
• Drum adapter with thread S 70 x 6
• Suitable for drum and tank heights up to 1100 mm
• Empty and low-level indication
• With flat plug for connection with DMX-AR, DMH-AR
L
pump electronics
• Available with different PVC hose types (see table)
TM04 1411 4309

Ø 50
Fig. 45 Rigid suction line for drums or tanks
Technical data
Contact position* Material Hose Length

Connection Product
ID/OD 1) Hose Pipe (L) Cable
size Empty Low-level Body Seat Ball Gasket number
[mm] [m] [mm] [m]
EPDM 13/20 5 0.6 5 96727286
EPDM 13/20 5 1.2 3 96727287
NO NO
FKM 13/20 5 1.2 3 96727288
G 5/4 PVC PTFE Glass
EPDM 19/27 5 1.2 3 96727289
EPDM 13/20 5 1.2 3 95707689
NC NC
FKM 13/20 5 1.2 3 95707688
* NO = Normally Open, NC = Normally Closed

1) ID = Inside Diameter, OD = Outside Diameter
Round plug
The round plug can replace the standard flat plug
when using DME or DDI dosing pumps.
Description Product No
Round plug 96698715
32
2
Level-control units

Grundfos level-control units are suitable for dosing Flexible level-control unit
pumps with input for level-control.
The flexible level-control unit is suitable for dosing
The switch mode of the reed switch unit is factory-set pumps with level-control input and provides 2 level
to NO. The switch mode can be set to NC by turning switches
the floater(s).
A flexible level-control unit includes:
Electrical data • Reed switch unit with 2 floaters
• Max. voltage: 48 V • 5 m of cable with PE jacket and M12 plug
• Max. current: 0.5 A • Weight that keeps the level-control unit in an upright
• Max. load: 10 VA position at the tank bottom
• PE cap, ∅58 mm, for assembly in Grundfos
Level-control unit for agitator protection cylindrical tanks, or for use with tank adaptors
Level-control units for agitator protection are used for Dimensions
suction lances for pumps up to 60 l/h. They are clipped
to the suction lances at the required switch-off height
above the mixer propeller.

Level-control units can also be used for overfill
protection or as an additional tank level indication.

A level-control unit for agitator protection includes:
• Reed switch unit with 1 floater
$ $
• 5 m cable with PE jacket and open wire ends
• Clip for suction lance
• Cable gland for mounting at the tank top
*
M12 x 1.5

TM04 8820 1413

190

Fig. 47 Flexible level-control unit
Description Material Product No

28
Flexible level-control unit PE 98375695
32
TM04 8819 1413
45
Ø 32
Fig. 46 Level-control unit for agitator protection
Description Material Product No

Level-control unit for agitator
PE 98306210
protection
33
Injection units
Injection units for DME Dimensions

Injection unit complete with spring-loaded non-return
valve, injection pipe and hose or pipe connection. d
Spring material: Stainless steel 2.4610, alloy C-4
(NiMo16Cr16Ti) (according to EN 10027-2).
TM04 8701 5112

Opening pressure
• DN 20: 1.1 bar
Maximum temperature L
• PP, PVDF: 50 °C
Fig. 48 Injection unit for DME pumps
• PVC: 40 °C
• Stainless steel: 80 °C
Technical data
Max. flow Material Connection Process Product number

Connection Length (L)
rate 1)
ID/OD or connection Injection
size Body Gasket Ball Type [mm] Kit
[l/h] thread size (d) unit
19/27 mm,
Hose clamp 96527119
EPDM Ceramic 25/34 mm 96578572
Threaded 3/4" NPT 96566142
PP
19/27 mm,
Hose clamp 96527120
FKM Ceramic 25/34 mm 96578576
400 G 5/4 Threaded 3/4" NPT G 3/4 122 96566143
19/27 mm,
Hose clamp 96527121
PVDF FKM Ceramic 25/34 mm 96578577
Threaded 3/4" NPT 96566144
Rp 3/4 96534457
SS* FKM SS* Threaded 96578578
3/4" NPT 96537923
Rp 1 1/4 96527122
EPDM 96731264
1 1/4" NPT 96566148
PP
Rp 1 1/4 96527123
FKM Glass 96731265
1 1/4" NPT 96566149
Threaded G1 120
Rp 1 1/4 96527124
PVDF FKM 96731266
1 1/4" NPT 96566152
1150 G2 Rp 1 1/4 96534459
SS* FKM SS* 96731268
1 1/4" NPT 96537971
Glass 19/27 mm G 1 1/4 60 96688309 -
Hose clamp G 1 1/2 96440573 -
25/- mm
PVC FKM 1 1/2" NPT 96480649 -
PVDF 100
Pipe G 1 1/2 96440572 -
-/32 mm
cementing 1 1/2" NPT 96480648 -

34
2
Injection units, threaded pump connection G 5/4

Maximum flow: 500 l/h.
(1" NPT)
G1
TM03 8634 2107

l
Fig. 49 Standard version, DN 20
Connection from
Process Material Dimensions
dosing pump Pmax 2) / Tmax 3) Product
connection
l L [bar] / [°C] number
size ID/OD 1)
or thread Body Ball Gasket Seat
[mm] [mm]
Pipe Rp 3/4" SS* SS* FKM SS* 120 212 100 / 120 96688313
Hose 13/20 mm
60 140 96688308
pipe 20/25 mm
Hose 19/27 mm Glass FKM 60 117 96688309
Hose 13/20 mm
PVC 200 280 10 / 20 96688310
pipe 20/25 mm
Hose 13/20 mm
G1 PTFE EPDM 60 142 96688311
pipe 20/25 mm PTFE
Hose 19/27 mm 200 - 96688315
Pipe 20/25 mm 60 189 96688312
Glass FKM
Hose 19/27 mm
PP 60 - 10 / 40 96688316
hose 25/34 mm
Pipe 20/25 mm EPDM 60 - 96688317
PTFE
Pipe 20/25 mm PVDF PTFE 60 189 10 / 60 96688314
3/4" NPT male SS* SS* FKM SS* 120 212 100 / 120 96727298
Glass FKM 120 205 96727299
1" NPT PVC 10 / 20
3/4" NPT female EPDM PTFE 120 - 96727300
PTFE
PVDF PTFE 120 189 10 / 60 96727301

2) Maximum pressure
3) Maximum temperature
35
Injection units, threaded pump connection G 2


The threaded parts are made of stainless steel.
G2
TM03 8628 2107

l

Connection from Pmax 1) / Tmax 2) Product
connection l L
dosing pump Body Balls Gasket Seat [bar] / [°C] number
size [mm] [mm]
G2 G2 PVC Glass FKM PE 200 275 10 / 20 96688318
1) Maximum pressure
Injection units DN 65, flange connection

DN 80
TM03 8629 2107

Connection from Pmax 1) / Tmax 2) Product
connection l L
dosing pump Body Balls Gasket Seat [bar] / [°C] number
size [mm] [mm]
PVC PVC FKM PTFE 220 377 6 / 20 96688319
Flange DN 80 Flange DN 65
PP PP FKM PTFE 220 377 6 / 40 96688320
1) Maximum pressure
36
2
Pressure-relief valves

Pressure-relief valves G 5/4, G 2
The adjustable pressure-relief valve is suitable for
installation in the discharge line.
The valve is fitted in a T-connection with the valve
outlet connected to the tank. The valve functions as a
pressure-relief valve or a safety valve, protecting the
pump and the discharge line against excessive
GrA1041
pressures.
• Diaphragm material: PTFE
• Pressure range: 0-10 bar Fig. 52 Pressure relief valve, G 5/4, G 2
Dimensions
D H
TM04 1445 0210

h
Fig. 53 Pressure relief valve, G 5/4, G 2
Technical data
Pump Material Included connections Dimensions

Max. flow rate
connection L H D h Product number
[l/h] Body/gasket ID/OD 1) or thread
size [mm] [mm] [mm] [mm]
PP/EPDM 96295888
Hose, 19/27 mm, 25/34 mm 153 144 90 28
PP/FKM 96295889
400 G 5/4 PVC/EPDM 96295890
Hose, 19/27 mm, 25/34 mm 149 144 90 28
PVC/FKM 96295891
SS* Pipe, Rp 3/4" - 144 134 28 96295892
PP/EPDM Pipe cementing diameter, 96295893
229 218 129 70
PP/FKM 40 mm 96295894
1150 G2 PVC/EPDM Pipe cementing diameter, 96295895
229 218 129 70
PVC/FKM 40 mm 96295896
SS* Pipe, Rp 1 1/4" - 188 129 40 96295897

37
Pressure-relief valves DN 65
The pressure-relief valve protects the discharge pipes

against too high pressures.
Features
• Overflow function by a diaphragm spring system
• Bypass valves with a connected T-piece
• Opening pressure is adjustable from 0 to 10 bar
• Opening pressure is preset to 10 bar
PVC and PP version
Dimensions
h
H
TM03 8639 2107
ØD
Fig. 54 PVC and PP version
Technical data
Pump Material Dimensions

Max. flow rate Included Product
connection L H h a D
[l/h] Body/gasket connections number
size [mm] [mm] [mm] [mm] [mm]
PVC/FKM Flange, DN 65 266 230 195 46 130 96638461
4000 DN 65 PVC/EPDM Flange, DN 65 266 230 195 46 130 96635243
PP/FKM Flange, DN 65 326 230 195 46 130 96727368
Stainless-steel version
Dimensions
Ø 76
DN 65
203
145
185
TM04 1409 4209

18
394
Fig. 55 Stainless-steel version
Technical data
Pump Material
Max. flow rate Included Product
connection Dimensions
[l/h] Body/gasket connections number
size
4000 DN 65 SS*/FKM Flange, DN 65 see figure 55 96694452
38
2
Pressure-loading valves

G 5/4 and G 2
The adjustable pressure-loading valve is suitable for
installation in the discharge line.
The valve is fitted in-line. It functions as a counter-
pressure valve, optimising dosing accuracy into
systems with fluctuating pressure. The valve also
functions as an anti-siphoning valve when dosing into
pressureless systems.
GrA1037
• Diaphragm material: PTFE
• Pressure range: 0-10 bar
• Opening pressure: adjustable between 1 and 5 bar, Fig. 56 Pressure-loading valve, G 5/4 and G 2
preset to 3 bar
Dimensions
D
d
h
TM04 1460 0310
Fig. 57 Pressure-loading valve, G 5/4 and G 2
Technical data
Included
Max. flow rate connections Product
connection
[l/h] L H D h d A number
size Body/gasket ID/OD 1) or thread
[mm] [mm] [mm] [mm] [mm] [mm]
PP/EPDM Hose, 19/27 mm, 96295903
153 144 90 28 72 6.6
PP/FKM 25/34 mm 96295904
400 G 5/4 PVC/EPDM Hose, 19/27 mm, 96295905
149 144 90 28 72 6.6
PVC/FKM 25/34 mm 96295906
SS* Pipe, Rp 3/4" - 144 134 28 72 6.6 96295907
PP/EPDM Pipe cementing 96295908
229 218 129 70 105 8.4
PP/FKM diameter, 40 mm 96295909
1150 G2 PVC/EPDM Pipe cementing 96295910
229 218 129 70 105 8.4
PVC/FKM diameter, 40 mm 96295911
SS* Pipe, Rp 1 1/4" - 188 129 40 105 8.4 96295912

39
DN 65
DN 65 pressure-loading valves are used:

• if the dosing system has no counter-pressure
• if the counter-pressure varies or fluctuates
• if the injection point is at a lower level than the
pump
The opening pressure is adjustable by a spring-loaded
screw. The factory-set opening pressure is 3 bar.
The valve works according to the dynamic pressure
principle.
Dimensions
h
H
TM03 8638 2107
ØD
Fig. 58 Pressure-loading valve, DN 65
Technical data

Max. flow rate Product
connection Included connections L H h D
[l/h] Body/gasket number
size [mm] [mm] [mm] [mm]
PP/FKM Flange, DN 65 326 230 195 130 96727367
PVC/FKM Flange, DN 65 266 230 195 130 96638486
4000 DN 65
PVC/EPDM Flange, DN 65 266 230 195 130 96635246
SS*/FKM Flange, DN 65 280 243 203 198 96694434
40
2
Pulsation dampers

Pulsation dampers are particularly suitable for long
discharge lines and small-diameter lines.
Installed in the discharge line, pulsation dampers
optimise dosing accuracy and protect the pump and
discharge line against pressure surges.
Depending on the system pressure, the installation of
a counter-pressure valve after the pulsation damper
may be required to optimise its function.
Special pulsation dampers are available for suction
lines.
Setting the pressure
Set the pressure in the pulsation damper by means of
compressed air. The pressure must be the system
pressure (p1) x 0.8.
The pressure on the liquid side of the pulsation
damper should be 0 when the air side is filled with air.
This applies both to the initial setting of the pressure
as well as to later check-ups.
To facilitate the reading of the pulsation damper
pressure, a pressure gauge can be fitted directly on
the damper.
TM03 7870 5006
Fig. 59 Pulsation dampers
41
Suction-side pulsation dampers

Ø 6.5
8
A
L
E
E
L
L
A A
A
B
F
F Ø 14 D
B
200 D
TM04 1456 0210

150
395 B
Fig. 60 Dimensions of suction-side pulsation dampers:

plastic, 1 to 20 litres (left), plastic, 40 litres (centre), stainless steel, 1 to 40 litres (right)
Selection of suction-side pulsation dampers

One suction-side pulsation damper can be used for
more than one pump. In this case, sum up the stroke
volumes of all pumps connected to the pulsation
damper and select the suitable size accordingly.
Suitable for Material Connection Dimensions

Pmax
max. stroke Volume Thread or Hose or pipe Product
volume* [l] B D E F L number
Body Seals [bar] flange ID/OD 1)
[ml] [mm] [mm] [mm] [mm] [mm]
A [mm]
FKM 2 G1 12/16, 16/20 160 - - DN 10 388 91835549
PVC
EPDM 2 G1 12/16, 16/20 160 - - DN 10 388 96688101
7 1
PVDF PTFE 6 G 3/4 14/16 145 - - DN 10 524 96690350
SS** - 40 Rp 1/4" - 159 - 155 R 1/4" 295 96688107
FKM 2 G 1 1/2 20/25, 25/32 194 - - DN 10 643 96688102
PVC
EPDM 2 G 1 1/2 20/25, 25/32 194 - - DN 10 643 96654767
45 3
PVDF PTFE 6 G 3/4 14/16 145 - - DN 10 1035 96688100
SS** - 40 Rp 3/4" - 213 - 215 R 1/4" 375 96688108
FKM 2 G 2 1/4 32/40, 40/50 220 - - DN 10 900 96688103
PVC
131 5 EPDM 2 G 2 1/4 32/40, 40/50 220 - - DN 10 900 96653755
SS** - 25 Rp 3/4" - 248 170 245 R 1/4" 395 96688109
Flange DN 50 - 320 200 - DN 10 800 96688104
PP FKM 6
Flange DN 65 - 320 200 - DN 10 800 96688105
500 20
Flange DN 50 - 363 273 255 R 1/4" 500 96688110
SS** - 6
Flange DN 65 - 363 273 255 R 1/4" 500 95702959
Flange DN 50 - 450 270 930 DN 10 1060 96638463
PP FKM 4
Flange DN 65 - 450 270 930 DN 10 1060 96688106
1000 40
Flange DN 50 - 363 273 755 R 1/4" 1000 96688111
SS** - 4
Flange DN 65 - 363 273 755 R 1/4" 1000 96688112
Note: Connections may not be standard pump connection sizes.

* Not suitable in every case, please check with calculation based on layout
42
2
Accessories for suction-side pulsation dampers Aeration and drain valves

DN 10 DN 10
2
TM04 1450 0210

ca. 165
3 Fig. 63 Aeration and drain valve
Material Product
Description Connections
Body Gaskets number
DN 10 PVC FKM 96638467
TM04 1458 0210

DN 10 PVC EPDM 96693605
Aeration and
DN 10 PP FKM 96727337
4 drain valve
DN 10 PVC EPDM 96727338
DN 10 PVDF FKM 96704688
Fig. 61 Manual vacuum pump with 3-way ball valve,
pulsation damper and drain valve
Legend
Pos. Description
1 Manual vacuum pump (suction aid)
2 3-way ball valve
3 Pulsation damper, 1 to 20 litres
4 Drain valve
TM04 1442 4909
Fig. 62 Manual vacuum pump with pulsation damper,

plastic, 1 to 20 litres
Manual vacuum pump (suction aid)
Manual vacuum pump with hose and 3-way ball valve
96653775
(suction aid)
43
Discharge-side pulsation dampers without separating diaphragm

E
A
24
B
24
B B
A
A
Ø 6.5
C
C D
TM04 1457 0210

Fig. 64 Dimensions of discharge side pulsation dampers without separating diaphragm:
plastic 0.35 - 5.0 litres (left), plastic 10-40 litres (centre), stainless steel 0.35 - 40 litres (right)
TM04 1443 4909
Fig. 65 Discharge-side pulsation damper, plastic,

0.35 - 5.0 litres
44
2
Selection of discharge-side pulsation dampers

without separating diaphragm
We recommend to use only one pump per discharge-
side pulsation damper.
Suitable for Material Connection Dimensions

Pmax
max. stroke Volume Hose Pipe Product
volume* [l] Thread or A B C D E number
Body Seals [bar] ID/OD1) ID/OD1)
[ml] flange [mm] [mm] [mm] [mm] [mm]
[mm] [mm]
FKM 10 G 5/8 4/6 - 202 47 127 - - 95700901
PVC
EPDM 10 G 5/8 4/6 - 202 47 127 - - 96688114
FKM 10 G 5/8 4/6 - 202 47 127 - - 96727147
PP
2 0.35 EPDM 10 G 5/8 4/6 - 202 47 127 - - 96727148
FKM 10 G 5/8 4/6 4/6 202 47 127 - - 96727150
PVDF
EPDM 10 G 5/8 4/6 4/6 202 47 127 - - 96727151
SS** - 16 Rp 1/4" - - 215 50 - 83 85 96727145
FKM 10 G 1 1/4 6/12 10/12 351 60 260 - - 96688120
PVC
EPDM 10 G 1 1/4 6/12 10/12 351 60 260 - - 96688121
FKM 10 G 1 1/4 - 12/16 278 60 165 - - 96688123
PP
7 1 EPDM 10 G 1 1/4 - 12/16 278 60 165 - - 96688124
FKM 10 G 1 1/4 - 14/16 278 60 165 - - 96688125
PVDF
EPDM 10 G 1 1/4 - 14/16 278 60 165 - - 96619905
SS** - 16 Rp 1/4" - - 277 65 - 110 125 96688122
FKM 10 G 1 1/4 13/20 20/25 764 60 675 - - 96688126
PVC
EPDM 10 G 1 1/4 13/20 20/25 764 60 675 - - 96688127
FKM 10 G 1 1/4 - 20/25 655 60 565 - - 96688129
PP
19 3 EPDM 10 G 1 1/4 - 20/25 655 60 565 - - 96688130
FKM 10 G 1 1/4 - 20/25 655 60 565 - - 96688131
PVDF
EPDM 10 G 1 1/4 - 20/25 655 60 565 - - 96688132
SS** - 16 Rp 3/4" - - 355 87 - 150 160 96688128
FKM 10 G 1 1/4 13/20 20/25 841 70 750 - - 96688133
PVC
EPDM 10 G 1 1/4 13/20 20/25 841 70 750 - - 96654923
FKM 10 G 1 1/4 - 20/25 700 70 608 - - 96688135
PP
45 5 EPDM 10 G 1 1/4 - 20/25 700 70 608 - - 96688136
FKM 10 G 1 1/4 - 20/25 700 70 608 - - 96688137
PVDF
EPDM 10 G 1 1/4 - 20/25 700 70 608 - - 96688138
SS** - 16 Rp 3/4" - - 345 100 - 170 190 96688134
FKM 10 Flange - 32/40 829 95 610 - - 96688139
PVC
EPDM 10 DN 32 - 32/40 829 95 610 - - 96688140
FKM 10 Flange - 32/40 829 95 605 - - 96688142
PP
75 10 EPDM 10 DN 32 - 32/40 829 95 605 - - 96688143
FKM 10 - 32/40 829 95 605 - - 96688144
PVDF Flange
EPDM 10 - 32/40 829 95 605 - - 96688145
DN 32
SS** - 16 - - 633 100 - 170 460 96688141
Flange
- 50/63 1056 108 812 - - 96688146
DN 50
FKM 6
Flange
- 65/75 1056 108 812 - - 96688149
DN 65
PP
Flange
- 50/63 1056 108 812 - - 96688147
DN 50
131 20 EPDM 6
Flange
- 65/75 1056 108 812 - - 96688150
DN 65
Flange
- - 525 150 - 270 310 96639884
DN 50
SS** - 6
Flange
- - 525 150 - 254 310 96688148
DN 65
FKM 4 - 65/75 896 166 662 - - 96638405
PP Flange
500 40 EPDM 4 - 65/75 896 166 662 - - 96688152
DN 65
SS** - 4 - - 935 150 - 254 720 96688151

** Stainless steel 1.4301 (body), stainless steel 1.4571 (connections), according to EN 10027-2
45
Pressure gauge for discharge-side pulsation

dampers without separating diaphragm

Pressure gauges for pulsation dampers are available
on request together with the respective pulsation
damper.
220
TM04 1453 0210

105 105
Fig. 66 Pressure gauge for discharge-side pulsation

dampers, stainless steel
250
TM04 1452 0210
120
Fig. 67 Pressure gauge for discharge-side pulsation

dampers, PVC and PP
Max. pressure Material Product

[bar] Body Gaskets number
PVC* FKM 95731730

PVC* EPDM 95731391
PP** FKM 95731047
10 PP** EPDM 98031546
PVDF* FKM 98031547
PVDF* EPDM 98031548
SS* - 98031549
40 SS* - 98031550
* Pressure gauges for plastic pulsation dampers are equipped with

diaphragm pressure transducers
46
2
Discharge-side pulsation dampers with separating diaphragm

B
TM04 1444 4909

0
D
A
R 0
Fig. 69 Discharge-side pulsation dampers
TM04 1459 0210

0
G 0
Fig. 68 Discharge-side pulsation damper with separating

diaphragm with pressure gauge
Selection of discharge-side pulsation dampers with separating diaphragm, DN 8

We recommend to use only one pump per discharge-side pulsation damper.
Suitable for Material Connection Dimensions [mm]

Pmax
max. stroke Volume Pipe Product
volume* [l] Diaphragm Hose number
Body [bar] G (ext.) R (int.) ID/OD 1) or A B D E
[ml] (Seals) ID/OD 1)
thread
4/6 mm
FKM 10 G 5/8 G 3/8 10/12 mm 123 120 60 58 96688153
6/12 mm
PVC
4/6 mm
EPDM 10 G 5/8 G 3/8 10/12 mm 123 120 60 58 96688154
6/12 mm
2 0.07 FKM 200 G 5/8 G 3/8 Rp 1/4" 118 136 55 53 96688155
SS**
EPDM 200 G 5/8 G 3/8 Rp 1/4" 118 136 55 53 96688156
FKM 10 G 5/8 G 3/8 12/16 mm 123 120 60 58 96688157
PP
EPDM 10 G 5/8 G 3/8 12/16 mm 123 120 60 58 96688158
4/6 mm
FKM 10 G 5/8 G 1/2 10/12 mm 160 120 80 67 96697351
6/12 mm
PVC
4/6 mm
EPDM 10 G 5/8 G 1/2 10/12 mm 160 120 80 67 96688159
6/12 mm
FKM 180 G 5/8 G 1/2 Rp 1/4" 143 136 70 64 96688161
7 0.15 SS**
EPDM 180 G 5/8 G 1/2 Rp 1/4" 143 136 70 64 96688163
FKM 10 G 5/8 G 1/2 12/16 mm 160 120 80 67 96688164
PP
EPDM 10 G 5/8 G 1/2 12/16 mm 160 120 80 67 96688165
PVDF PTFE 20 G 5/8 G 1/2 14/16 mm 206 136 64 58 96688166

Options
• Basic type without connections and mounting
material
• Different connection
• Different pre-charge pressure
• With included pressure gauge.
All options are available on request.
47
Selection of discharge-side pulsation dampers with separating diaphragm, DN 20

Suitable for Material Connections Dimensions [mm]

Pmax
max. stroke Volume Pipe Product
volume* [l] Diaphragm Hose number
[ml] (seals) ID/OD 1)
thread
FKM 10 G 1 1/4 G 3/4 13/20 mm 198 120 90 71 96688167
PVC
EPDM 10 G 1 1/4 G 3/4 13/20 mm 20/25 mm 198 120 90 71 96688168
FKM 130 G 1 1/4 G 1/2 Rp 3/4" 192 136 80 67 96688169
0.35 SS**
19 EPDM 130 G 1 1/4 G 1/2 Rp 3/4" 192 136 80 67 96688171
FKM 10 G 1 1/4 G 3/4 20/25 mm 198 120 90 71 96688172
PP
EPDM 10 G 1 1/4 G 3/4 20/25 mm 198 120 90 71 96688173
0.3 PVDF PTFE 20 G 1 1/4 G 1/2 20/25 mm 270 136 78 67 96688175
FKM 10 G 1 1/4 G 3/4 13/20 mm 20/25 mm 258 120 100 78 96688176
PVC
EPDM 10 G 1 1/4 G 3/4 13/20 mm 20/25 mm 258 120 100 78 96688177
FKM 50 G 1 1/4 G 3/4 Rp 3/4" 233 136 90 67 96688179
0.65 SS**
45 EPDM 50 G 1 1/4 G 3/4 Rp 3/4" 233 136 90 67 96688181
FKM 10 G 1 1/4 G 3/4 20/25 mm 258 120 100 78 96688183
PP
EPDM 10 G 1 1/4 G 3/4 20/25 mm 258 120 100 78 96688184
0.7 PVDF PTFE 20 G 1 1/4 G 3/4 20/25 mm 253 136 98 78 96688185
FKM 10 G 1 1/4 G1 13/20 mm 20/25 mm 323 120 130 92 96688186
PVC
EPDM 10 G 1 1/4 G1 13/20 mm 20/25 mm 323 120 130 92 96688187
FKM 40 G 1 1/4 G 3/4 Rp 3/4" 273 136 110 78 96688188
SS**
75 1.4 EPDM 40 G 1 1/4 G 3/4 Rp 3/4" 273 136 110 78 96688189
FKM 10 G 1 1/4 G1 20/25 mm 323 120 130 92 96688190
PP
EPDM 10 G 1 1/4 G1 20/25 mm 323 120 130 92 96688191
PVDF PTFE 20 G 1 1/4 G 3/4 20/25 mm 323 136 112 84 96736538

Options
material
• With included pressure gauge
48
2
Selection of discharge-side pulsation dampers with separating diaphragm, DN 32 and DN 65

Suitable for Material Connection Dimensions [mm]

Pmax
max. stroke Volume Nominal Pipe Product
volume* [l] width Diaphragm number
[ml] (seals)
thread
FKM 10 G2 G1 32/40 mm 362 120 160 107 96688192
PVC
EPDM 10 G2 G1 32/40 mm 362 120 160 107 96688193
FKM 30 G2 G1 Rp 1 1/4" 332 136 140 90 96688194
SS**
131 2.6 DN 32 EPDM 30 G2 G1 Rp 1 1/4" 332 136 140 90 96688195
FKM 10 G2 G1 32/40 mm 362 120 160 107 96688196
PP
EPDM 10 G2 G1 32/40 mm 362 120 160 107 96688197
PVDF PTFE 20 G2 G1 32/40 mm 357 136 158 107 96727195
FKM 10 G2 G 1 1/2 32/40 mm 495 120 198 127 96688198
PVC
EPDM 10 G2 G 1 1/2 32/40 mm 495 120 198 127 96688199
FKM 40 G2 G 1 1/2 Rp 1 1/4" 451 136 170 127 96688200
SS**
256 5.6 DN 32 EPDM 40 G2 G 1 1/2 Rp 1 1/4" 451 136 170 127 96688201
FKM 10 G2 G 1 1/2 32/40 mm 495 120 198 127 96688202
PP
EPDM 10 G2 G 1 1/2 32/40 mm 495 120 198 127 96688203
PVDF PTFE 20 G2 G1 32/40 mm 527 136 158 107 96688204
FKM 10 G2 G2 65/75 mm 560 120 250 133 96688205
PVC
EPDM 10 G2 G2 65/75 mm 560 120 250 133 96688206
111/
FKM 30 Flange G2 502 136 220 95702090
119
SS**
111/
500 9.5 DN 65 EPDM 30 Flange G2 502 136 220 95702091
119
FKM 10 Flange G2 560 120 250 133 95702092
PP
EPDM 10 Flange G2 560 120 250 133 95702093
111/
PVDF PTFE 20 Flange G 1 1/4 525 136 212 95702094
113

Options
material
• With included pressure gauge
Pressure gauge for discharge-side pulsation
dampers with separating diaphragm
The following pressure gauges fit for every size of
discharge side pulsation damper with separating
diaphragm, select suitable variant according to max.
pressure of the damper.
Description Pressure [bar] Product No
10 95730263
Pressure gauge for 25 95730264
discharge-side pulsation
60 98031543
damper with separating
diaphragm 160 98031544
250 98031545
49
Accessories for discharge side pulsation dampers

1
2
5
TM04 1451 0210

Fig. 70 Flow scheme of a discharge-side pulsation damper with separating diaphragm
Legend
Pos. Description
1 Pulsation damper
2 Pressure loading valve
3 Cross piece
4 Pressure relief valve
5 Drain valve
Aeration and drain valves
DN 10 DN 10
TM04 1450 0210
ca. 165
Fig. 71 Aeration and drain valve
Material
Description Connections Product No
Body Gaskets
DN 10 PVC FKM 96638467
DN 10 PVC EPDM 96693605
Aeration and
DN 10 PP FKM 96727337
drain valve
DN 10 PVC EPDM 96727338
DN 10 PVDF FKM 96704688
50
2
Cross pieces

D1 D1
D4
D4
L1
L1
L2
TM04 1449 0210

D2 D2
L2
TM04 1448 0210

D3 L3
D3 L3 Fig. 73 Cross pieces with flanges
Fig. 72 Cross pieces G 5/8, G 3/4 and G 5/4

Pos. Description
D1 Connection to pulsation damper
D2 Connection to discharge side
D3 Connection to dosing pump
D4 Connection to drain valve
PN* Connections Dimensions [mm] Product

Material
[bar] D1 D2 D3 D4 L1 L2 L3 L4 number
PVC 10 G 5/4 G 5/8** G 5/8 DN 10 (G 3/4) 55 73 73 77 96699618

PVC 10 G 5/4 G 5/4 G 5/4 DN 10 (G 3/4) 55 55 55 77 96694022
PP 10 G 5/4 G 5/4 G 5/4 DN 10 (G 3/4) 62 62 55 77 96727346
PP 10 G 5/4 G 3/4 G 3/4 DN 10 (G 3/4) 62 62 61 55 96727347
PVDF 10 G 5/4 G 3/4 G 3/4 DN 10 (G 3/4) 62 62 55 55 96727348
PVDF 10 G 5/4 G 5/4 G 5/4 DN 10 (G 3/4) 62 62 61 55 96727349
PVC 10 Flange DN 32 Flange DN 32 Flange DN 32 G 5/4 85 85 125 83 96699615
PVC 10 Flange DN 50 Flange DN 50 Flange DN 50 G 5/4 113 113 115 139 96727350
PVC 10 G 5/8 G 5/8 G 5/8 G 5/8 66 73 73 77 96727351
PP 10 G 5/8 G 5/8 G 5/8 G 5/8 73 66 45 53 96727352
* at 20 °C
** use the G 5/8 reducing piece supplied
Other cross pieces on request.
51
Filling devices
136
TM04 1447 0210

Fig. 74 Filling device
Vg8
38
TM04 1355 2909
G 1/4
25
Fig. 75 Adapter for filling valve
Adapter for filling valve (tyre valve) for pulsation
dampers up to 8 bar, for use in conjunction with 96727332
compressed-air filling device or pressure gauge
Compressed-air filling device for plastic pulsation
dampers, for an existing compressed-air plant,
96727335
control lever, pressure gauge and hose with filling
valve, for use in conjunction with adapter
Compressed-air filling device for plastic pulsation
dampers, with 6-litre compressed-air cylinder,
96699614
control lever, pressure gauge and hose with filling
valve, for use in conjunction with adapter
Filling device for plastic or stainless-steel pulsation
dampers, with pressure gauge, up to 25 bar, 96727342
compressed-air filled via G 1/4 connection
Filling device for stainless-steel pulsation dampers,
with pressure gauge, up to 60 bar, compressed-air 96727343
filled via G 1/4 connection
52
2
Pump connection kits

Retrofit pump connection kits and inlay kits for the
integration of Grundfos standard pumps into
installations with various sizes of hoses or pipes.
A pump connection kit includes:
• 1 set of inlays
Gr8353_p
• 1 union nut
An inlay kit includes:
• 2 sets of inlays
Fig. 76 Nipple for hose clamp connection (DME pumps)
Connections for DME dosing pumps

For pump type Connection type Inside/outside hose or pipe diameter or thread Material Product No
PP 96535096
DME 60-150 Hose clamp 19/27 mm and 25/34 mm
PVDF 96535102
PP 96535103
DME 375-940 Hose clamp 32/41 mm and 38/48 mm
PVDF 96535104
Connection kits for DMI, DDI, DMX and DMH dosing pumps
Connection size Material Hose ID/OD 1), material Pipe ID/OD 1) or thread Max. pressure [bar] Product No
- 20/25 mm 10 91835697
PP 19/27 mm, PVC
- 10 96727574
25/34 mm, PVC
13/20 mm, PVC - 10 91835696
13/20 mm, PVC 20/25 mm 10 96704663
19/27 mm, PVC - 10 96679391
PVC 19/27 mm, PVC
- 10 96699969
25/34 mm, PVC
- 20/25 mm 16 96701989
- 3/4" NPT 10 91835723
G 5/4
12/ mm, PTFE - 4 96727620
19/27 mm, PVC
- 10 96727612
PVDF 25/34 mm, PVC
- 20/25 mm 10 91835698
- 3/4" NPT 10 91835726
- 19/22 mm 100 96727555
SS* - G 3/4 100 96700184
- 3/4" NPT 100 91835724
- G 3/4 100 96727523
Y**
- 3/4" NPT 100 91835725
PP - 32/40 mm 10 96727596
PP/PVC - 32/40 mm 16 96727610
32/42 mm, PVC - 0 96727598
PVC - 32/40 mm 10 96700091
G2 - 1 1/4" NPT 10 91835730
- 32/40 mm 16 96727597
PVDF
- 1 1/4" NPT 10 96727541
- G 1 1/4 16 96727595
SS*
- 1 1/4" NPT 16 91835729
PP - 32/40 mm 10 96727589
PP/PVC - 32/40 mm 10 96727586
PVC - 32/40 mm 10 91835728
Flange DN 32
PVDF - 32/40 mm 16 96727588
SS* - G 1 1/4 10 91835727
Y** - G 1 1/4 10 96727609
PP - 65/75 mm 10 96727603
DN 65 PVC - 65/75 mm 10 96727602
SS* - 65/75 mm 10 96727604

** Alloy C-4 (NiMo16Cr16Ti) material number 2.4610 (EN 10027-2)
53
Inlay kits for DME pumps

The inlay kits are used for the connection of DME

pumps to suction and discharge lines of sizes that
differ from Grundfos standard sizes.
An inlay kit includes:
• 2 sets of inlays
TM02 2470 4401

Fig. 77 Inlay kit
Pump type Connection type Hose ID/OD1) or thread Material Product No

PP 96535109
Hose clamp 19/27 mm, 25/34 mm
PVDF 96535110
PP 96608415
PVDF 96608417
3/4" NPT
PVC 96537892
DME 60-150
SS* 96537894
Female thread
PP 96608413
PVDF 96608414
Rp 3/4
PVC 96533886
SS* 96575256
PP 96535111
Hose clamp 32/41 mm, 38/48 mm
PVDF 96535112
PP 96731912
PVDF 96731901
1 1/4" NPT
PVC 96537893
DME 375-940
SS* 96537895
Female thread
PP 96608418
PVDF 96608419
Rp 1 1/4
PVC 96534799
SS* 96575258

Union nut kits

A union nut kit includes:
• 2 union nuts
For pump type Union nut size Material Product No
PP 96633937
DME 60-150 1 1/4" PVDF 96633938
SS 96731917
PP 96731916
DME 375-940 2" PVDF 96731915
SS 96731914
54
2
Electric mixers

Electric mixers are intended for the mixing and
dissolving of non-abrasive, non-inflammable and non-
explosive liquids. They ensure that the liquid in the
dosing tank is mixed constantly. With a frequency of
50 Hz they run at 1500 rpm approximately, and are
suitable for liquids with low to medium viscosity.
Different versions of electric mixers are available:
• Stainless-steel version
• PP version with or without sealing flange
• Versions for various tank sizes from 60 litres up to
1000 litres
Dimensions
A
A
E E
F F
C C
B B
15
L(SS)
16
L(PP)
20
TM04 8638 4112
TM04 8639 4112

P
D D
Fig. 78 Electric mixer, stainless-steel version Fig. 79 Electric mixer, PP version, with sealing flange
L(SS) L(PP) P D B C E F A
Electric mixer
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
for 60-litre tank 450 452 25 88 140 115 9 95 210

for 100-litre tank 691 693 25 88 140 115 9 95 210
for 200.litre tank 698 700 25 100 160 130 9 110 191
for 300-litre tank 950 952 25 100 160 130 9 110 191
for 500-litre tank 1100 1102 28 125 160 130 9 110 191
for 1000-litre tank 1150 1152 28 125 200 165 11 130 231
55
Product data
Electric mixer for tank Nominal shaft length Product number

Shaft type
size [l] [mm] Single-phase motor Three-phase motor
SS 98164569 98165309
60 450 PP 98164573 98165310
PP, with sealing flange 98164575 98165318
SS 98164606 98165355
100 690 PP 98164607 98165357
SS 98164987 98165385
200 690 PP 98164990 98165386
SS 98165172 98165393
300 950 PP 98165175 98165432
SS 98165253 98165435
500 1100 PP 98165258 98165436
SS 98165287 98165439
1000 1150 PP 98165290 98165440
Motor data
Power rating Enclosure Insulation

Electric mixer Motor phases Voltage [V] Frequency [Hz]
[kW] class class
1 220-240 50/60
for 60-litre tank, 100-litre tank 0.09 220-240 / IP65 F
3 50/60 (60)
380-420 (440-480)
for 200-litre tank, 300-litre tank, 1 220-230 50

0.25 IP55 F
500-litre tank 3 220-240 / 380-415 50/60
1 220-230 50
for 1000-litre tank 0.55 IP55 F
3 220-240 / 380-415 50/60
56
2
Lateral discharge device

The lateral discharge device is connected with a through bolt at the drain opening of a Grundfos tank. Please order
connections for the discharge lines separately.
TM03 8124 0507

TM03 8123 0507
Fig. 81 Lateral discharge device, G 1 1/4

Fig. 80 Lateral discharge device, G 5/8
Technical data
Connection size Description Material Product No

with shut-off valve and filter
PVC/FKM 96697826
for installation in the threaded sleeve of the dosing tank
with shut-off valve, filter and liquid standpipe*
discharge at the right hand side PVC/FKM 96697988
G 5/8
with through bolt for connection at the dosing tank
with shut-off valve, filter and liquid standpipe*
discharge at the left hand side PVC/FKM 96696926
with ball valve
PVC 96727271
G 5/4
with ball valve and liquid standpipe*
PVC 96727270
* The length of the liquid standpipe has to be adapted to the corresponding dosing tank
57
Wall bracket
Wall bracket for easy installation of a dosing pump on a wall.

Dimensions
30
30
Ø9
165
120
Ø9
165
120
16.5 160
207 15 160
190
15
123
107
185
170
Ø7 Ø9
TM04 1527 0910
TM04 1528 0910

105
98
16.5 159 19 152
Fig. 82 Wall bracket for DDI 222 and DMX 221 Fig. 83 Wall bracket for DMX 226 and DMH 251/251
For pump type Material Including fixing material for Product No

DDI 222 and DMX 221 PP pump on bracket, bracket on wall 91836471
DMX 226M and DMH 251/252 PP pump on bracket, bracket on wall 96623672
58
3
3. Further product documentation
Further product documentation

WebCAPS
WebCAPS is a Web-based Computer Aided Product
Selection program available on www.grundfos.com.
WebCAPS contains detailed information on more than
220,000 Grundfos products in more than
30 languages.
Information in WebCAPS is divided into six sections:
• Catalogue
• Literature
• Service
• Sizing
• Replacement
• CAD drawings.
Catalogue
Based on fields of application and pump types, this section

contains the following:
• technical data
• curves (QH, Eta, P1, P2, etc.) which can be adapted to the
density and viscosity of the pumped liquid and show the
number of pumps in operation
• product photos
• dimensional drawings
• wiring diagrams
• quotation texts, etc.
Literature
This section contains all the latest documents of a given pump,

such as
• data booklets
• installation and operating instructions
• service documentation, such as Service kit catalogue and
Service kit instructions
• quick guides
• product brochures.
Service
This section contains an easy-to-use interactive service

catalogue. Here you can find and identify service parts of both
existing and discontinued Grundfos pumps.
Furthermore, the section contains service videos showing you
how to replace service parts.
59
Sizing 0 1
This section is based on different fields of application and

installation examples and gives easy step-by-step instructions in
how to size a product:
• Select the most suitable and efficient pump for your
installation.
• Carry out advanced calculations based on energy,
consumption, payback periods, load profiles, life cycle costs,
etc.
• Analyse your selected pump via the built-in life cycle cost tool.
• Determine the flow velocity in wastewater applications, etc.
Replacement
In this section you find a guide to selecting and comparing

replacement data of an installed pump in order to replace the
pump with a more efficient Grundfos pump.
The section contains replacement data of a wide range of pumps
produced by other manufacturers than Grundfos.
Based on an easy step-by-step guide, you can compare

Grundfos pumps with the one you have installed on your site.
When you have specified the installed pump, the guide will
suggest a number of Grundfos pumps which can improve both
comfort and efficiency.
CAD drawings
In this section, it is possible to download 2-dimensional (2D) and

3-dimensional (3D) CAD drawings of most Grundfos pumps.
These formats are available in WebCAPS:
2-dimensional drawings:
• .dxf, wireframe drawings
• .dwg, wireframe drawings.
3-dimensional drawings:
• .dwg, wireframe drawings (without surfaces)
• .stp, solid drawings (with surfaces)
• .eprt, E-drawings.
WinCAPS
WinCAPS is a Windows-based Computer Aided
Product Selection program containing detailed
information on more than 220,000 Grundfos products
in more than 30 languages.
The program contains the same features and
functions as WebCAPS, but is an ideal solution if no
internet connection is available.
WinCAPS is available on DVD and updated once a
year.
Fig. 84 WinCAPS DVD
60
3
GO CAPS

Mobile solution for professionals on the GO!
CAPS functionality on the mobile

workplace.
Subject to alterations.
61
62
63
ECM: 1118748
96700284 0813
GRUNDFOS A/S
www.grundfos.com
Telephone: +45 87 50 14 00
DK-8850 Bjerringbro . Denmark
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide. © Copyright Grundfos Holding A/S

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GRUNDFOS DATA BOOKLET

Accessories for dosing pumps

1. Accessories for small dosing pumps 3

2. Accessories for large dosing pumps 25

3. Further product documentation 59

1. Accessories for small dosing pumps

Accessories for small dosing pumps

Injection units see pages 12, 13 Hoses see page 7

Example: SMART Digital dosing pump

Multi-function valves, pressure Cables see page 5

E-box 150 see page 6

Installation kits see page 4

Adaptors see page 18 Handheld mixer see page 23

T-pieces see page 19

Drain valves see page 23

Foot valves and suction lances, see pages 8, 9

Fig. 1 Dosing pump with accessories

Installation kits for dosing pumps

An installation kit includes the following parts:

TM04 1600 0312

TM04 8469 0512

Size Material of injection unit Product number

* Viscosity similar to water

Accessories for small dosing pumps

TM04 8267 0411

E-box 150 Profibus (for DDA)

The Grundfos E-box 150 (E-box = Extension Box) is a

TM04 8455 0312

between a Profibus DP network and a Grundfos pump.

TM04 8454 0312

Accessories for small dosing pumps

TM04 8268 0411

* Viscosity similar to water

Foot valves are installed at the lower end of the suction

TM04 8476 0512

TM04 8461 0312

  

Fig. 9 Left: stainless-steel foot valve; centre and right: PE

Material Product number

Accessories for small dosing pumps

Suction lances with low-level and empty-tank 

TM04 8460 0312

* Suitable adaptors see page 11

Max. immersion Material Product number

* Minimum immersion depth for all sizes: approx. 140 mm

Accessories for small dosing pumps

TM04 8506 0712

Adaptor type for container type Remark Product No.

containers with 2" NPT threaded opening PVC, grey 98156690

drums with S 70 x 6 coarse thread (MAUSER 2") PE, blue 98071171

drums with S 56 x 4 coarse thread (TriSure®) PE, orange 98071172

US containers with bung hole of 63 mm (ASTM International) PE, white 98071176

Emission protection kits M-12-plug-to-flat-plug adaptor

• Emission protection kit for use with filter: gas can

Variant Remark Product number

Injection units connect the dosing line with the process

Standard injection units

TM04 8281 0411

Suction lances with low-level and empty-tank