Pre-Starting Checks: Avertissement Danger

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Pre-Starting Checks WARNING

Correct direction of wheel rotation is critical.


DANGER Reversed rotation will result in poor air performance,
Disconnect and secure to the “off” position all motor overloading and possible motor burnout.
electrical power to the fan prior to inspection AVERTISSEMENT
or servicing. Failure to comply with this safety
precaution could result in serious injury or death. La turbine doit impérativement tourner dans le bon
sens. Une rotation en sens inverse entraînerait
DANGER de mauvaises performances de soufflage, une
Pour écarter les risques de blessure grave ou surcharge du moteur voire un grillage du moteur.
de mort, débrancher et verrouiller l’alimentation
électrique en position « Arrêt » avant tout contrôle Model CWB Pre-Starting Belt Tension Checks
ou entretien. 6. Always loosen tension enough to install belts
without stretching, see Figure 7.
1. Check all fasteners and setscrews for tightness.
The wheel should rotate freely and be aligned as Do not force belt(s). Forcing the belts will break the
shown in Figure 5. cords and cause belt failure.
Overlap

Overlap Gap
Fan Size
in. (mm) in. (mm)
060-095 – 3/32 (2)
098-161 1/4 (6) –
Figure 7
180-300 1/2 (13) – Do not force belt(s). Forcing the belt(s) will break the
Gap
7. For units
cords andwith twobelt
cause groove pulleys, adjust so the
failure.
Figure 5 tension is equal in both belts.
8. If adjustments are made, it is very important to
2. Wheel position is preset and the unit is test run at
check the pulleys for proper alignment. Misaligned
the factory. Movement may occur during shipment
pulleys lead to excessive belt wear, vibration, noise
and realignment may be necessary. Refer to steps
Overlap Gap and power loss, see Figure 8.
3 and 4.
3. Only CW model - Centering height alignment can CORRECT WRONG WRONG WRONG

be accomplished by loosening the set screws in


the wheel and moving the wheel to theDodesired not force belt(s). Forcing the
belt(s) will break the cords and
position. cause belt failure

4. Only CWB model - Centering can be accomplished


by loosening the bolts holding the drive frame Figure 8
to the shock mounts and repositioning the drive 9. Belt tension can be adjusted by loosening four
frame. fasteners on the drive frame, see Figure 9. The
Wheel and inlet cone overlap can be adjusted by motor plate slides on the slotted adjusting arms
loosening the setscrews in the wheel and moving and drive frame angles in CORRECT WRONG
the wheel to the desired position. the same manner.
Fan RPM should be checked and verified with a Four (4) fasteners in
Belt Span
tachometer. Deflection =
total.
64 Belt
Span
WRONG WRONG
5. Check wheel rotation (viewing from theSlackshaft Identical fasteners on
opposing side must
Side
side) by momentarily energizing the unit. Rotation
should be clockwise and correspond to the
Counterclockwise
Rotation
also be loosened.
rotation decal on the unit, see Figure 6.
If wheel rotation is incorrect,
reverse two of the wiring Figure 9
leads or check motor wiring
for single phase.
All CW and CWB models
have clockwise rotation
when viewed from top Clockwise Rotation

of fan. Figure 6
10. Sizes 099-161: Belts should be tensioned just Operation
enough to prevent slippage at full load. Belts
should have a slight bow on the slack side while 1. Before starting up or operating fan, check all
running at full load; see Figure 10a. fasteners for tightness. In particular, check the
setscrews in wheel hub (and pulleys, if applicable).
Sizes 180-300: Belt tension should be adjusted

to allow 1/64 in. (0.397 mm) of deflection per inch 2. While in the OFF position or before connecting the
of belt span. For example, a 15 in. (381 mm) belt fan to power, turn the fan wheel by hand to be sure
span should have 15/64 in. (0.234 mm) (or about it is not striking the venturi or any obstacle.
1/4 in. (6 mm)) of deflection with moderate thumb 3. Start the fan and shut it off immediately to check
pressure at mid-point between pulleys; see rotation of the wheel with directional arrow in the
Figure 10b. motor compartment, see Figure 6.
4. When the fan is started, observe the operation and
check for any unusual noises.
Belt Span
5. With the system in full operation and all ductwork
Deflection =
64 Belt attached, measure current input to the motor and
Span
compare with the nameplate rating to determine if
Slack the motor is operating under safe load conditions.
Side
6. Keep inlets and approaches to fan clean and free
from obstruction.
Figure 10a Figure 10b
Inspection
11. The adjustable motor pulley is factory set for
the RPM specified. Speed can be increased by Inspection of the fan should be conducted at the
closing or decreased by opening the adjustable first 30 minute and 24 hour intervals of satisfactory
motor pulley. Two groove variable pitch pulleys operation.
must be adjusted an equal number of turns open. 30 Minute Interval
12. Any increase in speed represents a substantial Inspect bolts, setscrews and motor mounting bolts.
increase in the horsepower required by the unit. Adjust and tighten as necessary.
13. Motor amperage should always be checked to 24 Hour Interval
avoid serious damage to the motor when speed Check all internal components. On CWB unit only,
is varied. inspect belt alignment and tension. Adjust and tighten
as necessary.
IMPORTANT
Over tightening belts will cause excessive bearing IMPORTANT
wear and noise. Too little tension will cause slippage Adjust (tighten) belt tension after the first
at startup and uneven wear. 24-48 hours of operation.
IMPORTANT
The fan has been checked for mechanical noises at
the factory prior to shipment. If mechanical noise
should develop, suggested corrective actions are
offered in the Troubleshooting section.

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