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135, 150, 175 60° V6


DealerPortTM website at www.dealerport.com

135, 150, 175HP


MODELS
E135FPLSNF
E135FPXSNF
E135FCXSNF
E150FPLSNF
E150FPXSNF
E150FCXSNF
E175FPLSNF
E175FPXSNF
E175FCXSNF

TM

Printed in the United States


© 2002 Bombardier Motor Corporation of America. All rights reserved.
TM, ® Trademarks are registered trademarks of Bombardier Motor Corporation of America or its affiliates.
ABOUT THIS CATALOG

Bombardier reserves the right to make changes at any time, without notice, to features, specifications,
and model availability. The right is also reserved to change any specification or part, at any time, without
incurring any obligation to update older models. The information in this catalog is based on the latest
specifications available at the time of publication.

Illustrations are for reference only and might not depict the actual equipment described. Specifications
and recommendations are based on the latest information available at the time of publication. The con-
tinuing accuracy of this booklet cannot be guaranteed.

Certain features or equipment shown in this catalog might not be found on all models in all marketing
areas.

IMPORTANT: This catalog is a part reference. Refer to the appropriate Service Manual for exact service
and maintenance information.

FEATURES

Indented part names indicate that


the parts are included in the preced-
ing assembly.

1 582365 LEAD As s y, Spark Plug


2 581027 *COVER & TERMINAL As s y
3 510231 **TERMINAL, Spring
4 580339 *COVER & TERMINAL As s y
5 510231 **TERMINAL, Spring
6 328701 LOCK WASHER, COIL & s top s w. grd

Use exact engine model number, including any suffix letter, when indentifying parts in this catalog.

WARNING
When replacement parts are required, use Evinrude/Johnson Genuine Parts or
parts with equivalent characteristics, including type, strength, and material.
Using substandard parts could result in injury or product malfunction.
TABLE OF CONTENTS
ENGINE COVER .............................................................................................. 2-3
LOWER ENGINE COVER ............................................................................... 4-5
ENGINE ELECTRICAL HARNESS ASSEMBLY ............................................. 6-7
ELECTRICAL SYSTEM ................................................................................... 8-9
FUEL COMPONENTS ................................................................................. 10-11
OIL COMPONENTS .......................................................................................... 12
THROTTLE LINKAGE ....................................................................................... 13
INTAKE MANIFOLD ..................................................................................... 14-15
CRANKSHAFT & PISTONS .............................................................................. 16
COOLING HOSE ROUTING ............................................................................. 17
CYLINDER & CRANKCASE ........................................................................ 18-19
ELECTRIC STARTER ....................................................................................... 20
EXHAUST HOUSING ....................................................................................... 21

135, 150, 175 60° V6


MIDSECTION ............................................................................................... 22-23
GEARCASE - FPL, FPX MODELS .............................................................. 24-25
GEARCASE - FCX MODELS ....................................................................... 26-27
POWER TRIM/TILT HYDRAULIC ASSEMBLY ................................................ 28
STEERING LINK KIT ........................................................................................ 29
DUAL CABLE STEERING KIT .......................................................................... 29
BATTERY TERMINAL KIT ................................................................................ 29
EXTENSION HARNESS ................................................................................... 30

LITERATURE

5005058 ENGINE DIAGNOSTIC SOFTWARE


214967 OPERATOR’S GUIDE – ENGLISH
215271 OPERATOR’S GUIDE – FRENCH
215272 OPERATOR’S GUIDE – SPANISH
215301 OPERATOR’S GUIDE – PORTUGUESE

PAINT
COLOR
NAME
SPRAY CAN PPG # 1 PPG # 2
PRIMER 771227 DP40401 –
3 771234 9696 –
BLACK
BLUE 771230 18319 18320
WHITE 771226 90538 –
CLEARCOAT 772414 – –
1. ONE COAT FINISH FOR MIDSECTION & GEARCASE
2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER
ENGINE COVERS
3. USED ON ENGINE CRANKCASE ASSY.

1
ENGINE COVER

12
5
7 16
8
13, 14, 15
11

6
10

12

1
11
13, 14, 15

4
2
7 1

3
9

10 4

2
ENGINE COVER

EPC3040

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5004955 ENGINE COVER Assy A,C 1 10 215240 *DECAL, "FICHT " Port/Stbd A 2
285601 ENGINE COVER Assy B,C 1 10 215276 *DECAL, "FICHT " Port/Stbd B 2
1 328744 *SCREW 4 11 215243 *DECAL, "EVINRUDE " F/R A 2
2 344387 *SEAL 1 11 215279 *DECAL, "EVINRUDE " F/R B 2
3 346780 *LATCH BRACKET 2 12 215238 *DECAL, "BOMBARDIER " F/R A 2
4 5001931 *HOOK ASSY. 2 12 215287 *DECAL, "BOMBARDIER " F/R B 2
5 348865 *SOUND BLANKET, Port 1 13 215226 DECAL 135 HP F/R A 2
6 348864 *SOUND BLANKET, Stbd 1 13 215294 DECAL 135 HP F/R B 2
7 215270 *DECAL, "EVINRUDE " Port/Stbd A 2 14 215227 DECAL 150 HP F/R A 2
7 215288 *DECAL, "EVINRUDE " Port/Stbd B 2 14 215295 DECAL 150 HP F/R B 2
8 215269 *DECAL, Stripe, Port A 1 15 215228 DECAL 175 HP F/R A 2
8 215292 *DECAL, Stripe, Port B 1 15 215296 DECAL 175 HP F/R B 2
9 215268 *DECAL, Stripe, Stbd A 1 16 431929 ADHESIVE KIT, Locating brackets AR

135, 150, 175 60° V6


9 215291 *DECAL, Stripe, Stbd B 1

A BLUE - Engine Cover


B WHITE - Engine Cover
C IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decals.

3
LOWER ENGINE COVER

2
3
4
5
18 6
44 42
7 42
8 1
9
42

17
10

16 16
16 11
41
40
43 14 13
12 10
15

34

24 25
21 28
29 34 34
26 30
22 23 27 31
36 32
33
34
21
38
42 39

20 19 35

37

4
LOWER ENGINE COVER

EPC3041

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5004969 COVER Assy, Lower port A 1 22 435026 *LATCH HANDLE 1
1 5005012 COVER Assy, Lower port B 1 23 308532 *BUSHING, Latch lever 2
2 586074 *SWITCH Assy, Trim & tilt 1 24 307256 *LUBRICATION FITTING 1
3 514679 **TERMINAL, Pin 3 25 330234 *SPRING WASHER, Latch handle 1
4 514686 **CONNECTOR, 3-pin 1 26 436048 *CHECK VALVE Assy, Drain 1
5 514682 **LOCK WEDGE 1 27 202893 *O-RING 1
6 334656 *NUT, Switch 1 28 343578 *HOOK, Front & rear 1
7 339575 *SCREW, Ball joint 1 29 342191 *SCREW, Handle to latch 1
8 328735 *WASHER, Screw, ball joint 1 30 335500 *SEAL, Stbd D 1
9 309485 *NUT, Screw, ball joint 1 31 309485 *NUT, Screw, ball joint 1
10 308532 *BUSHING, Latch lever 2 32 328735 *WASHER, Screw, ball joint 1
11 435026 *LATCH HANDLE 1 33 339575 *SCREW, Ball joint 1
12 330234 *SPRING WASHER, Latch handle 1 34 *SEAL, Engine cover C 1

135, 150, 175 60° V6


13 343578 *HOOK, Front & rear 1 35 350040 *COVER, Cable entry A 1
14 342191 *SCREW, Handle to latch 1 35 350206 *COVER, Cable entry B 1
15 335499 *SEAL, Port D 1 36 5004576 *VALVE Assy 1
16 *SEAL, Engine cover C AR 37 343505 SCREW, Cover 3
17 5004576 *VALVE Assy 1 38 348811 GROMMET, Cable entry 1
18 307256 *LUBRICATION FITTING 1 39 343912 SLEEVE, Fuel & electrical 1
19 5004970 COVER Assy, Lower Stbd A 1 40 349556 WASHER, Mount 4
19 5005014 COVER Assy, Lower Stbd B 1 41 349557 MOUNT, Lower cover 4
20 315656 *SCREW, Access panel 2 42 325115 SCREW, Lower cover 1 3/4 in. (44.5mm) 4
21 438604 *ACCESS PANEL 1 43 333676 SCREW, Lower cover 1 1/4 in. (31.8mm) 1

A BLUE, Pre-painted
B WHITE, Pre-painted
C Cut to length from P/N 331018
D Included in POWERHEAD GASKET SET

5
ENGINE ELECTRICAL HARNESS ASSEMBLY

PDP GROUND
OIL PRESSURE SWITCH
6 3 STARTER SOLENOID
25,36,37
SAC CIRCUIT WATER IN
STARTER SOLENOID
BAT + 8 FUEL SENSOR
1,2,26
STARTER OIL INJECTOR
SOLENOID
GROUND
1,2,26
(35 position in "A","C") PDP TILT LIMIT
47 SWITCH

DIAGNOSTIC
1,2,26
STARTER SOLENOID
PLUG COVER
19 AIR TEMP SENSOR
START DELAY CIRCUIT 25,28,32 50,51
8

7 39,40,49
EMM GROUND

1,2,26
CRANKSHAFT
POSITION SENSOR
26,27,31
TRIM SENDER
(42, position in,20) 23
FUSE
38,41

12
1,2,26
SHIFT SWITCH 26,27,31
EMM TRIM AND TILT SWITCH
14,44
WATER TEMP SWITCH
THROTTLE POSITION SENSOR

DIODE
20,21,24
9 FUEL INJECTOR #1
STARBOARD 1,2,26
IGNITION COILS
GROUND, FUEL INJECTORS
47 GROUND, IGNITION COILS
26,27,31 FUEL INJECTOR #5
47 1,2,26

38,41
EMM

26,27,31 FUEL INJECTOR #3


DIAGNOSTIC
1,2,26
DIODE
9

15,16,17 25,30,34
EMM SYSTEM CHECK
47
GROUND,
IGNITION
COILS

PORT
18,48,22 IGNITION COILS
1,2,26 START DELAY
26,27,31
FILTER MODULE RELAY CONN
52,53,45
70 AMP RELAY CONN
26,29,33 10
KEY SWITCH START DELAY
4,5,13 FUEL PUMP RELAY
CAPACITOR ASSY
46 1,2,26
25,28,32 25,36,37
TRIM AND TILT OIL TANK

11
70 AMP RELAY

43 50,51
WATER TEMP SENSOR
CAPACITOR COVER FUEL INJECTOR #2
FUEL INJECTOR #4
1,2,26 1,2,26
FUEL INJECTOR #6
1,2,26

6
ENGINE ELECTRICAL HARNESS ASSEMBLY

EPC3042

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
586717 ENGINE HARNESS Assy 1 26 514680 *TERMINAL, Socket 47
1 127287 *LOCKWEDGE, 2 Socket 13 27 514681 *LOCKWEDGE, 3 Socket 5
2 176295 *CONNECTOR, 2 Socket A 13 28 514682 *LOCKWEDGE, 3 Pin receptacle 2
3 204053 *TERMINAL, Ring 1 29 514684 *LOCKWEDGE, 6 Pin receptacle 1
4 327283 *WASHER, Lock 4 31 514685 *CONNECTOR, 3 Socket D 5
5 332067 *SCREW 2 32 514686 *CONNECTOR, 3 Pin receptacle 2
6 204363 *TERMINAL, Ring 1 33 514687 *CONNECTOR, 6 Socket E 1
7 510818 *TERMINAL, Ring 1 34 514688 *CONNECTOR, 6 Pin receptacle 1
8 511829 *TERMINAL, Ring 2 35 514690 *PLUG, Sealing 2
9 583898 *DIODE KIT 3 36 514696 *CONNECTOR, 2 Pin receptacle 2
10 586244 *RELAY 1 37 514697 *LOCKWEDGE, 2 Pin receptacle 2
11 586397 *RELAY, 70 AMP 1 38 514740 *CONNECTOR, 24 Socket 2
12 320107 *TIE STRAP AR 39 514823 *TERMINAL 4

135, 150, 175 60° V6


13 512550 *TERMINAL, Ring 2 40 514824 *CONNECTOR, 4 Socket 1
14 513356 *CONNECTOR, 1 Socket 1 41 514856 *TERMINAL 47
15 513664 *CONNECTOR, 2 Connector B 1 42 514858 *PLUG, Sealing 1
16 513665 *PLUG, Connector seal 1 43 514889 *COVER, Capacitor 1
17 513667 *TERMINAL, Receptacle 2 44 581656 *TERMINAL Assy, Socket 1
18 511866 *CONNECTOR , 5 Terminal - male 1 45 3010129 *TERMINAL, Receptacle 2
19 513439 *TERMINAL, Socket 14 46 3010206 *CAPACITOR 1
20 513773 *TERMINAL, Pin 3 47 600138 *TERMINAL, Ring 4
21 514485 *SEAL 3 48 513166 *TERMINAL, Receptacle 2
22 513167 *TERMINAL, Receptacle 2 49 3010023 *SEAL, Terminal 4
23 514768 *FUSE, 20 AMP 1 50 3010124 *CONNECTOR, 2 Pin 2
24 514591 *CONNECTOR, 3 pin C 1 51 3010125 *TERMINAL, Socket 4
25 514679 *TERMINAL, Pin 14 52 3010126 *CONNECTOR, Relay 1
53 3010128 *TERMINAL, Receptacle 2

A Includes P/N 514788 Seal D Includes P/N 514789 Seal


B Includes P/N 911729 Seal E Includes P/N 514790 Seal
C Includes P/N 3010398 Seal

7
ELECTRICAL SYSTEM

25 102 100 11
24 37
99 31 101 18 13 21 15
46 19 40
20
10 39 41
29 38
50 31
51 31 14

16 2
4
30
48 97
96 99
52 71 5
98
31 12 70
49 67
103 68 1
7 72
104 45 69
8
9 35
31

23 87

43 34 81 6
44 76 82
42-A,B,C 30
79 77 86
85
74
75
78 79
26 80
3
27 88
28 31
73 84 83
93 85
55
94 36
89 45 56
57
26 65 53
92
27 60
28
47 61 54
91
32 17 64 55
94 36
57

58
31
45
22
90
66 63 45
62
33 59

8
ELECTRICAL SYSTEM

EPC3043

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 586526 FLYWHEEL Assy 1 51 346930 *CLAMP, 9.5mm 1
2 336135 SCREW, Flywheel 5 52 346931 *CLAMP, 14mm 1
3 328703 FLAT WASHER, Filter assy 1 53 514867 BRACKET, Power distribution panel 1
4 5004519 COVER Assy, Flywheel 1 54 343598 BUMPER, Bracket to block 1
5 341613 *BUSHING, Pinion & shaft to cover 1 55 329518 GROMMET, Bracket to block 2
6 343525 SCREW, Stator mounting 6 56 328649 SCREW, Fuse & relay to bracket 5
7 328703 FLAT WASHER, EMM Mount 2 57 328724 SCREW, Bracket to block 2
8 333040 ISOLATOR/MOUNT, EMM, rear 2 58 586754 POWER DISTRIBUTION PANEL Assy 1
9 338558 FLANGED SPACER, EMM, rear 2 59 345004 *SEAL, Cover 1
10 329518 GROMMET, EMM mounting, front 1 60 3853299 *GASKET, Connector 1
11 332226 SCREW, Capacitor clamp 1 61 514766 FUSE, 10 AMP 7
12 333710 SCREW, EMM Mount 2 62 586224 RELAY Assy 4
13 514891 CLAMP, Capacitor mounting 1 63 586300 *COVER Assy 1

135, 150, 175 60° V6


14 909533 SCREW, Flywheel cover 11 64 514766 **FUSE, 10 AMP, spare 2
15 328735 WASHER, Sensor cover 2 65 345005 **FUSE, Puller 1
16 347194 HOSE, Water out EMM 1 66 344233 **SCREW 2
17 331025 SCREW, Coil mounting 8 67 346538 BRACKET, Capacitor mounting 1
18 332226 SCREW, EMM mount to cover 1 68 333040 ISOLATOR, Mounting bracket 3
19 343468 COVER, Sensor 1 69 338558 SPACER 3
20 344776 TIMING POINTER 1 70 328703 WASHER 3
21 315656 SCREW, Timing pointer 1 71 328740 NUT 3
22 328724 SCREW, Auxiliary battery lead 1 72 328695 SCREW, Bracket to block 1
23 350055 RETAINER, High tension leads 2 73 329110 SCREW, Filter to base 2
24 330151 CLAMP, Vent hose and leads, Port 1 74 586546 FILTER Assy 1
25 345109 HOSE, Water to EMM from vapor sep 1 75 514696 *CONNECTOR 1
26 514686 CONNECTOR, 3 Pin 2 76 514679 *TERMINAL, Pin 2
27 514789 *SEAL, 3 Pin connector 2 77 514697 *WEDGE 1
28 514682 LOCKWEDGE, 3 Pin Connector 2 78 510818 *TERMINAL, Ring 1
29 EMM G 1 79 328701 LOCK WASHER, Filter assy 2
30 317893 TIE STRAP 7 80 586514 STATOR Assy 1
31 320107 TIE STRAP 7 81 176296 *CONNECTOR, 8-socket 1
32 328703 FLAT WASHER, Coil mounting 8 82 514791 **SEAL 1
33 328724 SCREW, Battery cable ground 1 83 3010885 *CONNECTOR, 12-pin 1
34 3010815 BASE PLATE 1 84 3010888 **SEAL 1
35 346547 BOLT, Double-ended 3 85 514680 *TERMINAL, Socket 18
36 328700 WASHER, Bracket to block 2 86 514690 *PLUG, Vacant hole 2
37 315656 SCREW, Sensor cover 2 87 127288 *LOCK WEDGE 1
38 586523 SENSOR Assy, Crank position 1 88 3010959 *LOCK WEDGE 1
39 514679 *TERMINAL, Pin 2 89 5004971 COIL, Bracket 2
40 514696 *CONNECTOR 1 90 586743 COIL Assy, Single 2
41 514697 *LOCK WEDGE 1 91 514679 *TERMINAL, Pin 2
42A 5004981 LEAD Assy, Ignition coil 5&6 2 92 586738 COIL Assy, Dual 2
42B 5004982 LEAD Assy, Ignition coil 3&4 2 93 514679 *TERMINAL, Pin 2
42C 5004983 LEAD Assy, Ignition coil 1&2 2 94 TUBING, Sleeve-ignition primary B,C
43 350071 RETAINER, High tension leads 96 513663 *CONNECTOR, 2 Terminal 1
(Clip to injectors 1,2,3,4 screw sleeves) 6 97 513665 *SEAL 1
44 350357 GASKET, BASE PLATE A 1 98 513666 *TERMINAL 2
45 328701 LOCK WASHER 7 99 330272 *FITTING, water D 2
46 336316 WASHER, EMM to cover 1 100 204363 *TERMINAL, Ring, Ground 1
47 328701 LOCK WASHER, Coils 8 101 316245 *CLAMP, EMM leads 1
48 5005042 DIAPHRAGM & HOSE Assy, Exhaust 1 102 328714 *SCREW, EMM leads clamp 1
49 *HOSE, Exhaust pressure inlet E 1 103 5004456 *FUSIBLE LINK KIT, AUX BATTERY 1
50 *HOSE, Exhaust pressure to EMM F 1 104 514158 **TERMINAL, Ring 1

A Included in POWERHEAD GASKET SET E Cut to length from P/N 772572


B Cut to length from P/N 3011044 F Cut to length from P/N 772571
C Included with Ref # 90 & 92 G Contact Dealer Support Services
D Models using a steel fitting, use kit P/N 5005269

9
FUEL COMPONENTS

28
54 44
45
29 51
46

47 43

56
42
49 50
48 5
52
31 7
30
53
6
8 53
27
32 2
33 1
26

8
4 52
55 22

52 23
11
34 24

19 18 17 16 14
25
52 34
52 52
13 9

20
3
12 10 15
35
36
35 14
37 21
38

35
39
41
40

10
FUEL COMPONENTS

EPC3044

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5004428 VAPOR SEPARATOR/FUEL PUMP 1 28 5000205 FUEL MANIFOLD Assy, Supply 1
2 5000202 FUEL SUPPLY TUBE Assy, Filter to 1 29 344828 *O-RING 8
vapor separator 30 5000206 FUEL MANIFOLD Assy, Return 1
3 350135 HOSE, Water, block to vapor separator 1 31 343585 *O-RING 8
4 345109 HOSE, Water, vapor sep to EMM 1 32 126341 CAP, Valve 1
5 345529 HOSE, Vapor separator to intake, Port 1 33 333710 SCREW 2
6 344848 STUD, Vapor separator to block 1 34 345702 NIPPLE, Pulse 2
7 510487 RETAINING RING 1 35 346150 CLAMP, 18.5 mm 3
8 328700 WASHER, Vapor separator mounting 4 36 345701 TEE, Fuel 1
9 5004459 FUEL, Lift Pump Assy 1 37 348838 CLAMP, 10.5mm 1
10 *HOSE, Fuel tee to pump A AR 38 HOSE, Oil to check valve C
11 336224 *HOSE, pulse - upper case fitting 1 39 348790 HOSE, Fuel inlet to tee 1
12 346337 *HOSE, pulse - lower case fitting 1 40 348939 CONNECTOR, Fuel line 1

135, 150, 175 60° V6


13 346786 *CLAMP, 15.7mm 2 41 331649 CAP, Fuel hose inlet 1
14 348839 *CLAMP, 17mm 3 42 5005195 FUEL INJECTOR D 6
15 124341 SCREW, Bracket to pump 3 43 346064 *VIBRATION DAMPENER 6
16 338558 SPACER, Fuel bracket B 3 44 349870 SCREW, Injector to head 12
17 333040 ISOLATOR, Bracket mounting B 3 45 348224 WASHER, Injector 24
18 328703 WASHER 3 46 5001718 CAP, SLEEVE & O-RING 6
19 333710 SCREW, 3 47 348107 *O-RING 6
20 5001252 HOUSING Assy 1 48 5001911 *SPRING, BUTTON & O-RING Assy 6
21 502906 *FILTER Assy, FUEL 1 49 5001901 **SPRING & BUTTON 6
22 336481 *SCREW 2 50 348496 **O-RING, Spring 6
23 344609 *RETAINER 1 51 318322 TIE STRAP, Manifolds 1
24 5001502 **SENSOR, Water 1 52 320107 TIE STRAP 10
25 3850819 ***O-RING, Water sensor 1 53 317893 TIE STRAP, Vent hose 2
26 329518 GROMMET, Vapor separator mount 3 54 907833 TIE STRAP, Manifolds 2
27 335328 SPACER, Vapor separator 3 55 349512 COVER, Fuel manifolds 1
56 TUBING, Corrugated E

A Cut to length from P/N 772565 D Includes Ref # 47 & 48


B Quantity of one is included in P/N 5004459 (#9) E Cut to length from P/N 348472
C Cut to length from P/N 327228

11
OIL COMPONENTS

1
6
9 9
7
38 46 43
40
4 39
28 3
41
13 17
29 15
31 8 5 16 14
4 12
45 45
18
10 4 19 45
20 23
28 47 21
22
44 2
24
45 33
11 45
41 30
42 37 25
45
32 44 36
34 44 45
44 26 27
35

EPC3045

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5000838 INJECTOR-MANIFOLD Assy, Oil 1 25 349057 HOSE, Regulator to fitting 1
2 332026 *SCREW Oil Brkt to Fuel Brkt 2 26 348841 CONNECTOR, Oil return 1
3 308743 *SCREW, Injector to Manifold 2 27 315391 CAP, Oil return 1
4 313022 *NUT, Lock 4 28 345702 NIPPLE, Pulse hose 2
5 350014 *OIL PUMP BRACKET 1 29 344801 HOSE, Oil pump pulse, Port 1
6 349898 *HOSE, Support 7 30 333407 HOSE, Oil pump pulse, Stbd 1
7 5001110 *CHECK VALVE 1 31 333724 SCREW, Oil pump to bracket 4
8 *HOSE, Oil to fuel tee A 32 350067 HOSE, Oil inlet filter to oil lift pump 1
9 *HOSE, Oil - translucent blue B 33 350023 HOSE, Pump to injector 1
10 5001221 OIL LIFT PUMP Assy 1 34 5004958 FILTER, Oil inline supply 1
11 344631 *SCREW, Oil lift pump housing 4 35 350068 HOSE, Inlet to filter 1
12 5000911 FITTING, Oil injector inlet 1 36 349008 CONNECTOR, Oil supply 1
13 344828 *O-RING, Inlet fitting, black 2 37 328074 CAP Oil supply 1
14 5000912 FITTING, Oil injector outlet 1 38 345701 FUEL,Tee 1
15 343585 *O-RING, Outlet fitting, brown 2 39 350323 BRAIDED SLEEVE 6
16 345468 RETAINER, Fitting 2 40 317893 TIE STRAP 4
17 5001234 PRESSURE SWITCH 1 41 320107 TIE STRAP 2
18 127287 *LOCK WEDGE 1 42 346785 CLAMP, 14.5mm 1
19 176295 *CONNECTOR 2 Socket 1 43 349516 CLAMP, 11.3mm 1
20 514788 *SEAL 1 44 346785 CLAMP, 14.5mm 4
21 514680 *TERMINAL, Socket 2 45 346786 CLAMP, 15.7mm 7
22 346889 RETAINER, Switch 1 46 348838 CLAMP, 10.5mm 1
23 333407 HOSE, Oil injector to regulator 1 47 330151 CLAMP, Oil hose 1
24 5001054 PRESSURE REGULATOR 1

A Cut to length from P/N 327228


B Cut to length from P/N 344249 ( IMPORTANT - See service manual for proper installation.)

12
THROTTLE LINKAGE

6
7

10
8
5

135, 150, 175 60° V6


12
4

10

17
14
13

16

15
3

1
2
11

EPC3046

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 328702 WASHER, Clip 1 9 335595 LINK, Throttle 1
2 346838 CAM, Throttle 1 10 315656 SCREW, Clamp linkage 4
3 335544 SHAFT, Roller arm 1 11 5001722 THROTTLE ARM & PIN 1
4 343749 LEVER, Throttle arm 1 12 438255 THROTTLE LEVER 1
5 343086 RETAINER, Throttle sensor 1 13 335548 SHAFT, Throttle arm 1
6 343877 SCREW, Throttle sensor 2 14 335717 RETAINER, Linkage to cover 1
7 5001793 SENSOR, Throttle 1 15 333774 CLIP, Throttle cable 1
8 344191 *CAP, Throttle sensor 1 16 5004519 FLYWHEEL, Cover 1
17 330151 CLAMP 1

13
INTAKE MANIFOLD

3 16 14
13
31
4
8
17

30

27 1
32

25
12
10
23
11 24 6
7 28 16
23
18 15 31
26

2
9

29

22 21
20

19
5

14
INTAKE MANIFOLD

EPC3047

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5000177
THROTTLE BODY Assy, Port 1 17 335257 LEVER, Linkage adjustment 1
2 THROTTLE BODY Assy, Stbd
5004326 1 18 328744 SCREW, Manifold to crankcase 16
3 328714
*SCREW, Shaft 1 19 5005369 AIR SILENCER Assy 1
4 328765
*CLIP 1 20 337574 *SCREW, Air silencer 2
5 344031
*SEAL, Air silencer 6 21 511421 *WASHER, Air silencer 2
6 348934
*SCREW, Throttle lever to throttle 1 22 340840 *SEAL, screw 2
cam lever 23 344335 GASKET, Manifold to throttle assy A 2
7 344347 GASKET, Manifold to block - Stbd A 1 24 324678 O-RING, Roller & sleeve 1
8 344341 GASKET, Manifold to block - Port A 1 25 344038 SCREW, Intake manifold 6
9 326467 NIPPLE, Upper main bearing vent, Stbd 1 26 323626 SCREW, Throttle body to manifold 16
10 346148 INTAKE MANIFOLD Assy, Port 1 27 333677 SCREW, Reed box to manifold 12
11 5000877 INTAKE MANIFOLD Assy, Stbd 1 28 303630 WASHER 2
12 348947 LINK, Throttle assy - Port to Stbd 1 29 3010673 SENSOR Assy., Air temperature 1

135, 150, 175 60° V6


13 437591 LEAF PLATE Assy 6 30 349182 NIPPLE, Vapor separator vent, Port 1
14 348934 SCREW, Adjustment 1 31 318165 RETAINER, Link 2
15 347094 ROLLER, Cam follower 1 32 320107 TIE STRAP, Oil hoses to T-Body 1
16 328735 WASHER 1

A Included in POWERHEAD GASKET SET

15
CRANKSHAFT & PISTONS

EPC3048

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 340559 HOUSING, Seal, lower bearing 1 13 335825 SPLIT LINER, Bearing 3
2 336232 SEAL, Upper A 1 14 5000812 PISTON & RINGS, Std., Port 3
3 327861 WRIST PIN 6 14 5000813 PISTON & RINGS, Std., Stbd 3
4 438930 CRANKSHAFT Assy 1 14 5000814 PISTON & RINGS, 0.030 in. O.S., Port 3
5 326047 *RING, Retaining 1 14 5000815 PISTON & RINGS, 0.030 in. O.S., Stbd 3
6 433503 *BEARING Assy, Ball 1 15 5000819 *RING SET, Std. 6
7 306972 *ROLL PIN, Flywheel 1 15 5000820 *RING SET, 0.030 in. O.S. 6
8 337087 *O-RING, Sleeve A 1 16 317831 *RETAINING RING 12
9 337030 *SLEEVE 1 17 387041 RETAINER & NEEDLE SET, Main 3
10 392591 CONNECTING ROD Assy 6 18 338518 O-RING, Housing A 1
11 308186 *SCREW, Rod cap 12 19 337085 SEAL, Lower housing A 1
12 387787 NEEDLE & RETAINER SET 6 20 395627 Bearings and Retainer 6
22 319244 SEAL RING 9

A Included in POWERHEAD GASKET SET

16
COOLING HOSE ROUTING

42
23
43 27
26 28 29 18 30 26 26
25 21 24

22

48 7 20 31
48 7 32
6
5
45 45 41
13

135, 150, 175 60° V6


45 14 19
17 8 9
16 3
4 2 13
1
36 45 45 40 39
35 33 41 45
12
40
37 47 46 15 46 14
46 46
34 11
38 47 10
47

EPC3049

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 321921 O-RING 1 25 334132 HOSE, Thermostat drain, Port A 1
2 346329 SLEEVE, Pressure relief 1 26 5000832 COVER, Thermostat 2
3 346377 SPRING, Pressure relief 1 27 346534 HOSE, Cylinder block vent B 1
4 346336 VALVE, Pressure relief 1 28 331188 O-RING, Thermostat C 2
5 335981 SEAL, Pressure relief valve 1 29 337067 SPRING, Thermostat 2
6 5000833 CAP, Pressure relief valve 1 30 339044 SEAL, Thermostat upper 2
7 348117 HOSE, Tee to pressure relief 1 31 350135 HOSE, Water supply to vapor 1
8 346110 HOUSING, Thermostat lower 1 separator A
9 346107 HOSE, Head to tee, Port 1 32 308743 SCREW, Pressure relief cap 2
10 348118 HOSE, Head to tee, Stbd 1 33 437090 THERMOSTAT Assy, Lower 1
11 346113 HOSE, Water supply, Stbd 1 34 337207 COVER, Thermostat 1
12 346119 TEE, Water supply, Stbd 1 35 337194 GASKET, Thermostat cover 1
13 350131 HOSE, Fitting to head upper 2 36 310058 SEAL, Thermostat 1
14 350129 HOSE, Fitting to head lower 2 37 335778 NUT, Cover to housing 2
15 350130 HOSE, Block to head, Port 1 38 909533 SCREW 2
16 346119 TEE, Water supply, Port 1 39 345229 HOSE, Lower thermostat drain A 1
17 344031 SLEEVE, Protection 1 40 173311 NIPPLE, 5/16 in. I.D. 2
18 437090 THERMOSTAT 2 41 173312 NIPPLE, 3/8 in. I.D. 2
19 346533 HOSE, Tee to cylinder block, drain A 1 42 345109 HOSE, Water Vapor separator to EMM 1
20 346539 TEE, Thermostat & EMM drain 1 43 320107 TIE STRAP 16
21 347194 HOSE, EMM drain A 1 45 346150 CLAMP 18.5mm 8
22 346532 HOSE, Tee to tee A 1 46 346151 CLAMP 21.0mm 4
23 346140 TEE, Thermostat drain 1 47 346152 CLAMP 25.6mm 4
24 346536 HOSE, Thermostat drain, Stbd A 1 48 346153 CLAMP 30.1mm 2

A Use Tie Strap P/N 320107 to secure. (Ref #43)


B Use Tie Strap P/N 317893 to secure. (Ref #42)
C Included in POWERHEAD GASKET SET

17
CYLINDER & CRANKCASE

31 17 POWERHEAD
19 GASKET 64
30
SET
33
28 27
7
29 10
32
33
39
14 38 7
25 18 1 34
26
42
34
21 40
22
24 5
23 41
3
85 11
86 37
2
43
83 8 52
20 9
84 53
13 54
87 4
35

14
13 41
36 15 16 12
55 46
82 62 45
56 44
61 58 57
63
81 47
80
6
79 65 66
71
67 48 50
78 96 59
70 51
77 73
76 60
75 72 68
74 70 70
69 69
49

18
CYLINDER & CRANKCASE

EPC3050
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5001965 CYL & C/C Assy, 175HP 1 42 434927 CHECK VALVE 1
1 5000822 CYL & C/C Assy, 150HP 1 43 350485 SCREW, Cylinder to crankcase 16
2 304178 *DOWEL PIN, Bearing 3 44 329513 SCREW, Nipple 1
3 305070 *PIN, Taper 1 45 343881 NIPPLE, Lower drain 1
4 336630 *PIN, Roll 4 46 324677 O-RING, Nipple, lower drain A 1
5 336166 *SCREW, Cyl to case, short 6 47 335316 SEAL, Shift rod 1
6 335611 *SCREW, Cyl to case, long 2 48 5004323 KIT, Upper mount assy 1
7 335369 *NIPPLE, Upper main 2 49 348449 *SCREW, Upper mount 2
8 343929 *SCREW, Emission 2 50 340418 RETAINER, Upper mount 1
9 437773 *CHECK VALVE, #2 & 3 main brg, #6 cyl 3 51 330263 SCREW, Upper mount 1
10 332135 *PLUG, Water pressure 1 52 328725 SCREW, Shift rod lever 1
11 345702 *NIPPLE, Pulse hose 4 53 433817 LEVER Assy, Shift rod 1
12 5000477 *NIPPLE CHECK VALVE, Recirculation 2 54 330935 BUSHING, Shift lever 1

135, 150, 175 60° V6


13 173311 *NIPPLE, Water 5/16 in. I.D. 2 55 335521 BUSHING, Shift lever to block 1
14 173312 *NIPPLE, Water 3/8 in. I.D. 2 56 306012 SPRING WASHER, Shift shaft 1
15 5001551 FITTING, Exhaust pressure 1 57 202026 WASHER, Shift arm 1
16 346527 GASKET, Exhaust fitting 1 58 330941 PIN, Shift arm 1
17 3010674 TEMPERATURE SENSOR, Port 1 59 5000470 SHIFT SHAFT & ARM Assy 1
18 5001526 CYLINDER HEAD, Stbd 1 60 340734 BUSHING, Shift shaft assy 1
19 5001525 CYLINDER HEAD, Port 1 61 349061 TRUNNION BLOCK 1
20 5001211 SPARK PLUG, Champion B 6 62 310947 J CLAMP, Oil Hose 1
21 585038 TEMPERATURE SWITCH, Stbd 1 63 328744 SCREW, Trunnion to block 2
22 511469 *TERMINAL, Pin 1 64 787130 POWERHEAD GASKET SET 1
23 329562 *COVER 1 65 345537 J CLAMP, Fuel tube assy 1
24 513357 *CONNECTOR 1 66 328725 SCREW, Cover, trunnion 1
25 5000832 COVER, Thermostat 2 67 349060 COVER, Trunnion 1
26 335981 SEAL, Thermostat A 2 68 343118 LINK, Shift lever to shift arm 1
27 335523 O-RING, Cylinder head A 6 69 333774 CLIP, Shift lever, shift arm 3
28 439953 GROMMET & INSERT, Exhaust relief 1 70 328702 WASHER, Link to shift arm 3
29 343398 HOSE, Exhaust grommet to block 1 71 311015 BUSHING, Shift lever 1
30 301967 O-RING, Overboard indicator 1 72 338990 PIN, Shift assist 1
31 436857 PLUG & NOZZLE, Overboard 1 73 439333 SHIFT LEVER 1
32 336136 CLAMP, Grommet, water 2 74 330933 SCREW, Shift arm to block 1
33 349729 CLAMP, 41.0mm 2 75 328733 SPRING WASHER, Shift lever 1
34 317893 TIE STRAP AR 76 513811 BRACKET, Slider 1
35 349556 WASHER, Mount 4 77 333749 SPRING, Shift Assist 1
36 349557 MOUNT 4 78 513134 BRACKET, Snap 1
37 5001769 CHECK VALVE, Transfer port drain 2 79 586130 SWITCH, Shift Assist 1
38 HOSE, Upper Stbd brg vent to 80 514696 *CONNECTOR 1
Stbd intake mfld, 9 in. (229mm) C 81 514679 *TERMINAL, Pin 1
39 HOSE, Upper bearing vent to 82 514697 *LOCK WEDGE 1
check valve, 9 in. (229mm) C 83 328724 SCREW, Motor cable, ground 1
40 HOSE, Lower bearing vent to 84 328701 LOCK WASHER, Battery ground 1
check valve, 4 1/2 in. (114mm) D 85 339066 SCREW, Cylinder head 34
41 HOSE, Oil - (Secure with #34) E 86 345943 SCREW, Cylinder head-coil mount 6

A Included in POWERHEAD GASKET SET D Cut to length from P/N 327228


B Refer to Emissions Control Information Label E Cut to length from P/N 344248
C Cut to length from P/N 340848

19
ELECTRIC STARTER

1 2
14

11

6
3
6 6
12

9 25

8 26
4
16 15
20
19
13 18 20
21 10
28 27 21
5 6 17
22
24 24
7
23

EPC3051

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
586287 STARTER MOTOR Assy 1 14 435294 PINION HARDWARE KIT Assy 1
1 5001579 *CAP Assy, Drive end 1 15 321472 NUT, Positive lead to starter 1
2 335856 *SEAL, Shaft 1 16 341613 BUSHING, Shaft to cylinder block 2
3 433849 *ARMATURE Assy 1 17 586730 SOLENOID Assy 1
4 433852 *CAP Assy, Commutator 1 18 306556 NUT, Terminal, Pink/White lead 1
5 335857 *BOLT & LOCK WASHER 2 19 321472 NUT, Positive lead from battery 2
6 433850 *BRUSH & SPRING SET 1 20 331259 LOCK WASHER 3
7 335778 NUT, Starter cable 1 21 327283 LOCK WASHER, Small 2
8 342881 GEAR, Drive, starter 1 22 328724 SCREW, Starter solenoid to bracket 2
9 342880 GEAR, Pinion & shaft 1 23 586149 CABLE Assy, Solenoid to starter 1
10 306556 NUT, Terminal, Yel/Blue lead 1 24 328701 WASHER 4
11 5004518 PINION & SHAFT Assy 1 25 584348 BATTERY CABLE 1
12 513398 RETAINING RING, Drive gear 1 26 349767 WASHER, Thrust 1
13 322000 SCREW, Starter to crankcase 3 27 328724 SCREW, Clamp 1
28 310947 CLAMP, Positive battery cable 1

20
EXHAUST HOUSING

135, 150, 175 60° V6


EPC3052

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 341910 COVER, Mount bracket lower 2 11 338664 EXHAUST HOUSING, Inner, lower C 1
2 317624 SCREW, Cover 8 12 334955 EXHAUST HOUSING, Inner, upper 1
3 344025 EXHAUST HOUSING, Outer B 1 13 320936 SEAL, Exhaust housing, lower 1
3 343509 EXHAUST HOUSING, Outer C 1 14 320961 SEAL, Gearcase to inner housing 1
4 911042 SCREW, Exhaust housing 6 15 340215 SEAL, Exhaust housing 1
5 301161 WASHER, Exhaust housing 6 16 319126 SCREW, Housing to block, outer 4
6 434629 RUBBER MOUNT, Lower B 2 17 301250 WASHER, Screw, mount 8
6 434632 RUBBER MOUNT, Lower C 2 18 336301 ROLL PIN, Housing to block 1
7 335520 WATER TUBE B 1 19 342979 SPACER, Lower cover to exh hsg 1
7 335519 WATER TUBE C 1 20 341191 SEAL, Water tube B 1
8 314008 GROMMET, Water tube 1 21 345776 SPRAY DEFLECTOR C 1
9 328725 SCREW, Inner to outer hsg/block 5 22 910736 SCREW, Plate & deflector C 2
10 346354 GASKET, Hsg to powerhead A 1 23 910741 SCREW, Spray plate C 2
11 341197 EXHAUST HOUSING, Inner, lower B 1 24 301250 WASHER, Spray deflector C 2
25 911201 WASHER, Spray plate C 2

A Included in POWERHEAD GASKET SET


B FPL Models
C FPX, FCX Models

21
MIDSECTION

78 73

46
71 60
66 65

39 72
69
68 51

70 43
67

56

77
79

76

42 47 61
75 50
37
45
38
36

43 28
26 35 34 49
44
33
63 62

40
80 41 74
57
59 55
54
52 64
53 81

32

48
52 54 58 57 82

22
MIDSECTION

EPC3053

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 434691 SWIVEL BRACKET A 1 45 336209BALL, Detent, tilt lock 1
1 434724 SWIVEL BRACKET B 1 46 435007TILT TUBE Assy 1
2 313607 *FITTING, Lubrication 3 47 336171BRACKET, Tilt limit switch 1
3 320962 *BUSHING, Upper 1 48 324816SCREW, Anode 2
4 335686 *SEAL 2 49 337593COLLAR, Lower, tilt limit switch 1
5 337579 *BUSHING, Tilt tube 2 50 337591CAM, Tilt limit switch 1
6 336819 *BUSHING, Lower pivot shaft 1 51 336525ROD, Trim limiter 1
7 910992 *WASHER, Tilt tube 2 52 313623NUT, Stern bracket screw 4
8 327696 KEEPER, Pivot shaft 1 53 307238WASHER 2
9 336210 SPRING, Trail lock to bracket 1 54 320248WASHER, Nut 4
10 328724 SCREW, Ground lead 2 55 335487SCREW, Trail arm to bracket 2
11 328724 SCREW 4 56 328744SCREW, Sending unit 2
12 328724 SCREW, Tilt limit switch 1 57 327053SCREW, Bracket to transom, 3 in. 4

135, 150, 175 60° V6


13 340006 MOUNT BRACKET A 1 (76mm)
13 338744 MOUNT BRACKET B 1 57 318573 SCREW, Bracket to transom 3 1/2 in. 4
14 320746 NUT, Mount bracket 1 (89mm)
15 335814 RETAINER, Trail lock spring 2 57 336676 SCREW, Bracket to transom, 4 1/2 in. 4
16 342191 SCREW, Retainer to bracket 1 (114mm)
17 319886 SCREW 4 57 331578 SCREW, Bracket to transom, 5 in. 4
18 336230 SPRING, Detent, tilt lock 1 (127mm)
19 334936 SCREW, Mount 4 57 321577 SCREW, Bracket to transom, 6 in. 4
20 5001766 STEERING ARM Assy A 1 (152mm)
20 5001825 STEERING ARM Assy B 1 58 318272 PLATE 2
21 514686 CONNECTOR, Sending unit, 3-pin 1 59 318572 CAP 4
22 335474 COVER, Stern bracket, Stbd C 1 60 336505 STERN BRACKET, Port 1
23 335475 COVER, Stern bracket, Port C 1 61 513787 RETAINER, Limit switch 1
24 320866 THRUST WASHER, Pivot shaft 1 62 335949 THRUST ROLLER 2
25 336172 RETAINER, Trail arm 1 63 317894 CAP, Tilt tube 1
26 335481 SCREW, Tilt lever to bracket 1 64 318273 RETAINER 2
27 337586 WIPER, Tilt tube 1 65 586160 SENDING UNIT Assy 1
28 335486 BUSHING, Tilt lever 1 66 513871 *TERMINAL, Ring 1
29 513817 SLEEVE, Lead 1 67 511527 *RETAINER 1
30 335701 BUSHING, Trail arm 2 68 511528 *SPRING 1
31 336529 RETAINING RING, Trim rod 2 69 320689 *NUT 1
32 433580 ANODE, Stern bracket 1 70 342386 *ARM 1
33 335554 NUT, Tilt tube 1 71 514679 *TERMINAL, Pin 3
34 337592 COLLAR, Upper, tilt limit 1 72 3854047 *TERMINAL, Ring 1
35 336853 CLIP, Screw, retainer 2 73 514682 LOCK WEDGE, 3-pin 1
36 335470 ARM, Trail lock 1 74 328702 WASHER, Clip 1
37 334241 GUIDE, Ball detent, tilt lock 1 75 586156 SWITCH Assy, Tilt limit 1
38 335485 LEVER, Tilt lock 1 76 514679 *TERMINAL, Pin 2
39 348449 SCREW, Upper mount 2 77 514697 LOCK WEDGE 1
40 336467 SUPPORT 1 78 123692 CONNECTOR, Speedometer hose 1
41 328724 SCREW, Support 2 79 514696 CONNECTOR, 2-pin 1
42 584136 LEAD ASSY, Ground 1 80 335487 SCREW, Thrust roller, swivel bracket 2
43 337580 SCREW, Cover to stern bracket 4 81 912233 RETAINER, Pivot shaft seal B 1
44 336506 STERN BRACKET, Starboard 1 82 911312 SEAL, Pivot shaft B 1

A FPL Models
B FPX, FCX Models
C Accessory Item

23
GEARCASE - FPL, FPX MODELS

WATER WATER
SCREEN KIT SCREEN KIT
HIGH FLOW HIGH PERFORMANCE
97

58 66 70
99
73
83 19 72
85 59
93
57 61
95 46
17
91 18 1 55
53
10 7 34
8 56
45
94 92 44
84 5
81 78 6
63 77 11 4
87 81
71 79
89 74 9
52
89 68 51
88 60
75 3 67 69
12 90 80
96 2
62 76
52
42 47 43
49 51
15 48 25
13 31 65
14 28 29 54
38 64
50 24
32 20
35
27
36 16
39 26 23
37
21
22
107 104 GEARCASE
40
109 SEAL
41 33 30 KIT
43
100 82
106
108
CHROME WATER PUMP
102
CUP & PLATE REPAIR
105 KIT KIT
103
101

24
GEARCASE - FPL, FPX MODELS
EPC3054
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5004992 GEARCASE Assy, Complete 1 58 329922 **SEAL, Upper A 1
1 5001589 *GEARCASE & BEARING Assy 1 59 329923 **SEAL, Lower A 1
2 387817 **BEARING, Pinion 1 60 347371 *DRIVESHAFT, Lower 1
3 324852 **SCREW, Pinion bearing 1 61 302325 *SCREW, Shift rod cover 6
4 332584 ***SEAL, Pinion brg screw 1 62 338504 *RETAINER, Driveshaft 1
5 305749 **CAP, Pitot tube fitting 1 63 311538 *ROLL PIN, Driveshaft 1
6 336535 **NIPPLE, Pitot tube 1 64 328743 *WASHER, Tab screw 2
7 341220 **SCREW, Pitot seal 1 65 347377 *DETENT, Shifter 1
8 437330 **WASHER & SEAL Assy, Pitot A 1 66 5005063 *WATER SCREEN KIT, High flow 1
9 341219 **SCREW, Anode 1 67 337061 **SCREW, Water intake screens 2
10 436745 **ANODE, Gearcase 1 68 350264 **SCREEN, Wtr intake-high flow, Port 1
11 307161 **LOCK WASHER, Anode 1 69 350265 **SCREEN, Wtr intake-high flow, Stbd 1
12 346462 *RING, Propeller seal 1 70 5005124 WATER SCREEN KIT, High Perf 1
13 345998 *WASHER, Wedge screw 1 337061 *SCREW, Water intake screens B 2

135, 150, 175 60° V6


14 349001 *WEDGE, Propshaft hsg to GC 1 348479 *SCREEN, Wtr intake-high perf, Port B 1
15 916070 *SCREW, Wedge 1 348480 *SCREEN, Wtr intake-high perf, Stbd B 1
16 160084 *BALL, Detent 1 71 5000624 DRIVESHAFT Assy, Upper D 1
17 328702 *WASHER, Shift rod cover screw 1 71 5000615 DRIVESHAFT Assy, Upper E 1
18 314728 *O-RING, Driveshaft bearing hsg A 6 72 349591 SHIFT ROD D 1
19 317624 *SCREW, Housing to gearcase 1 72 349590 SHIFT ROD E 1
20 5001601 *BEARING HSG Assy, Fwd Gear 4 73 321122 SPACER, Shift rod cover D 1
21 389039 ** BEARING, Fwd Gear 1 74 331409 SEAL, Trim tab 1
22 331880 **PIN, Housing 1 75 338742 TRIM TAB 1
23 911962 *SPRING, Detent 1 76 313715 SCREW, Trim tab 1
24 334163 *CRADLE, Shifter 1 77 330263 SCREW, Mounting, 3/8 in. X 3.50 in. 1
25 322938 *LEVER, Shift 1 78 330265 WASHER, Mounting screw, 7/16 in. 1
26 348483 *SHAFT, Shift 1 79 331998 SCREW, Mounting, 7/16 in. X 3.50 in. 1
27 317274 *PIN, Shift lever 1 80 331999 SCREW, Mounting, 3/8 in. X 1.75 in. 4
28 350271 *SCREW, Retainer tab 1 81 330266 WASHER, Mounting screw, 3/8 in. 5
29 5004765 *PROPELLER SHAFT 2 82 5001595 WATER PUMP REPAIR KIT, 1
30 389042 *THRUST BEARING, Reverse gear 1 83 320943 *GROMMET, Pump to exh housing 1
31 389042 *THRUST BEARING, Fwd gear 1 84 338486 *CUP, Impeller-(Stainless ) 1
32 333957 *TAB, Retainer 1 85 306643 *SCREW, Cover to impeller hsg 2
33 349193 *THRUST WASHER, Reverse gear 2 86 331353 *SEAL, Impeller housing plate 1
34 324670 *GASKET, Shift rod cover A 1 87 5001593 *IMPELLER Assy 1
35 5001587 *BEARING HSG Assy, Propshaft 1 88 331107 *KEY, Impeller 1
36 382407 **NEEDLE BEARING Assy, Front 1 89 302035 *O-RING, Impeller to plate 1
37 436752 **NEEDLE BEARING Assy, Rear 1 90 338485 *PLATE, Impeller hsg-(Stainless) 1
38 334950 **SEAL, Propshaft A 1 91 314008 *GROMMET, Water tube to cover 1
39 326849 ** O-RING, Propshaft housing A 2 92 435959 *IMPELLER HOUSING 1
40 431708 **ANODE, Bearing housing 1 93 302325 *SCREW, Impeller housing 4
41 908158 **SCREW, Anode 1 94 331188 *O-RING, Cup to housing 1
42 314730 *NUT, Pinion to driveshaft 2 95 338893 *COVER, Impeller housing 1
43 5004991 *GEAR SET, Fwd, Rev, Pinion 1 96 338484 *GASKET, Impeller plate A 1
44 387656 *THRUST BEARING, Driveshaft 1 97 338601 *GROMMET, Sleeve to exh hsg D 1
45 327656 *THRUST WASHER, Driveshaft 1 99 338636 *SLEEVE, Pump cover extension D 1
46 321008 *GROMMET, Exh hsg to shift rod 1 100 435526 CHROME CUP & PLATE KIT 1
47 350038 *WASHER, Pinion nut 1 338551 *CUP, Impeller-(Chrome) B 1
48 337774 *SHIFTER, Clutch dog 1 338552 *PLATE, Impeller hsg-(Chrome) B 1
49 313448 *PIN, Clutch dog 1 101 126870 THRUST BUSHING, 3-blade (std) 1
50 324369 *SPRING, Clutch dog pin 1 101 126869 THRUST BUSHING, 4-blade 1
51 318544 *SCREW, Fill & drain A 1 102 PROPELLER C AR
52 311598 **SEAL, Fill & drain screw 2 103 387157 *BUSHING, Alum. Propeller 1
53 323362 *SHIM, 0.003 in. (0.07mm) 2 103 175401 *BUSHING, S.S.propeller 1
53 323361 *SHIM, 0.004 in. (0.10mm) AR 104 332394 *CONVERGING RING, Prop (std) 1
53 314745 *SHIM, 0.005 in. (0.12mm) AR 105 313926 *SLEEVE, Propeller bushing 1
54 327669 *THRUST WASHER, Forward gear AR 106 320570 SPACER, Propeller nut 1
55 5004598 *COVER & SEAL Assy, Shift rod 1 107 398042 NUT & KEEPER, Propeller 1
56 318372 **O-RING, Shift rod A 1 108 306394 COTTER PIN, Propeller nut 1
57 439476 *BEARING HSG Assy, Driveshaft 1 109 5000411 GEARCASE SEAL KIT 1
A Contents of GEARCASE SEAL KIT D FPX Models
B Not shown E FPL Models
C Refer to EVINRUDE / JOHNSON Genuine Part s Propeller Chart

25
GEARCASE - FCX MODELS

17 WATER WATER
105 14 SCREEN KIT SCREEN KIT
HIGH FLOW HIGH PERFORMANCE
15
101 103 78
13 73 77
95
94 27
102 107 57 59
48 69
96 66
33
104 87 34
67

106 10 58
79 11
93 80 9
86 82 8
98 6 7
81 85 83
100 89 5 86
97 4
61 3 75 65
76 84
99 74 64
92
53
55
88 65
50 56 87
51 91 47 64
52 62
46
51 63
49 68 24
12 54 31 56 116
38 21
30
37 72 71
45
70 23
32
35 26
36 60
39
16 25
42 29 22
114 44 43 19
40 28 18
112
41 20

90
108
109
111 113
115

110

26
GEARCASE - FCX MODELS
EPC3055
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5004996 GEARCASE Assy, Complete 1 59 302325 *SCREW, Shift rod cover 6
1 5001589 *GEARCASE & BEARING Assy 1 60 160084 *BALL, Detent 1
2 387817 **BEARING, Pinion 1 61 347371 *DRIVESHAFT, Lower 1
3 324852 **SCREW, Pinion bearing 1 62 313448 *PIN, Clutch dog 1
4 332584 ***SEAL, Pinion brg screw 1 63 324369 *SPRING, Clutch dog pin 1
5 341219 **SCREW, Anode 1 64 318544 *SCREW, Fill & drain A 2
6 436745 **ANODE 1 65 311598 **SEAL, Fill & drain screw 1
7 307161 **LOCKWASHER, Anode 1 66 321122 *SPACER, Shift rod cover 1
8 336535 *NIPPLE, Pitot tube 1 67 387656 *THRUST BEARING, Driveshaft 1
9 305749 *CAP, Pitot tube fitting 1 68 337774 *SHIFTER, Clutch dog 1
10 341220 *SCREW, Pitot seal 1 69 328702 *WASHER, Shift rod cover screw 6
11 437330 *WASHER & SEAL Assy, Pitot A 1 70 333957 *TAB, Retainer 2
12 346462 *RING, Propeller seal 1 71 328743 *WASHER, Tab screw 2
13 439476 *BEARING HSG Assy, Driveshaft 1 72 350271 *SCREW, Retainer tab 2
14 329922 **SEAL, Upper A 1 73 5005063 *WATER SCREEN KIT, High flow 1

135, 150, 175 60° V6


15 329923 **SEAL, Lower A 1 74 337061 **SCREW, Water intake screens 2
16 313447 *THRUST WASHER, Propshaft 1 75 350264 **SCREEN, Wtr intake-high flow, Port 1
17 317624 *SCREW, Housing to gearcase 4 76 350265 **SCREEN, Wtr intake-high flow, Stbd 1
18 5001602 *BEARING HSG Assy, Rev Gear 1 77 5005124 WATER SCREEN KIT, High Perf 1
19 389039 **BEARING, Rev gear 1 337061 *SCREW, Water intake screens B 2
20 331880 **PIN, Housing 1 348479 *SCREEN, Wtr intake-high perf, Port B 1
21 347378 *DETENT, Shift 1 348480 *SCREEN, Wtr intake-high perf, Stbd B 1
22 911962 *SPRING, Detent 1 78 349591 SHIFT ROD
23 334163 *CRADLE, Shift 1 79 5000624 DRIVESHAFT Assy, Upper 1
24 322938 *LEVER, Shift 1 80 311538 *ROLL PIN, Driveshaft 1
25 348484 *SHAFT, Shift 1 81 338504 *RETAINER, Driveshaft 1
26 328825 *PIN, Shift lever 1 82 330265 WASHER, Mounting screw, 7/16 in. 1
27 314728 *O-RING, Driveshaft bearing hsg A 1 83 331998 SCREW, Mounting, 7/16 in. X 3.50 in. 1
28 5001578 *PROPELLER SHAFT 1 84 331999 SCREW, Mounting, 3/8 in. X 1.75 in. 4
29 382408 *THRUST BEARING, Propshaft 1 85 330263 SCREW, Mounting, 3/8 in. X 3.50 in. 1
30 389042 *THRUST BEARING, Reverse gear 1 86 330266 WASHER, Mounting screw, 3/8 in. 5
31 5000249 *CLUTCH SHAFT Assy 1 87 313715 SCREW, Trim tab 1
32 5005096 **KIT, Clutch Shaft Retainer 1 88 338743 TRIM TAB 1
33 327656 *THRUST WASHER, Driveshaft 1 89 331409 SEAL, Trim tab 1
34 324670 *GASKET, Shift rod cover A 1 90 5001595 WATER PUMP REPAIR KIT 1
35 5001588 *BEARING HSG Assy, Propshaft 1 91 338484 *GASKET, Impeller plate A 1
36 431926 **NEEDLE BEARING Assy, Front 1 92 338485 *PLATE, Impeller hsg-(Stainless) 1
37 436752 **NEEDLE BEARING Assy, Rear 1 93 338486 *CUP, Impeller-(Stainless) 1
38 334950 **SEAL, Propshaft A 2 94 306643 *SCREW, Cover to impeller hsg 2
39 326849 **O-RING, Propshaft shaft hsg A 1 95 320943 *GROMMET, Pump to exh hsg 1
40 431708 **ANODE, Bearing housing 1 96 314008 *GROMMET, Water tube to cover 1
41 908158 **SCREW, Anode 2 97 331353 *SEAL, Impeller housing plate 1
42 916070 *SCREW, Wedge 1 98 5001593 *IMPELLER Assy 1
43 349001 *WEDGE, Propshaft hsg to GC 1 99 331107 *KEY, Impeller 1
44 345998 *WASHER, Wedge screw 1 100 302035 *O-RING, Impeller to plate 1
45 327669 *THRUST WASHER, Reverse gear 1 101 338893 *COVER, Impeller housing 1
46 314730 *NUT, Pinion to driveshaft 1 102 302325 *SCREW, Impeller housing 4
47 350038 *WASHER, Pinion nut 1 103 338601 *GROMMET, Sleeve to exh hsg 1
48 323362 *SHIM, 0.003 in. (0,07mm) AR 104 435959 *IMPELLER HOUSING 1
48 323361 *SHIM, 0.004 in. (0,10mm) AR 105 338636 *SLEEVE, Pump cover extension 1
48 314745 *SHIM, 0.005 in. (0,12mm) AR 106 331188 *O-RING, Cup to housing 1
49 5004995 *GEAR SET Assy 1 107 321008 GROMMET, Exh hsg to shift rod 1
50 338717 **SHIM, 0.003 in. (0,07mm) AR 108 435526 CHROME, CUP & PLATE KIT 1
50 338718 **SHIM, 0.004 in. (0,10mm) AR 338551 *CUP, Impeller-(Chrome) B 1
50 338719 **SHIM, 0.005 in. (0,12mm) AR 338552 *PLATE, Impeller hsg-(Chrome) B 1
51 385043 **THRUST BEARING, Fwd gear 2 109 PROPELLER C AR
52 389039 **BEARING, Fwd gear 1 110 313926 *SLEEVE, Propeller bushing 1
53 338716 **SET SCREW, Thrust flange 4 111 175401 *BUSHING, S.S. propeller 1
54 333885 **HOUSING, Fwd gear 1 111 387157 *BUSHING, Alum. propeller 1
55 337796 **THRUST FLANGE, Fwd gear 1 112 320570 SPACER, Propeller nut 1
56 5004994 **GEAR SET, Fwd, Rev, Pinion 1 113 126870 THRUST BUSHING, Propeller 1
57 5004598 *COVER & SEAL ASSY, Shift rod 1 114 398042 NUT & KEEPER, Propeller 1
58 318372 **O-RING, Shift rod A 1 115 306394 COTTER PIN, Propeller nut 1
116 5000411 GEARCASE SEAL KIT 1
A Contents of GEARCASE SEAL KIT
B Not shown
C Refer to EVINRUDE / JOHNSO N G enuine Part s Propeller Chart

27
POWER TRIM/TILT HYDRAULIC ASSEMBLY

31
33

34

10

11

32 35
37
36
38
39

EPC3056

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5005113 HYDRAULIC Assy 1 20 914069
*RETAINING RING 1
1 435340 *MANUAL RELEASE VALVE & 1 21 390006
*CAP Assy 1
SEAL Assy 22 436389
*TRIM ROD 2
2 337494 *SCREW, Motor to manifold 4 23 436390
*ROD AND EYE 1
3 435341 *RESERVOIR & CAP Assy 1 24 435263
*PISTON Assy 1
4 435342 **CAP & O-RING Assy 1 25 324390
*NUT 1
5 336746 *SCREW, Reservoir to manifold 3 26 513816
SLEEVE, Trim motor & sending 1
6 435343 *VALVE BODY Assy 1 unit leads
7 337495 *SCREW, Valve body, long 1 27 335479 BUSHING, Upper & lower mount 4
8 337517 *SCREW, Valve body, short 2 28 336534 RETAINING RING 4
9 337530 *PLUG & SCREEN 1 29 512258 SLEEVE, Motor leads 1
10 337496 *THRUST PAD 2 30 3010049 CONNECTOR, Motor 1
11 435345 *TRIM ROD END CAP & SEAL Assy 2 31 335480 PIN, Tilt cylinder 1
12 337497 *FILTER Assy 1 32 335463 ROD, Lower mount 1
13 439937 *MOTOR & O-RING Assy 1 33 585229 BRUSH & SEAL KIT, Trim motor 1
14 321163 **O-RING 1 34 434519 O-RING & SEAL KIT 1
15 914053 **DRIVE, Pump 1 35 586074 SWITCH Assy, Trim & tilt lower cover 1
16 3010063 **SEAL, Wire 2 36 514686 *CONNECTOR, 3-pin 1
17 514823 **TERMINAL 2 37 514679 *TERMINAL, Pin 3
18 324385 *WASHER 1 38 514682 *LOCK WEDGE 1
19 435261 *CLAMP & SCREW Assy 1 39 334656 NUT, Switch 1

28
STEERING LINK KIT
EPC3016

Ref P/N Name of Part Qty


175125 STEERING LINK KIT 1
1 315077 *LOCKNUT 2
2 175110 *ROD Assy 1
3 319453 *WASHER 2

DUAL CABLE STEERING KIT

135, 150, 175 60° V6


EPC3017

Ref P/N Name of Part Qty


175322 DUAL CABLE STEERING KIT 1
1 123077 *SCREW, Cable to connector 2
2 126296 *BRACKET, Steering tube 1
3 123204 *NUT, Steering tube 2
4 126299 *CONNECTOR, Cables to rod 1
5 315077 *LOCKNUT 4
6 319453 *WASHER 2
7 328694 *SCREW, Bracket 4
8 126617 *STEERING TUBE 1
9 319316 *WASHER, Steering tube 2
10 319253 *LUBE FITTING, 45° 2
11 337586 *WIPER NUT 1

BATTERY TERMINAL KIT


EPC3018

Ref P/N Name of Part Qty


385407 BATTERY TERMINAL KIT 1
2
1
1 305513 *SCREW, Pos itive 1
2 330437 *SCREW, Negative 1 3
4
3 306486 *WASHER, Screw, Negative 1
4 307161 *WASHER, Screw, Pos itive 1

29
EXTENSION HARNESS
EPC3126
6 4 5 2 Ref P/N Name of Part Qty
7
1 176334 EXTENSION HARNESS, 10 ft. (3m) 1
13 2 514680 *TERMINAL, Socket 15
3 6 3 514679 *TERMINAL, Pin 15
2 3 4 514687 *CONNECTOR, 6 socket 2
13 5 514790 **SEAL, 6 socket 1
5 7
6 514688 *CONNECTOR, 6 pin 2
9 1 7 514684 *LOCK WEDGE, 6 pin 2
4 14
3 8 514685 CONNECTOR, 3 socket 1
8 2 9 514789 **SEAL, 3 socket 1
10 11 12 10 514682 *LOCK WEDGE, 3 pin 1
11 514686 *CONNECTOR, 3 socket 1
12 514789 *SEAL, 3 socket 1
13 514683 *LOCK WEDGE, 6 socket 2
14 514681 *LOCK WEDGE, 3 socket 1

30
31
135, 150, 175 60° V6
32
33
135, 150, 175 60° V6

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