Operation Manual For VSD-NOVOMET-03 Corr

JOINT-STOCK COMPANY
NOVOMET-PERM
OKP 34 1600 (Code of Russian Classifier of Products) APPROVED

General Director
Novomet-Perm JSC
___________ O.M. Perelman
«______»__________2010
VARIABLE SPEED DRIVE VSD-NOVOMET-03
Operation Manual
SU.001RE
AGREED
Signature and Date
Technical Director Head of R&D

Novomet-Service LLC Department
___________А.А.Elizarov Novomet-Perm JSC
Rep. Invent. No. Duplicate. Inv. No.
«______»__________2010 ____________ Е.V. Poshvin

«____» _________2010
Chief Instrumentation Engineer
Novomet-Perm JSC
P.А. Shishkin
«____» ___________2010
Signature and Date
Original Inven. No.
Contents
First Issue
1 Description and Operation ..................................................................................... 4

1.1 PRODUCT DESIGNATION ........................................................................................... 4
1.2 TECHNICAL CHARACTERISTICS ................................................................................. 5
1.3 SCOPE OF SUPPLY ................................................................................................... 7
1.4 DESIGN AND OPERATION ........................................................................................... 7
1.5 MARKING AND SEALING ........................................................................................... 10
1.6 PACKING ............................................................................................................... 10
2 Intended Use......................................................................................................... 11
2.1 PRODUCT PREPARATION FOR OPERATION ................................................................ 11
2.2 PRODUCT OPERATION ............................................................................................ 12
2.3 W ORK WITH ARCHIVES ........................................................................................... 14
Reference No.
2.4 TROUBLESHOOTING ................................................................................................ 15

3 Maintenance ......................................................................................................... 18
3.1 GENERAL GUIDELINES ........................................................................................... 18
3.2 SAFETY MEASURES ............................................................................................... 18
3.3 MAINTENANCE PROCEDURE ................................................................................... 18
4 Transportation and Storage ................................................................................. 20
5 Disposal ................................................................................................................ 21
Exhibit А (referential) Station Overall Dimensions ............................................... 22
Exibit B (referential) Electrical Schematic Diagram of VSD................................ 24
Date and Signature
Exhibit C (referential) External Connections Diagram of VSD ............................. 25

Exhibit D (referential) Terminal Block for External Connections of VSD ............ 26
Exhibit E (referential) Wiring Board ...................................................................... 27
Exhibit F (mandatory) Operator’s Manual (version 1.0) ....................................... 28
Duplicate Inv. No.
Exibit G (referential) Station Configuring by the Example of asynchronous motor

N103M90 ................................................................................................................ 74
Exhibit I (referential) Station Configuring by the Example of permanent magnet
motor N117PM90-3 ................................................................................................ 77
Rep. Inven. No.
Exhibit J (referential) Connection Diagram TMSN-2 «Elekton».......................... 80

Date and Signature
SU.001RE
Rev. Page Document No. Signature Date
500.007.0000 РЭPage
Original Inven No.
Designed Ufimtsev Let. No. of pages

Variable Speed Drive
Checked Sidorov VSD-NOVOMET-03 O1 2 85
Т.control Khoroshev
N.control Fedoseeva NOVOMET-PERM JSC
Operation Manual
Approved
This Operation Manual is designed for familiarization with operating principles and design
of VSD-NOVOMET-03 control stations (hereinafter referred to as Stations), TU 3416-001-
12058737-2010, and to ensure their proper operation and maintenance.
Adherence to the requirement of this Operation Manual and TU 3416-001-12058737-2010
will ensure long-term and failure-free operation of VSD.
Due to continuous improvement of VSD their design may be slightly different from design
shown in this Operation Manual. The designer also reserves the right to change the diagrams and
software.
This document should be used by personnel received specific training on operation and
maintenance of VSD and having electrical safety qualification level not less than III.
The following abbreviations are applied to this document:

VSD, Station – variable-speed drive, control station;
Motor – electrical submersible motor;
PM motor – Permanent magnet electrical submersible motor;
DH sensor system – downhole sensor system;
SPTA – spare parts, tools and accessories;
Step-up transformer, TMPN – three-phase step-up oil filled transformer for power supply of
electrical submersible pumps for oil production;
Signature and Date
ESP system - electrical submersible pump unit for oil production;

PWM – pulse-width modulation;
D/A in/out – digital/analog inputs/outputs;
AR – automatic reclosing;
Duplicate. Inv. No.
CB – controller board;
NDS1 - Novomet Downhole Sensor, motor measuring unit;
NPDSF – Novomet Pump Discharge Sensor with Flow meter;
NGP – Novomet Geophysical Probe.
Rep. Inv. No.
Signature and Date
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1 Description and Operation
1.1 Product Designation
1.1.1 The Station is designed for control of Motor and PM motor, for their protection and
speed control.
Reference designation of VSD shall comply with the following structure:

VSD - NOVOMET - 03 - ХХХ / Х Х Х
1 2 3 4 5 6 7
Explanation of VSD Reference designation is shown in Table 1.

Table 1
1 Abbreviation
2 Manufacturer
Design:
3
03 – basic, variable speed drive
Rated output current, A:
4
160, 250, 400, 630
Signature and Date
Type of motor connection:

5 0 – for asynchronous motor
1 – for asynchronous and permanent magnet motor (multi-purpose)
Sine filter:
Duplicate. Inv. No.
6 0 – without sine filter

1 – with sine filter
Type of surface panel for downhole sensor system:
0 – with board ISI TsTKD 065.06 (Elekton insulation control unit)
7
Rep. Inv. No.
1 – with Novomet Surface Panel NSP-B (built-in type) of Novomet Downhole Sensor
System NDSS TU 4231-001-1258737-2010
Example of inscription of VSD-NOVOMENT-03 control station reference designation for

Signature and Date
the purpose of its ordering according to Table 1: with rated output current 250 А, multi-purpose
model, with output sine filter, with insulation monitoring device:
- «Control station VSD-NOVOMENT-03 -250/110 TU 3416-001-12058737-2010».
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Upon agreement with designer, VSD can be used for powering of the other electric drives:
electrical induction motors of general purpose industrial grade (for water intake and water supply
facilities, screw-type pumps, smoke exhaust and industrial ventilation).
1.2 Technical Characteristics

1.2.1 Rated output currents, indexes of engineering documents, overall dimensions and
weights of VSD are shown in Table 2. Overall dimension of VSD are also shown in Exhibit A.
Table 2
Designation of Rated Output Overall Weight
Station
drawing Current, А Dimensions, mm kg
1 2 3 4 5
VSD-NOVOMET-03-160/000 505.001.0000
VSD-NOVOMET -03-160/001 505.001.0000-01
400
VSD-NOVOMET -03-160/100 505.001.0000-02
VSD-NOVOMET -03-160/101 505.001.0000-03
160 2000×1130×862
VSD-NOVOMET -03-160/010 -
VSD-NOVOMET -03-160/011 -
-
VSD-NOVOMET-03-160/110 -
Signature and Date
VSD-NOVOMET-03-250/000 505.002.0000
VSD-NOVOMET-03-250/001 505.002.0000-01
450
VSD-NOVOMET-03-250/100 505.002.0000-02
VSD-NOVOMET-03-250/101 505.002.0000-03
Duplicate. Inv. No.
250 2000×1130×862
VSD-NOVOMET-03-250/010 505.002.0000-04
VSD-NOVOMET-03-250/011 505.002.0000-05
570
VSD-NOVOMET-03-250/110 505.002.0000-06
VSD-NOVOMET-03-250/111 505.002.0000-07
Rep. Inv. No.
VSD-NOVOMET-03-400/000 505.003.0000
VSD-NOVOMET-03-400/001 505.003.0000-01
400 2000×1130×862 480
VSD-NOVOMET-03-400/100 505.003.0000-02
VSD-NOVOMET-03-400/101 505.003.0000-03
Signature and Date
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Table 2 (continued)
1 2 3 4 5
VSD-NOVOMET-03-400/010 505.003.0000-04
VSD-NOVOMET-03-400/011 505.003.0000-05
400 2000×1130×862 670
VSD-NOVOMET-03-400/110 505.003.0000-06
VSD-NOVOMET-03-400/111 505.003.0000-07
VSD-NOVOMET-03-630/000 505.004.0000
VSD-NOVOMET-03-630/001 505.004.0000-01
VSD-NOVOMET-03-630/100 505.004.0000-02 700
VSD-NOVOMET-03-630/101 505.004.0000-03
VSD-NOVOMET-03-630/010 - 630 2085×1341×960
-
Note: Upon separate agreement with a customer, the station VSD-NOVOMET-03-630/Х1Х

can be equipped with a sine filter in the form of a separate box.
1.2.2 Supply voltage: 480 V with deviation  25 %;

1.2.3 Supply frequency: (60  1) Hz.
Signature and Date
1.2.4 Voltages at the Station’s output: within the range of 0 to 0.97 of the input voltage.
1.2.5 Output frequency: 0 to 200 Hz with deviation  0.1 Hz.
1.2.6 Currents at the Station’s output shall conform to the values shown in Table 2 at total
harmonic distortion of max. 8 % if the output sine filter is provided.
Duplicate. Inv. No.
1.2.7 The Station’s power factor (cos ) at rated operating conditions shall be not less than
0.98.
1.2.8 The Station’s efficiency at rated operating conditions and normal ambient conditions
shall be not less than 0.97 when the output sine filter is provided or 0.98 when the output sine filter
Rep. Inv. No.
is not provided.
1.2.9 Station shall be used at the following conditions:
- upper limit of the ambient temperature is 40 °С (50 °С upon condition that the maximum
output current value is 0.8 Inom);
Signature and Date
- lower limit of the ambient temperature is minus 60 °С (climatic version UHL1 according to
RUSSIAN STANDARD GOST 15150);
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- atmosphere shall not be explosive and shall not contain any current-conducting dust,
corrosive vapors or gases in concentrations resulting in damages of metals and insulation.
1.2.10 The Station’s enclosure complies with IP43 protection class (except of the vent holes
that have IP21 protection class) in accordance with Section 4 of RUSSIAN STANDARD GOST
14254.
1.2.11 The Station’s mean time between failures (Т0) at conditions provided by this Manual
shall be not less than 8000 hours.
1.2.12 The Station supports the following principal operating conditions of the electrical
motors:
- support of frequency, current and reservoir fluid pressure (according to DH SENSOR
SYSTEM readings);
- programmed operation.
1.3 Scope of Supply

The Station’s scope of supply includes:
- Station VSD-NOVOMET-03-ХХХ/ХХХ – 1 pcs.;
- SPTA – 1 set;
- Product Certificate – 1 copy;
- Station’s Acceptance Test Report – 1 copy;
Signature and Date
- Operation Manual SU.001RE – 1 copy;

- TU 3416-001-12058737-2010 - 1 copy per 10 stations to one address or upon any other
agreement with a customer.
Upon agreement with a customer, the scope of supply may be subject to changes.
Duplicate. Inv. No.
1.4 Design and Operation

1.4.1 The Station is designed in the form of a box with three-sided access for maintenance
equipped with the doors (refer to Exhibit A).
Rep. Inv. No.
Electrical schematic diagram is shown in Exhibit B.

External connections diagram is shown in Exhibit C.
Terminal block for external connection of the Station is shown in Exhibit D.
1.4.2 Main Components of the Station.
Signature and Date
The power components include:

- power circuit breaker;
- VSD;
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- output sine filter (if it is included in the purchase order).
The Station’s box contains:
- ventilation system (recommended cut-in temperature: 25 to 30 °С);
- heating system (recommended cut-in temperature: 5 to 10 °С);
- wiring board;
- control unit;
- terminal block for external connections;
- surface DH SENSOR SYSTEM panel or insulation monitoring device;
- set of cables.
1.4.3 Control Unit
Control unit includes the following main components:
- main board with Compact Flash 4Gb;
- interface board РК-01;
- power board PIT-02;
- keypad board KL-02;
- LED board HL-01;
- heating startup temperature detector;
- heating resistors;
- coolers;
Signature and Date
- internal connectors and cables.

External controls and indicators:
- indicator «Stop» (red);
- indicator «Wait» (amber);
Duplicate. Inv. No.
- indicator «Running» (green);

- indicator «Heating» (red);
- liquid-crystal display;
- keypad;
Rep. Inv. No.
- mode selector switch («Stop», «Manual», «Auto»);

- button «Start»;
- connectors «USB1», «USB2».
Signature and Date
1.4.4 Station’s Operation

Input voltage 480 V, 60 Hz is supplied to terminals А, В, С of the power connections section
(refer to Exhibit B). Then this voltage is supplied to the following circuit breakers: QF1 «Power
Circuits», QF2 «Control Circuits», QF3 «Socket». The voltage from QF1 output is supplied to VSD
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where the double voltage conversion occurs from ac voltage to dc voltage and vice versa. The
voltage from VSD output is supplied to the output sine filter (if it is included in the scope of supply).
The voltage from the sine filter or from VSD output (if the Station’s model is not provided for a sine
filter) is supplied to terminals U, V, W of the power connections section. VSD is installed on the left
side of the back panel of the Station’s box. The sine filter is installed on the floor on the right of the
Station’s box.
The voltage from QF2 output is supplied to the Wiring Board (refer to Exhibit E) where the
circuit breakers QF4…QF7 are mounted. In addition, this Wiring Board contains turbine rotation
measuring board, step-down transformer 480/220 V, filter, thermostat, terminal blocks and
connectors. The Wiring Board is installed on the right side of the back panel of the Station’s box.
The voltage is supplied to socket 220 V, 60 Hz through QF3. This socket is located on the
left side of the front panel of the Station’s box.
Through QF4 «Control», the voltage is supplied via step-down transformer 480/220 V and
filter to the control unit, power meter, surface DH SENSOR SYSTEM panel and insulation
monitoring device. The control unit has dimensions 378×355×170 mm and is installed on the right
side of the front panel of the Station’s box. The control unit ensures displaying of current
parameters, displaying and adjusting of setpoints, programming and downloading of archives and
the Station’s operation mode control.
The power meter is located on the Wiring Board and is designed for metering of the input
Signature and Date
circuit currents, voltages and powers.

The surface DH SENSOR SYSTEM panel (or the insulation monitoring device) is located on
the right side end of the Station’s box and is used for receiving of data from the submersible DH
SENSOR (the insulation monitoring device measures only the insulation resistance).
Duplicate. Inv. No.
The voltage is supplied to the Station’s heaters through QF5 «Heating». The heaters are
switched on automatically with the use of thermostats in cold seasons when the ambient temperature
is below 5 С. The heaters are located on the left side end of the Station’s box.
The voltage is supplied to the illumination lamp through QF6 «Illumination». The Station is
Rep. Inv. No.
illuminated automatically when opening of the power section door. The illumination lamp is located
on the back panel of the Station’s box above the Wiring Board.
The voltage is supplied to the ventilation system through QF7 «Ventilation». The coolers are
Signature and Date
switched on automatically with the use of thermostat in warm seasons when the ambient
temperature is above 25 С. The coolers are located beneath the back panel (for air intake) and on
the side ends of the Station’s box (for air discharge).
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1.5 Marking and Sealing
1.5.1 The nameplate is attached to the Station’s front panel and contains the following
information:
- Manufacturer’s trademark;
- Station’s reference designation;
- Station’s serial number;
- Main parameters;
- Weight;
- Class of protection according to Section 4 of RUSSIAN STANDARD GOST 14254;
- Technical specifications.
1.5.2 The Station is provided with additional marking for correct and safe handling in the
course of its installation, operation and maintenance as follows:
- operating data;
- position according to electrical schematic diagram is shown near every element or directly
on the elements of the Station ;
- connecting wire markings;
- grounding indication;
- input and output wire markings.
Signature and Date
1.5.3 Before shipment, the Station is sealed; the doors of power section, control section and
external connections section are subject to sealing.
1.6 Packing
1.6.1 Packing of the Station shall conform to the requirements of Section 2, RUSSIAN
Duplicate. Inv. No.
STANDARD GOST 26118.

1.6.2 The Station shall be preserved with PVK gun grease according to RUSSIAN
1.6.3 Preparation of the Station for preservation shall be performed in accordance with the
Rep. Inv. No.
requirements of Section 4, RUSSIAN STANDARD GOST 9.014, and preservation shall be

performed in accordance with Section 5, RUSSIAN STANDARD GOST 9.014.
1.6.4 De-preservation of the Station shall be performed in accordance with the requirements
Signature and Date
of Section 8, RUSSIAN STANDARD GOST 9.014 and re-preservation shall be performed in

accordance with Section 9, RUSSIAN STANDARD GOST 9.014.
1.6.5 The Station shall be placed in transportation container upright.
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1.6.6 Documentation delivered together with the Station shall be enclosed in a plastic bag
with a film thickness at least 0.1 mm.
1.6.7 The set of SPTA shall be packed in accordance with VU-I type, RUSSIAN
STANDARD GOST 23216, and secured inside of the Station’s box.
2 Intended Use
2.1 Product Preparation for Operation
2.1.1 Safety Measures in the course of Preparation
2.1.1.1 The safety requirements applied to inspection, operation, maintenance and repair of
Station shall conform to “Rules of Operation of Customers’ Electrical Installations” approved by
directive No. 6 dated 13.01.03 of the Russian Ministry of Energy, “Intersectoral Rules on
Occupational Safety (Safety Rules) for Operation of Electrical Installations” POT PM-016-2001,
RD 153-34.0-03.150-00, approved by directive No.163 dated 27.12.2006 of the Russian Ministry of
Energy and “Safety Regulations for Oil and Gas Industry" PB 08-624-03 approved by
Gosgortechnadzor of Russia.
2.1.1.2 The Station shall be maintained only by qualified personnel who have learned TU
3416-001-12058737-2010 and this Operation Manual. The personnel permitted to maintenance of
the Station shall have safety qualification level not less than III.
Signature and Date
2.1.1.3 The Station’s box shall be grounded and the grounding lug shall be connected to the
grounding loop.
2.1.1.4 CAUTION: RUNNING OF STATION WITH UNCLOSED DOOR OF POWER
SECTION OR WITH OPEN CONTROL UNIT IS PROHIBITED!
Duplicate. Inv. No.
Inspection, cleaning or repair of the Station shall be performed only after disconnection of
supply voltage and discharge of DC-circuit capacitors of VSD and sine filter.
2.1.1.5 In the course of repair works the following requirements shall be observed:
- the oscilloscope with isolated inputs shall be used;
Rep. Inv. No.
- the solder shall be electrically isolated from power circuit;

- occurrence of power voltage on the output power terminals of the Station is not allowed.
2.1.2 Visual Inspection

Signature and Date
2.1.2.1 Before commissioning the Station shall be subject to visual inspection. The following
actions shall be fulfilled:
- check for completeness;
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- tighten any loosened bolted connections of structural elements;
- make sure that the coolers rotate freely;
- check tightening of connections of the elements with the main power circuit;
- inspect cables and wires and check for their integrity.
2.1.3 Installation Procedure, Placement and Erection
2.1.3.1 The place of installation of the Station shall be protected against penetration of water,
oil and emulsion.
2.1.3.2 The operating position of the Station shall be upright. The allowable vertical
deviation is 5º to any direction.
2.1.3.3 The Station shall be provided with a space for air intake at least 200 mm on each side
and at least 500 mm from overhead and behind. All doors shall open freely.
2.1.3.4 After installation of the Station in its workplace it shall be connected to the grounding
loop via grounding terminals located in its structure.
2.1.3.5 It is recommended to install the external signal cables separately from the power
cables. The shielded cables installed in metal sleeves shall be used for the circuits sensitive to
interferences. The cable shield (protective sleeve) shall be grounded.
2.1.3.6 The Station’s connections with power network and step-up transformer shall be
performed on a consistent basis, i.e. three-phase circuit 3×480 V to be connected to terminals А, В,
Signature and Date
С while step-up transformer shall be connected to terminals U, V, W (refer to Exhibit B). The
corresponding terminals inside the Station are marked.
CAUTION: STEP-UP TRANSFORMER WINDING SHALL BE STAR-CONNECTED
WITH INSULATED NEUTRAL!
Duplicate. Inv. No.
CAUTION: SWITCHING ON OF THE STATION PROVIDED WITH SINE FILTER

WITHOUT LOAD IS NOT ALLOWED WITHOUT SWITCHING OFF OF SINE FILTER
CAPACITORS!
Rep. Inv. No.
2.2 Product Operation

2.2.1 Check Station’s grounding.
2.2.2 Connect step-up transformer and “0” wire of step-up transformer to terminals U, V, W
according to Exhibit C.
Signature and Date
2.2.3 If required, connect surface DH SENSOR SYSTEM panel or insulation monitoring

device (refer to Exhibits B, J).
2.2.4 Connect circuit 480 V, 60 Hz to terminals А, В, С according to Exhibit C.
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2.2.5 Switch on circuit breakers QF2 «Control Circuits» and QF1 «Power Circuits».
CAUTION: STARTUP OF STATION AT AMBIENT TEMPERATURE BELOW 0 °С
SHALL BE PERFORMED WITH PREHEATING!
For this purpose, after start up, the Station shall remain with doors closed during 30 to 60
minutes depending on the ambient temperature.
2.2.6 Re-programming of Control Unit:
- insert USB flash with the most recent software version for Substation pre-saved on it into
USB connector on the front panel of control unit;
- select menu «Configurations»/ «System»/ «Update Software»;
- enter password (password is communicated to servicing organisations);
- push «Enter» key twice;
- push «Esc» key.
2.2.7 Configure the control unit (configuration examples are show in Exhibits G and I).
For this purpose the following parameters shall be entered:
- notebook (Е.5.1);
- step-up transformer parameters (Е.5.2);
- motor (Е.5.3);
- VSD (Е.5.4);
- type of DH SENSOR SYSTEM system (Е.5.5);
Signature and Date
- control station (Е.5.6).

2.2.8 Activate protections as required (F.6).
2.2.9 Set the turbine rotation measuring board operation mode. For MOTOR mode set the
switch S1 in 1-2 position, for PM MOTOR mode set the switch S1 in 2-3 position (refer to Exhibit
Duplicate. Inv. No.
E).
On default, S1 is set for MOTOR mode (position 1-2).
2.2.10 Start up MOTOR as follows:
- set the mode selector switch in position «Manual» or «Auto»;
Rep. Inv. No.
- push the button «Start».

MOTOR is stopped by setting of the mode selector switch in «Stop» position.
2.2.11 Set the required frequency and check the parameters against statuses in accordance
Signature and Date
with Exhibit F. When required, use the integral help system of the control unit which is activated by
pushing «F» key.
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2.2.12 CAUTION: THE CONTACT POSITION ON RELAY 1 (TERMINAL BLOCK FOR
EXTERNAL CONNECTIONS Х20) IS REVERSED WHEN INDICATOR «RUNNING» LIGHTS
UP!
2.3 Work with Archives

2.3.1 Archive Downloading
2.3.1.1 Insert the external USB flash into USB connector on the front panel of control unit.
2.3.1.2 Enter «Archives» menu via control unit menu and click «Copy Archives» (refer to
Exhibit F).
2.3.2 Archive Structure
2.3.2.1 Data archive file name structure:

- date (year/month/day/date).SUD (Example: 10020401. SUD)
2.3.2.2 Data archive file structure:
Date/Time | Well No. | STATION current status | STATION operating mode | STATION
status word | No of starts | Insulation resistance | Direction of rotation | Current MOTOR RPM |
MOTOR fixed speed | VSD output current | VSD output voltage | PWM frequency | STATION input
Signature and Date
current | MOTOR active power | Total MOTOR power | Power factor (calculated/ current) |
MOTOR load by current | MOTOR current | Lower MOTOR speed limit | Upper MOTOR speed
limit | VSD radiator temperature| VSD control board temperature| AB Input voltage | ВС input
voltage | СА input voltage | Input voltage unbalance | Input current unbalance | Input Active power |
Duplicate. Inv. No.
Apparent input power | Consumed energy | Controller board status word | Controller board
temperature | DH SENSOR SYSTEM type | System status word | Insulation resistance | Fluid intake
temperature | MOTOR winding temperature | Fluid intake pressure | MOTOR radial vibration |
MOTOR axial vibration | MOTOR inclination angle | NDS1 status word | Fluid discharge
Rep. Inv. No.
temperature | Discharge pressure | Pump radial vibration | Pump axial vibration | Pump inclination
angle | NPDSF status word | NPDSF flow meter readings | Water cut at pump discharge | Bottom-
hole fluid temperature | Bottom-hole pressure | NGP radial vibration | NGP axial vibration | NGP
inclination angle | NGP status word | NGP flow meter readings | NGP water cut |
Signature and Date
Example:
10:43:06|0|4|2|4|155|9999,000|0|0,000|46,000|0,000|0,000|0|0,000|0,000|0,000|0,000|0,000|0,000|40,0
00|60,000|22,000|37,000|390,900|390,780|390,280|0,096|0,000|0,000|0,000|201,958|0|0|4|0|0,000|-
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0,100|-0,100|-0,010|-0,200|-0,200|-1,000|0|-0,100|0,000|-0,200|-0,200|-1,000|0|-0,100|-
0,100|0,000|0,000|-0,200|-0,200|-1,000|0|-0,100|-0,100|-0,100
2.3.2.3 Event archive file name structure:

- date (year/month/day/date).SUЕ (Example: 10020401. SUЕ)
2.3.2.4 Event archive file structure:
04.02.2010 11:34:41|Initial frequency setpoint for programmed frequency change mode has
been changed |0.0 -> 20.0|Hz|4|
04.02.2010 11:58:31|Power ON|||4|
04.02.2010 11:58:39|Periodic duty OFF|||4|
04.02.2010 11:58:39| Programmed frequency change mode ON |||4|
2.3.2.5 Both file types can be opened using WORDPAD.
2.3.3 Archive Processing
2.3.3.1 Install NOVOМET UV software in personal computer for Station's archive

processing.
2.3.3.2 Insert USB flash into personal computer and copy the data. The catalog «Sxxxx»
shall appear on the screen where хххх is well No.; open the catalog which should contain «*.SUD»
and «*.SUЕ» files.
Signature and Date
2.3.3.3 With the use of NOVOМET UV software open «*.SUD» and «*.SUЕ» files.
2.4 Troubleshooting
2.4.1 Typical troubles and troubleshooting methods are listed in Table 3.
Duplicate. Inv. No.
Table 3
Troubleshooting
Trouble Possible Causes Comments
Methods
Control unit does Circuit breakers QF2 or Set circuit breakers
not work after QF4 are in «OFF» position QF2,QF4 to «ON»
Rep. Inv. No.
power-on position
Fuse in control unit power Replace the fuse The fuse is located
circuit has been failed in power connector
220 V
Control unit connectors are Check connectors for
loosen tightening
Signature and Date
Control unit does Display is OFF, keypad Re-load control unit

not work properly does not respond to data (switch off and then
entry, protections do not switch on QF2 circuit
work properly breaker)
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Replace software
version
Replace Compact flash Compact flash is
located inside the
control unit on main
board
Replace control unit
Error message «No response from VSD» Check cable
appears on control connections
unit Set circuit breaker QF1
to «ON» position
«No response from PM» Check cable
connections
«No response from DH
SENSOR SYSTEM»
«No connection via
ModBus»
Station dose not Circuit breaker QF1 is in Set circuit breaker QF1
start up «OFF» position to «ON» position
(no output voltage) Replace circuit
breaker QF1
Voltage suppressor Replace the voltage
RU1…RU12 has been suppressor
failed
Coolers do not Circuit breakers QF2 or Set circuit breakers
rotate QF7 are in «OFF» position QF2,QF7 to «ON»
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position
Improper selection of Set the fan startup
thermostat VK1 setpoint temperature at
25…30ºС
Fan has been failed Replace the fan
Duplicate. Inv. No.
No data from DH DH SENSOR system has Check the correctness

SENSOR been selected improperly in DH SENSOR system
SYSTEM control unit menu selection
step-up transformer wire Check step-up
«0» is not connected transformer wire «0»
for proper connection
Rep. Inv. No.
Surface DH SENSOR Check the grounding

SYSTEM panel is not
grounded
Station’s heating Circuit breaker QF2 or Set circuit breakers
system does not QF5 are in «OFF» position QF2,QF5 to «ON»
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work position
Illumination lamp Circuit breakers QF2 or Set circuit breakers
does not work QF6 are in «OFF» position QF2,QF6 to «ON»
position
Lamp has been failed Replace the lamp
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2.4.2 More serous troubleshooting shall be performed by qualified and certified personnel of
special servicing organisations.
Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
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3 Maintenance
3.1 General Guidelines
3.1.1 Maintenance of Station shall be performed in accordance with “Rules of
Operation of Customers’ Electrical Installations” approved by directive No. 6 dated 13.01.03 of the
Russian Ministry of Energy, “Intersectoral Rules on Occupational Safety (Safety Rules) for
Operation of Electrical Installations” POT PM-016-2001, RD 153-34.0-03.150-00, approved by
directive No.163 dated 27.12.2006 of the Russian Ministry of Energy and “Safety Regulations for
Oil and Gas Industry" PB 08-624-03 approved by Gosgortechnadzor of Russia.
3.2 Safety Measures

3.2.1 Inspection, cleaning and repair of the Station shall be performed only after full de-
energizing. Before starting of any works after de-energizing wait at least 15 minutes until
discharging of VSD DC current circuit and sine filter capacitor bank.
3.2.2 Maintenance and repair of the coolers shall be performed only after their de-energizing
and complete stop of rotating parts.
3.3 Maintenance Procedure

3.3.1 It is recommended to perform routine maintenance and inspections of the Station at
least every six months to maintain it in good work order.
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For this purpose the following actions shall be fulfilled:

- disconnect the power supply;
- open the doors of Station’s box and the doors of sections for cable connections on the back
panel of the box;
Duplicate. Inv. No.
- make sure that the power capacitors are de-energized;

- perform visual inspection of the Station’s box for any foreign materials;
- in case of revealing of dust and dirt, purge power elements, control units and structural
elements with the compressed air under the pressure of 580 psi to 870 psi (4 kgf/cm2 to 6 kgf/cm2).
Rep. Inv. No.
Pay especial attention to the radiator surface and cooling system screen;
- check condition and operation of door hinges and locks and grease wearing parts when
required;
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- check condition and tightening of the control unit connectors and wash the contacts when
required;
CAUTION: CHECK AND TIGHTEN ALL ACCESSIBLE BOLTED CONNECTIONS OF
ELECTRICAL CIRCUITS WHEN REQUIRED!
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Pay especial attention to the terminal blocks for external connections (power and control
terminals) and to tightening of bolt connections. It is recommended to tighten the bolts of the contact
connections with the use of torque wrenches.
The tightening torques shall conform to the values specified in Table 4.
Table 4
Contact Connection Thread Diameter, mm Torque, N-m
Power circuit breaker М12 402
LC-filter capacitors М8 20,5
М8 201
Copper buses
М12 402
Brass terminals of I/O device М12 402
Localized change in color (discoloration) of power elements, connecting wires, buses and
terminals gives evidence of their overheating and ageing.
Failure to observe the above mentioned requirements may cause faults and premature failure
Signature and Date
of the Station.
3.3.2 Maintenance of the coolers shall cover the following actions:
- visual inspection of the coolers to reveal any mechanical damages;
- check of the fan grounding condition;
- cleaning of the coolers (including their internals) from dust and other deposits;
Duplicate. Inv. No.
- check of the fan vibration levels.

3.3.3 In case of dust removal it is necessary to use soft brushes, cleaning cloth, gasoline or
alcohol-gasoline blend; and for cleaning of the control system boards and connectors ethanol shall
Rep. Inv. No.
be used. Dust can be removed with dry compressed air.

Signature and Date
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4 Transportation and Storage
4.1 Transportation and storage of the Station shall conform to Sections 3, 4, RUSSIAN
4.2 According to the requirements of Section 3, RUSSIAN STANDARD GOST 26118,
transportation and storage of the Station shall conform to the following:
а) with respect to mechanical factors according to Section 2, GOST 23216 – «С», VSD can
be transported by any kind of transport except of the air transport;
b) with respect to climatic factors according to Section10, GOST 15150, the following
requirements shall be met:
- upper limit of the ambient temperature, °С/F: plus 40 / plus 104;
- lower limit of the ambient temperature, °С/F: minus 40 / minus 40;
- annual average relative humidity, %: 75 at 15 °С / +59F;
- upper limit of the relative humidity, %: 98 at 25 °С / +77F;
- upper limit of the ambient pressure, 15,47 psi
- lower limit of the ambient pressure, 12,18 psi
4.3 Placement and securing of Station in transportation vehicles shall ensure their stable
position and avoidance of any slips or strokes against the vehicle walls.
4.4 Station shall be transported in accordance with cargo transportation regulations
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applicable to each transportation type.

4.5 Transportation time is included in Station’ storage life. Total time of transportation and
intermediate storage shall not exceed 6 months.
4.6 The Station’s storage period shall conform to the following requirements:
Duplicate. Inv. No.
- storage life of the Station in its original packing and preservation performed by
manufacturer according to Section 3, GOST 26118, amounts to 1 year;
- storage life of the Station without preservation amounts to 3 months;
- storage life of the Station’s SPTA shall be at least 5 years.
Rep. Inv. No.
4.7 Operating documentation and packing list shall be packed separately and inserted into the
common container.
4.8 Storage of chemicals with Station in the same room is not allowed. In case of long-term
Signature and Date
storage, it is recommended to perform inspection with re-preservation (if it is damaged) at least

every 6 months.
4.9 In case of lifting by crane, in order to avoid damage of the crates, the slinging shall be
performed in accordance with marking on the transportation containers.
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5 Disposal
5.1 Since the Station does not contain any environmentally dangerous materials, upon
completion of the use its frame, components and assemblies made from plastic, ferrous and non-
ferrous materials may be used by a customer at its own discretion.
Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
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Exhibit А
(referential)
Station Overall Dimensions
Signature and Date
Duplicate. Inv. No.
1 – Power circuit breaker and controller

compartment
2 – VSD and filter compartment
3 – Power supply compartment
4 – External connections compartment
Rep. Inv. No.
5 – “0” step-up transformer compartment

Signature and Date
Figure А.1 – Overall dimensions of stations VSD-NOVOMET-03-160(250,400)/ХХХ

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Signature and Date
1 – Controller compartment
Duplicate. Inv. No.
2 – Power circuit breaker compartment

3 - VSD compartment
4 – Power supply compartment
5 – External connections compartment
6 – “0” step-up transformer compartment
Rep. Inv. No.
Signature and Date
Figure А.2 – Overall dimensions of station VSD-NOVOMET-03-630/ХХХ

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Exhibit B
(referential)
Control Station Circuit Scheme
Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Figure B.1 – Control Station Circuit Scheme

Note: VSD-NOVOMET-03-160(250,400)-Х1Х (with integral output sine filter; station VSD-
NOVOMET-03-630/ХХХ is provided with remote sine filter)
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Exhibit C
(referential)
External Connections Diagram of VSD
Output Input 380V 50 Hz
Power
compartment
Transformer
“0” transformer comp.
Circuit
1 Com
1 NO
1 NC
2 Com
2 NO
2 NC
3 Com
3 NO
3 NC
Motor 4 Com
4 NO
4 NC
Signature and Date
Circuit Circuit
An.Out1 +24 V
GND DisIn1
An.Out2 DisIn2
GND DisIn3
An.In1+ DisIn4
An.In1-
An.In2+
Duplicate. Inv. No.
An.In2-
An.In3+
An.In3- RS485A
An.In4+ RS485B
An.In4- RS485G
To
RS485
port
Rep. Inv. No.
SCADA
Signature and Date
Figure C.1 – External Connections Diagram of VSD-NOVOMET-03-160(250,400,630)-ХХХ

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Exhibit D
(referential)
Terminal Block for External Connections of Station
Table D.1 – Terminal Block for External Connections of VSD-NOVOMET-03-

160(250,400,630)/ХХХ
X18 Wire Value X19 Wire Value X20 Wire Value
1. 1 AnOut 1 1 13 +24 V 1 25 1 COM
2. 2 GND 2 14 DisIn 1 2 26 1 NO
3. 3 AnOut 2 3 15 DisIn 2 3 27 1 NC
4. 4 GND 4 16 DisIn 3 4 28 2 COM
5. 5 AnIn 1+ 5 17 DisIn 4 5 29 2 NO
6. 6 AnIn 1- 6 6 30 2 NC
7. 7 AnIn 2+ 7 7 31 3 COM
8. 8 AnIn 2- 8 8 32 3 NO
9. 9 AnIn 3+ 9 9 33 3 NC
10. 10 AnIn 3- 10 22 RS485A 10 34 4 COM
11. 11 AnIn 4+ 11 23 RS485B 11 35 4 NO
12. 12 AnIn 4- 12 24 RS485G 12 36 4 NC
CAUTION: THE CONTACT POSITION ON RELAY 1 (TERMINAL BLOCK FOR EXTERNAL

CONNECTIONS Х20) IS REVERSED WHEN INDICATOR «RUNNING» LIGHTS UP!
Table D.2 - Characteristics of Terminal Block for External Connections.
Interface Number Characteristics

Signature and Date
Analog outputs 2 pcs. 0..10 V

Analog inputs 4 pcs. 4..20 mА
Digital inputs 4 pcs. 24 В, 10 mА
Digital outputs
4 pcs. 220 V, 5 А
(relays)
When recommended
Duplicate. Inv. No.
RS485 1 pcs.
V.11 MKKTT (ITU-T)
Rep. Inv. No.
Signature and Date
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Exhibit E
(referential)
Wiring Board
Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Figure E.1
Table E.1 – Position of Turbine Rotation Measuring Board Mode Selector Switch S1
S1 Operating Mode
1-2 MOTOR
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2-3 PM MOTOR
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Exhibit F
(mandatory)
Operator’s Manual (version 1.0)
F.1 Appearance
Control unit is designed in the form of box installed in the Station. The appearance of front
panel of the control unit is shown in Figure F.1.
Signature and Date
Duplicate. Inv. No.
Figure F.1 – Appearance of Control Unit Front Panel
F.2 Controls and Indicators

Rep. Inv. No.
The control unit is provided with three LEDs (red – «Stop», amber – «Wait», green –
«Run»), keypad with arrow keys, «Enter» and «Esc» keys, integral liquid-crystal display, «Start»
button and three-position mode selector switch. The mode selector switch is equipped with the
positions for manual operating mode («Manual»), automatic operating mode («Auto») and «Stop»
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position.
In addition, the unit front panel is provided with two USB connectors: «USB1» and «USB2»,
and «Heating» indicator.
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In order to start MOTOR manually, set the mode selector switch to «Manual» position and
push «Start» button. In order to stop MOTOR manually, set the mode selector switch to «Stop»
position.
If you set the mode selector switch to «Auto» position MOTOR will not start automatically
on default. In order to start it, push «Start» button. The only exception when the station can start
automatically is the activation of the periodic duty mode (on default it is deactivated).
F.3 User’s Interface
The control unit menu structure is shown in Figure F.2.
Main Menu
4.0. Technology
1.0. Status 2.0. Equipment 3.0. Protections 5.0. Settings
menu
3.1. Power supply

1.1. Main status 2.1. Notebook 4.1. Modes 5.1. Date/Time
protections
2.2. Step-up 3.2. Motor

1.2. VSD 4.2. Statistics 5.2. Passwords
transformer protections
3.3. DH Sensor
<-,-> 1.3. Power Supply 2.3.Motor 5.3. Modbus
protections
Signature and Date
3.4. Additional
1.4. Loads 2.4. VSD 5.4. Archives
protections
2.5. DH Sensor 3.5. Default

1.5. DH Sensor 5.5. Configuration
type protections
Duplicate. Inv. No.
2.6. Switchboard 5.6. Tests
Main menu 5.7. System

Rep. Inv. No.
6.0. Trends 7.0. Automatisation 8.0.Help
6.1. View events in

8.1. About
archive
Signature and Date
6.2. View trends 8.2. Help
Figure F.2 – Control Unit Menu Structure

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F.4 Main Menu
View of «Main Menu» is shown in Figure F.3
Figure F.3 - «Main Menu»
In order to move to the required menu entry, select the button with the name of this entry
using arrow keys on the control unit keypad and push «Enter» key. You will move to the screen for
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selected menu entry. Each menu entry contains either submenu (according to the structure shown in
Figure F.2) or set of parameters for review and editing. The submenu titles are displayed in the form
of buttons while the parameters are displayed in the form of literal string with indication of the
current value. Some parameters can be only viewed (not subject to editing) while the others are
subject both for viewing and editing. A menu parameter is selected by up or down arrow keys on the
Duplicate. Inv. No.
control unit keypad. Entry to the parameter editing mode is performed by pushing «Enter» key. The
parameter editing is performed using numerical keys and arrow keys. After editing, confirm your
selections by «Enter» key.
Pushing of «Esc» key will allow you to escape the parameter editing mode without saving
Rep. Inv. No.
your changes. Pushing of «Esc» key will allow you to return to the menu where you selected the
parameter or menu entry.
By pushing of «Esc» in the main menu you will move to screen «Major Status».
Signature and Date
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F.4.1 Major Status
In case of loading, the «Major Status» will be displayed (refer to Figure F.4).
Figure F.4 - «Major Status»
The following information fields will be displayed on the screen:

- First line: well No., name of menu screen (STATUS), current date and time.
Signature and Date
- Second line: MOTOR status (ON or OFF), MOTOR frequency in Hz (current value and
setpoint).
- Third line: MOTOR calculated current in amperes, operating mode (Manual or Auto).
- Forth line: insulation resistance in kiloohms, frequency of turbine resistance in Hz. If
Duplicate. Inv. No.
MOTOR is running, the current-carrying capacity is also displayed in %.

- Fifth line: liquid temperature at MOTOR inlet in C, pressure at MOTOR inlet in MPa
(according to DH SENSOR SYSTEM system data).
Beneath the left, the lines displaying MOTOR type, rotation direction arrow, operating time
Rep. Inv. No.
reading or stop time (in case of stop, the line “STOP time” is displayed above the operating time
reading and the screen “Diagnostics” is located on the right for error messages) .
When pushing right/ left arrow keys on the control unit keypad the screen “ Major Status"
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will be changed by other status screens of the Station – the additional parameters of the variable-
frequency drive (“VRD” screen), the network parameters (“Network" screen), the load parameters
(“Loads” screen), the surface telemetry unit parameters (“DH SENSOR SYSTEM” screen).
Movement to these screens is performed using right/ left arrow keys.
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By pushing «Esc» key on the control unit keypad you will move to main menu. Pushing
«Enter» key on the keypad from the «Major Status» screen will lead to change in MOTOR
frequency setpoint.
The MOTOR frequency setpoint is set with the use of numerical keys and arrow keys on the
control unit keypad; confirm the change of setpoint by «Enter» or cancel the frequency editing by
«Esc».
Information regarding work with screen is called by F key.
F.4.2 Variable-speed drive

Signature and Date
Duplicate. Inv. No.
Figure F.5 - «VSD»
In «VSD» menu the following parameters are displayed (refer to Figure F.5):
- «Ioutput (U)» – VSD output current, phase U, in amperes;
Rep. Inv. No.
- «Ioutput (V)» – VSD output current, phase V, in amperes;

- «Ioutput (W)» – VSD output current, phase W, in amperes;
- «Ud» – VSD DC circuit voltage, in volts;
- «Pactive» – active power, in kilowatts;
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- «Pfull» – full power, in kilovolt-amperes;

- «cos(fi)» – power factor;
- «Uoutput» – VSD output voltage, in volts;
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- «Tigbt» – VSD radiator temperature, in C;
- «Tboard» – VSD control board temperature, in C
F.4.3 Power
Figure F.6 – «Power»

Signature and Date
In «Power» menu the following parameters are displayed (refer to Figure F.6):
- «Uin(AB)» – input phase voltage AB, in volts;
- «Uin (BC)» – input phase voltage BC, in volts;
- «Uin (CA)» – input phase voltage CA, in volts;
Duplicate. Inv. No.
- «dUin» – input voltage imbalance, in %;

- «Iin (A)» – input current, phase A, in amperes;
- «Iin (B)» – input current, phase B, in amperes;
- «Iin (С)» – input current, phase C, in amperes;
Rep. Inv. No.
- «dIin» – input current imbalance, in %;

- «Pin» – active input power, in kilowatts;
- «Sin» – full input power, in kilovolt-amperes;
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- «Running period» – consumed power, kilowatt-hours.

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F.4.4 Loads
Figure F.7 - «Loads»
In «Loads» menu the following parameters are displayed (refer to Figure F.7):
- «Im(A)» – MOTOR current, phase A, in amperes;
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- «Im(B)» – MOTOR current, phase B, in amperes;

- «Im(С)» – MOTOR current, phase C, in amperes;
- «cos(fi)» – power factor;
- «Motor load» – MOTOR load, in %;
Duplicate. Inv. No.
- «Um» – MOTOR voltage, in volts.

Rep. Inv. No.
Signature and Date
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F.4.5 DH SENSOR SYSTEM
Figure F.8 - «DH SENSOR SYSTEM»
In «DH SENSOR SYSTEM» menu the following parameters are displayed (refer to Figure
Signature and Date
F.8):
- «Pi» – pressure at MOTOR inlet, in psi;
- «Ti» – temperature at MOTOR inlet, in C; F
- «Tw» – MOTOR stator winding temperature, in C; F
Duplicate. Inv. No.
- «Angle» - MOTOR slope angle, in degrees;

- «Vaxial» – MOTOR axial vibration velocity, in millimeters per second;
- «Vrad» – MOTOR radial vibration velocity, in millimeters per second.
Rep. Inv. No.
Signature and Date
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F.5 Equipment
Figure F.9 - «Equipment»
Menu «Equipment» of main menu gives access to the following screens (refer to Figure F.9):
- «Notebook» is designed for entering data on oil field;
- «Step-up transformer» is designed for entering data on step-up transformer;
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- «Motor» designed for entering data on MOTOR;

- «VSD» designed for entering data on variable-speed drive ;
- «DH SENSOR Type» is required for selection of connected telemetry unit type;
- «Switchboard» displays Station’s parameters.
Duplicate. Inv. No.
By pushing Esc from «Equipment» screen you will return to «Main Menu».
Rep. Inv. No.
Signature and Date
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F.5.1 Notebook
Figure F.10 - «Notebook»
Menu «Notebook» allows editing of well pad No. and well No. (refer to Figure F.10).
F.5.2 Step-up transformer

Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Figure F.11- «Step-up transformer »

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Step-up transformer menu is used for setting the following Step-up transformer parameters
(refer to Figure F.11):
- «Step-up transformer power» - Step-up transformer rated power, in kilovolt-amperes;
- «Power supply nominal voltage» - supply network rated voltage, in volts;
- «Step-up transformer voltage tap» - Step-up transformer output voltage, in volts;
- «Cable length» - length of submersible cable, in meters;
- «Input voltage circuit» - number of input ac voltage rectification pulses.
F.5.3 Motor
Signature and Date
Figure F.12 - «Motor»

Duplicate. Inv. No.
In «Motor» menu the following MOTOR parameters are set (refer to Figure F.12):
- «Type» - induction or self-controlled;
- «Nominal power» - MOTOR rated power, in kilowatts;
- « Nominal current» - MOTOR rated current, in amperes;
Rep. Inv. No.
- « Nominal frequency» - MOTOR rated frequency, in Hertz;

- « Nominal speed» - MOTOR rated speed, in revolutions per minute;
- « Nominal efficiency» - MOTOR rated efficiency;
- « Nominal cos(fi)» - MOTOR power factor.
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Note: these parameters are set in accordance with MOTOR Product Certificate.
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F.5.4 Variable-speed drive
Figure F.13 - «VSD Parameters»
In «VSD» menu the following variable-speed drive parameters are set; all parameters can be
edited except of «Startup mode» which just displays the selected startup mode (refer to Figure F.13).
- «Rotation» - forward or reverse direction;
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- «Min frequency» - VSD minimum operating frequency, in Hertz;

- «Max frequency» - VSD maximum operating frequency, in Hertz;
- «Output Frequency value» - VSD operating frequency, in Hertz;
- «Speedup time» - time in seconds during which VSD frequency will change from zero to
operating value;
Duplicate. Inv. No.
- «VSD slowdown time» - time in seconds during which VSD frequency will change from
operating to zero value;
- «PWM frequency» - PWM frequency of VSD, in kilohertz;
Rep. Inv. No.
- «Start mode» - manual or auto.

Signature and Date
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F.5.4.1 U/F Setting
Figure F.14 - «U/F»
In «U/F» menu the VSD volt-frequency characteristic is set (refer to Figure F.14).
Signature and Date
F.5.4.2 VSD Startup Mode

Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Figure F.15 - «Startup Mode»

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In «Startup mode» the VSD startup modes are set (refer to Figure F.15).
F.5.4.3 «Smooth» Startup Mode
Figure F.16 - «Smooth Startup Mode»
In «Smooth Startup Mode» you may activate or deactivate VSD smooth startup (refer to Figure
F.16).
Signature and Date
F.5.4.4 «Jogging» Startup Mode

Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Figure F.17 - «Jogging Startup Mode»

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Menu «Jogging» allows setting VSD jogging startup parameters (refer to Figure Е.17):
- «Activation» - the mode is ON or OFF;
- «Jog frequency forward» - VSD jog frequency setpoint in forward direction, in Hertz;
- «Jog frequency reverse» - VSD jog frequency setpoint in reverse direction, in Hertz;
- «Jog voltage» –VSD jog voltage setpoint, in %;
- «Speedup time» - time in seconds during which VSD frequency will change from zero to
operating value;
- «Slowdown time» - time in seconds during which VSD frequency will change from
operating to zero value;
- «Number of jogs» - setpoint of VSD jog number in forward and reverse directions.
F.5.5 DH SENSOR SYSTEM Type

Signature and Date
Duplicate. Inv. No.
Figure F.18 - «DH SENSOR SYSTEM Type»
In «DH SENSOR SYSTEM type» menu the type of connected telemetry system or
Rep. Inv. No.
insulation monitoring devise is set (refer to Figure Е.18).

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F.5.6 Control Station (Switchboard)
Figure F.19 - «Switchboard»

In « Switchboard » menu the Station’s rated current and input current transformation ratio
are set. VSD type is used only for reading and not subject to editing (refer to Figure Е.19)
F.6 Protections
Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Figure F.20 - «Protections»

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«Protections» menu allows selection of protection category for activation/deactivation and
change in protection parameters (refer to Figure Е.20):
- «Power supply protections» allows moving to individual power supply protections;
- «Motor protections» - this item contains protections for MOTOR parameters;
- «DH SENSOR protections» combines protections based on telemetry system data;
- «Additional protections» - this item comprises protection based on exceeding of number of
MOTOR starts per 24 hours;
- « Default Protections » - this item allows returning of protections to their status on default.
F.6.1. Power supply Protections

Signature and Date
Duplicate. Inv. No.
Figure F.21 - «Power supply Protections»
The following items of « Power supply protections» menu allow activation/deactivation of

certain protection types and changing parameters of such protections (refer to Figure Е.21).
Rep. Inv. No.
Signature and Date
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F.6.1.1 Overvoltage Protection
Figure F.22 - «Overvoltage»
«Overvoltage» menu allows activation or deactivation of protection against overvoltage and

setting of protection operation parameters (refer to Figure F.22):
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- «Protection enabled» - protection is activated or deactivated;

- «High voltage» - setpoint of voltage limit, in % of rated voltage, which is considered by
control unit as overvoltage and results in activation of protection algorithm;
- «Activation delay» – time in minutes and seconds from the moment of MOTOR startup to
Duplicate. Inv. No.
the moment of overvoltage protection activation (if it has been activated);

- «Response time» – time in minutes and seconds from the moment of exceeding the
allowable voltage limit to the moment of MOTOR trip;
- «Automatic restart delay» – time in minutes and seconds after MOTOR trip till its restart;
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- « Automatic restart voltage» – setpoint of voltage limit, in % of rated voltage, before which
MOTOR can be restarted.
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F.6.1.2 Undervoltage Protection
Figure F.23 - «Undervoltage»

Signature and Date
«Undervoltage» menu allows activation or deactivation of protection against undervoltage

and setting of protection operation parameters (refer to Figure F.23):
- « Undervoltage » - setpoint of voltage limit, in % of rated voltage, which is considered by
Duplicate. Inv. No.
control unit as undervoltage and results in activation of protection algorithm;

the moment of undervoltage protection activation (if it has been activated);
- «Response time» – time in minutes and seconds from the moment of falling below the
Rep. Inv. No.
allowable voltage limit to the moment of MOTOR trip;

- « Automatic restart delay» – time in minutes and seconds after MOTOR trip till its restart;
- « Automatic restart voltage» – setpoint of voltage limit, in % of rated voltage, before which
MOTOR can be restarted.
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F.6.1.3 «Voltage Unbalance» Protection
Figure F.24 - «Voltage Unbalance»
« Voltage Unbalance » menu allows activation or deactivation of protection against power

unbalance and setting of protection operation parameters (refer to Figure F.24):
Signature and Date
- « Protection enabled » - protection is activated or deactivated;

- « Supply Voltage Unbalance » - setpoint of network unbalance limit, in %, which is
considered by control unit as power unbalance and results in activation of protection algorithm;
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the moment of power unbalance protection activation (if it has been activated);
- «Response time » – time in minutes and seconds from the moment of exceeding/falling
below the allowable voltage limits to the moment of MOTOR trip;
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- « Automatic restart imbalance» – setpoint of network unbalance limit, in %, before which

MOTOR can be restarted
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F.6.2 Motor Protections
Figure F.25 –«Motor Protections»
«Motor protections» menu contains individual protections of MOTOR (refer to Figure F.25).
F.6.2.1 Motor Protection against Overload

Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Figure F.26 - «Overload»

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«Overload» menu allows activation or deactivation of protection against MOTOR overload
and setting of protection operation parameters (refer to Figure Е.26):
- «Protection criteria» – selection of MOTOR parameter for protection (current, power);
- «Overload» – setpoint of parameter limit, in % of rated value, which is considered by
control unit as exceeding the allowable limits and results in activation of protection algorithm;
the moment of MOTOR overload protection activation (if it has been activated);
- «Motor overload time» – time in minutes and seconds from the moment of exceeding the
allowable limit for protected parameter to the moment of MOTOR trip;
- «Automatic rest » – time in minutes and seconds after MOTOR trip till its restart;
- « Number of automatic» – number of MOTOR restarts activated by protection after which
the Station will be locked (move to “Locking” status) until manual intervention;
- «Autoreset restart counter, every» – period after the expiry of which the MOTOR restarts
counter for this type of protection will be reset and the Station will not be locked at further
operations of this protection.
F.6.2.2 Motor Protection against Underload

Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Figure F.27 - «Underload»
«Overload» menu allows activation or deactivation of protection against MOTOR underload

and setting of protection operation parameters (refer to Figure F.27):
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- «Protection criteria» – selection of MOTOR parameter for protection (current, power);
- «Underload» – setpoint of parameter limit, in % of rated value, which is considered by
control unit as falling down the allowable limits and results in activation of protection algorithm;
the moment of MOTOR underload protection activation (if it has been activated);
- «Response time » – time in minutes and seconds from the moment of falling down the
- «Automatic rest » – time in minutes and seconds after MOTOR trip till its restart;
- « Number of Automatic» – number of MOTOR restarts activated by protection after which
the Station will be locked (move to “Locking” status) until manual intervention;
- «Autoreset Restart counter, every» – period after the expiry of which the MOTOR restarts
F.6.2.3 MOTOR BACKSPIN protection

Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Figure F.28 - « MOTOR BACKSPIN protection »

« MOTOR BACKSPIN protection » menu allows to set the MOTOR protection against
turbine rotation (refer to Figure F.28).
- Protection enabled - protection is activated or deactivated;
Signature and Date
- « Backspin frequency» – setpoint of turbine rotation frequency, in Hertz.

When this protection is activated, the MOTOR startup is not possible until its turbine
rotating frequency will fall below the setpoint value.
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F.6.3 DH SENSOR SYSTEM protection
Figure F.29 - «DH SENSOR SYSTEM Protections»
«DH SENSOR SYSTEM Protections» menu comprises protections based on telemetry

system data (refer to Figure Е.29).
F.6.3.1 Low pump intake pressure protection

Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Figure F.30 - «Intake Pressure Reduction»

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«Suction pressure reduction» menu allows activation or deactivation of protection against the
pump suction pressure reduction and setting of protection operation parameters (refer to Figure
F.30):
- «Automatic restart criterion» – selection of parameters to be used for AR of MOTOR
(pressure, time). If the pressure is selected, AR will be performed only after reaching the rated
pressure. If the time is selected, the restart will be performed after expiry of AR delay time;
- «Min pressure» – setpoint of pressure limit in MPa which is considered by control unit as
falling down the allowable limits and results in activation of protection algorithm;
the moment of the protection activation (if it has been activated);
- « Automatic restart pressure» - setpoint of the pressure limits, in MPa, after which MOTOR
can be restarted;
- « Number of Automatic restarts » – number of MOTOR restarts activated by protection
after which the Station will be locked (move to “Locking” status) until manual intervention;
- « Reset Automatic restart counter, every» – period after the expiry of which the MOTOR
Signature and Date
restarts counter for this type of protection will be reset and the Station will not be locked at further
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
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F.6.3.2 Motor Overheating Protection
Figure F.31 - «Motor Overheating»
«Motor overheating» menu allows activation or deactivation of protection against motor

overheating and setting of protection operation parameters (refer to Figure F.31):
Signature and Date
- «Stator temperature» – setpoint of the temperature limit, in C, which is considered by

control unit as exceeding the allowable limit and results in activation of protection algorithm;
the moment of the protection activation (if it has been activated);
Duplicate. Inv. No.
- «Response time » – time in minutes and seconds from the moment of exceeding the
- «Automatic restart delay» – time in minutes and seconds after MOTOR trip till its restart;
- « Automatic restart temperature» – temperature in C, at which MOTOR restart is possible;
Rep. Inv. No.
- « Number of Automatic restarts » – number of MOTOR restarts activated by protection

after which the Station will be locked (move to “Locking” status) until manual intervention;
- «Protection criterion» – selection of parameter for MOTOR protection (current, power);
- «Autoreset restart counter, every» – period after the expiry of which the MOTOR restarts
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F.6.3.3 Insulation Resistance Protection
Figure F.32 - «Insulation Resistance»
«Insulation resistance» menu allows activation or deactivation of the insulation resistance

protection and setting of protection operation parameters (refer to Figure F.32):
Signature and Date
- «Protection state» - protection is activated or deactivated;

- «Insulation resistance» – setpoint of the insulation resistance in kiloohms, below which the
control unit will consider the parameter falls down the allowable limits and activate protection
algorithm;
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allowable limit for protected parameter to the moment of MOTOR trip.
Rep. Inv. No.
Signature and Date
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F.6.4 Other Protections
Figure F.33 - «Other Protections»
«Other protection» menu is shown in Figure F.33.
F.6.4.1 Protection against Exceeding of Motor Starts Number

Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Figure F.34 - «Exceeding of Motor Starts Number»

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«Exceeding of motor starts number» menu allows activation or deactivation of protection
against exceeding of motor starts number and setting of protection operation parameters (refer to
Figure F.34):
- «Max. No. of starts» - setpoint of the number of starts after which the control unit will
consider the parameter exceeds the allowable limits and activate protection algorithm;
- «Time period» –time period in hours during which the number of starts is counted.
F.6.4.2 Digital Input Protection

Signature and Date
Duplicate. Inv. No.
Figure F.35 - «Digital Input Protection»
«Digital input protection» menu allows activation of MOTOR protection based on external
digital signals (refer to Figure Е.35).
Rep. Inv. No.
Note: External digital signals are connected to the terminal block for external connections.
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F.6.4.3 Protection based on Digital Input 1
Figure F.36 - «Protection based on Digital Input 1»
«Protection based on digital input 1» menu allows activation of MOTOR protection based on
external digital signal (refer to Figure Е.36).
Signature and Date
F.7 Technology Menu

Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Figure.37 - «Technology Menu»

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« Technology menu» allows selection of operation modes and review of operation statistics
(refer to Figure Е.37).
F.7.1 Modes
Figure F.38 - «Modes»
«Modes» menu comprises the Station’s operation modes (refer to Figure Е.38).
Signature and Date
F.7.1.1 «Cycling» Mode

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Rep. Inv. No.
Signature and Date
Figure F.39 - «Cycling »

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« Cycling » menu allows activation of the MOTOR periodic duty mode (refer to Figure
F.39):
- «Protection state» – the mode is activated or deactivated;
- «Operating period» – MOTOR running period in hours and minutes;
- «Pause time» – set pause time between running periods in hours and minutes.
F.7.1.2 «Programmed Frequency Change» Mode

Signature and Date
Figure F.40 - «Programmed Frequency Change Mode»
«Frequency change» menu allows activation of MOTOR programmed frequency change

mode (refer to Figure F.40):
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- « Protection state » – this mode activated or deactivated;

- «Initial frequency» – frequency in Hertz, from which MOTOR starts running;
- «Final frequency» – frequency in Hertz, at which MOTOR will run further;
- «Time period» - time in minutes and seconds during which the MOTOR frequency is
Rep. Inv. No.
changed from initial to final value.

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F.7.2 Statistics
Figure F.41 - «Statistics»
«Statistics» menu displays total running time, downtime, number of starts, running time and
consumed energy (refer to Figure F.41).
Button for counter reset is located below.
Signature and Date
F.8 Settings
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
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Figure F.42 - «Settings»
«Settings» contains settings and service functions (refer to Figure F.42).
F.8.1 Date/Time Setting
Figure F.43 - «Date/Time»
«Date/Time» is used for setting of current date and time (refer to Figure F.43). Data and
Signature and Date
time are set with the use of numeric keys on the control unit keypad. Values are listed with the use
of arrows. Change of date/time is performed after clicking “Apply” button on the screen. In order to
do so, hover a cursor over “Apply” using arrows on the control unit keypad and confirm date with
«Enter» key.
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
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F.8.2 Passwords
Figure F.44 - «Passwords»
The Station is provided with password protection (refer to Figure F.44).
F.8.3 Archives
Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Figure F.45 - «Archives»

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«Archives» menu is designed for archive configuration (refer to Figure F.45):
- «DH SENSOR archive period» – time in minutes during which the records are placed in
DH SENSOR SYSTEM archive file;
- «Switchboard archive period» – time in minutes during which the records are placed in the
Station’s archive file;
- «Copy archives» – copying of archives on external USB Flash
- «Delete archives» – deletion of Station’s archives
F.8.4 Configuration
Signature and Date
Figure F.46 - «Configurations»

Duplicate. Inv. No.
«Configurations» menu (refer to Figure F.46) allows saving of the Station’s configuration on
external USB Flash in the Station’s temporary memory (refer to Figure F.47). In the same way,
configuration from external USB Flash is downloaded by selection of «Download from USB Flash»
and further selection of a file from the list of configuration files by cursor keys and «Enter» (refer to
Rep. Inv. No.
Figure F.48).
The Station's configuration can be also downloaded from the temporary memory using
«Download configuration» item where it is necessary to select the memory cell No. (from 1 to 6) in
Signature and Date
which the configuration was saved earlier.

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Figure F.47 - «Save»
Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Figure F.48 - «Download»

Signature and Date
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F.8.5 Tests
Figure F.49 - «Tests»
«Tests» menu contains the Test of the Station’s functional elements (refer to Figure F.49).
F.8.5.1 Keypad Test

Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Figure F.50 -«Keypad Testing»

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After activation of this test, the keypad picture will be shown on the screen. You should
check functioning of all the keys on the control unit keyboard. Keys successfully passed the test will
be marked with green checkmarks (refer to Figure Е.50).
F.8.5.2 MODBUS Module Test
Figure F.51 - «MB Module Test»

Signature and Date
«MB Module Test» menu allows testing of exchange process by MODBUS protocol (refer to
Figure F.51):
- «VSD» – between control unit and VSD;

- «PM» – between control unit and power meter;
Duplicate. Inv. No.
- «DH SENSOR SYSTEM» – between control unit and surface DH SENSOR SYSTEM
panel;
- «D/A in/out» – between main board and CB-01 board.
Rep. Inv. No.
Signature and Date
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F.8.6 Values
Figure F.52-«Values»
«Values» menu (refer to Figure F.52) is used for review of current values received from
VSD (refer to Figure F.53), power meter (refer to Figure F.54), DH SENSOR SYSTEM system
(refer to Figure F.55), setpoint values (refer to Figure F.56), VSD configuration (refer to Figure
Signature and Date
F.57) and D/A in/out (refer to Figure F.58).

Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Figure F.53-«VSD Values»

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Figure F.54-«PM Values»
Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Figure F.55-«DH SENSOR SYSTEM Values»

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Figure F.56-«Setpoint Values»
Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Figure F.57-«VSD Configuration Values»

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Figure F.58-«Analog/Digital Input/Output Values»
F.8.7 System
Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Figure F.59 - «System»

Signature and Date
«System» menu is used for displaying of information regarding Station’s version, its
software and upgrading of its software (refer to Figure F.59).
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F.8.7.1 Information about System
Figure F.60 - «About»
«About » menu displays the Station’s software version, screen formats, archives, VSD, CB-
01 board and power meter (refer to Figure F.60).
Signature and Date
F.8.8 Units
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Figure F.61 - «Selection of Units»

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«Selection of units» menu is used for selection of pressure, temperature and vibration units
(refer to Figure F.61).
F.9 View
Figure F.62 - «View»

«View» menu (refer to Figure F.62) is included in «Graphs» menu.
F.9.1 View of Event Archive
Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Figure F.63 -« View of Event Archive»
When viewing the event archive in the form of table, the event date and its textual description are
displayed (refer to Figure F.63).
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F.10 Error Diagnostics
Diagnostic messages regarding status of communication with devices:
«No response from Analog Input/Output» – no communication with CB-01 board;

«No response from VSD» – no communication with VSD;
«No response from PM» – no communication with power meter;
«No response from DH SENSOR SYSTEM» – no communication with surface DH
SENSOR SYSTEM panel;
«No ModBus communication» – no MODBUS communication is detected;
Check connection.
Diagnostic messages regarding Station’s operation modes:

«STARTUP IS ALLOWED» – Station can be started;
«STARTUP IS IMPOSSIBLE» – Station’s startup is prohibited;
«LOCK» – Station is in locking status;
«Manual START» - this message is displayed after startup of the Station’s by an operator.
Diagnostic messages related to protection operations:

«VOLTAGE DROP» – supply voltage drop has occurred;
Signature and Date
«Wait for protection activation:» - Station is waiting for protection activation;

«OPERATION DELAY» - delay of protection operation;
«Protection operation:» - indication of the Station’s protection operated with the reason of
its operation;
Duplicate. Inv. No.
«Wait for AR» – waiting for re-start after protection operation;

«AR is not allowed:» - message about prohibition of re-start with indication of its reason;
«Startup is not allowed» – message with indication of prohibitory parameter.
Rep. Inv. No.
Signature and Date
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Exibit G
(referential)
Station Configuring by the Example of N103M90
G.1 VSD FC302 Setting (version 6.22)
G.1.1 Select menu «0-**» (Control/Display), select menu «0-0*» (Main settings).
G.1.1.1 Select item «0-01» - language, set: [49] Russian.
G.1.1.2 Select item «0-02» - Units. Motor rotating frequency, set:
[1] Hz.
G.1.2 Select menu «1-0*»(General settings), select item «1-01» (Motor control guidelines),
set: [1] U/f.
G.1.3 Select menu «8-3*» (Communication and auxiliary devices), select menu
«8-3*» - (VSD port settings).
G.1.3.1 Select item «8-30» (Protocol), set: [2] Modbus RTU.
G.1.3.2 Select item «8-31» (Address), set: [131].
G.1.3.3 Select item «8-32» (Delivery speed), set: [4] 38400 baud
G.1.3.4 Select item «8-33» (Parity/Stop Bit), set: [2] No Parity, 1 Stop Bit.
G.1.4 Select menu «14-**» (Inventor commutation), select «14-2*» (Disconnection reset»).
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G.1.4.1 Select item «14-20» (Reset mode), set: [3] Automatic reset×3
G.1.4.2 Select item «14-21» (Re-start time), set: 10 s.
G.1.4.3 Select item «14-52» (Fan control), set: [4] Auto (Low temp env.)
G.1.4.4 Select item «14-90» (Over Current[13]), set: [2] Trip.
Duplicate. Inv. No.
G.2 Control Unit Setting
«Equipment» Menu
Rep. Inv. No.
G.2.1 Select «Step-up transformer » menu.

G.2.1.1 Set «Step-up transformer Power»: (according to step-up transformer Product
Certificate).
G.2.1.2 Set «Rated network current»: 380 V.
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G.2.1.3 Set «Step-up transformer tap voltage»: «Uв» (according to N103M90 Product
Certificate with consideration for loss of voltage due to submersible cable length).
G.2.1.4 Set «Cable length»: (submersible cable length).
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G.2.2 Select «Switchboard» menu.
G.2.2.1 Set «Rated current»: (160, 250, 400, 630 А).
G.2.2.2 Set «Input current transformation ratio»:
= 60 (for stations VSD-NOVOMET-160(250)/0ХХ);
= 100 (for station VSD-NOVOMET-400/0ХХ);
= 160 (for station VSD-NOVOMET-630/0ХХ).
G.2.2.3 Check «VSD Type»: FC-302.
G.2.3 Select «Motor» menu (all values have been entered from N103M90 Product
Certificate).
G.2.3.1 Select «Motor type»: induction.
G.2.3.2 Set motor «Rated power»: 90 kW.
G.2.3.3 Set motor «Rated current»: 35.5 А.
G.2.3.4 Set motor «Rated frequency»: 50 Hz.
G.2.3.5 Set motor «Rated speed»: 2802 rpm.
G.2.3.6 Set «Rated efficiency»: 0.81.
G.2.3.7 Set «Rated cos (fi)»: 0.86.
G.2.3.8 Check «Pole pairs number»: 1.
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G.2.4 Select «VSD» menu.

G.2.4.1 Set «Rotation duration»: forward.
G.2.4.2 Set «Minimum frequency»: 40 Hz.
G.2.4.3 Set «Maximum frequency»: 60 Hz.
G.2.4.4 Set «Frequency setpoint»: 50 Hz (operating frequency).
Duplicate. Inv. No.
G.2.4.5 Set «Speedup time»: 10 s.

G.2.4.6 Set «Slowdown time»: 10 s.
G.2.4.7 Set «Startup mode»: manual.
Rep. Inv. No.
G.2.4.8 Set «PWM frequency»: 3 kHz.
G.2.5 Select «DH SENSOR SYSTEM Type» menu.

G.2.5.1 Set «Insulation resistance»: (according to Station’s Product Certificate).
G.2.5.2 set «DH SENSOR SYSTEM Type»: (according to Station’s Product Certificate).
Signature and Date
G.2.6 Select «Main menu»/«Modes»/«Date/Time». Set date/time.
G.3 Checking VSD parameters, select menu «1-0*» (General settings):

Original Inven. No.
Page
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G.3.1 Select item «1-04» (Overloading mode): [1] Norm. Torque.
G.3.2 Select item «1-10» (Motor Design): [0] Induction.
G.3.3 Select item «1-20» (Motor power): 90 kW.
G.3.4 Select item «1-22» (Motor voltage): 480 V.
G.3.5 Select item «1-23» (Motor frequency): 60 Hz.
G.3.6 Select item «1-24» (Moto current), check the value: =35,5 * Uв/480, А.
G.3.7 Select item «1-25» (Rated motor speed): 3500 rpm.
G.4 Checking operation mode of turbine rotation measuring board

G.4.1 Check position of turbine rotation measuring board mode selector switch: it must be in
1-2 position.
Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Original Inven. No.
Page
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Exhibit I
(referential)
Station Configuring by the Example of N117PM90-3
Setting of VSD FC302 (version 6.22)
I.1.1 Select menu «0-**» (Control/Display), select menu «0-0*» (Main settings).
I.1.1.1 Select item «0-01» - language, set: [49] Russian.
I.1.1.2 Select item «0-02» - Units. Motor rotating frequency, set:
[1] Hz.
I.1.2 Select menu «1-0*» (General settings), select item «1-01» (Motor control guidelines),
set: [1] U/f.
I.1.3 Select menu «8-3*» (Communication and auxiliary devices), select menu «8-3*» -
(VSD port settings).
I.1.3.1 Select item «8-30» (Protocol), set: [2] Modbus RTU.
I.1.3.2 Select item «8-31» (Address), set: 131.
I.1.3.3 Select item «8-32» (Delivery speed), set: [4] 38400 baud.
I.1.3.4 Select item «8-33» (Parity/Stop Bit), set: [2] No Parity, 1 Stop Bit.
Signature and Date
I.1.4 Select menu «14-**» (Inventor commutation), select menu «14-2*» («Disconnection
reset»).
I.1.4.1 Select item «14-20» (Reset mode), set: [3] Automatic reset×3
I.1.4.2 Select item «14-21», set: 10 s.
Duplicate. Inv. No.
I.1.4.3 Select item «14-52» (Fan control), set: [4] Auto (Low temp env.)
I.1.4.4 Select item «14-90» (Over Current [13]), set: [2] Trip.
I.1.5 Select menu «1-0*» (General settings), select menu «1-6*» (Settings depending on
load).
Rep. Inv. No.
I.1.5.1 Select item «1-64» (Resonance suppression), set: 500 %.
I.1.6 Select menu «4-**» (Limits and warnings), select menu «4-1*» (Motor limits).
I.1.6.1 Select item «4-16» (Long-term mode with torque limitation), set: 150 %.
Signature and Date
I.1.6.2 Select item «4-17» (Generator mode with torque limitation), set: 150 %.
I.1.6.3 Select item «4-18» (Current limit), set: 150 %.
I.1.6.4 Select item «4-19» (Maximum output frequency), set: 132 Hz.
Original Inven. No.
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I.2.Control Unit Setting
«Equipment» menu
I.2.1 Select «Step-up transformer » menu.

I.2.1.1 Set «Step-up transformer power»: (according to step-up transformer Product
Certificate).
I.2.1.2 Set «Rated network current»: 480 V.
I.2.1.3 Set «Step-up transformer tap voltage»: «Uв» (according to N117PM90-3 Product
Certificate with consideration for voltage loss due to submersible cable length).
I.2.1.4 Set «Cable length»: (submersible cable length).
I.2.2 Select «Switchboard» menu.

I.2.2.1 Set «Rated current»: (160, 250, 400, 630 А).
I.2.2.2 Set «Input current transformation ratio»:
= 60 (for stations VSD-NOVOMET-160(250)/1ХХ);
= 100 (for station VSD-NOVOMET-400/1ХХ);
= 160 (for station VSD-NOVOMET-630/1ХХ).
I.2.2.3 Check «VSD Type»: FC-302.
Signature and Date
I.2.3 Select «Motor» menu (all values have been entered from N117PM90-3 Product
Certificate)
I.2.3.1 Set «Motor type»: self-controlled.
I.2.3.2 Set motor «Rated power»: 90 kW.
Duplicate. Inv. No.
I.2.3.3 Set motor «Rated current»: 36 А.

I.2.3.4 Set motor «Rated frequency»: 100 Hz.
I.2.3.5 Set motor «Rated speed»: 3000 rpm.
I.2.3.6 Set «Rated efficiency» = 0.905.
Rep. Inv. No.
I.2.3.7 Set «Rated cos (fi)» = 0.95.

I.2.3.8 Set «Number of pole pairs» = 2.
I.2.4 Select «VSD» menu.

Signature and Date
I.2.4.1 Set «Rotation direction»: forward.

I.2.4.2 Set «Minimum frequency»: 80 Hz.
I.2.4.3 Set «Maximum frequency»: 120 Hz.
I.2.4.4 Set «Frequency setpoint»: 100 Hz (operating frequency).
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I.2.4.5 Set «Speedup time»: 20 s.
I.2.4.6 Set «Slowdown time»: 30 s.
I.2.4.7 Set «Startup mode»: manual.
I.2.4.9 Set «PWM frequency»: 3 kHz.
I.2.5 Select «DH SENSOR SYSTEM Type» menu.

I.2.5.1 Set «Insulation resistance»: (according to Station’s Product Certificate).
I.2.5.2 Set «DH SENSOR SYSTEM Type»: (according to Station’s Product Certificate).
I.2.6 Select «Main menu»/«Modes»/«Date/Time». Set date/time.
I.3 Checking VSD parameters, select menu «1-0*» (General settings):
I.3.1 Select item «1-04» (Overloading mode): [1] Norm. Torque.

I.3.2 Select item «1-10» (Motor Design): [0] Induction.
I.3.3 Select item «1-20» (Motor power): 90 kW.
I.3.4 Select item «1-22» (Motor voltage): 380 V.
I.3.5 Select item «1-23» (Motor frequency): 100 Hz.
I.3.6 Select item «1-24» (Moto current), check the value: =36 * Uв/480, А.
I.3.7 Select item «1-25» (Rated motor speed): 3000 rpm.
Signature and Date
I.4 Checking operation mode of turbine rotation measuring board

I.4.1 Check position of turbine rotation measuring board mode selector switch: it must be in
2-3 position.
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Original Inven. No.
Page
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ТУ 3416-001-12058737-2010
Exhibit J
(referential)
Connection Diagram TMSN-2 «Elekton»
K4
Х17
A XP4 XS10
7
B Цепь Цепь
Circuit
8
A A
GND A 3 A
9 XP1 1
B B
Цепь
Circuit B 2 4 B
Х15
N GND GND
1 7 Общий
Common 3 9 GND
L
2 14 220V +12V 4
TMSN-2
ТМСН-2
А7A7 wiring board
Монтажная панель DH sensor
X11 X10
"0"ТМПН
‘0’ Step-up
Transformer
Signature and Date
Note: For connection of DH sensor system surface unit Elekton TMSN-2 the following
Duplicate. Inv. No.
actions shall be fulfilled:

- install TMSN-2 at DH SENSOR SYSTEM dedicated place (right side end of the Station);
- connect power supply 220 V, 60 Hz to contacts 7 and 14 of connector ХР1;
- connect connector XS10 of cable К4 of the Station to connector ХР4 TMSN-2;
Rep. Inv. No.
- in control unit menu F.5.5 (refer to Exhibit F) set «Insulation resistance» - DH SENSOR
SYSTEM, «DH SENSOR SYSTEM Type» - DH SENSOR SYSTEM Elekton.
Signature and Date
Original Inven. No.
Page
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ТУ 3416-001-12058737-2010
REFERENCE REGULATORY DOCUMENTS
Section, Subsection, Paragraph,

Document Title
Subparagraph, Appendix No.
GOST 14254-96 1.2.10, 1.5.1
GOST 15150-69 1.2.9, 4.2
GOST 19537-83 1.6.2
GOST 23216-78 1.6.7, 4.2
GOST 26118-84 1.6.1, 4.1, 4.2, 4.6
GOST 9.014-78 1.6.3, 1.6.4
Rules of Operation of Customers’ Electrical
Installations” approved by directive No. 6
2.1.1.1, 3.1.1
dated 13.01.03 of the Russian Ministry of
Energy
PB 08-624-03 Safety Regulations for Oil
2.1.1.1, 3.1.1
and Gas Industry
POT PM-016-2001 (RD 153-34.0-03.150-00)
Intersectoral Rules on Occupational Safety
Signature and Date
2.1.1.1, 3.1.1
(Safety Rules) for Operation of Electrical
Installations
TU 3416-001-12058737-2010 Introduction, 1.3, 2.1.1.2
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
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Page
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LIST OF REVISION REGISTRATION
Page Numbers Total Reference No.

Number of Document and Date of
Rev Signature Date
Revised Replaced New Deleted Pages in No. Accompanying
Document Document
Signature and Date
Duplicate. Inv. No.
Rep. Inv. No.
Signature and Date
Original Inven. No.
Page
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ТУ 3416-001-12058737-2010

Operation Manual For VSD-NOVOMET-03 Corr

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JOINT-STOCK COMPANY

OKP 34 1600 (Code of Russian Classifier of Products) APPROVED

VARIABLE SPEED DRIVE VSD-NOVOMET-03

Technical Director Head of R&D

«______»__________2010 ____________ Е.V. Poshvin

1 Description and Operation ..................................................................................... 4

2.4 TROUBLESHOOTING ................................................................................................ 15

Exhibit C (referential) External Connections Diagram of VSD ............................. 25

Exibit G (referential) Station Configuring by the Example of asynchronous motor

Exhibit J (referential) Connection Diagram TMSN-2 «Elekton».......................... 80

Designed Ufimtsev Let. No. of pages

The following abbreviations are applied to this document:

ESP system - electrical submersible pump unit for oil production;

Reference designation of VSD shall comply with the following structure:

Explanation of VSD Reference designation is shown in Table 1.

Type of motor connection:

6 0 – without sine filter

Example of inscription of VSD-NOVOMENT-03 control station reference designation for

1.2 Technical Characteristics

Note: Upon separate agreement with a customer, the station VSD-NOVOMET-03-630/Х1Х

1.2.2 Supply voltage: 480 V with deviation  25 %;

1.3 Scope of Supply

- Operation Manual SU.001RE – 1 copy;

1.4 Design and Operation

Electrical schematic diagram is shown in Exhibit B.

The power components include:

- internal connectors and cables.

- indicator «Running» (green);

- mode selector switch («Stop», «Manual», «Auto»);

1.4.4 Station’s Operation

circuit currents, voltages and powers.

STANDARD GOST 26118.

requirements of Section 4, RUSSIAN STANDARD GOST 9.014, and preservation shall be

of Section 8, RUSSIAN STANDARD GOST 9.014 and re-preservation shall be performed in

- the solder shall be electrically isolated from power circuit;

2.1.2 Visual Inspection

2.1.3 Installation Procedure, Placement and Erection

CAUTION: SWITCHING ON OF THE STATION PROVIDED WITH SINE FILTER

2.2 Product Operation

2.2.3 If required, connect surface DH SENSOR SYSTEM panel or insulation monitoring

- control station (Е.5.6).

- push the button «Start».

2.3 Work with Archives

2.3.2 Archive Structure

2.3.2.1 Data archive file name structure:

2.3.2.3 Event archive file name structure:

2.3.3 Archive Processing

2.3.3.1 Install NOVOМET UV software in personal computer for Station's archive

Control unit does Display is OFF, keypad Re-load control unit

No data from DH DH SENSOR system has Check the correctness

Surface DH SENSOR Check the grounding

3.2 Safety Measures

3.3 Maintenance Procedure

For this purpose the following actions shall be fulfilled:

- make sure that the power capacitors are de-energized;

Power circuit breaker М12 402

LC-filter capacitors М8 20,5

Brass terminals of I/O device М12 402

- check of the fan vibration levels.

be used. Dust can be removed with dry compressed air.

applicable to each transportation type.

storage, it is recommended to perform inspection with re-preservation (if it is damaged) at least

«»2010 ________ Е.V. Poshvin