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TOYOTA A540E, A540H & A541E

4 SPEED FWD (Electronic Control)

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Revision 01/2015
TOYOTA A540E, A540H & A541E
4 SPEED FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS FRICTION PLATES Cont…
Kit Master Overhaul Kit (A540) ...... 88-91 1 A540.MOHK01 250A Direct A540H
Kit Master Overhaul Kit (A540E) .... 92-93 1 A540.MOHK02 (125mm OD x 1.90mm x 40T) .. 88-91 3 A140.FRP01
Kit Overhaul A540H (Transtec) 250A Direct A540E & A541E
(Also RAV 4 -98) ....................... 88-93 1 A540.OHK01 (130mm OD x 2.10mm x 40T) .. 92-ON 3 A540.FRP07
Kit Overhaul A540H (Precision) 251A Forward A540E
(Camry) ..................................... 91-93 1 A540.OHK51 (125mm OD x 1.70mm x 40T) .. 88-91 4 A130.FRP01
Kit Overhaul Kit A540H (Precision) 251A Forward A540H
(Sienna) .................................... 97-98 1 A540.OHK51 (125mm OD x 1.70mm x 40T) .. 88-ON 4 A130.FRP01
Kit Overhaul A541E (Transtec) 251A Forward A540E
(Not RAV 4 -98)......................... 94-ON 1 A540.OHK02 (125mm OD x 1.50mm x 40T) .. 92-ON 5 A540.FRP02
Kit Overhaul A541E (Precision) 251A Forward A541E
(MCX10).................................... 94-ON 1 A540.OHK52 (126mm OD x 1.70mm x 40T) .. 94-ON 5 A540.FRP51
Kit Overhaul A540 (Precision) 252B Intermediate A540H/E
(RAV4 (SXA11)) ........................ 95-99 1 A540.OHK53 (140mm OD x 1.90mm x 33T) .. 88-93 3 A540.FRP04
Kit Transfer Case Kit A540H .......... 88-ON 1 A540.OHK03 252B Intermediate A541E
Kit Overhaul A540H/E (Precision) .. 88-ON 1 A540.OHK54 (148mm OD x 1.90mm x 36T) .. 94-ON 4 A540.FRP05
Kit Gasket & Seal A540 (RAV4) 253B Low & Reverse A540H/E
(Includes Diff Washers) ............. 95-ON 1 A540.GSK10 (140mm OD x 1.50mm x 33T) .. 88-93 7 A140.FRP04
253B Low & Reverse A540H/E
(142mm OD x 1.50mm x 33T) .. 88-ON 7 A540.FRP53
253B Low & Reverse A541E
GASKETS (148mm OD x 1.50mm x 36T) .. 94-ON 6 A540.FRP01
254C Overdrive Brake A540H/E
100D Pan Gasket A540H/E ................ 88-93 1 A540.GAS01
(165mm OD x 2.00mm x 24T.... 88-93 3 A340.FRP02
100D Pan Gasket A541E.................... 94-ON 1 A540.GAS02
245C Overdrive Brake A540E
(165mm OD x 2.05mm x 24T.... 88-91 3 A540.FRP52
245C Overdrive Brake A541E
RUBBER COMPONENTS (165mm OD x 1.90mm x 24T.... 94-ON 3 A140.FRP02
255C Overdrive Clutch
120A Pump O Ring ............................ 88-ON 1 A130.OR01 (125mm OD x 1.90mm x 40T) .. 88-ON 2 A140.FRP01
NI Differential A540H
(115mm OD x 1.80mm x 36T)... 89-93 11 A540.FRP06

METAL CLAD SEALS

150A Converter Seal .......................... 88-ON 1 BW55.MCS01
NI Axle Shaft Left Side
STEEL PLATES
(80mm x 50mm) ....................... 88-ON 1 A540.MCS02 Kit Steel Plate 540H V6 With AWD
NI Manual Shaft Seal..................... 88-ON 1 A130.MCS03 (Alto) ......................................... 88-91 1 A540.STK55
Kit Steel Plate A540E (Alto) ........... 88-91 1 A540.STK51
Kit Steel Plate A540E V6 Camry .... 92-93 1 A540.STK02
MOULDED PISTONS Kit Steel Plate A540E V6 Camry
(Alto) ......................................... 92-93 1 A540.STK52
Kit Steel Plate A540E (Alto)
Lexus ES300............................. 92-93 1 A540.STK53
Kit Steel Plate A540E (Alto)
SEALING RINGS Sienna ....................................... 98-00 1 A540.STK53
Kit Steel Plate A540E, 541E........... 95-ON 1 A540.STK03
Kit Steel Plate A540E, 541E
(Alto) ......................................... 94-97 1 A540.STK54
Kit Steel Plate 541E (Alto).............. 98-ON 1 A540.STK56
Kit Steel Plate A540H (Alto) ........... 96-00 1 A540.STK55
FRICTION PLATES 300A Direct A540H
Kit Friction Plate A540E (Alto) ........ 88-91 1 A540.FRK51 (105mm ID x 1.80mm x 8T) ...... 88-ON 3 A130.STP01
Kit Friction Plate A540E V6 Camry 92-93 1 A540.FRK02 300A Direct A540E
Kit Friction Plate A540E V6 Camry (105mm ID x 1.80mm x 6T
(Alto) ......................................... 92-93 1 A540.FRK52 3 Notched) ................................ 88-91 1 A540.STP11
Kit Friction Plate A540E (Alto) 300A Direct A540E
Lexus ES300............................. 92-93 1 A540.FRK53 (105mm ID x 2.30mm x 6T) ...... 88-91 2 A340.STP03
Kit Friction Plate A540E (Alto) 300A Direct A540E
Sienna ....................................... 98-00 1 A540.FRK53 (105mm ID x 1.40mm x 6T) ...... 92-93 1 A540.STP03
Kit Friction Plate A540E, 541E ....... 95-ON 1 A540.FRK03 300A Direct A540E
Kit Friction Plate A540E, 541E (105mm ID x 2.00mm x 6T
(Alto) ......................................... 95-ON 1 A540.FRK54 3 Notched) ................................ 92-93 3 A540.STP04
Kit Friction Plate A540H With AWD 300A Direct A541E
(Alto) ......................................... 88-ON 1 A540.FRK55 (105mm ID x 1.40mm x 6T) ...... 94-ON 1 A540.STP03
250A Direct A540E 300A Direct A541E
(130mm OD x 2.00mm x 32/40T)88-ON 3 A540.FRP03 (105mm ID x 2.00mm x 6T
3 Notched) ................................ 94-ON 2 A540.STP04

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TOYOTA A540E, A540H & A541E
4 SPEED FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
STEEL PLATES Cont… BUSHINGS
301A Forward A540E Kit Bush Kit..................................... 88-ON 1 A540.BK01
(105mm ID x 1.80mm x 8T)) ..... 88-91 4 A130.STP01 550A Pump Bush ............................... 88-ON 1 BW55.BUS01
301A Forward A540H
(105mm ID x 1.80mm x 8T)) ..... 88-ON 4 A130.STP01
301A Forward A540E Lexus
(105mm ID x 1.40mm x 8T)) ..... 92-93 5 A540.STP02 THRUST WASHERS & BEARINGS
301A Forward A540E Camry
Kit Thrust Washer .......................... 88-ON 1 A540.TWK01
(105mm ID x 1.60mm x 8T)) ..... 92-93 4 A540.STP01
Kit Thrust Washer (Differential) ...... 95-ON 1 A540.TWK10
301A Forward A541E
664B Radial Bearing
(105mm ID x 1.60mm x 8T)) ..... 94-ON 4 A540.STP01
(Rear Planet to Hub 3 Piece) .... 88-ON 1 A540.TOR01
301A Forward A541E
667C Bearing Kit
(105mm ID x 1.40mm x 8T)) ..... 94-ON 1 A540.STP10
(O.D. Drum to End Cover) ....... 88-ON 1 A540.TK01
302B Intermediate A540H
(115mm ID x 1.80mm x 12T
With Wide Spline) ..................... 88-ON 3 A130.STP03
302B Intermediate A540E ELECTRICAL COMPONENTS
(115mm ID x 1.80mm x 12T) .... 88-93 3 A540.STP13
302B Intermediate A541E NI Solenoid Set
(123mm ID x 1.80mm x 10T) .... 94-ON 4 A540.STP05 (3 Solenoid Valve body) ............ 88-ON 1 A540E.SOL01
303B Low & Reverse A540E NI TCC Solenoid A540E ................ 88-ON 1 A540E.SOL03
(115mm ID x 1.80mm x 12T
With Narrow Spline) .................. 88-93 7 A130.STP04
303B Low & Reverse A540H
(115mm ID x 1.80mm x 12T VALVE BODY PARTS
With Narrow Spline) .................. 88-93 6 A130.STP04 Kit Shift Kit (Translab) .................... 88-ON 1 A540.SK01
303B Low & Reverse A541E Kit Boost Valve & Sleeve Kit (Large Ratio)
(123mm ID x 1.60mm x 10T) .... 94-ON 7 A540.STP06 (Sonnax® Click here for Info) ... 98-On 1 A540.VA01
304C Overdrive Brake Kit Pressure Regulator Valve Oversize
(140mm ID x 2.50mm x 12T) .... 88-ON 3 A540.STP07 (For V.B Not Stamped A540Y)
305C Overdrive Clutch A540E Requires Tool A140.VA04
(105mm ID x 1.80mm x 20/24T) 1988 2 A140.STP01 (Sonnax® Click here for Info) . 88-ON 1 A140.VA02
305C Overdrive Clutch A540H Kit Pressure Regulator Valve Oversize
(105mm ID x 3.00mm x 24T) .... 88-ON 2 A340.STP01 (For V.B Stamped A540Y)
305C Overdrive Clutch A540E Requires Tool A140.VA04
(105mm ID x 3.00mm x 24T) .... 89-94 2 A340.STP01 (Sonnax® Click here for Info) . 98-ON 1 A140.VA03
305C Overdrive Clutch A541E Kit Toolkit for A140.VA02 & VA03 ... 88-ON 1 A140.VA04
(105mm ID x 3.00mm x 24T) .... 95-ON 1 A340.STP01
305C Overdrive Clutch A541E
(105mm ID x 1.80mm x 24T) .... 95-ON 1 A540.STP12
NI Differential A540H HARD PARTS
(90mm ID x 1.60mm x 30T) ...... 89-93 11 A540.STP08
800B Pump Assy A540E/H
(210mm OD x 10.60mm Gear) . 88-ON 1 A540.PUM01
813B Sungear (With Straight
PRESSURE PLATES Sun Shell Splines)..................... 88-ON 1 A540.SUN01
820B Rear Planetary
400A Direct Clutch (A540) (4 Pinion Hight 48.26mm) ......... 88-ON 1 A540.PL01
(3.00mm Thick) ......................... 88-ON 1 A540.PP01 822B Anulus and Hub Assy
(Rear Planetary)........................ 88-92 1 A540.HUB01
834C Rebuilt Overdrive Drum
(Own Core Rebuild) .................. All 1 A540.DRU31
SPRINGS & CIRCLIPS 839D Rebuilt End Cover (Own Core
to be sent for Machining) .......... All 1 A540.COV31

FILTERS SPECIAL ITEMS

450D Filter A540E/H ........................... 88-ON 1 A540.FIL01
450D Filter A541E .............................. 94-ON 1 A540.FIL02

TOOLS & MANUALS

BANDS NI ATSG Rebuild Manual .............. 88-ON AR A540.MAN01
500A Band A540E/H 38mm Wide ...... 88-ON 1 A540.BAN01
500A Band A541E 30mm Wide .......... 94-ON 1 A540.BAN02

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