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  • Details of Boiler Area P, M Schdule

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    santoshjayanti
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    This document outlines the preventive maintenance checklist and schedule for various areas of a boiler, including the boiler area, bag filter, ash handling, and coal handling plant. It lists over 30 detailed maintenance activities to be performed on a daily, weekly, monthly, and half-yearly basis to ensure proper functioning of equipment, check for issues, and perform cleaning. The goal is to conduct regular inspections and maintenance to minimize downtime and maximize efficiency of the boiler operations through preventive care of all systems.

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    Details of Boiler Area P,M Schdule

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    This document outlines the preventive maintenance checklist and schedule for various areas of a boiler, including the boiler area, bag filter, ash handling, and coal handling plant. It lists over 30 detailed maintenance activities to be performed on a daily, weekly, monthly, and half-yearly basis to ensure proper functioning of equipment, check for issues, and perform cleaning. The goal is to conduct regular inspections and maintenance to minimize downtime and maximize efficiency of the boiler operations through preventive care of all systems.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    27 views1 page

    Details of Boiler Area P, M Schdule

    Uploaded by

    santoshjayanti
    This document outlines the preventive maintenance checklist and schedule for various areas of a boiler, including the boiler area, bag filter, ash handling, and coal handling plant. It lists over 30 detailed maintenance activities to be performed on a daily, weekly, monthly, and half-yearly basis to ensure proper functioning of equipment, check for issues, and perform cleaning. The goal is to conduct regular inspections and maintenance to minimize downtime and maximize efficiency of the boiler operations through preventive care of all systems.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    of 1

    PREVENTIVE MAINTENANCE CHECK POINTS & SCHEDULE FOR BOILER AREA

    1.BOILER

    S.NO Details of Activity Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30


    1 Functioning of Mobrey
    2 Cleaning the gauge glass
    3 Drain the ash deposits & fluidisation in 2nd & 3rd compartment when only 1st in running
    4 Functioning of Safety Valves
    5 Change over of feed pump
    6 Change over of P.A fan
    7 Strainer cleaning in feed water line
    8 Functioning of digital manometer
    9 Calibration of steam pressure gauges
    10 Water level in condensate pots
    11 Cleaning of all electrical panels
    12 Inspection of all fan bearings surface temp (Limit-80 0)
    13 Inspection of all RAL bearings surface temp (Limit-50 0)
    14 Inspection of all RAL sprockets & chains physical condition
    15 Inspection of all fans coupling physical condition
    16 Lubrication of bearings & tightness of plumber blocks base bolts
    17 Tightness of all fans foundation bolts
    2.BAG FILTER

    S.NO Details of Activity Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30


    1 Physical inspection of ash deposits in cone
    2 Functioning of Hopper level switches
    3 Inspection of all RAL & Screw feeder bearings surface temp. (Limit-50 0)
    4 Inspection of all RAL sprockets & chain physical condition
    5 Functioning of three way damper single solenoid valve
    6 Functioning of pulse jet solenoid valves
    7 Lubrication of screw feeder bearings & gear box
    8 Cleaning of bags
    9 Cleaning of dust deposits on bag filter external roof
    3.ASH HANDLING

    S.NO Details of Activity Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30


    1 Cleaning of panels & panel mounted instruments
    2 Cleaning of blow valve seatings
    3 Cleaning of air filter regulator
    4 Check the functioning of pressure switches, solenoid valves
    5 Ash drain from SILO
    6 Cleaning of filter mounted on ash SILO
    7 Lubrication of screw feeder bearings & gear box
    8 Inspection of all RAL bearings surface temp (Limit-50 0)
    9 Inspection of all RAL sprockets & chain physical condition
    4.COAL HANDLING PLANT

    S.NO Details of Activity Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30


    1 Free movement of conveyor idlers
    2 Physical condition of idlers
    3 Slackness of conveyor belt
    4 Cleaning of scrapers, discharge end hoppers & rollers of conveyors
    5 Physical condition of conveyor of belt & belt joints
    6 Lubrication of conveyor roller bearings, gear box, base bolts & coupling bush bolt tightness
    7 Slackness of bucket elevator belt
    8 Bucket elevator bucket fixing fasteners tightening, buckets, belts & belt joining physical condition
    9 Lubrication of elevator roller bearings, gear box, base bolts & couplings bush bolts tightness
    10 Functioning DE system pulsing solenoid valves
    11 Cleaning of all DE system ducts including I.D fan

    DAILY WEEKLY MONTHLY HALF YEARLY

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