¨

S 5-42 - 5-speed synchromesh transmission for

small commercial vehicles

l ZF Ecolite is a product range covering five-speed transmissions for small commer-

l cial vehicles and six-speed transmissions for commercial vehicles of the lower midd-
l le class.
l
l The five-speed series is designed for a performance range from 50 to approx. 120 kW.
l It comprises the 5 S 200 and S 5-42 models.
l
Special features
l High power-to-weight ratio due to compact design and use of light alloy housings
l Easy to shift thanks to tried-and-tested ZF shift elements
l
l A selection of ratio ranges with optimum gear steps
l Universal installation for trucks and buses
l
l Control
l Turning shaft or shift lever control.
l
ZF-Ecolite transmission S 5-42 available with or without integrated clutch bell
l
l
ZF Auxiliary units
l Clutch-dependent PTO (NS 42/2) for side mounting (RH and/or LH)
l Clutch bell housing sizes 2 and 3 to ISO/SAE standards with separate assembly, size 3 with
l integrated bell housing
l
l
l
l
l
Te c h n i c a l d a t a
Transmission type S 5-42
Input torque max. Nm
(Reference value: depending on vehicle data
and application conditions) 600 580

Standard ratios Gear 1 4.65 5.72

2 2.60 2.94
3 1.53 1.61
4 1.00 1.00
5 0.77 0.76
R 4.35 5.24
Weight without auxiliaries » kg 75 (67*)
Oil capacity for standard installation » dm3 3.2
Oil grade as per ZF List of Lubricants TE-ML 02
Installation vertical
Control Turning with RH or LH output or optionally, shift lever control

Installation dimensions
53 1 1. 3. 5 2. 4. R
10
R4 2
12° 12° *
241 207 285.5 151.5
SAE 10 C 1 1/2"

8 1 2 3 4 2
Ø45

Ø25
175

SAE 3

Ø150

9a
221

9b

5
5 6 7 5 6
16

104 231 97
* Version without clutch bell housing 619 485

Key to drawing
11
1 Input shaft 7 Oil drain
2 “Reverse gear” signal transmitter (overdrive version) 8 “Neutral” signal transmitter
3 Breather 9 Speedometer connection (optional)
a mechanical
4 Output
b electronic
5 Connection point for side-mounted ZF PTO
10 Shift pattern / Overdrive
6 Oil fill and overflow check
11 Central shift lever control

Subject to technical change without notice. For installation investigation ZF Friedrichshafen AG Pict.: 016912
011340
purpose, please request installation drawings; only the data contained therein D-88038 Friedrichshafen 011353
is binding. Tel. ++49 (75 41) 77-0 • Fax ++49 (75 41) 77-90 80 00
Internet: http://zf.com

Sheet-No. 1307 757 101d Printed in Federal Republic of Germany • Imprimé en République Fédérale d’Allemagne • ZF-Druckerei, Friedrichshafen