PERTAMINA FLUOR DANIEL E & C, LTD. Gllacap Debottienecking Project Contract No. 42940c Revision 1 SPECIFICATION SP-42400-80-6 COATING AND WRAPPING OF UNDERGROUND STEEL PIPE CHECKED BY’ 2 NAME INITIAL: GES a [Poe os den 04 | 5. Roa teen 96 | Maurer winst | 5 ° | a Poe 2oeno8 | 5. feos! zo Janes | R Mawr zovenee | 5 5 1 A.Dawish AdD | 22apre4 | sada | 22 apraa | R Mauror-fewd| 22 Apr oe — The attached specification, revised as indicated, is issued herewith. If this is a later revision than now in your possession, please destroy previous issue A Revision Description Sheet is included to assist in identifying the changes. Reviewed and Approved by Authorized for Construction by Pertamina Fluor Daniel E & C, Lid. By; Svat = By: Le TZ 94 bev DR 103;Y0Lr torzrozesor10 SPEWMS-042604PERTAMINA FLUOR DANIEL E & C, LTD. Cilacap Debottlenecking Project Contract No. 428400 Revision 1 ‘SPECIFICATION SP-429400-80-6 COATING AND WRAPPING OF UNDERGROUND STEEL PIPE DETAILS OF REVISIONS This specification has been revised as follows’ A 04 Jan 94 _| Issued for inter-discipline review and squad check. ° 20 Jan 94 _| Issued for client approval. 1 22 Apr94 | Revised per client comments, and issued for "Approved for Construction’ rosivoL oy 2r042s401 10. SPEWrsT 042008PERTAMINA FLUOR DANIEL E & C, LTD. Cllacap Debottlenecking Project SPECIFICATION SP-429400-80-6 COATING AND WRAPPING OF UNDERGROUND STEEL PIPE TABLE OF CONTENTS: SECTION 1.0 SCOPE. 2.0 REFERENCES 30 MATERIALS ....... 4.0 FIELD APPLICATION OF COATING AND WRAPPING 5.0 QUALITY ASSURANCE 6.0 REPAIR AND PATCHING 7.0 BACKFILL......... {s9sWOLE-tonzroMam101 10. SPEAPST O4zEDK Contract No. 428400 Revision 1 PAGEPERTAMINA FLUOR DANIEL E & C, LTD. Gllacap Debottlenecking Project Contract No, 629400 Revision 1 SPECIFICATION SP-429400-80-6 COATING AND WRAPPING OF UNDERGROUND STEEL PIPE 10 SCOPE 20 3.0 1.1 This specification covers the material, application requirements and testing procedures for coating and wrapping of underground steel pipe. 4.2 Coating and wrapping of underground stee! pipe will be performed at the jobsite. REFERENCES Latest revision of the following publications shall be considered a part of this specification. When an edition date is not indicated for a code or standard, the latest edition and addendums in force at the time of the specification's approval by the client shall apply. Except as modified by the requirements specified herein or the details of the drawings, all Work included in this specification shall conform to the applicable provisions of the following referenced publications: 2.1 Steel Structures Pain uncil (USA) Speciticati SSPC-SP1_- Solvent Cleaning. SSPC-SP2 - Hand Too! Cleaning, SSPC-SP3_- Power Tool Cleaning. SSPC-SP10 - Neer White Metal Blast Cleaning. 22 Manufacturer's Publications Technica data sheets, recommendations and instructions. MATERIALS Materials specified or referenced by Manutacturar name and/or number are intended to describe the type and quality level of product desired and are not intended to be esttictive or to exclude similar items by other Manufacturers. Actual component selection will be made in strict accordance with Procurement policies established for this project, 3.1 Blast Cleaning Abrasives shall be silica, flint, grit, shot or other abrasive that has a sharp, hard cutting edge, properly graded, dry and of premium quailty 3.2 Compressed Air shalt be clean, dry and free of oil. All pressurized air supply lines shall have approved, effective moisture and oil trap/tilter devices, 33 Primer shall have a synthetic rubber and resins base and shail be compatible with and from the same source as the tape. sivot + 1012 "02040110.SFE WPS o4an04 Page 1 of 5PERTAMINA FLUOR DANIEL E & C, LTD, Cllacap Debottlenecking Project Contract No. 429400 Revision 1 ‘SP-429400-80-6 COATING AND WRAPPI AGI TE E 3.3.1 Tapecoat TC cold prime shall be used with Tapecoat CT 10/40W. 3.32 Tapecoat TC 6000 (High Temperature) shall be used with Tapecoat 6025 High Temperature Tape. 3.4 Tape Wrapping shall be a specifically formulated multi-polymer alloy film and a synthetic clastomeric coating. Tape and adhesive shall be unaffected by bacteria, fungus and micro-organisms 3.4.1 Tapecoat CT 10/40w Thickness 1270 microns Service Temperature; -34°C to 49°C Color: white A 3.4.2 Tapecost 6025 Hiah Temperature Thickness: {880 microns Service Temperature: 50°C to 121°C max Color: Black 3.5 Joint Tape shall be the same material as 3.4 3.6 Mastic Coating shall be a one part, solvent drying thixotropic coal tar coating with chemically inert resins and fillers. Mastic coating shall be unaffected by bacteria, fungus and micro-organisms. 3.6.1 Tapecoat TC Mastic Brush-Applied Coatin: Dry Film Thickness: 305 microns Service Temperature: -30°C to 49°C 3.6.2 Tapecoat TC Mastic-High Temperature Brush-Applied Coatin Dry Film Thickness: 350 microns Service Temperature; 50°C to 138°C max. 3.7 Moldable Sealant shall be compatible and from the same source as the tape. Tapecoat moldable sealant. 4.0 FIELD APPLICATION OF COATING AND WRAPPING 41 Surface Preparation 4.1.4 Pipe coated with inorganic zinc primer shail be cleaned in accordance with SSPC-SP1 S0oiVOC1-TON2sO\2940 110 SPENNPS-O2EO4 Page 2PERTAMINA FLUOR DANIEL E & C, LTD. Cilacap Debottlenecking Project Contract No. 428400 Revision 1 ‘SP-429400-806 COATING AND WRAPPING OF UN! ND. IPE 41.2 Bare pipe shall be biast cleaned in accordance with SSPC-SP10. 413 Field joints and fittings shalt be cleaned before primer is applied. Oil, grease, dirt, loose mil scale, weld slag, loose rust and loose paint shall be removed in accordance with SSPC-SP1, SSPC-SP2 or SSPC-SPS3. 42 Primer Application 4.21 The primer shall be applied immediately after completion of surface preparation. The ends of each length of pipe shall be left uncoated back 150 mm to permit field welding, Means shall be provided to prevent primer trom being applied in this weld lane area. 42.2 Joints and fittings shall be given a uniform coat of primer prior to application of the tape. 42.3 Primer shall be allowed to dry to a tacky consistency before tape is applied. No foreign matter shall be allowed to come into contact with the primed surface 424 Primer application shail be limited to the amount of pipe which can be wrapped the same workday; otherwise the pipe must be recleaned and reprimed. 425 Valves and fianges shall not be primed 4.3 Tape Application 43.1 Primed surfaces shall be moisture free prior to application of tape to avoid any possibility of moisture entrapment. 43.2 Straight runs of pipe shall have the tape spirally wrapped. The tape shall overlap half its width as it is applied, resulting in double wrap coverage. 433 Field joints shall have one and one quarter turns of tape over welds prior to wrapping the joint. Then beginning at a point 76 mm back on existing wrap, apply tape spirally to a point 76 mm past the beginning ‘of the wrap on the next length. The tape shall overlap half its width as itis applied, resulting in double wrap coverage. 43.4 Fittings, bends, etc, shall be wrapped with tape spirally epplied and overlapped half its width, resulting in double wrap coverage. Couplings and unions shall have one and one quarter turns of tape applied over the fitting prior to the spiral wrap. Tape shall be pulled tight enough so it conforms well to all surfaces of the fitting, {9svoLsoneroazotons Sheps oazene Page 3PERTAMINA FLUOR DANIEL E & C, LTD. Cllacap Debottlenecking Project Contract No. 429400 Revision 1 ‘$P-429400.80-6 COATING AND WRAPPING OF UNDERGROUND STEEL PIPE 4.35 Valves and flanges in underground service shall have a mastic coating brush coated over entire exposed surface. Care shall be taken to assure complete coverage of valves and flanges and that a tight seal is made with adjacent pipe wrap. 436 Air blisters in tape shall bo punctured and a patch applied over the puncture A 4.3.7 Risers, trom underground pipe, shall be wrapped with tape to a minimum of 280 mm above finish grade {top of paving) and terminated with two full laps of tape. Above ground wrapping tape shall be covered with 0.010 inch thick stainless steel jacket banded with stainless steel bands. 5.0 QUALITY ASSURANCE 5.1 Surface preparation, priming and tape wrapping are subject to inspection and approval by Buyer. The costing shall be ficld tested for leaks or holes after placement in the trench before pipe is buried, by means of an electric holiday detector set at 8,000 or 10,000 volts D.C. 5.1.1 Holiday detector with brush(es) or coil springs shall be used in accordance with the Manufacturer's recommendations. 5.1.2 In no instance shall the detector voltage exceed that which is just necessary to Cause sparking to the pipe from the detector electrade as it is moved across a halltapped, double-coated and out-wrapped calibration section artificially punctured for test purposes 5.1.3 The travel rate of the holiday detector shall not exceed one foot per second, nor shall it be allowed to remain stationary while the power is on, 52 Defective locations shalt be clearly indicated by a circular chalk mark or cross immediately upon discovery by visual examination or by the holiday detector. 6.0 REPAIR AND PATCHING A 6.1 Holidays detected shall be repaired by removing loose or disbonded material from around the area of the holiday. Sharp points, burns or rough edges shall be Meathered' smooth. The exposed area of steel shall be repaired using the system specified in Paragraph 4.3.3 for joints. The tape shall be twice the size of the holiday. It shal! be worked down onto the surface of the steel so that no voids or wrinkles appear on the repaired surface, which shall be checked for holidays in accordance with Paragraph 5.0. Repair shall be fully wrapped at any point of damage. tosivots-sonasez54%rSFEANPS-NDEDE Page 4PERTAMINA FLUOR DANIEL E & C, LTD, Cllacap Debottienecking Project Contract No. 429400 Revision + SP-429400-80-6 COATING AND WRAPPING OF UNDERGROUND STEEL PIPE 62 Sealing procedure for anode connections on coated and wrapped pipe. 62.1 The connection area shall be cleaned in accordance with Section 4.1.3. 622 Primer shall be brushed or rolled in accordance with Section 4.2 62.3 Release liner shall be removed from moidable sealant and the sealant applied directly to the primer. 624 Sealant shall be molded to completely cover the exposed anode wire connection area, and shall extend a minimum ot 51 mm (2 inches) over the adjacent undamaged coating. Sealant shall completely surround anode at point of attachment. 625 A section of tape shall be cut to cover the connection area plus a minimum $1 mm (2 inch) overlap on to undamaged material. The tape shall be slit @ sufficient length to accommodate the lead and then applied over the sealant. The tape shall be stretched and lapped at the sit to form a good seal 7.0 BACKFILL Back{ill adjacent to the coated and tape wrapped pipe shall be free of scrap, sticks, large rocks or other hard debris which could damage the coating surfaces. reaveuionzroyencn seers og Page 5