16.7040-015.02.00.6.

XLS

NB7040 - RULES FOR PIPE CONNECTIONS AND SPOOLS acc. building specification. Rev. 2, November 2016
86m OPV Bundespolizeiboot 16.7040-015.02.00.6 Rev. 6 / 21.07.2017 / AKlatt_Smoras
System - BG Name Material Insulation Bend/Elbow Reducers/Pipe Branches Pipeconnection Penetration Spools STATUS
According YARD STANDARD PENETRATIONS all pipes
-> bending machine preferred- see below Not applicable on these system -> Flange DIN EN 1092-1 (DIN2576) - steel flanges in NOMENKLATURE 00.0000-125.00.00.1:
-> GREY, BLACK FRESH AND POTABLE WATER TANKS
additional query/table related to bending acc.to EN 1092-1 to be slip-on flanges, flat face, typ 01 -> Single or Double-Sleeves Draw.-No:
- TUBE DIMENSIONS ACC. ISO 1127 / EN 10217, TC1
machine information -> Single / Double sleeves 00.0000-125.05.00.6
- STAINLESS STEEL TUBE, 1.4571
-> FOR VOID SPACES, BALLAST TANKS, SEA CHESTS
-> 1.5D Elbow DIN EN 10253 (DIN2605) Yard confirmed:
- TUBE DIMENSIONS ACC. EN 10217-2
-> 1D Elbows ONLY AFTER CONSULTING - in tanks not be used flange connection
- WELDED STEEL TUBE; GALVANIZED
WITH FASSMER ! - vent and sounding steel pipes to be connected with pipe Yard confirmed:
123 Vent and sounding -> FOR VOID SPACES, BALLAST TANKS, SEA CHESTS THROUGH FO AND
NO connection sleeves in tanks - thick walled pipe not required on bhd/deck pieces in
for divers sytems BALLAST TANKS, AND ABOVE WEATHER DECK
- stainless steel pipes in tanks to be "but welded" please accordance with yard standards, only in passage through
- TUBE DIMENSIONS ACC. EN 10216-1
avoid, but if not possible - do it. outside deck
- SEAMLESS STEEL TUBE; GALVANIZED
- double sleeves to be used on galvanised pipes
-> Pipe slope for vent pipes ~1,5 to 2°
- single sleeve to be used on phosphated pipes
-> Pipes above main deck outside - thick walled
- center flange not be used as pipe penetration - not yard
standard

-> FOR LUBE OIL, HYDRAULIC OIL, FUEL OIL -> bending machine preferred Not applicable on these system -> Flange DIN EN 1092-1 (DIN2576) According YARD STANDARD PENETRATIONS all pipes
- TUBE DIMENSIONS ACC. EN 10217-2 -> 1.5D Elbow DIN EN 10253 (DIN2605) -> Single / Double sleeves NOMENKLATURE 00.0000-125.00.00.1:
- WELDED STEEL TUBE; PHOSPHATED -> 1D Elbows ONLY AFTER CONSULTING -> Single or Double-Sleeves Draw.-No:
->FOR LUBE OIL, HYDRAULIC OIL, FUEL OIL, THROUGH FO AND BALLAST WITH FASSMER ! 00.0000-125.05.00.6
123 Vent and sounding TANKS, AND ABOVE WEATHER DECK NO
fuel oil - TUBE DIMENSIONS ACC. EN 10216-1
- SEAMLESS STEEL TUBE; PHOSPHATED

-> OUTSIDE SCUPPERS -> bending machine preferred Reducer DIN 2616 -> Flange DIN EN 1092-1 (DIN2576) According YARD STANDARD PENETRATIONS all pipes
- TUBE DIMENSION ACC. EN 10217-2 -> 1.5D Elbow DIN EN 10253 (DIN2605) For 90° T-pieces, for other angels -> Single / Double sleeves NOMENKLATURE 00.0000-125.00.00.1:
- WELDED STEEL TUBE, GALVANIZED -> 1D Elbows ONLY AFTER CONSULTING stub in branch. -> Double-Sleeves Draw.-No: 00.0000-125.05.00.6
295 Outside scuppers NO
-> OVERBOARD PIPES WITH FASSMER !
- TUBE DIMENSION ACC. EN 10216-1
- SEAMLESS STEEL TUBE, BLACK WITH CLASS ZERTIFICATE
-> INSIDE SCUPPERS -> bending machine preferred Reducer DIN 2616 -> Flange DIN EN 1092-1 (DIN2576) According YARD STANDARD PENETRATIONS all pipes
- TUBE DIMENSION ACC. EN 10217-2 -> 1.5D Elbow DIN EN 10253 (DIN2605) For 90° T-pieces, for other angels -> Single / Double sleeves NOMENKLATURE 00.0000-125.00.00.1:
- WELDED STEEL TUBE, GALVANIZED -> 1D Elbows ONLY AFTER CONSULTING stub in branch. -> Double-Sleeves Draw.-No: 00.0000-125.05.00.6
295 Inside scuppers NO
-> OVERBOARD PIPES WITH FASSMER !
- TUBE DIMENSION ACC. EN 10216-1
- SEAMLESS STEEL TUBE, BLACK WITH CLASS ZERTIFICATE
<= DN 25 -> bending machine preferred <= DN 25- PT : <= DN 25 screw fitting According YARD STANDARD PENETRATIONS >= DN 32
- TUBE DIMENSIONS ACC. EN 10305-1 -> 1.5D Elbow DIN EN 10253 (DIN2605) compression fittings acc.to Parker >= DN 32 Flange DIN EN 1092-1 (DIN2576) NOMENKLATURE 00.0000-125.00.00.1:
only pecision steel pipes galvanised outside on FO system -> 1D Elbows ONLY AFTER CONSULTING >=DN32 -welded steel pipes: -> Single sleeve ONLY AFTER CONSULTING WITH -> Penetration with plug Draw.-No:
>= DN 32 WITH FASSMER ! Reducer DIN2616 FASSMER! 00.0000-125.10.47.0 (thin walled for inside) and
522 - TUBE DIMENSION ACC. EN 10217-2 T-piece (equal and reducing) DIN2615 00.0000-125.10.48.0 (thick walled for outside)
Fuel oil NO
- STEEL TUBE, MILD PHOSPHATED -> Single-Sleeves Draw.-No: 00.0000-125.05.00.6
-> FO THROUGH BALLAST TANKS -> ROXTEC
- TUBE DIMENSION ACC. EN 10216-1
- STEEL TUBE, PHOSPHATED

<= DN 25 -> bending machine preferred <= DN 25- PT : <= DN 25 screw fitting According YARD STANDARD PENETRATIONS >= DN 32
- TUBE DIMENSION ACC. EN 10305-1 -> 1.5D Elbow DIN EN 10253 (DIN2605) compression fittings acc.to Parker >= DN 32 Flange DIN EN 1092-1 (DIN2576) stainless NOMENKLATURE 00.0000-125.00.00.1:
- PRECISION STEEL TUBE, 1.4571 -> 1D Elbows ONLY AFTER CONSULTING >=DN32 -stainless steel pipes: steel 1.4571 -> all pipe sizes - penetration with plug Draw.-No:
>= DN32 WITH FASSMER ! Reducer DIN2616 -pipes passing through hazardous area to be butt welded 00.0000-125.10.47.0 (thin walled for inside) and
524 - TUBE DIMENSIONS ACC. ISO 1127 / EN 10217-7, W2R T-piece (equal and reducing) DIN2615 00.0000-125.10.48.0 (thick walled for outside)
Aviation fuel oil NO
- STAINLESS STEEL PIPE, 1.4571 >= DN32 - welding flange (only through the deck)
-> PIPES, ON OPEN DECK Yard confirmed: Draw.-No: 00.0000-122.00.00.5
- TUBE DIMENSIONS ACC. ISO 1127 / EN 10217-7, W2R Stainless steel slip.on flanges can be used
- STAINLESS STEEL TUBE, 1.4571
<= DN 25 -> bending machine preferred <= DN 25- PT : <= DN 25 screw fitting According YARD STANDARD PENETRATIONS >= DN 32
- TUBE DIMENSION ACC. EN 10305-1 -> 1.5D Elbow DIN EN 10253 (DIN2605) compression fittings acc.to Parker >= DN 32 Flange DIN EN 1092-1 (DIN2576) stainless NOMENKLATURE 00.0000-125.00.00.1:
- PRECISION STEEL TUBE, 1.4571 -> 1D Elbows ONLY AFTER CONSULTING >=DN32 -stainless steel pipes: steel 1.4571 -> all pipe sizes - penetration with plug Draw.-No:
>= DN32 WITH FASSMER ! Reducer DIN2616 -pipes passing through hazardous area to be butt welded 00.0000-125.10.47.0 (thin walled for inside) and
525 - TUBE DIMENSIONS ACC. ISO 1127 / EN 10217-7, W2R T-piece (equal and reducing) DIN2615 00.0000-125.10.48.0 (thick walled for outside)
Gasoline system NO
- STAINLESS STEEL PIPE, 1.4571 >= DN32 - welding flange (only through the deck)
-> PIPES, ON OPEN DECK Draw.-No: 00.0000-122.00.00.5
- TUBE DIMENSIONS ACC. ISO 1127 / EN 10217-7, W2R
- STAINLESS STEEL TUBE, 1.4571
<= DN 25 -> bending machine preferred <= DN 25- PT : <= DN 25 screw fitting According YARD STANDARD PENETRATIONS >= DN 32
- TUBE DIMENSIONS ACC. EN 10305-1 -> 1.5D Elbow DIN EN 10253 (DIN2605) compression fittings acc.to Parker >= DN 32 Flange DIN EN 1092-1 (DIN2576 NOMENKLATURE 00.0000-125.00.00.1:
- PRECISION STEEL TUBE, Cr(VI) FREE GALVANIZED (OUTER) -> 1D Elbows ONLY AFTER CONSULTING >=DN32 -welded steel pipes: -> Single sleeve ONLY AFTER CONSULTING WITH -> Penetration with plug Draw.-No:
533 Lube oil >= DN 32 NO WITH FASSMER ! Reducer DIN2616 FASSMER! 00.0000-125.10.47.0 (thin walled for inside) and
- TUBE DIMENSION ACC. EN 10217-2 T-piece (equal and reducing) DIN2615 00.0000-125.10.48.0 (thick walled for outside)
- STEEL TUBE, MILD PHOSPHATED -> Single-Sleeves Draw.-No: 00.0000-125.05.00.6
-> ROXTEC
<= DN 25 -> bending machine preferred <= DN 25- PT : <= DN 25 screw fitting According YARD STANDARD PENETRATIONS >= DN 32
- TUBE DIMENSIONS ACC. EN 10305-1 -> 1.5D Elbow DIN EN 10253 (DIN2605) compression fittings acc.to Parker >= DN 32 Flange DIN EN 1092-1 (DIN2576 NOMENKLATURE 00.0000-125.00.00.1:
- PRECISION STEEL TUBE, Cr(VI) FREE GALVANIZED (OUTER) -> 1D Elbows ONLY AFTER CONSULTING >=DN32 -welded steel pipes: -> Single sleeve ONLY AFTER CONSULTING WITH -> Penetration with plug Draw.-No:
534 >= DN 32 WITH FASSMER ! Reducer DIN2616 FASSMER! 00.0000-125.10.47.0 (thin walled for inside) and
Dirty oil NO
- TUBE DIMENSION ACC. EN 10217-2 T-piece (equal and reducing) DIN2615 00.0000-125.10.48.0 (thick walled for outside)
- STEEL TUBE, MILD PHOSPHATED -> Single-Sleeves Draw.-No: 00.0000-125.05.00.6
-> ROXTEC
<= DN 25 -> bending machine preferred <= DN 25- PT : <= DN 25 screw fitting According YARD STANDARD PENETRATIONS >= DN 32
- TUBE DIMENSION ACC. EN 10305-1 -> 1.5D Elbow DIN EN 10253 (DIN2605) compression fittings acc.to Parker >= DN 32 Flange DIN EN 1092-1 (DIN2576 NOMENKLATURE 00.0000-125.00.00.1:
- PRECISION STEEL TUBE GALVANIZED -> 1D Elbows ONLY AFTER CONSULTING >=DN32 -welded steel pipes: -> Single sleeve ONLY AFTER CONSULTING WITH -> Penetration with plug Draw.-No:
542 Fresh cooling water main engines, auxiliary >= DN 32 19mm WITH FASSMER ! Reducer DIN2616 FASSMER! 00.0000-125.10.47.0 (thin walled for inside) and
engines, cooling machinery - TUBE DIMENSION ACC. EN 10217-2 T-piece (equal and reducing) DIN2615 00.0000-125.10.48.0 (thick walled for outside)
- WELDED STEEL TUBE, PHOSPHATED -> Single-Sleeves Draw.-No: 00.0000-125.05.00.2
-> ROXTEC

<= DN50 1) SeaPress fittings DIN 86089 <= DN50 seamless pipes : <= DN50 SeaPress fittings DIN 86089 According YARD STANDARD PENETRATIONS >= DN 32 if not SeaPress pipes
- VIEGA SeaPress acc. DIN 89019 2) 1.5D Elbow DIN EN 10253 (DIN2605) SeaPress fittings DIN86019 >= DN65 seamless pipes (for welding): NOMENKLATURE 00.0000-125.00.00.1:
- CuNiFe-TUBE >= DN65 Eucaro catalogue: >= DN65 seamless pipes (for welding) : Cu-Ni flange DIN86037+DIN2642 Eucaro cat. -> all pipe sizes - penetration with plug Draw.-No:
>= DN65 1,5D Elbows DIN86090 (CuNi10Fe1,6Mn) - CuNi reducers DIN86089 Eucaro 00.0000-125.10.47.0 (thin walled for inside) and
- TUBE DIMENSION ACC. DIN 89019 seamless (welding) pipes CuNi T-pieces DIN86088 or saddles 00.0000-125.10.48.0 (thick walled for outside)
543 Sea cooling water NO
- CuNi10Fe1,6Mn-TUBE 3) 1D Elbows ONLY AFTER CONSULTING DIN86087 -> ROXTEC
-> OVERBOARD PIPES WITH FASSMER !
- TUBE DIMENSION ACC. EN 10216-1
- SEAMLESS STEEL TUBE, BLACK
-> Bulkhead flanges cladded EHN 9513/100 Eucaro catalogue page 03-08

Seite 1 von 4
 16.7040-015.02.00.6.XLS

NB7040 - RULES FOR PIPE CONNECTIONS AND SPOOLS acc. building specification. Rev. 2, November 2016
86m OPV Bundespolizeiboot 16.7040-015.02.00.6 Rev. 6 / 21.07.2017 / AKlatt_Smoras
System - BG Name Material Insulation Bend/Elbow Reducers/Pipe Branches Pipeconnection Penetration Spools STATUS
-> below wether deck Preffer to use prefabricated elbows for all DN. Preffer to use standard reducers for all DN. <= DN150 Flange DIN EN 1092-1 (DIN2573) -> For Frames or Longitudinal Walls Penetrations all pipes
The exhaust pipes are covered with 80 mm
- TUBE DIMENSIONS ACC. DIN 86009 If it is not possible use segment elbows. If it is not possible use reducers made by >= DN200 Exhaust flange standard DIN86044 where Dwg-No: 00.0000-552.12.01.1
mineral wool (inside the casing with 50 mm
- STEEL TUBE plate. required -> For Funnel Penetrations Dwg-No: 00.0000-552.09.03.0
552 mineral wool) and with 0.8 mm galvanised
Exhaust gas ME, AE, EG, HB -> above wether deck
sheeting. Above the funnel, the exhaust pipes
- TUBE DIMENSIONS ACC. ISO 1127 / EN 10217-7, TC1 See below additional query/table related to Exhaust flexible
are designed uninsulated.
- STAINLESS STEEL TUBE 1.4571 components( rain caps,compensators…)

-> - TUBE DIMENSIONS ACC. ISO 1127 / EN 10217-7, TC1 -> 1.5D Elbow DIN EN 10253 (DIN2605) Reducers DIN2616, stainless steel <= DN150 Flange DIN EN 1092-1 (DIN2573) -> For Frames or Longitudinal Walls Penetrations all pipes
553 - STAINLESS STEEL TUBE 1.4571 >= DN200 Exhaust flange standard DIN86044 where Dwg-No: 00.0000-552.12.01.1
Exhaust gas Heating Boiler 80 mm
required -> For Funnel Penetrations Dwg-No: 00.0000-552.09.03.0

<= DN 25 -> bending machine preferred <= DN 25- PT : <= DN 25 screw fitting According YARD STANDARD PENETRATIONS >= DN 32
- TUBE DIMENSION ACC. EN 10305-1 -> 1.5D Elbow DIN EN 10253 (DIN2605) compression fittings acc.to Parker >= DN 32 Flange DIN EN 1092-1 (DIN2576) stainless NOMENKLATURE 00.0000-125.00.00.1:
- PRECISION STEEL TUBE, 1.4571 -> 1D Elbows ONLY AFTER CONSULTING >=DN32 -stainless steel pipes: steel 1.4571 -> Penetration with plug Draw.-No:
>= DN 32 WITH FASSMER ! Reducer DIN2616 00.0000-125.10.47.0 (thin walled for inside) and
Exhaust gas treatment system ME, AE - TUBE DIMENSIONS ACC. ISO 1127 / EN 10217-7, W2R T-piece (equal and reducing) DIN2615 00.0000-125.10.48.0 (thick walled for outside)
554 (to be clarified)
based on suplier drawing - STAINLESS STEEL TUBE, 1.4571 -> Single-Sleeves Draw.-No: 00.0000-125.05.00.2
-> ROXTEC

-> Spiro pipes DIN 24145 -> Fittings DIN 24147 Spiro fittings - Johnson Control -> Fittings DIN 24145 All pipes and ducts penetrations has to be classification -> all welded pipes
-> folded metal ducts according to supplier standard Yard not preferred mitred elbows (for steel society requierements.
pipes) According YARD STANDARD PENETRATIONS -> special penetrations for ducts
612 Air condition and ventilation NOMENKLATURE 00.0000-125.00.00.1:
According insulation suplier
-> Draw.-No: 00.0000-125.10.46.1
-> see table Air- and ventilation diagram

<= DN40 <= DN40 ProfiPress fittings <= DN40 ProfiPress fittings DIN EN1057 <= DN40 ProfiPress fittings According YARD STANDARD PENETRATIONS >= DN32 if not ProfiPress pipes
- VIEGA PROFIPRESS ACC. DIN EN 1057 >= DN50 bending machine preferred >= DN50 welded steel pipes >= DN50 Flange DIN EN 1092-1 (DIN2576) NOMENKLATURE 00.0000-125.00.00.1:
- Cu-DHP R290 (hard) / R250 (SEMI HARD), BLANK -> 1.5D Elbow DIN EN 10253 (DIN2605) Reducers DIN2616 -> all pipe sizes - penetration with plug Draw.-No:
>= DN50 T-pieces (equal and reducing) DIN2615 00.0000-125.10.47.0 (thin walled for inside) and
615 Chilled water pipes 19mm
- TUBE DIMENSIONS ACC. EN 10217-2 00.0000-125.10.48.0 (thick walled for outside)
- WELDED STEEL TUBE; MILD PHOSPHATED -> ROXTEC

-> -> Hard soldering -> Hard soldering According YARD STANDARD PENETRATIONS NO
- TUBE DIMENSIONS ACC. DIN EN 12735-1 NOMENKLATURE 00.0000-125.00.00.1:
- COPPER (Cu) TUBE -> all pipe sizes - penetration with plug Draw.-No:
616 Provision cooling 19mm 00.0000-125.10.47.0 (thin walled for inside) and
00.0000-125.10.48.0 (thick walled for outside)
-> ROXTEC

<= DN40 <= DN40 ProfiPress fittings <= DN40 ProfiPress fittings DIN EN1057 <= DN40 ProfiPress fittings According YARD STANDARD PENETRATIONS >= DN32 if not ProfiPress pipes
- VIEGA PROFIPRESS ACC. DIN EN 1057 >= DN50 bending machine preferred >= DN50 welded steel pipes >= DN50 Flange DIN EN 1092-1 (DIN2576) NOMENKLATURE 00.0000-125.00.00.1:
- Cu-DHP R290 (hard) / R250 (SEMI HARD), BLANK -> 1.5D Elbow DIN EN 10253 (DIN2605) Reducers DIN2616 -> all pipe sizes - penetration with plug Draw.-No:
623 >= DN50 T-pieces (equal and reducing) DIN2615 00.0000-125.10.47.0 (thin walled for inside) and
Heating system - TUBE DIMENSIONS ACC. EN 10217-2 19mm 00.0000-125.10.48.0 (thick walled for outside)
- WELDED STEEL TUBE; MILD PHOSPHATED -> ROXTEC (not suitable for pipes over 80°C)
-> for pipes over 80°C use 00.0000-122.00.00.5 or
00.0000-125.05.00.6

(to be clarified)
Yard confirmed- if will be applicable
Tank heating system depend of pipe material:
626 (to be clarified) (to be clarified) (to be clarified) (to be clarified) (to be clarified)
(to be clarified) Stainless steel sleeve could be used as bulkhead/deck
penetration on hull structure, stainless steel pipes in tank
will be but welded at site ( for urea tank).

-> FILLING LINES, ALL LINES DOWNSTREAM OF BOILER <= DN40 SanPress fittings (Viega) <= DN40 SanPress fittings (Viega) <= DN40 SanPress fittings (Viega) According YARD STANDARD PENETRATIONS >= DN32 if not SanPress /
<= DN40 >= DN50 bending machine preferred >= DN50 - welded stainless steel pipes >= DN50 Flange DIN EN 1092-1 (DIN2576) NOMENKLATURE 00.0000-125.00.00.1:
- VIEGA SanPress -> 1.5D Elbow DIN EN 10253 (DIN2605) Reducers DIN2616 -> ProfiPress fittings -> all pipe sizes - penetration with plug Draw.-No: ProfiPress pipes
- STAINLESS STEEL TUBE 1.4401 -> ProfiPress fittings T-pieces (equal and reducing) DIN2615 Yard confirmed: 00.0000-125.10.47.0 (thin walled for inside) and
633 Sanitary freshwater >= DN50 Slip on flanged to be used for stainless steel. 00.0000-125.10.48.0 (thick walled for outside)
- TUBE DIMENSIONS ACC. ISO 1127 / EN 10217-7, W2R NO -> ROXTEC
Filling lines
- STAINLESS STEEL TUBE, 1.4571
-> LINES UPSTREAM OF BOILER
- VIEGA PROFIPRESS ACC. DIN EN 1057
- Cu-DHP R250 (SEMI HARD), BLANK
<= DN40 ->SeaPress fittings DIN 86089 <= DN40 seamless pipes : <= DN40 SeaPress fittings DIN 86089 According YARD STANDARD PENETRATIONS >= DN32 if not SeaPress pipes
- VIEGA SeaPress acc. DIN 89019 ->1.5D Elbow DIN EN 10253 (DIN2605) SeaPress fittings DIN86019 >= DN50 seamless pipes (for welding): NOMENKLATURE 00.0000-125.00.00.1:
- CuNi10Fe1,6Mn-TUBE >= DN50 Eucaro catalogue: >= DN50 seamless pipes (for welding) : Cu-Ni flange DIN86037+DIN2642 Eucaro cat. -> all pipe sizes - penetration with plug Draw.-No:
635 Fresh water before generator >= DN50 1,5XD Elbows DIN86090 (CuNi10Fe1,6Mn) - CuNi reducers DIN86089 Eucaro 00.0000-125.10.47.0 (thin walled for inside) and
NO
(Sea water) - TUBE DIMENSION ACC. DIN 89019 seamless (welding) pipes CuNi T-pieces DIN86088 or saddles 00.0000-125.10.48.0 (thick walled for outside)
- CuNi10Fe1,6Mn-TUBE 3) 1D Elbows ONLY AFTER CONSULTING DIN86087 -> ROXTEC
WITH FASSMER !

<= DN40 <= DN40 SanPress fittings (Viega) <= DN40 SanPress fittings (Viega) <= DN40 SanPress fittings (Viega) According YARD STANDARD PENETRATIONS >= DN32 if not SanPress pipes
- VIEGA SanPress >= DN50 bending machine preferred >= DN50 - welded stainless steel pipes >= DN50 Flange DIN EN 1092-1 (DIN2576) NOMENKLATURE 00.0000-125.00.00.1:
- STAINLESS STEEL TUBE 1.4401 -> 1.5D Elbow DIN EN 10253 (DIN2605) Reducers DIN2616 Yard confirmed: -> all pipe sizes - penetration with plug Draw.-No:
>= DN50 T-pieces (equal and reducing) DIN2615 Slip on flanged to be used for stainless steel. 00.0000-125.10.47.0 (thin walled for inside) and
635 - TUBE DIMENSIONS ACC. ISO 1127 I EN 10217-7, W2R 00.0000-125.10.48.0 (thick walled for outside)
Fresh water after generator NO
- STAINLESS STEEL TUBE, 1.4571 -> ROXTEC
-> OVERBOARD PIPES
- TUBE DIMENSION ACC. EN 10216-1
- WELDED STEEL TUBE, BLACK
-> PIPES IN GENERAL, BALLAST THROUGH VOID, BALLAST THROUGH, ->SeaPress fittings DIN 86089 <= DN40 : SeaPress fittings DIN86019 <= DN40 SeaPress fittings DIN 86089 According YARD STANDARD PENETRATIONS >= DN32 if not SeaPress pipes
BALLAST TANK, BILGE THROUGH VOID ->bending machine preferred >= DN50 seamless pipes (for welding) : NOMENKLATURE 00.0000-125.00.00.1:
>=DN40 ->1.5D Elbow DIN EN 10253 (DIN2605) CuNi reducers DIN86089 Eucaro >= DN50 seamless pipes (for welding): -> all pipe sizes - penetration with plug Draw.-No:
- VIEGA SeaPress acc. DIN 89019 >= DN50 Eucaro catalogue: CuNi T-pieces DIN86088 or saddles Cu-Ni flange DIN86037+DIN2642 Eucaro cat. 00.0000-125.10.47.0 (thin walled for inside) and
- CuNiFe-TUBE 1,5XD Elbows DIN86090 (CuNi10Fe1,6Mn) - DIN86087 00.0000-125.10.48.0 (thick walled for outside)
>= DN50 seamless (welding) pipes -> all pipe sizes - Double-Sleeves Draw.-No:
- TUBE DIMENSION ACC. DIN 89019 ->1D Elbows ONLY AFTER CONSULTING 00.0000-125.05.00.6
641 - CuNi10Fe1,6Mn-T WITH FASSMER ! -> ROXTEC
Bilge, ballast NO
-> OVERBOARD PIPES
- TUBE DIMENSION ACC. EN 10216-1
- SEAMLESS STEEL TUBE, BLACK WITH CLASS CERTIFICATE
-> BILGE THROUGH FO TANKS, BILGE THROUGH BALLAST TANKS, BALLAST
THROUGH FO TANKS - GALVANIZED INTERNALLY ONLY
- TUBE DIMENSION ACC. EN 10216-1
- SEAMLESS STEEL TUBE; GALVANIZED THROUGH TANKS

Seite 2 von 4
 16.7040-015.02.00.6.XLS

NB7040 - RULES FOR PIPE CONNECTIONS AND SPOOLS acc. building specification. Rev. 2, November 2016
86m OPV Bundespolizeiboot 16.7040-015.02.00.6 Rev. 6 / 21.07.2017 / AKlatt_Smoras
System - BG Name Material Insulation Bend/Elbow Reducers/Pipe Branches Pipeconnection Penetration Spools STATUS
-> PIPES IN GENERAL, BALLAST THROUGH VOID, BALLAST THROUGH, ->SeaPress fittings DIN 86089 <= DN40 : SeaPress fittings DIN86019 <= DN40 SeaPress fittings DIN 86089 According YARD STANDARD PENETRATIONS >= DN32 if not SeaPress pipes
BALLAST TANK, BILGE THROUGH VOID ->bending machine preferred >= DN50 seamless pipes (for welding) : >= DN50 Flange DIN EN 1092-1 (DIN2576) NOMENKLATURE 00.0000-125.00.00.1:
>=DN40 ->1.5D Elbow DIN EN 10253 (DIN2605) CuNi reducers DIN86089 Eucaro -> Straub grip coupling -> all pipe sizes - penetration with plug Draw.-No:
- VIEGA SeaPress acc. DIN 89019 >= DN50 Eucaro catalogue: CuNi T-pieces DIN86088 or saddles >= DN50 (Ø57,0) innerer flange DIN 86037, PN10, 00.0000-125.10.47.0 (thin walled for inside) and
- CuNiFe-TUBE 1,5XD Elbows DIN86090 (CuNi10Fe1,6Mn) - DIN86087 CuNi10Fe1,6Mn 00.0000-125.10.48.0 (thick walled for outside)
>= DN50 seamless (welding) pipes >= DN50 (Ø57,0) outer slip-on flange -> all pipe sizes - Double-Sleeves Draw.-No:
- TUBE DIMENSION ACC. DIN 89019 ->1D Elbows ONLY AFTER CONSULTING DIN EN 1092-1 / 02, PN10, S235 JRG2, galvanised 00.0000-125.05.00.6
642 - CuNi10Fe1,6Mn-T 19mm WITH FASSMER ! -> ROXTEC
Fire fighting and deckwash
-> OVERBOARD PIPES
- TUBE DIMENSION ACC. EN 10216-1
- SEAMLESS STEEL TUBE, BLACK WITH CLASS CERTIFICATE
-> BILGE THROUGH FO TANKS, BILGE THROUGH BALLAST TANKS, BALLAST
THROUGH FO TANKS - GALVANIZED INTERNALLY ONLY
- TUBE DIMENSION ACC. EN 10216-1
- SEAMLESS STEEL TUBE; GALVANIZED THROUGH TANKS

<= 150 -> bending machine preferred >=DN32 -stainless steel pipes: ->Flange DIN EN 1092-1 (DIN2576) According YARD STANDARD PENETRATIONS >= DN32
- TUBE DIMENSIONS ACC. ISO 1127 / En 10217-7, W2R -> 1.5D Elbow DIN EN 10253 (DIN2605) Reducer DIN2616 Yard confirmed: NOMENKLATURE 00.0000-125.00.00.1:
- STAINLESS STEEL TUBE, 1.4571 -> 1D Elbows ONLY AFTER CONSULTING T-piece (equal and reducing) DIN2615 Slip on flanged to be used for stainless steel. <= DN25 Penetration with plug Draw.-No:
>= 200 WITH FASSMER ! 00.0000-125.10.47.0 (thin walled for inside) and
644 - TUBE DIMENSION ACC. EN 10216-1 19mm 00.0000-125.10.48.0 (thick walled for outside)
Internal fire fighting system
- SEAMLESS STEEL TUBE; GALVANIZED THROUGH TANKS -> ROXTEC
-> OVERBOARD PIPES
- TUBE DIMENSION ACC. EN 10216-1
- SEAMLESS STEEL TUBE, BLACK WITH CLASS CERTIFICATE
-> ->bending machine preferred -> seamless pipes (for welding) : According YARD STANDARD PENETRATIONS >= DN32
- TUBE DIMENSION ACC. DIN 89019 ->1.5D Elbow DIN EN 10253 (DIN2605) CuNi reducers DIN86089 Eucaro >= DN50 (Ø57,0) innerer flange DIN 86037, PN10, NOMENKLATURE 00.0000-125.00.00.1:
- CuNi10Fe1,6Mn-TUBE -> Eucaro catalogue: CuNi T-pieces DIN86088 or saddles CuNi10Fe1,6Mn <= DN25 Penetration with plug Draw.-No:
644 -> OVERBOARD PIPES 19mm 1,5XD Elbows DIN86090 (CuNi10Fe1,6Mn) - DIN86087 >= DN50 (Ø57,0) outer slip-on flange 00.0000-125.10.47.0 (thin walled for inside) and
External fire fighting system - TUBE DIMENSION ACC. EN 10216-1 seamless (welding) pipes -> Reducer DIN 2616 DIN EN 1092-1 / 02, PN10, S235 JRG2, galvanised 00.0000-125.10.48.0 (thick walled for outside)
- SEAMLESS STEEL TUBE, BLACK WITH CLASS CERTIFICATE ->1D Elbows ONLY AFTER CONSULTING For 90° T-pieces, for other angels -> ROXTEC
WITH FASSMER ! stub in branch.

-> PIPES IN GENERAL -> Profipress fittings ProfiPress fittings -> ProfiPress fittings According YARD STANDARD PENETRATIONS NO
- VIEGA PROFIPRESS ACC. EN 1057 -> bending machine preferred NOMENKLATURE 00.0000-125.00.00.1:
- Cu-DHP R290 (Hard) / R250 (SEMI HARD), BLANK -> all pipe sizes - penetration with plug Draw.-No:
645
Oily bilge -> THROUGH TANKS, OVERBOARD PIPES NO 00.0000-125.10.47.0 (thin walled for inside) and
- TUBE DIMENSION ACC. EN 10216-1 00.0000-125.10.48.0 (thick walled for outside)
- SEAMLESS STEEL TUBE, BLACK WITH CLASS CERTFICATE -> ROXTEC

-> pressure <=10 Bar -> Profipress fittings (<=10 Bar) -> Profipress fittings (<=10 Bar) -> Profipress fittings (<=10 Bar) According YARD STANDARD PENETRATIONS >= DN32 if not ProfiPress pipes
- VIEGA PROFIPRESS ACC. EN 1057 -> Compression fittings acc.to Parker -> Compression fittings acc.to Parker -> Compression fittings acc.to Parker Catalogue (>10 bar) NOMENKLATURE 00.0000-125.00.00.1:
- Cu-DHP R290 (hard) / R250 (SEMI HARD), BLANK Catalogue (>10 bar) Catalogue (>10 bar) >= DN 50 Flange DIN EN 1092-1 (DIN2576) -> Penetration with plug Draw.-No: 00.0000-125.10.47.0
-> pressure >10 Bar -> bending machine preferred >=DN50 -welded steel pipes: (thin walled for inside) and 00.0000-125.10.48.0 (thick
<= 40 -> 1.5D Elbow DIN EN 10253 (DIN2605) Reducer DIN2616 walled for outside)
- TUBE DIMENSION ACC. EN 10305-1 T-piece (equal and reducing) DIN2615 -> ROXTEC
653 - PRECISION STEEL TUBE GALVANIZED
Compressed air NO
>= 50
- TUBE DIMENSIONS ACC. EN 10217-1
- WELDED STEEL TUBE; MILD PHOSPHATED
-> OVERBOARD PIPES
- TUBE DIMENSION ACC. EN 10216-1
- WELDED STEEL TUBE, BLACK WITH CLASS CERTIFICATE
-> Below deck ->bending machine preferred For compression fittings acc.to Parker <= DN 32 screw fittings According YARD STANDARD PENETRATIONS >= DN 32
- TUBE DIMENSIONS ACC. EN 10305-1 (DIN 2391) check with suplier, in installation manuals Catalogue >= DN 40 SAE flanges acc.to Parker Catalogue NOMENKLATURE 00.0000-125.00.00.1:
662 Hydraulic oil - PRECISION STEEL TUBE, Cr(VI) FREE GALVANIZED (OUTER) recommendation (to be clarified when -> Penetration with plug Draw.-No: 00.0000-125.10.47.0
-> Above deck - stainless steel 1.4571 DIN EN 10305-1 NO equipment doc have been received) (thin walled for inside) and 00.0000-125.10.48.0 (thick
suplier based systems
- TUBE DIMENSION ACC. EN 10305-1 (DIN 2391) walled for outside)
- PRECISION STAINLESS STEEL TUBE, 1.4571 -> ROXTEC
-> ELECTRICAL ROOMS, GALLEY, MESS ROOM, DISCHARGE LINES -> Stainless steel pipe - 1.5D Elbow LORO-X fittings -> Stainless steel pipe - butt welded According YARD STANDARD PENETRATIONS >= DN32
- TUBE DIMENSIONS ACC. ISO 1127 / En 10217-7, W2R DIN EN 10253 (DIN2605) -> Flange DIN EN 1092-1 (DIN2576) NOMENKLATURE 00.0000-125.00.00.1:
- STAINLESS STEEL TUBE, 1.4571 -> Loro-X fittings -> LORO-X fittings -> Penetration with plug Draw.-No: 00.0000-125.10.47.0 Eng room / discharge = 1.4571,
-> ACCOMMODATION (thin walled for inside) and 00.0000-125.10.48.0 (thick Accommodation = Loro-X
672 - TUBE DIMENSIONS ACC. DIN EN 1123 walled for outside)
Sanitary black and grey water - LORO-X STEEL WASTE TUBE HOT-DIP GALVANIZED NO -> LORO-X CONNECTING PIECE Draw.-No:
-> OVERBOARD PIPES 00.0000-125.10.45.0
- TUBE DIMENSION ACC. EN 10216-1 -> ROXTEC
- SEAMLESS STEEL TUBE, BLACK WITH CLASS CERTIFICATE
-> no Loro-X pipes through collision bulkheads

-> engine-, technical rooms - stainless steel pipe DIN2463 1.4571 -> 1.5D Elbow DIN EN 10253 (DIN2605) ->stainless steel pipes: -> Flange DIN EN 1092-1 (DIN2576) According YARD STANDARD PENETRATIONS >= DN 32
-> accomodation rooms - 1.4571 + Cu Reducer DIN2616 Yard confirmed: NOMENKLATURE 00.0000-125.00.00.0:
672 AC Condensate runs in scupper BG 295 -> no Loro-X pipes through collision bulkheads T-piece (equal and reducing) DIN2615 Slip on flanged to be used for stainless steel. -> Penetration with plug Draw.-No: 00.0000-125.10.47.0
19mm inside accomodation (thin walled for inside) and 00.0000-125.10.48.0 (thick
walled for outside)
-> ROXTEC

OTHER STANDARDS

BG Item / Issue Explanation / Descrption NAVIS proposal / standard Referrence attachments Yard Standard Yard Comments Additional note Status
General Flat gasket Yard to specify gasket type, material and thickness per systems Flat face flange gasket 2 mm for all systems
- not be shown and reported in ShipConstructor
- for hydraulic system check with vendor (O-ring) Flat face flange gasket 2 mm for all systems

General Standard for suction pipes in tanks Depending on pipe syst. (sockets, center flange, doubler below suction pipes ...) RRM standard STD001-900-002, STD001-900-
024, STD001-900-037,STD001-900-042,
STD001-900-055 Follow Yard standards
STD001-900- 00.0000-122.02.00.3_tank connections part 1
Center flange overlap alternative .
002_1.3.pdf
Set-on flange STD001-900-014 alternative 2. 00.0000-122.02.01.1_tank connections part 2

General Overboard standard for pipes Specify the standards used by the Yard RRM standard STD001-900-016 and
and flanges STD001-900-017
STD001-900- STD001-900- Adobe Acrobat Adobe Acrobat Exception: in case when is not possible to accommodate a
016_2.pdf 017_2.pdf Document Document valve consult Fasmer for inserting a pipe piece!

Seite 3 von 4
 16.7040-015.02.00.6.XLS

NB7040 - RULES FOR PIPE CONNECTIONS AND SPOOLS acc. building specification. Rev. 2, November 2016
86m OPV Bundespolizeiboot 16.7040-015.02.00.6 Rev. 6 / 21.07.2017 / AKlatt_Smoras
System - BG Name Material Insulation Bend/Elbow Reducers/Pipe Branches Pipeconnection Penetration Spools STATUS
General Strainer plate in sea chest Specify the standards used by the Yard RRM standard ST001-262-010-1/2 as example

STD001-262-010- STD001-262-010- Adobe Acrobat Yard comments on attached standards

1_2.pdf 2_1.pdf Document

General Type and standard of sounding devices Manual sounding cocks, connections with cap, RRM standard STD001-820-003/004/005
flushing with deck, … Self-closing sounding cock, brass, lever of cast Follow Yard standard
STD001-820- STD001-820- STD001-820-
Bending radius for sounding pipes - Yard standard iron, foot pedal where convenient, dim normally 003_1.pdf 00.0000-122.02.01.1_tank connections part 2
004_1.pdf 005_1.pdf
1 ½” In general use components received in SC master library.

General Socket connections for thermometers Specify dimensions and standards for thermometers and pressure gauges DIN 2986 - Black steel pipes
and pressure gauges DIN 86103 - CuNi pipes
Size 1/2"
Thermometer socket to be placed horizontaly.
Manometer socket to be placed verticaly.

295 Scuppers Specify yard standards for outside accommodation Follow scupper details shown
in "Scuppers and deck drain system" diagram.
552 Exhaust piping bellows and components Details see data sheet from Broneske: No standard vendor;
e.g. fix points SBB 82003/82002 vendors e.g. Broneske, RG+, Rubber Design
e.g. anchorage points SBB61001/61000 Follow quotation by vendor
e.g. expansion bellows SBF30.130 no yard standard clarified
e.g. rain caps SBR300

YARD WORKSHOP
STANDARDS
BG Item / Issue Explanation / Descrption NAVIS proposal / standard Referrence attachments Yard Standard Yard Comments Additional note Status
General Use of T-pieces or pipe branches on steel Specify type of pipe branches shall be used Usage of T- pieces except in situation of limited
T-pieces use when pipe connection angle is equal to 90
pipes/stainless steel pipes per system space where pipe to pipe connections will be
T-piece branch degrees,
used table.pdf
pipe branches use when pipe connection angle is different
from 90 degress ( 15,30,45,60 degrees)
Navis proposal is accepted
General Use saddles or T-pieces on CuNi pipes Specify type T-pieces settled in received Shipconctructor
Master database ,saddles will use where
Yard comments on Navis proposal
required

General Bending machine data Specify yard bending machine datas per piping systems (BG) . Navis will check bending informations in SC In received SC master database used:
Yard to provide bending machine datas indicated in attached file ( pipe materials , Master database, prepare table per each >Bending machine R=2D ( for pipes ND150 and below,
ND, thickness, per each material…) materail and send to Yard on verification. max. pipe thickness 8,8) - please yard verification per
materials ( steel pipes, stainless steel, cunifer pipes)
>Bending machine R=3D ( por precision tubes, PT42 and
below)
>Bending machine R=500
>Bending machine R=1000 for manual sounding pipes
Please Yard comments.

General Pipe end - flange face distance Specify Yard standard T=7mm - piping up to ND100
T=10mm - piping ND125 & above
Pipe end Yard comments on Navis proposal
flange_face_di
stance.pdf

General Size of galvanizating bath (L=6,80m x Specify Yard standard

W=1,50m x H=2,5m) Yard to provide information

General Location and orientation of set-in Specify Yard standard RRM standard STD001-900-003, STD001-900- Yard standard for mounting od 2-side bhd/deck flange
flanges on bulkhead and decks 006 related to orientation holes is same as proposed Navis
STD001-900-003.
STD001-900-003.pdf STD001-900-006.pdf

Yard standard related to mounting on bhd/deck is in the

middle of hull structure, equally on the both side of the
deck.

Every situation that dose not comply with standards need to

be noted on the drawing
General Pipe spools for adjusting on the site Yard practice for pipe spools adjusting on the site. Pipe spools for adjusting : check on Navis Share :
Pipe spool connection to equpment, at block/units joints, … - spools connecting to equipment EXAMPLE_7040-542-R002_Spool summary_Rev.1
- spools connecting to stiff element (bulkhead
penetration if e.g. line is routed longitudinally)

General The minimum distances between pipes Minimum distance between pipes/pipes or anything else pipes /cable trays, 10 mm as proposal
and hull structure ( for example distance pipes/HVAC rectangular ducts,pipes /steel outfitting equipment, pipes/equipment,
between bottom of flange to top of tank top.) pipes/ hull structure, pipes/ foundation...) Yard comments on Navis proposal
which ia applicable for Yard.

General Pipe penetrations Yard standard nomenclature There is no priority, coordinate according locality and space availability Clarify with Yard
- penetration with plug or Roxtec as priority Yard clarification needed

General ROXTEC penetrations - Yard prefer for Cable Roxtec S frames, Clarify with Yard
- for outside area for single cable => welding type with sleeve;
- for pipelines Roxtec S frames or sleeve. Yard clarification needed
- Only for Info for NAVIS: FASSMER use ROXTEC SPM type without welding after
painting. Not use in 3d model.
General Surface treatment Specify Yard tipical yard standard finishes per systems (galvanised, phoshated, ..) Galvanised, Phoshated
which will be indicated on spool drawing - refer to " EXAMPLE_7040-542-R002_Spool
Yard clarification needed
summary"

General Pipe support installation guidance Specify Yard standard In accordance with sent Yard standards.
- pipe support DIN 3567 figure A for welding during hot
outfitting phase
- sikla pipe supports during cold outfitting phase
- pipe support DIN 3015 for hydraulic (ermeto) pipes
- pipe support DIN 3570 ONLY for tank heating

General Valve and armature fittings Specify Yard Suppliers as options Face to face in acc. To ISO5752, Yard partial sent to Navis a few armature standards,
armature dimension according supplier at meeting agreed that Navis check received valves in
catalogue Master database, and all necessary pending/or missing
armatures needed for project, confirm with Yard.

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