Introduction To Non-Destructive Testing

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INTRODUCTION TO

NON-DESTRUCTIVE TESTING
NON-DESTRUCTIVE TESTING
Examination of materials and components in
such a way that allows material to be
examinated without changing or destroying
their usefulness
NDT Methods
• Penetrant Inspection
• Magnetic Particle Inspection
• Eddy Current Inspection
• Ultrasonic Inspection
• Radiographic Inspection

• Magnetic Flux Leakage


• Acoustic Emission
Introduction
 Non Destructive Testing involves techniques based on
application of physical principles employed for purpose of
determining characteristics of materials or components
and for detecting and assessing inhomogeneity and
harmful defects without changing the usefulness of
materials or components.
 The methods used may be simple or intricate.
 It plays a vast role in quality control of finished product.
 Skilled judgments and experience is required while
performing NDT.
Advantages

1. Flaw Detection and Evaluation

2. Leak Detection in Components

3. Location Determination and Orientation of Defects

4. Dimensional Measurements

5. Structure and Microstructure Characterization

6. Estimation of Mechanical Properties

7. Material Sorting and Chemical Composition

8. Assistance in Product Development

9. Improve and control Manufacturing Process


Industrial Use
 Inspection of Raw Products – Forgings, Castings, Extrusions.
 Inspection following Secondary Processing – Machining,
Welding, Grinding, Heat Treatment, Plating.
 Inspection for In-Service Damage – Cracking, Corrosion,
Erosion/Wear, Heat Damage.
Types of NDT

Visual Liquid Penetrant Magnetic Particle


Examination Testing Testing

Eddy Current Ultrasonic


Testing Radiography
Testing
Visual Examination
 Primary method of NDT
 A simple visual test reveals gross surface defects.
 Physical Principle : Illumination of the test specimen with light.
 Equipments used are very simple and portable.
 Most Valuable NDT Tool – Human Eye.
 Mainly performed to obtain the general condition of
components.
Methodology
Use of Optical Instruments : Magnify defects, permit visual
checks of inaccessible areas, presence of foreign objects,
formation of corrosive layer or even damage.

Instruments for Visual Examination


Applications
 Inspection of plant components for leakage.
 Misalignment in equipment parts.
 Corrosion, erosion, cracks, fracture.
 Minute discontinuities on parts like pumps,
compressors.

Limitations
 Detects only surface defects.
 Cannot be used at places with bright exposure or no
light.
 Equipment cannot be exposed to hazardous places.
Penetrant Inspection
Liquid Penetrant Inspection
A.K.A. Dye Penetrant Inspection (DPI)
Penetrant Flaw Detection (PFD)
Penetrant testing (PT)

• Surface inspection method


• Applicable to all non-porous,
non-absorbing materials
Penetrant Inspection
• Penetrating fluid applied to component and
drawn into defect by capillary action

• Penetrating fluid removed from component


surface (but not from defect)
Penetrant Inspection
•Developer applied to surface

•Penetrant drawn back out of the defect


by reverse capillary action
Principle : Capillary Action
• Interaction of adhesive forces(wetting side
of the sides of the tubes) and cohesive
forces(surface tension of the liquid)
1. PREPARATION AND PRE-CLEANING
2. PENETRANT APPLICATION

3. REMOVAL OF EXCESS PENETRANT


4. DEVELOPING
5. INSPECTION
6. POST TEST CLEANING
What will happen if cleaning is not been
done properly ?

•The penetrant is not be able to wet the surface


of the test object

•The penetrant is unable to enter a discontinuity


due to a blockage

•The bleed out of the penetrant from a discontinuity


is restricted
CLEANING METHODS

MECHANICAL METHODS CHEMICAL METHODS


E.G BRUSHING,BLASTING E.G HOT SOLVING DEGREASING,ACID
PICKLING
System classification
• PENETRANT • REMOVAL • DEVELOPERS
• Colour • Solvent • Dry powder
contrast • Water • Aqueous
• Fluorescent washable • Non-Aqueous
• Dual • Post
emulsifiable
TYPE OF PENETRANT

• COLOUR CONTRAST PENETRANT

• FLOURESENT PENETRANT

•DUAL PENETRANT
APPLICATION OF
PENETRANT

• DIPPING AND DRAINING


• SPRAYING
• ELECTO-STATIC SPRAY
• BRUSHING
Qualities of penetrant
• High surface tension
• Good wetting ability
• Specific gravity lower than 1
• Penetrant will not damaged the test piece
• Non-toxic
• High flash point
• Low volatility
• Visible in small quantities
• Post -cleaning should be easy
PENETRANT DESCRIPTION ADVANTAGES DISADVANTAGES
REMOVAL

SOLVENT 1. CLEANED WITH A 1. PORTABILITY 1. EXPENSIVE


LINT FREE RAG
2. NO WATER SUPPLY REQUIRED 2. NOT SUITED TO BATCH
INSPECTIONS

3. HAZARDOUS

WATER 1. CONTAIN 1. USEABLE ON ROUGH 1. EASY TO OVER WASHING


WASHING EMULSIFIER SURFACES
2. LEAST SENSITIVE METHOD
2. WASH BY 2. SUITABLE FOR BATCH
COARSE WATER INSPECTION 3. REQUIRED WATER SOURCE

3. CHEAPER

POST 1. NEED TO APPLY 1. USED ON HIGH STRESS 1.EMULSIFICATION TIME IS


EMULSIFIEERS/ THE EMULSIFIER CRITICAL PARTS CRITICAL
LIPOPHILIC
2. WATER SUPPLY
ALSO REQUIRED

HYDROPHILLIC 1. ASLO KNOWN AS 1. MAIMUM PENETRATING ABILITY 1. NOT SUITED TO ROUGH


DETERGENTS SURFACE
REMOVER 2. GREATER CONTROL OVER
PENETRANT REMOVAL 2. MORE EXPENSIVE
2. WATER SUPPLY
ALSO REQUIRED 3. EMULSIFICATION TIME NOT SO 3. MORE TIME CONSUMING
CRITICAL

4. WIDE SHALLOW DEFECTS


ESSENTIAL FEATURES OF
DEVELOPER
• ABSORBENT TO DRAW PENETRANT OUT OF DEFECT

• FINE GRAINED AND NOT LUMPY

• ABLE TO MASK THE BACK GROUND BUT NOT THICK


ENOUGH TO MASK A DEFECT

• LIGHT AND EASY APPLICABLE

• EASILY WET BY PENETRANT

• EASILY REMOVED FROM THE SPECIMEN

• INERT AND NON-TOXIC


DEVELOPER APPLICATION

DRY 1. LIGHT, FLUFFY, ABSORBENT POWDER


POWDER
2. STICK BEST AT WET SURFACES

3. EASY TO REMOVE BUT DIFFICULT TO SEE IF


PROPERLY APPLIED

4. FINE POWDERS CAN BE HAZARDOUS

SOLVENT 1. OFTEN BE CALLED NON-AQUEOS DEVELOPER


SUSPENDIB
LE 2. IT IS A SUSPENSION OF INERT WHITE POWDER
IN A VOLATILE SOLVENT

3. THE SOVENT EVAPORATES LEAVING A FINE


WHITE BACKGROUND

4. MOST SENSITIVE
WATER 1.IT IS A WHITE POWDER AND THEN MIXED
SUSPENDIBLE WITH WATER IN SUFFACTANT ADDED
2.NOT OFTEN BE USED
3.THE POWDER WILL DRAWS THE PENETRANT
OUT OF DEFECT WHEN THE WATER
EVAPORATES
4.USE AS IN CONCENTRATED IN COLOUR
CONTRAST PENETRANT, THINNER FORM IN
FLOURESENT
WATER 1.SOLUTION OF SALTS IN FORMS OF FINE
SOLUBLE GRANULES WHICH DISSOLVED IN WATER
2.SUITABLY FOR FLUORESCENT PENETRANT
Advantages of DPI
• VERY SENSITIVE
• CAN BE USED ON NON-FERROUS
METALS, SOME PLASTICS AND
GLASS
• SMALL OBJECTS WITH COMPLEX
GEOMETRY CAN BE INSPECTED
• NO NEED POWER SUPPLY
• NOT REQUIRED GREAT SKILLED
• CAN BE APPLIED IN BATCHES
Disadvantages of DPI
• DEFECTS OPEN TO THE SURFACE ONLY CAN BE
DETECTED

• SURFACE PREPARATION IS CRITICAL

• THE METHOD TAKES TIME

• MESSY

• INTERPRETATION SOMETIMES DIFFICULT

• DO NOT APPLIED TO PAINTED OBJECTS

• EFFLUENT PROBLEM WITH WASTE


Magnetic Particle Inspection
Magnetic Particle Inspection
• Test method for the detection of surface
and sub-surface indications in
ferromagnetic materials
• Magnetic field induced in component
• Defects disrupt the magnetic flux
• Defects revealed by applying
ferromagnetic particles
PRINCIPLE OF MPI
• MAGNETIZING THE SPECIMEN TO AN
ADEQUATE FLUX DENSITY

• APPLYING FINE FERROMAGNETIC PARTICLES


OVER THE SURFACE OF THE SPECIMEN

• BEING ABLE TO SEE CLUSTERS OF THE


MAGNETIC PARTICLES THAT GATHER AT FLUX
LEAKAGES AS AN INDICATION TO THE FLAW
Principle of MPI(1) : Flux Leakage
No Defect Defect

N S N S

Lines of flux follow the path of least resistance


PRINCIPLE OF MPI(2):FLUX LEAKAGE

• The magnetic flux lines IDEALLY at the


right angle(90°) to a flaw to give the
best indication.
• The minimum orientation of the flaws to
the magnetic flux to be detected is 45
degree
Magnetic Flux Leakage
• A saturation of flux is introduced

N S
Magnetic Flux Leakage
• A saturation of flux is introduced
• Flux forced into air by reductions in thickness

N S
Magnetic Flux Leakage
• A saturation of flux is introduced
• Flux forced into air by reductions in thickness
• Magnetic flux detected by sensors

Sensor

N S
Magnetic Flux Leakage
Affected by
• Climatic conditions
• Cleanliness
• Surface condition
Limitations
• Coverage
• Qualitative not Quantitative
• Top side / Bottom side differentiation
• PRECLEANING
• MAGNETISATION
• APPLYING THE DETECTING MEDIA
• INSPECTION
• DEMAGNETISATION
• POST-TEST CLEANING
PRE-CLEANING

•NOT BE SO THROUGHT AS FOR LIQUID


PENETRANT INSPECTION
•MPI SHOULD NOT BE CARRIED OUT
THROUGHT NON-MAGNETIC COATING
THICKER THAN 50 MICROMETERS
TYPE OF MAGNETIZATION CHARACTERESTICS DIRECTION
.
1 PERMANENT MAGNET 1. PORTABLE, NO NEED ELECTRISITY LONGITUDINAL
2. NEED A GOOD CONTACT

2. ELECTRO MAGNETIC 1. PORTABLE, EASY TO USE, CHEAP LONGITUDINAL


2. OPERATED BY AC OR DC
YOKE 3. AC DEMAGNETISATION

3. CURRENT FLOW PRODS 1. OPERATED BY AC CIRCULAR


2. CAN BE USED LARGE AND COMPLEX
SHAPE
3. PROBLEM WITH ARCING

4.FLEXIBLE COIL 1. WRAPPING A CABLE THROUGH THE LONGITUDINAL


COMPONENTS AND PASSING A N AC OR
DC CURRENT

5. FLEXIBLE CABLE 1. CABLE IS PLACED PARALLEL TO THE LONGITUDINAL


WELD, AC IS PASSED THROUGH THE
CABLE

6. CURRENT FLOW 1. TEST BENCH CIRCULAR


2. COMPONENT IS HELD BETWEEN TWO
CLAMPED
3. CURRENT IS PASSED THROUGH THE
COMPONENT

7. THREADING BAR 1. TEST BEACH CIRCULAR


2. NONMAGNETIC CONDUCTOR IS PASSED
THROUGH HOLLOW TUBES ON RING

8. MAGNETIC FLOW 1. SUITABLE FOR SHORT STUBBY LONGITUDINAL


COMPONENT
2. COMPONENT IS HELD BETWEEN TWO
CLAMPED
3. MAGNETIC IS PASSED THROUGH
CLAMPED
DETECTING MEDIA
• CAN BE INKS OR POWDER
• MADE FROM HIGHLY PERMEABLE MATERIAL
• FERRIC OXIDE IS USED FOR
INKS,SUSPENDIBLE IN LIQUID,KEROSINE
BASED OR WATER
• POWDERS APPLICABLE TO SITE WORK SUCH
AS WELD OR CASTING.CAN BE USED ON HOT
COMPONENTS
CONTROL CHECKS
BLACK LIGHT CASTROL STRIPS/
PIE GAUGE

U.V LIGHT METER

FIELD INDICATOR

KETOS RING
CENTRIFUGAL
TUBES
CONTROL CHECK
CHECK LIST DURATION REQUIREMENT

1.25-3.5% NON-FLOURESENT
DAILY
INK SETTELEMENT 0.1-0.3 % FLOURESENT

FLOURESENT INK INTENSITY DAILY COMPARISON BETWEEN NEW


AND OLD ONE

COMPARISON BETWEEN NEW


CARRIER LIQUID CHECKED DAILY AND OLD ONE

CURRENT FLOW FACILITY DAILY DEPENDING ONPROCEDURE

MAGNETIC FLOW FACILITY DAILY DEPENDING ONPROCEDURE

TANK LEVEL DAILY DEPENDING ONPROCEDURE

UV LIGHT INTENSITY WEEKLY 0.8 MILIWATTS/ SQUARE CM

500 LUX BLACK INK


AMBIENT LIGHT INTENSITY WEEKLY
10 LUX FLOURESENT

U.V LIGHT LAMP MONTHLY SAFETY AND CLEANLINESS


Advantages of MPI
• Will detect some sub-surface defects
• Rapid and simple to understand
• Pre-cleaning not as critical as with DPI
• Will work through thin coatings
• Cheap rugged equipment
• Direct test method
Disadvantages of MPI
• Ferromagnetic materials only
• Requirement to test in 2 directions
• Demagnetisation may be required
• Odd shaped parts difficult to test
• Not suited to batch testing
• Can damage the component under test
Ultrasonic Inspection
Principle
• High frequency sound sound waves are
introduced into a material
• Interfaces between materials of differing
acoustic properties reflect or transmit
sound
• Reflected sound is displayed on a CRT
Defect Orientation
0 degree Probes

Screen

Depth
Metal

Depth
Defect Orientation
Angle Probes

Range

Range
Depth = Range x Cos (Probe angle)
Defect Orientation

1 2 3
Advantages
• Sensitive to cracks at various
orientations
• Portability
• Safety
• Able to penetrate thick sections
• Measures depth and through wall extent
Disadvantages
• No permanent record (unless automated)
• Not easily applied to complex geometries
and rough surfaces.
• Unsuited to course grained materials
• Requires highly skilled and experienced
technicians
Radiographic Inspection
• Electromagnetic radiation is imposed
upon a test object
• Radiation is transmitted to varying
degrees dependant upon the density of
the material through which it is travelling
• Variations in transmission detected by
photographic film or fluorescent screens
• Applicable to metals,non-metals and
composites
Radiographic Inspection
Radiation Source

Lower Higher
density density

Specimen

Film
Industrial
radiography Electric
Microwaves Waves
Ultra Infra red
violet TV

10-10 10-8 10-6 10-4 10-2 1cm 102 104 106 108

Wavelength
Shorter Wavelength = Increased Energy

Shortening Wavelength
X-Ray Production

TUNGSTEN

C TARGET
U
R
R -ve +ve
E
N
T
FOCUSING CUP X-RAY
X-RAY PRODUCTION
• CATHODE • ANODE
1. PROCESS THAT MAKE THE 1. INCLINED TUNGSTEN TARGET
ELECTRON BOILS OUT FROM EMBEDDED IN A LARGE LUMP
THE HOT WIRE IS CALLED OF COPPER
THERMIONIC EMISSION
2. USED AS A TARGET FOR THE
2. IT IS CONTROLLED BY THE ELECTRON TO HIT,AND THE
MILIAMP CONTROL THAT IMPACT WILL PRODUCE X-RAYS
SUPPLY CURRENT TO THE AND HEAT.
CATHODE
3. VOLTAGE THAT SUPPLY TO THE
3. INCREASED THE CURRENT, WILL ANODE IS CONTROLED BY THE
INCREASED THE INTENSITY OF kV CONTROL.
THE ELECTRON STREAM AND
HENCE THE RADIATION 4. THE HIGHER THE VOLTAGE
ACROSS THE TUBE,THE HIGHER
THE VELOCITY OF THE
ELECTRONS AND THE
GREATER THE PENETRATING
POWER
X-Ray Production
Amperage

Increase Decrease

Increase filament Decrease filament


temperature temperature

Increase number of Decrease number of


electrons electrons

Increase amount Decrease amount of


of radiation radiation
X-Ray Production
Kilovoltage

Increase Decrease

Increase electron speed Decrease electron speed

Radiation wavelength Radiation wavelength


shortens increases

Increase penetration Decrease penetration


Factors Influencing Sensitivity
Sensitivity
- MEASURE OF ACCURANCY OF THE
RADIOGRAPHY

Contrast Definition
- LINE OF DEMARCATION
- COMPARISON
BETWEEN AREAS OF
BETWEEN FILM
DENSITIES DIFFERENT DENSITIES
Factors Influencing Sensitivity
Sensitivity

Contrast Definition

Density Film Energy Object Processing


contrast
Factors Influencing Sensitivity
Sensitivity

Contrast Definition

Density Film Energy Object Processing


contrast

Time Temperature Type Strength Agitation


Factors Influencing Sensitivity
Sensitivity

Contrast Definition

Film Screens Energy Vibration Geometry Processing


speed
Factors Influencing Sensitivity
Sensitivity

Contrast Definition

Film Screens Energy Vibration Geometry Processing


speed

Time Temperature Type Strength Agitation


• CALCULATE USING PENETRAMETER
OR IMAGE QUALITY INDICATION (IQI)
Advantages of Radiography
• Permanent record
• Internal flaws
• Can be used on most materials
• Direct image of flaws
• Real - time imaging
Disadvantages of Radiography
• Health hazard
• Sensitive to defect orientation
• Limited ability to detect fine cracks
• Access to both sides required
• Limited by material thickness
• Skilled interpretation required
• Relatively slow
• High capital outlay and running costs
Radioactive isotope
• It is small,typically 1mm x 1.5 mm
cylinders,that give off gamma rays
• It occurs in nature and also in artificial
isotopes
• Artificial isotopes are created by
bombarding an element with an excess
of neutron in the nuclear reactor.
• Example of nature isotopes are radium
and uranium
• Example of artificial isotopes are iridium
192 and cobalt 60
MEASUREMENT OF
RADIOACTIVITY
• THE BASIC UNIT IS CURIE
• IN SI UNIT, IT IS MEASURED IN
BECQUEREL
• 1 CURIE = 3.7 X 1010 BECQUERELS
• HALF LIFE OF AN ISOTOPE IS THE
TIME IT TAKES FOR 1/2 OF THE
ATOMS TO DECAY
CALCULATE THE EXPOSURE TIME
FOR GAMMA RADIOGRAPHY

• BY USING THE FORMULA BELOW ;

T = EF X D 2
I
T = EXPOSURE TIME,SEC
D = SOURCE TO FILM DISTANCE,IN
I = INTENSITY OF THE SOURCE,CURIE
EF = EXPOSURE FACTOR, REFER TO THE EXPOSURE CHART
ISOTOPE CAMERA
OR PROJECTOR

OPERATION OF A
TYPICAL ISOTOPE
CAMERA
SAFE DISTANCE
GIVEN BY THE FORMULA BELOW:

= CURIES X4.8X 1000 1/2


7.5
THIS GIVES DISTANCE IN METERS

• BARRIERS MUST BE ERECTED


BEYOND THE SAFE DISTANCE
RADIOGRAPHIC FILM
• IT HAS TWO TYPES BASICALLY:
SLOW FILM
- FINE GRAIN AND NEED MORE EXPOSURE
FAST FILM
- LARGE GRAINS AND NEED LESS EXPOSURE

• KNOWLEDGE OF FILM CAN HELPS THE RADIOGRAPHER


TO WORK OUT EXPOSURES WHEN CHANGING FILM
BRANDS. E.G IN TABLE 5.3

• FILM ALSO SHOULD BE STORED IN EDGES IN COOL DRY


CONDITIONS AWAY FROM CHEMICALS AND RADIATION
Radiographic Techniques
• Single Wall Single Image(SWSI)
• Double Wall Single Image(DWSI)
• Double Wall Double Image(DWDI)
Radiographic Techniques
• Single Wall Single Image(SWSI)

Panoramic
Radiographic Techniques
• Single Wall Single Image(SWSI)
• Double Wall Single Image(DWSI)
Radiographic Techniques
• Single Wall Single Image(SWSI)
• Double Wall Single Image(DWSI)
• Double Wall Double Image(DWDI)
OFFSET

OFFSET
RADIOGRAPHIC FILM

THREE LAYERS
•PROTECTIVE LAYER • SILVER BROMIDE WILL
EXPOSED AND TURN THE
LAYER OF GELATIN PROTECTS THE
FILM INTO BLACK
EMULSION LAYER FROM
SCRACTHES •THE IMAGE IS LATENT
EXPOSED AND NO VISIBLE CHANGE
•EMULSION LAYER
IN FILM WOULD BE
SUSPENDED IN IT THE SILVER NOTICEABLE UNTER
BROMIDE.. DEVELOPMENT
•TRANSPARENT POLYSESTER
BASE OF RADIOGRAPHY
DEVELOPER STOP BATH
ALKALINE BASED . ACIDIC BASED
20°C
-SWEELS THE EMULSION ,THUS •REMOVES ALL UNEXPOSED SILVER
ALLOWING THE DEVELOPING AGENT TO GRAINS
INTERACT WITH EXPOSED GRAINS •HARDENS THE EMULSION GELATIN
-CHANGED THE EXPOSED SILVERS SALT TWICE CLEARING TIME
TO BLACK METALLIC SILVER
5 TO 8 MINUTES 20°C

-ACIDIC BASED
WARM,FILTERED, REDUCES SURFACES
TENSION. -STOPS THE DEVELOPING
CIRCULATING AIR
ELIMINATES MOST ACTION AND NEUTRALIZE THE
DRIES THE FILM
WATER AND SPOTS ALKALINE DEVELOPER
30 TO 45 MIN
0.5 TO 1 MIN 1TO 2 MINUTES 20°C

DRYING WETTING FIXING


Advantages of Gamma over
X rays
• No electrical or water supplies needed
• Equipment smaller and lighter-More
portable
• Equipment simpler and more robust
• More easily accessed
• Less scatter
• Equipment initially less costly
• Greater penetrating power
Disadvantages of Gamma over
X rays
• Poorer quality radiographs
• Exposure times can be longer
• Sources need replacing
• Radiation cannot be switched off
• Poorer geometric unsharpness
• Remote handling necessary
Radiographic Image
Applications

Power Plant Inspection Heat Exchanger


Wire Rope Inspection Tubes

Storage Tank Inspection

Aircraft Inspection

Jet Engine Inspection

Rail Line Inspection

Bridge Inspection

Pipe Line Inspection

Pressure Vessel Inspection NDT Method Used : Eddy


Current
Applications

Power Plant Inspection Cable Wires


Wire Rope Inspection

Storage Tank Inspection

Aircraft Inspection

Jet Engine Inspection

Rail Line Inspection

Bridge Inspection

Pipe Line Inspection

Pressure Vessel Inspection NDT Method Used : Magnetic


Particle
Applications

Power Plant Inspection Storage Tank


Wire Rope Inspection Body

Storage Tank Inspection

Aircraft Inspection

Jet Engine Inspection

Rail Line Inspection

Bridge Inspection

Pipe Line Inspection

Pressure Vessel Inspection NDT Method Used : Ultrasound


Applications

Power Plant Inspection Thin Outer Body


Wire Rope Inspection of Aircraft

Storage Tank Inspection

Aircraft Inspection

Jet Engine Inspection

Rail Line Inspection

Bridge Inspection

Pipe Line Inspection

Pressure Vessel Inspection NDT Method Used : Eddy


Current
Applications

Power Plant Inspection Innumerous


Wire Rope Inspection Engine Parts

Storage Tank Inspection

Aircraft Inspection

Jet Engine Inspection

Rail Line Inspection

Bridge Inspection

Pipe Line Inspection

Pressure Vessel Inspection NDT Method Used : Fluorescent


Penetrant
Applications

Power Plant Inspection Railway Tracks


Wire Rope Inspection

Storage Tank Inspection

Aircraft Inspection

Jet Engine Inspection

Rail Line Inspection

Bridge Inspection

Pipe Line Inspection

Pressure Vessel Inspection NDT Method Used : Magnetic


Particle
Applications

Power Plant Inspection Bridge Cables


Wire Rope Inspection

Storage Tank Inspection

Aircraft Inspection

Jet Engine Inspection

Rail Line Inspection

Bridge Inspection

Pipe Line Inspection

Pressure Vessel Inspection NDT Method Used : Acoustic


Emission
Applications
Power Plant Inspection Inner Surface of
Wire Rope Inspection Pipes

Storage Tank Inspection

Aircraft Inspection

Jet Engine Inspection

Rail Line Inspection

Bridge Inspection

Pipe Line Inspection

Pressure Vessel Inspection NDT Method Used :


Radiography
Applications

Power Plant Inspection Pressure Vessels


Wire Rope Inspection

Storage Tank Inspection

Aircraft Inspection

Jet Engine Inspection

Rail Line Inspection

Bridge Inspection

Pipe Line Inspection

Pressure Vessel Inspection NDT Method Used :


Radiography
Reliability
Properties Liquid Magnetic Eddy Radiograp Ultrasonic
Penetrant Particle Current hy

Materials ALL Magnetic Conducting ALL ALL


Applicable

Detection Surface Surface, Surface, Volumetric Volumetric


Capability Sub- Sub-
surface surface
Depth NO NO YES YES YES
Sizing
Orientation NO NO YES YES YES
Evaluation

Major Factors affecting Reliability :


 Size of Defect
 type of NDT used
 Inspection Environment
 Quality of Equipment
 Capability of Operator.
Performance

Legend : Good – Recommended NDT Method


Moderate – NDT Method Can Be Applied
Bad – NDT Method Not Used Normally

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