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Energy Conversion and Management 95 (2015) 352–370

Contents lists available at ScienceDirect

Energy Conversion and Management


journal homepage: www.elsevier.com/locate/enconman

Numerical simulation of heat dissipation processes in underground


power cable system situated in thermal backfill and buried
in a multilayered soil
Paweł Ocłoń a,⇑, Piotr Cisek a, Marcin Pilarczyk a, Dawid Taler b
a
Institute of Thermal Power Engineering, Faculty of Mechanical Engineering, Cracow University of Technology, al. Jana Pawła II 37, PL-31-864 Kraków, Poland
b
Institute of Thermal Engineering and Air Protection, Faculty of Environmental Engineering, Cracow University of Technology, ul. Warszawska 24, PL-31-155 Kraków, Poland

a r t i c l e i n f o a b s t r a c t

Article history: This paper presents the thermal analysis of the underground transmission line, planned to be installed in
Received 4 November 2014 one of the Polish power plants. The computations are performed by using the Finite Element Method
Accepted 31 January 2015 (FEM) code, developed by the authors. The paper considers a system of three power cables arranged in
Available online 3 March 2015
flat (in-line) formation. The cable line is buried in the multilayered soil. The soil layers characteristic
and thermal properties are determined from geological measurements. Different conditions of cable
Keywords: bedding are analyzed including power cables placement in the FTB or direct burial in a mother ground.
Underground power cables
The cable line burial depth, measured from the ground level, varies from 1 m to 2.5 m. Additionally, to
Finite Element Method
Thermal conductivity
include the effect of dry zones formation on the temperature distribution in cable line and surroundings,
Fluidized thermal backfill soil and FTB thermal conductivities are considered as a temperature-dependent. The proposed approach
for determining the temperature-dependent thermal conductivity of soil layers is discussed in detail. The
FEM simulation results are also compared with the results of the simulation that consider soil layers as
homogeneous materials. Therefore, thermal conductivity is assumed to be constant for each layer. The
results obtained by using the FEM code, developed by the authors, are compared with the results of
ANSYS simulations, and a good agreement was found.
 2015 Elsevier Ltd. All rights reserved.

1. Introduction assumes that the soil is a homogeneous medium with constant


thermal conductivity. In fact, the soil is multilayered and consists
The underground power cable transmission line operates at the of quartz, organic matter, and other materials which thermal prop-
maximum possible electric current. Cable ampacity is a maximum erties differ from each other. In the general case soil shall be
electrical current that may be safely transferred without exceeding regarded as a porous medium. Heat conduction from the hot cable
temperature limitations. Cable ampacity may be also described as to surroundings depends on the thermal conductivity of each soil
current carrying capacity. The current carrying capacity mostly layer, which in turn depends on the porosity, liquid–vapor trans-
depends on the conductor temperature. Thus, heat dissipation pro- port and temperature [5]. When the porosity is considerable, and
cess from the cable conductor to the surrounding soil plays a cru- the pores are saturated with water, the thermal conductivity of soil
cial role in evaluating the performance of buried cable systems increases [6,7]. Furthermore, the soil layers thermal conductivity
[1,2]. First Joule’s law states that cable electric resistance and cur- decreases with a rise in temperature [8]. When liquid water, which
rent load affects heat generation rate from the cable core. When is existing in the soil pores, evaporates then the soil is drying out
the cable core temperature is too high, the cable conductor over- and loses its ability to conduct heat. Moreover, the trench shape,
heat may experience. Thus, cable insulation meltdown may occur power cables arrangement type and configuration of the soil layers
what leads directly to the transmission line malfunction. influence the temperature distribution in the ground, bedding lay-
The traditional method (IEC and IEEE-Standards [3,4]) is often er and cable core.
used in calculating the thermal resistance between the cable sys- Many studies have been performed recently to understand the
tem and the external environment. The standard procedure heat transfer in the porous media. The conducted analysis include,
among others: liquid–vapor heat and mass transfer [5,9]; flow and
thermal non-equilibrium through a porous medium [10]; the local
⇑ Corresponding author.
thermal non-equilibrium condition of porous media [11]; heat
E-mail address: poclon@mech.pk.edu.pl (P. Ocłoń).

http://dx.doi.org/10.1016/j.enconman.2015.01.092
0196-8904/ 2015 Elsevier Ltd. All rights reserved.
P. Ocłoń et al. / Energy Conversion and Management 95 (2015) 352–370 353

Nomenclature

A cross-sectional area, m2 DQ heat losses from the power cable, W/km


a soil thermal conductivity equation coefficient DT cable core and soil temperature difference, C
C capacitance for the cable core situated in a vacuum, F/m e dielectric loss factor, –
d diameter, m q density, kg/m3
E total number of finite elements in FEM model qd soil dry density, kg/m3
f alternating current (AC) frequency, Hz qs solids unit weight, kg/m3
fe element load vector, W/m
H burial depth, m Subscripts
I current load, A AC alternating current
gidf grid independence factor, – c cable conductor
Ke Kersten number, – DC direct current
k thermal conductivity, W/(m K) dry dry soil
l distance between conductor axes, m e external
n porosity, – IEC according to IEC Standards
N total number of nodes in FEM model, – ins cable insulation
q quartz content, – j cable jacket
qv heat source per cable core unit volume, W/m3 opt optimal value
Re electric resistance, X/km ref reference value
Rh thermal resistance, (m K)/W s solid
r radius, m sat saturated state
Sr degree of saturation, – sh cable sheath
T temperature at any point in the x–y plane around the w water
underground cable, C wet soil in a moist state
Te average temperature within a triangular finite element,
C Superscript
Tmax central cable core maximum temperature, C
e element number
Tmax,p maximum allowable cable core temperature, C i iteration number
tan d insulation loss factor, –
U peak voltage, kV
Ud RMS voltage, kV Matrices and vectors (Appendix A)
Wd dielectric losses, W/m {f} global load vector, W/m
{J} Jacobian matrix
wn gravimetric natural water content, %
wsat gravimetric saturation water content, % [K] global stiffness matrix, W/(m K)
x distance from the symmetry plane, m {q} nodal coordinates vector, m
y distance from the ground surface, m {T} nodal temperatures vector, C
{DT}i difference between nodal temperatures in i-th and
ys skin effect factor, –
yp proximity effect factor, – i  1-th iterations
{U} functions vector used in Newton–Raphson algorithm
Greek symbols
a temperature coefficient, –
 absolute value of relative error, %

transfer through the porous extended surfaces [12–15]; flow a numerical study based on a Control-Volume Formulation of the
through porous channels, pipes and cavities [16–21]; and combus- Finite-Difference Method. That technique was used to determine
tion applications [22]. The modeling of flow and heat transfer pro- the thermal resistance existing between an underground electrical
cesses in porous materials is a very complicated and challenging power cable and the ground surface. The thermal behavior of the
task. Therefore, the presented study attempts to propose an alter- cables system was studied for various dimensions of the trench,
native approach that includes the effect of dry zones formation on cable burial depth, two backfill layers thicknesses, and the cable
soil thermal conductivity. The conductivity drop in a proximity of bedding. The authors developed a semi-empirical correlating equa-
cables is modeled via the exponential function of temperature tion using multiple regression procedures and verified proposed
dependent thermal conductivity. model experimentally in [26].
Heat dissipation process through the underground power cables The comprehensive approach to determining the cable ampa-
and the surrounding soil was considered in [23–29], among others. city was presented by Kroener et al. [5]. The authors developed
Different authors performed both the numerical simulations and the new numerical model of coupled liquid water, vapor and heat
the experimental investigations on underground power cable sys- flow in a thermal system consists of underground cable buried in
tems. Hwang and Jiang [23] presented a combined nonlinear mag- the soil. The transient computations performed using the Finite
netothermal analysis, including radiation effects, for calculating Element Method were verified experimentally and demonstrated
the thermal fields of an underground cable system. Al-Saud et al. the strong relation of the cable temperature on soil water content.
[24] performed the numerical computations of temperature distri- The serviceable simplified analytical model of transient heat
bution in soil and underground power cables. A new perturbed dissipation from underground cable to surroundings was devel-
finite-element analysis technique was used. Al-Saud’s approach oped by Papagiannopoulos et al. [27]. The authors considered both
involves the use of derived sensitivity coefficients associated with the thermal impedances and the thermal resistances that influence
various cable parameters of interest, and use these coefficients to the dynamic behavior of the thermo-electrical system. The analyti-
achieve optimal cable performance. De Lieto et al. [25] performed cal model results were further compared with the results obtained
354 P. Ocłoń et al. / Energy Conversion and Management 95 (2015) 352–370

using the commercial COMSOL software. Moreover, the authors


verified their computations with the experimental procedure,
and a satisfactory agreement was found. In Ref. [28] Chatziathana-
siou et al. presented an experimental study, performing a dynamic
thermal analysis of underground cables. The thermal impedance
and the two new representations: the thermal time constant distri-
bution and the structure functions were utilized. In [29] Wie˛cek
et al. focused on the harmonic analysis of dynamic thermal prob-
lems in an overhead transmission line and a buried power cable.
The authors calculated the temperature delay time with respect
to the power peaks.
Based on the performed literature survey, it may be concluded Fig. 1. Installation types for buried cables; 1 – warning tape; 2 – warning grid; 3 –
that many different approaches are used to analyze the thermal mother ground; 4 – concrete protective layer; 5 – thermal backfill, 6 – power cable.
behavior of underground power cables. The associated physics is
complex involving the thermal, electrical and moisture migration
processes. Therefore, still the development of alternative methods cable placement depend on several factors like screen bonding
to analyze the heat dissipation processes from the underground method, conductor cross-section area and available space for
power cables to their surroundings is necessary. installation.
This paper presents thermal analysis of the underground trans- Heat transfer conditions enhancement allow to decrease the
mission line, planned to be installed in the Polish CHP plant that power cable conductor cross-sectional area. Thereby it significant-
delivers 600 MW of electrical power. The paper considers the pow- ly reduce the underground power cable installation costs, which
er cable system placed in thermal backfill and buried in the multi- are greater when total length of the underground transmission
layered soil in an in-line arrangement. In the presented case study, lines is taken into account.
the burial depth of the underground cable line, measured from the The primary method to increase the maximum allowable elec-
ground level, varies from 1 m to 2.5 m. trical load is enhancing the amount of heat dissipated from the
The numerical analysis performed in this paper compares two cables to its surroundings. That may be achieved e.g. by replacing
different cables laying conditions: the mother ground around the cable with a thermal backfill mate-
rial, with significantly higher thermal conductivity. What should
1. The first considered case includes power cables system be mentioned, the gain is larger for a dry thermal backfill, e.g.
arranged in flat formation, situated in the Fluidized Thermal dry FTB exhibits up to five times higher thermal conductivity than
Backfill (FTB), and buried in the multilayered soil. the dry soil. For safety reasons, the top surface of the backfill layer
2. The second solution, economically less expensive, considers the is usually protected with a concrete slab, and buried in the native
cables placement directly in a multilayered soil. In this case the soil [31].
FTB bedding is not applied. FTB is an engineered slurry backfill mixture which, when solidi-
fied, develops into an efficient heat conducting medium with the
This study proposes a simplified Finite Element Method (FEM) following specific thermal and mechanical properties [32]. Pro-
computational methodology applied to underground power cable posed FTB composition is given in [33] and comprises of: fine
system. The analysis considers the multilayered soil as a material and coarse natural mineral aggregates constituting the bulk vol-
with temperature dependent thermal conductivity. Thus, the effect ume of the mixture; cement providing the interparticle bond and
of a decrease in soil and FTB bedding layers thermal conductivities strength; fluidizer to impart a homogeneous fluid consistency for
with temperature rise is included. Therefore, the analytical formula ease of placement. Moreover, other additives may provide
to determine the thermal conductivity of each layer is proposed. improvement of the thermal properties.
The obtained computational results are compared with those The power cables laying technique, involving the use of the FTB
obtained under the assumption that soil layers are made of a bedding, is the most traditional method of protecting the under-
homogeneous material with constant (temperature independent) ground transmission line from overheating. That type of arrange-
thermal conductivity. It should be noted that the thermal proper- ment in used when the cable line is laying in non-urbanized
ties of each soil layers are determined on the basis of the ground areas, thus vibration, and heavy load do not occur in ground.
geological measurements. The geological analysis was carried out Otherwise, e.g. under road crossings, the cables are laying inside
in a location where the power transmission line is planned to be concrete encased PVC or PE ducts.
installed. The procedure for determining the temperature-depen-
dent thermal conductivity considers the empirical formulas that 3. Materials and methods
may be easily found in the literature [6,43,47]. Therefore, the pro-
posed computational approach can be directly implemented in In this section, the method for determination of the multilay-
FEM procedures for heat conduction. ered soil thermal conductivity is presented. Moreover, the thermal
Based on the performed thermal analysis, the best configuration analysis of underground power cables system is discussed in detail.
of cable placement is selected. The aim of the conducted computa-
tions is to achieve the lowest conductor temperature determined 3.1. Material properties and computational cases
using the Finite Element Method [30].
This paper performs thermal analysis of three 400 kV single
core, XLPE insulated, underground power cables arranged in flat
2. Underground power cables installation types formation. All parameters of the considered power cable are speci-
fied by the producer [34] and given in Table 1.
The power cables connected to a 3-phase circuit transmission Fig. 2 depicts the computational cases considered during the
line, are installed in a different configurations. Typically designed performed analysis. The underground power cables placement
formations include trefoil (triangular) and flat (in-line) arrange- conditions are presented. Three power cables are buried at the
ments (Fig. 1). The choices between the presented types of power depth H from 1 m to 2.5 m below the ground level in the trench
P. Ocłoń et al. / Energy Conversion and Management 95 (2015) 352–370 355

Table 1 (e) sand clay loam (saCl) which is the bottom layer. It is
400 kV high voltage power cable characteristic [34]. assumed that the bottom layer do not change further with
Conductor cross-sectional area Ac, mm2 1600 depth.
Conductor diameter (dc), mm 49.6
Insulation total thickness, mm 27 Soil classification is based on ISO 14688 [45].
Cable external diameter (de), mm 133.8
DC resistance Re,DC at Tref = 20 C, X/km 0.0113
As MSa and Gr porous layers (relatively large grain size) are per-
AC resistance Re,AC at Topt = 65 C/50 Hz, X/km 0.0157 meable to water (aquifers), thus their water content is very high,
Current load at 65 C, A 1145 reaching saturation level: 23.0% and 18.5% respectively. Other ana-
The maximum allowable temperature of cable operation Tmax,p, C 90 lyzed soil layers, saCl and grsaCl, with a significantly smaller grain
size, exhibits their natural water content lower than the saturation
level. Thus, saCl and grsaCl water content equals to 20.5% and
17.0%, with saturation in: 24.0% and 18.0%, respectively. Therefore,
of 1.4 m width. The spacing between the subsequent cables cores is the performed analysis shall include that soil thermal conductivity
equal to 0.4 m. is not only a function of temperature but also depends on soil
In the first of the considered laying conditions, the power cables moisture, among others.
are situated in FTB bedding of rectangular cross-section with a For the first considered type of the underground cable installa-
height of 0.4 m. Furthermore, the FTB bedding is buried in the tion (Fig. 2a), cables are arranged at the bottom of the trench and
mother ground (Fig. 2a). placed in the FTB layer. In this case, authors proposed the use of
In the second considered case, the power transmission line is SGFC mixture (Sand, Gravel, Fly ash, and Cement-mix), according
situated directly in the mother ground (Fig. 2b). A comparison to [33]. SGFC is one of the FTB types and consists of 41% of fine
between the presented types of cable installation allows to predict aggregate, 49% of coarse aggregate, 2.5% of cement and 7.5% of
further maximum cable temperature drop when replacing fly ash. The fly ash is used as a fluidizer. The proposed mixture
the mother ground with FTB backfill. Soil thermal conductivity takes the given dry density of 2187 kg/m3. Moreover, the SGFC
[35–38] is considered as temperature dependent. The cable thermal conductivity equals to 1.54 W/(m K), while totally dry,
location directly in the mother ground (Fig. 2b) decreases the and 4.35 W/(m K) when reaching saturation level [33].
installation costs considerably. However, the cable temperature
may increase significantly when compared with a cable line laying 3.1.1. Soil thermal conductivity calculation methods
technique using FTB bedding (Fig. 2a). In order to simplify the com- Soil thermal conductivity is a parameter that is in many cases
putations, it is assumed that the symmetry of thermal solution pat- difficult to estimate. Therefore, the geological analysis shall be per-
tern exists. Therefore, only the half of the cables system is formed in order to determine the soil layers properties. Farouki
considered in the computations. [48] indicated that soil thermal conductivity depends not only on
The performed geological measurements indicated that the soil water content, but also on mineral composition (grain size and
need to be considered as multilayered. Fig. 2 presents a variety of quartz content), natural porosity, dry density and temperature.
soil layer types for the examined geological cross-section. The pre- Thermal conductivities and also other physical properties of differ-
sented multilayered soil model comprises of, respectively: ent soil constituents are given in Table 2.
In the literature, many semi-empirical methods to determine
(a) surface layer  native soil (NS), with a thickness of 0.8 m, soil thermal conductivity may be found. Farouki [48] presented a
(b) medium sand (MSa), with a thickness of 0.9 m, comprehensive review of 11 methods including: Kersten [49], de
(c) gravel (Gr), with a thickness of 0.2 m, Vries and Afgan [50,51], Johansen [44], Sepaskah and Boersman
(d) sand clay loam with gravel (grsaCl), with a thickness of [52] and Kasubuchi [53] methods, among others. In [48], Farouki
0.7 m, compared predicted and measured values for a broad range of

Fig. 2. Power cables laying conditions: (a) cables buried in FTB and placed in a multilayered soil, (b) cables buried directly in a multilayered soil.
356 P. Ocłoń et al. / Energy Conversion and Management 95 (2015) 352–370

Table 2 Table 3
Thermal properties of various soil constituents (after Farouki [48]) [6]. Median quartz content for different soil types [6].

Material Density Specific heat (J/ Heat capacity Thermal Soil texture Sand Gravel Sand clay loam with gravel Sand clay loam
(kg/m3) (kg K)) (kJ/(m3 K)) conductivity
Quartz content (%) 0.92 0.92 0.60 0.52
(W/(m K))
Quartz 2650 733 1942 8.4
Soil minerals 2650 733 1942 2.9 3. Determination of the Kersten number Ke
Soil organics 1300 1926 2503 0.25
Water 1000 4186 4186 0.6
The Kersten number is a function only of the degree of satura-
Ice 900 2093 1883 2.5
Air 1.20 1005 1.20 0.026
tion Sr. For unfrozen soils:

1 þ 0:7log10 Sr for Sr > 0:05; coarse soil;
Ke ¼ ð5Þ
1 þ log10 Sr for Sr > 0:10; fine soil:
grain size (fine and coarse soil) across a range of soil water content.
The performed analysis indicated that a modified Johansen method Degree of saturation for analyzed soil types is calculated as:
[44] is superior to all other methods [6]. However, for dry fine soils wn
Sr ¼ ; ð6Þ
de Vries [51] approach may be applied and gives satisfactory wsat
agreement with experiment.
where wn and wsat are, respectively, the gravimetric water content
According to Farouki, for fine unfrozen soils the Johansen’s
in naturally occurred soil state and in a saturated state, both given
method is the most accurate. For saturations under 20%, Farouki
in %.
indicated that Johansen’s original method underestimates thermal
conductivity by about 5–15%. Therefore, a slightly modified
4. Calculating of the soil thermal conductivity kwet from Eq. (1).
method in this case is recommended and presented by Peters-
Soil layers properties required to determine the soil thermal
Lidard et al. [6].
conductivity are listed in Table 4. All the parameters for various
Johansen [44] considered soil thermal conductivity as a func-
soil types were obtained from the experiment.
tion of water content, porosity, quartz content and dry density.
Geological analysis was performed to assess ground conditions
Proposed thermal conductivity kwet correlation is a combination
at place of power cable installation.
of the dry kdry and saturated ksat thermal conductivities, weighted
by a normalized thermal conductivity Ke, known as the Kersten
3.1.2. Thermal conductivity of a multilayered soil
number:
IEC standard [3] for Poland region assumes constant thermal
kwet ¼ kdry þ K e ðksat  kdry Þ: ð1Þ conductivity of a native soil (kIEC) equal to 1.00 W/(m K). In fact,
soil shall be considered as a porous material with temperature-
The modified Johansen’s method for determining soil thermal
dependent thermal properties.
conductivity includes four steps [6]:
The preliminary thermal analysis of the studied high voltage
transmission line have been performed in [46]. Cisek et al. consid-
1. Determination of the dry thermal conductivity kdry
ered soil as a homogeneous material with constant thermal prop-
erties. This paper presents a different, more comprehensive
Johansen [44] proposed a semi-empirical equation to predict
approach for determining the thermal conductivity of a multilay-
the dry thermal conductivity for natural soils kdry:
ered soil. Water existing in the pores may locally evaporate near
0:135qd þ 64:7 the cable when the cable heat load and temperature are high. Ther-
kdry ¼ ; ð2Þ
qs  0:947qd mal conductivity of the vapor phase is up to 20-times lower than
for liquid. Hence, the heat transfer conditions deteriorate sig-
where qd and qs are, respectively, the soil dry density and the solids
nificantly with an increase in vapor phase content in the soil or
unit weight, both given in kg/m3.
FTB bedding pores. Kroener et al. [5] presented the complex and
extensive numerical approach. The thermal performance assess-
2. Determination of the saturated thermal conductivity ksat
ment of underground power cables, including liquid–vapor trans-
Saturated thermal conductivity ksat depends on the soil porosity
port in the soil, was analyzed. However, due to the vast
n and quartz content q:
complexity of the extensive numerical approach, other simplified
ksat ¼ ks
1n n
kw ; ð3Þ models may be used.
The underground transmission line operation under loading
where kw = 0.57 W/(m K) represents the thermal conductivity of conditions may influence moisture migration in the soil. Joule’s
water existing in soil pores. Moreover, the solids thermal conduc- heat generated in the power cable conductor may induce the tem-
tivity ks is calculated as follows: perature gradient in the ground. Therefore, water migrates from
q 1q
ks ¼ kq k0 ; ð4Þ Table 4
Soil properties required to determine thermal conductivity – based on geological
In Eq. (4) kq = 7.7 W/(m K) and denotes the thermal conductivity analysis.
of quartz grains. The thermal conductivity of other soil minerals
Layer Natural Saturation Porosity, Natural Dry Solids unit
k0 = 2.0 W/(m K) is given for q > 0.2, where q is the quartz volume
water water n density, q density weight qs
fraction. content, wn content, wsat (kg/m3) qd (kg/ (kg/m3)
Farouki [48] concluded that only quartz crystals exhibit a sig- (%) (%) m3)
nificant thermal conductivity. However, the conductivity of quartz FTBa 7.0 12.0 (slurry)   2187 
or silicate material bound inside clay or silt particles is similar to MSa 23.0 23.0 0.44 1930 1569 2822
that of other soil materials. Peters-Lidard et al. [6] assumed that Gr 18.5 18.5 0.38 2060 1738 2809
the quartz content for each soil type is related to the sand content grsaCl 20.5 24.0 0.38 2100 1795 2886
saCl 17.0 18.0 0.49 2050 1701 3349
in the investigated soil. Median quartz contents for various soil
a
texture classes, considered in this study, is given in Table 3. Radhakrishna et al. [33].
P. Ocłoń et al. / Energy Conversion and Management 95 (2015) 352–370 357

the proximity of the power cable and dry zones are formed. Dry
zones are primarily occurred around the power cables and result-
ing in a significant decrease in soil thermal conductivity. It leads to
deterioration of heat dissipation process and, consequently to
increase in cable core temperature. This paper considers the dry
zones formation in the proximity of the power cable [8]. Dry zones
are formed when the temperature of the mother ground or FTB
bedding layer approaches the maximum allowable cable tem-
perature Tmax,p (see Table 1). The rapid decrease in soil thermal
conductivity k(T), while the cable temperature approaches Tmax,p
may be achieved by utilizing the following relationship [47]:
h  2 i
kðTÞ ¼ kdry þ ðkwet  kdry Þ  exp a1 ðT  T ref Þ=ða2  T max;p Þ ; ð7Þ

where kdry and kwet are the thermal conductivities in dry and wet
conditions (Table 2); Tref = 20 C is the temperature at a ground level
(H = 0 m), and Tmax,p = 90 C is the cable maximum allowable oper-
ating temperature, as specified by the producer. The a1 and a2 coef-
ficients, appearing in Eq. (7), are defined as:
Fig. 3. Soil layers and FTB thermal conductivities as a function of temperature T.
a1 ¼ T max;p =T ref ; ð8Þ Presented correlations are used in simulations for cases with a multilayer ground
profile (Fig. 2a and b).

a2 ¼ 1  ð1=a1 Þ: ð9Þ
conductivity is assessed for all soil layers and FTB bedding. The cor-
Table 5 presents the calculated thermal conductivities and dry responding values of thermal conductivities, used in this case, are
densities of the corresponding soil layers obtained from the mod- given in column 6 of Table 5. Soil layers thermal conductivities,
ified Johansen’s method (discussed in details in Section 3.1.1). shown in Table 5, were obtained on the basis of the geological ana-
For the thermal conductivity model, given by Eq. (7), if T = Tref, lysis. Soil top layer (NS) has a non-homogeneous structure and
then k(T) = kwet. Moreover, when soil temperature T > Tmax,p, then composition (which strongly depends on local geological condi-
k(T) decreases and tends to kdry (see Fig. 3). Proposed formula tions) which is practically undetermined. Therefore, authors
simulates dry zone formation in the case when the soil tem- assume that the thermal conductivity of native soil equals to
perature increases, and moisture migration occurs in the immedi- kIEC = 1.00 W/(m K), according to IEC standards [3]. Furthermore,
ate proximity of the cable line. Since the proposed formula for the mother ground, covering the bedding layer, is considered as
thermal conductivity takes only the Tref and Tmax,p as input para- non-specified soil with thermal conductivity also equal to
meters, its implementation in the FEM code is straightforward. kIEC = 1.00 W/(m K). Thermal conductivity of dry sand varies from
In general, the predicted temperature values, using Eq. (7), are 0.2 to 0.4 W/(m K) depending on the literature sources [55]. Thus,
higher than calculated under assumption that k(T) = const. The pro- authors assumed that the average thermal conductivity of the dry
posed approach results in ensuring a safety margin, especially native soil (NS) and mother ground (MG) are both equal to 0.3 W/
when the soil properties are not sufficiently recognized. Locally, (m K) (see Table 5). Since the dry zones may form in the vicinity of
the soil mean thermal conductivity may be significantly lower than underground cable line, the thermal conductivity of FTB bedding
k(T) = const. The simplified approach for determining the soil ther- layer is calculated for the dry conditions and equals to 1.54 W/
mal conductivity also helps to avoid difficulties associated with (m K).
modeling of the moisture transport in the soil. Thus, it may be
directly implemented in the FEM procedures for heat conduction. 3.2. Numerical determination of the power cable conductor
The numerical simulation results, including temperature temperature
dependent model of thermal conductivity (Eq. (7)), are compared
with that considering homogeneous conditions: k(T) = const. This The numerical computations are performed to determine the
comparison allows to observe the effect of employing FTB bedding maximum conductor temperature for the cable installation types,
in the analyzed underground power system at the maximum tem- shown in Fig. 2. Computations are carried out using the FEM code
perature of the cable core. The temperature-independent thermal developed in MATLAB [39]. The following modeling assumptions
are made:

Table 5 1. thermal conductivity of a multilayered soil is temperature


Thermal conductivity and density of applied materials.
dependent;
Layer Dry Solids unit Dry thermal Moist soil Homogeneous 2. the formula for determining the volumetric heat source is pro-
density weight qs conductivity thermal conditions, vided according to IEC 287 Standards [42].
qd (kg/m3) kdry conductivity kwet k(T) = const.
(kg/m3) (W/(m K)) (W/(m K))
Since the cable line length is considerable, thus only the cross-
FTBa 2187  1.54 4.35 1.54
section of the multilayered soil, FTB bedding and underground
NSb   0.30c 1.00 1.00
MGb   0.30c 1.00 1.00 power cables is considered. In practice, due to the various compo-
MSa 1569 2822 0.21 2.28 2.28 sition of a multilayered soil along the transmission line length, the
Gr 1738 2809 0.26 2.67 2.67 resultant temperature field may be three-dimensional. However,
grsaCl 1795 2886 0.26 2.01 2.01 the largest temperature gradients occur across the cross-section
saCl 1701 3349 0.17 1.45 1.45
of the multilayered soil and underground power cable system.
a
Radhakrishna et al. [33]. Therefore, it is assumed that the obtained thermal field do not vary
b
IEC Standard 60287 [3]. along the transmission line length. Hence, the two-dimensional
c
Assumption.
heat transfer problem is formulated. A similar approach was
358 P. Ocłoń et al. / Energy Conversion and Management 95 (2015) 352–370

proposed in other studies e.g. [5,8,23,24] and validated experimen- Table 6


tally with a good agreement [5]. The two-dimensional steady-state Thermal properties and thicknesses of 400 kV power cable layout materials.

heat conduction equation [30]: Cable Material Thickness Layer radius Thermal conductivity
    layout (mm) (mm) (W/(m K))
@ @T @ @T
kðTÞ þ kðTÞ ¼ qv ðT c Þ ð10Þ Conductor Copper de = 49.6 rc = 24.8 400
@x @x @y @y Insulation XLPE 30.5 rins = 55.3 0.2875
Sheath Copper 6.4 rsh = 61.7 400
is solved to determine the temperature distribution in the analyzed
Jacket HDPE 5.1 rj = 66.8 0.2875
thermal system. In Eq. (10), T denotes the temperature at any point
in the x–y plane around the underground cable; k(T) is the tem-
perature-dependent thermal conductivity and qv(Tc) is the tem-
perature-dependent volumetric heat source. Its value is calculated The Root-Mean-Square (RMS) voltage Ud is calculated as
according to the procedure presented below for the determined follows:
cable core temperature Tc. U
U d ¼ pffiffiffi ; ð15Þ
2
3.2.1. Determination of volumetric heat source per cable core unit
volume where U = 400 kV is a peak voltage for the considered AC circuit.
The volumetric heat source qv per the cable conductor unit vol- Thermal resistances of XLPE insulation, jacket and cable sur-
ume used in the temperature field calculation in the FEM model is roundings, respectively: Rh,ins, Rh,j and Rh,e, are calculated as:
defined as:


1 r ins 1 rj
Rh;ins ¼ ln ; Rh;j ¼ ln ; Rh;e
DQ 2pkins rc 2pkj r sh
qv ðT c Þ ¼ ; ð11Þ

Ac 1 2H
¼ ln : ð16Þ
where Ac = 0.25pdc2 denotes the cross-sectional area of the cable 2pksoil rj
conductor, calculated based on the conductor diameter dc. The
The cable heat losses may be expressed by introducing alternat-
volumetric heat source is calculated for the cable core temperature
ing current (AC) resistance to first Joule’s law:
Tc determined from Eq. (10). The method of determining qv(Tc)
employs the simplified geometrical model of 400 kV, XLPE insulat- DQ ¼ I2 Re;AC ; ð17Þ
ed, single core underground power cable buried at the depth of H
under the ground level (Fig. 4b). Symbols rc, rins, rsh and rj denote, where
respectively, the cable conductor, insulation, sheath and jacket Re;AC ¼ Re;DC ð1 þ ys þ yp Þ;
outer radiuses (Fig. 4a). The cable external diameter is defined as   ð18Þ
with Re;DC ¼ Re;ref 1 þ aref ðT c  T ref Þ :
de = 2rj, and the conductor diameter is given by dc = 2rc.
Structural material types, thermal conductivities and thickness In Eq. (18), Re,ref and aref are, respectively, the cable conductor
of the individual cable layers are shown in Table 6. electric resistance and the temperature coefficient, both given at
Eq. (12) provides the current rating formula for a buried cable the reference temperature Tref = 20 C. For described computational
without including the effect of dry zone formation [41]: cases (braided copper conductor) Re,ref = 0.0113 X/km and
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi aref = 0.00393 (Table 1). Skin and proximity effects factors are taken
DT  W d ð0:5Rh;ins þ Rh;j þ Rh;e Þ
I¼ ; ð12Þ into account by introducing the ys and yp coefficients:
Re;AC ðRh;ins þ Rh;j þ Rh;e Þ
x4s 8pf
where DT = Tc  Tref is a difference between the cable core Tc and ys ¼ ; x2s ¼ 107 ks ; ð19Þ
192 þ 0:8x4s Re;DC
ground level Tref temperatures. The dielectric losses Wd for the cable
conductor are calculated as: 2 3

2
2
x4p dc 6 dc 1:18
7
W d ¼ 2pf e CU 2d tan d: ð13Þ yp ¼ 40:312 þ 5;
192 þ 0:8x4p l l x4p
192þ0:8x4
þ 0:27
The dielectric loss factor e is equal to 3; the insulation loss fac- p

tor tan d is 0.005 (according to [42,43]); AC frequency f is 50 Hz. 8p f


x2p ¼ 107 kp ; ð20Þ
The reference capacitance C for the cable core situated in a vacuum Re;DC
as a medium (instead of insulation) is defined as:
where ks and kp values are equal to 0.435 and 0.37, respectively,
109 according to [39]; l = 0.4 m is a cable spacing (Fig. 2).
C¼  : ð14Þ
18 ln rrinsc Eqs. (12)–(16) reveal that the current loading I depends on the
temperature difference DT and the cable line burial depth H.

Fig. 4. Simplified model of 400 kV, single core, XLPE insulated underground power cable considered to determine volumetric heat transfer rate qv: (a) power cable cross-
section, (b) underground transmission line laying conditions.
P. Ocłoń et al. / Energy Conversion and Management 95 (2015) 352–370 359

Fig. 5 shows the current loading I as a function of DT and H.


The computations performed in the present study consider the
cable burial depth in a range of 1 m to 2.5 m. Therefore, the opti-
mum current loading I varies for different burial depths (see
Fig. 5). However, the practical computations of underground cable
lines consider the operating load as the maximum power cable
load specified by cable producer, i.e. 1145 A (Table 1). The load cor-
responds to the optimum operational temperature of Topt = 65 C
(Table 1). The constant value of I = 1145 A is used in the calculation
of heat losses DQ according to Eq. (17). An alternating current (AC)
resistance Re,AC, that is also needed to determine DQ, is calculated
from Eq. (18) for a given cable conductor temperature Tc. In the
FEM code the Tc temperature is determined from Eq. (10) by using
the FEM method. Based on the obtained values of DQ the qv(Tc)
function is determined from Eq. (11). The cable conductor tem-
perature in the range of 20–100 C is considered in the present cal-
culations. Therefore, the form of qv(Tc) function shown in Fig. 6 is
obtained.
The value of Tc shall be calculated from Eq. (10) for every finite
element that represents the cable conductor layer. The developed
FEM code uses a temperature dependent volumetric heat source
function qv(Tc) when solving the Eq. (10) iteratively.
Fig. 6. Volumetric heat generation rate qv(Tc) as a function of cable core
temperature Tc for I = 1145 A (current loading at Topt = 65 C).
3.2.2. Boundary conditions and computational cases
The appropriate boundary conditions shall be specified to solve
the steady-state heat conduction Eq. (10).
Fig. 7 depicts the types of boundary conditions and computa- ground level given in IEC standards. Since the cable line project
tional cases performed in this study. Equations (21) summarizes is at the design stage, thus the real temperature distributions along
the types of applied boundary conditions: the heat transfer domain boundaries (right and bottom edges of

@T
the boundary region) are unknown. Therefore, the thermal insula-
@x x¼10m
¼ 0; for the right edge of the boundary region; tion boundary conditions are assumed at a given domain bound-

@T
@x x¼0
¼ 0; for symmetry plane; aries. Since no heat reception from the surroundings is

@T considered, thus the thermal insulation boundary condition may
@y
¼ 0; for the bottom edge of the boundary region;
y¼10m result in a slightly higher cable conductor temperature than in rea-
Tðx;y ¼ 0Þ ¼ T ref ¼ 20  C; for the top edge of the boundary region: lity. The similar approach in specifying boundary conditions was
ð21Þ successfully applied by Kroener et al. in [5], and the experimental
verification confirmed the correctness of the boundary conditions
Soil temperature at the ground level is assumed to be Tref = 20 - type.
C. This value is specified by cable producer [34] and given in IEC The right edge of the boundary region is located at a distance of
standards for Poland region [3]. In the summer, the temperature 10 m from the symmetry plane (the distance is measured in a per-
at the ground level may exceed 20 C [40]. However, the computa- pendicular direction to the symmetry plane). The distance from the
tions presented in this study consider only the temperature at ground level to the bottom edge of the boundary region is also
equal to 10 m (see Fig. 7). A further increase in this distance has
a negligible influence on the maximum temperature of cable con-
ductor. Similarly, increasing the distance from the right boundary
region edge to the symmetry plane does not affect the obtained
maximum temperature of cable conductor.
The performed computational cases (Fig. 7) assumed that:

(a) the multilayered soil thermal conductivity is temperature


dependent (k(T) – const., determined using the formula
(7)) and the cables are laid within FTB bedding layer
(Fig. 7a);
(b) the multilayered soil thermal conductivity is temperature
dependent (k(T) – const.) and the cables are situated in
mother ground (Fig. 7b);
(c) the multilayered soil thermal conductivity is temperature
independent (k(T) = const., Table 5 – homogeneous condi-
tions) and the cables are laid within FTB bedding (Fig. 7c);
(d) the multilayered soil thermal conductivity is temperature
independent (k(T) = const., Table 5 – homogeneous condi-
tions) and the cables are laid directly in mother ground
(Fig. 7d).

Fig. 5. Power cable current load I as a function of cable core and soil temperature Solution algorithm used in the FEM code in order to solve the
difference DT = Tc  Tref. heat conduction Eq. (10) is presented in Appendix A.
360 P. Ocłoń et al. / Energy Conversion and Management 95 (2015) 352–370

Fig. 7. Boundary conditions for the presented computational cases: (a) cables buried in FTB and placed in a multilayered soil with k(T) – const. – Eq. (7), (b) cables buried
directly in a multilayered soil and placed in a mother ground with k(T) – const., (c) cables buried in FTB and placed in a multilayered soil with k(T) = const., (d) cables buried
directly in a multilayered soil and placed in a mother ground with k(T) = const. (the dimensions shown in Fig. 7 are given in meters).

4. Results and discussion lES


gidf ¼ ; ð22Þ
lE
This section presents the computational cases results, shown in
Fig. 7. The temperature distributions are determined using FEM
method for the computational domain, that consists of under- is used. The gidf values from 0.05 to 1.5 are considered during the
ground power cables, multilayered soil and FTB bedding, for cable grid independence study. It allows to define the corresponding
burial depth H from 1 m to 2.5 m range. In order to provide the grid average size of finite element edge lE calculated for each layer.
independent solution, the grid independence study have been The ANSYS command AESIZE is applied for this purpose. As a result,
performed. the FEM models of underground power cable system are created.
The exemplary numbers of nodes and finite elements used in the
grid independence studies are listed in Table 8 for two different
4.1. Grid independence study cable burial depths: H = 1 m and H = 2.5 m.
The central cable conductor maximum temperature (Tc1,max) is
The grid independence study is performed to determine the calculated from FEM model during the grid independence study.
appropriate size of the finite element. The FEM model mesh is gen- Fig. 9a–d shows how the obtained values of Tc1,max vary with the
erated by using the ANSYS software [54]. A sample mesh of the increasing total number of nodes N. The cable line burial depth H
region around the power cables is shown in Fig. 8. from 1 m to 2.5 m is considered.
Table 7 lists the average sizes of the finite element edges (lES). Two cable placement types: in FTB bedding (‘with FTB’) and
The edge sizes were set for cable layers (conductor, insulation, directly in the mother ground (‘without FTB’) are analyzed. The
sheath, jacket), FTB bedding layer and the multilayered soil (MG, computational cases that assume the temperature-dependent
NS, MSa, Gr, grsaCl, and saCl). Given lES values allowed to obtain thermal conductivities of the multilayered soil and FTB bedding
the grid independent solution. layer are denoted as (‘k – const.’). Cases assuming the tem-
In order to control the mesh size the grid independence factor perature-independent thermal conductivities are denoted as
gidf defined as: (‘k = const.’).
P. Ocłoń et al. / Energy Conversion and Management 95 (2015) 352–370 361

Fig. 8. Part of the numerical grid, determined for gidf = 1, used in the computation – the close-up on the cable location.

Table 7 maximum temperature is lower when the mother ground is


Average sizes of finite element edge specified for each layer in FEM model for gidf = 1. replaced with FTB bedding. The largest gain is obtained when the
Layer Finite elements edge average size (lES) (m) soil thermal conductivity decreases locally in a proximity of the
Conductor 0.0025
cable line, and the burial depth is large, i.e. H = 2.5 m. In this case
Insulation 0.0025 the (Tc1,max) temperature is up to 7.2 C lower when compared with
Sheath 0.0025 the cable laid directly in mother ground. The before mentioned
Jacket 0.0025 heat transfer conditions are modeled via the temperature-depen-
MG 0.01
dent thermal conductivity of the multilayered soil and FTB bedding
NS 0.02
FTB 0.006 layer, i.e. k(T) – const, using the formula (7).
Msa 0.025 When the thermal conductivity of soil and FTB bedding layers
Gr 0.02 are assumed to be temperature independent, i.e. k(T) = const
grsaCl 0.02
(Table 5 – homogeneous conditions), FTB backfill application does
saCl 0.02
not improve the heat dissipation conditions considerably. When
compared to the cable laying in mother ground, the FTB backfilling
reduces the (Tc1,max) temperature by approx. 2 C.
Table 8 The computational results are obtained by using the FEM code,
The total number of nodes N and elements E created for different values of grid
developed based on the algorithm described in Appendix A. The
independence factor gidf.
same calculations are performed by using the commercial ANSYS
code. The code validation proved that the (Tc1,max) temperatures
obtained using FEM code do not differ more than 0.01 C from
those calculated using ANSYS. In a further part of the results ana-
lysis, the detailed plots are presented for the cable line burial
depths of H = 1 m and H = 2.5 m. Temperature variations in under-
ground power cable system cross-section obtained for computa-
tional cases, shown in Fig. 7 are discussed.

4.2. Temperature distribution in the underground power cable system

The obtained temperature distributions are depicted in Fig. 11,


for H = 1 m, and H = 2.5 m. The computational cases are shown in
Fig. 7. Firstly, the computations results considering the tem-
perature-dependent multilayered soil and FTB layer thermal con-
ductivity (i.e. k(T) – const.) and H = 1 m are discussed. Comparing
Fig. 11a with Fig. 11b one can observe that the use of FTB backfill
material leads to lower temperature in the region of the bedding
The corresponding values of gidf are denoted using the dashed layer (Fig. 11a). Moreover, a more uniform temperature field with-
lines. One can observe in Fig. 9 that the gidf equal to 1 provide in bedding layer can be observed when the FTB bedding is used
the grid independent solution. The obtained maximum tem- instead of the mother ground.
perature of cable conductor for gidf = 1 do not differ more than The heat dissipation process enhancement nearby the cable
0.05 C while increasing the number of nodes in an FEM model. line, that results in lower temperatures of bedding layer, may be
Therefore, the results obtained using FEM model for which gidf = 1 also seen for the burial depth H = 2.5 m. The bedding layer tem-
(Table 8), are presented in this study. peratures are significantly lower when the FTB (Fig. 11e) is applied
Fig. 10 depicts the central cable conductor maximum tem- instead of mother ground (Fig. 11f). Moreover, the cable conductor
perature (Tc1,max) variations with burial depth H. The four compu- temperatures are lower when the cables are backfilled in FTB.
tational cases shown in Fig. 7 are considered. It can be seen that Dry zone formation effect is simulated by the rapid decrease in
the (Tc1,max) temperature increases with burial depth. Application soil and FTB thermal conductivities (Fig. 3) when k(T) – const. The
of FTB backfilling improves the heat dissipation conditions from thermal conductivity drop within the bedding layer region may
the cable to the surroundings. Therefore, the cable conductor result in a considerable increase in temperature. As it can be seen
362 P. Ocłoń et al. / Energy Conversion and Management 95 (2015) 352–370

Fig. 9. Results of grid independence studies performed for the computational cases shown in Fig. 7.

in Fig. 11a and e, the application of FTB results in a significantly  line 1 that is a vertical line coincident with a symmetry plane;
lower temperatures in the cable bedding region. Dry zone effect the line crosses the central cable,
is not simulated when k(T) = const. (Fig. 11c and g). In this case  line 2 that is a vertical line located at the distance of x = 0.4 m
larger temperature gradients occur, comparing to k(T) – const. from the symmetry plane; the line crosses the side cable;
Considering mother ground as a bedding layer leads to sig-  line 3 that is a horizontal line located at a distance of y = H from
nificant increase in temperature in the proximity of cable line. the ground level.
When the dry zone formation occur (k(T) – const.), the tem-
perature gradiends in mother ground layer are higher since the The evaluation lines allow to create the temperature profiles
thermal conductivity is lower than kIEC = 1.00 W/(m K) (compare helpful in comparing the exact values of central cable (c1) and side
Fig. 11b and f with Fig. 11 d and h). cable (c2) temperatures. In order to compare directly the maxi-
The results of FEM code, developed in this study, are compared mum central and side cable temperatures the temperature differ-
with the ANSYS program. To confront the results directly at the ence DTc,max = Tc1,max  Tc2,max is depicted in Fig. 12.
specified nodal positions three evaluation lines are created At first, the computational cases shown in Fig. 7a and b are ana-
(Fig. 12): lyzed. The temperature-dependent thermal conductivity of the
P. Ocłoń et al. / Energy Conversion and Management 95 (2015) 352–370 363

Fig. 13a–h present the temperature variations along the eval-


uation lines (1–3) for the cable line burial depths H of 1 m
(Fig. 13a–d) and 2.5 m (Fig. 13e–h). The homogenous conditions
k(T) = const. (Table 5), are considered when specifying the thermal
conductivities of multi-layered soil and FTB bedding layer.
The thermal conductivity of FTB bedding material (1.54 W/
(m K)) and mother ground (1.00 W/(m K)) differ slightly. Thus,
the temperature differences calculated at the corresponding loca-
tions are low (Fig. 13). For the cable line burial depth of H = 1 m
the Tc1,max temperature is equal to 42 C when the cables are situat-
ed in FTB (Fig. 13a and c), while approx. 44 C for a direct cable
burial in the mother ground (Fig. 13b and d). Meanwhile, the cor-
responding Tc2,max temperatures are equal to approx. 41 C and
42.5 C. For the cable line burial depth of H = 2.5 m the Tc1,max tem-
perature is equal to approx. 50.5 C for the cable placement in
mother ground (Fig. 13f and h), while approx. 48.5 C for the cable
line burial in FTB bedding (Fig. 13e and g). Therefore, in the case
when the homogenous conditions of thermal conductivity exists,
the cable line backfilling in FTB does not produce the significant
cable conductor temperature drop. In practice, the ground thermal
conductivity exhibit changes with the temperature and porosity.
This situation may result in a considerable temperature increase
Fig. 10. The maximum conductor temperature as a function of burial depth H –
calculated for the power cable laying conditions shown in Fig. 7 according to the in a proximity of the underground cable line. Therefore, the non-
proposed computational approach. homogeneous conditions of multilayered soil and FTB bedding lay-
er thermal conductivity (similar to those shown in Fig. 3) should be
considered during the design of underground power cables system.
In this case the cable backfilling in FTB bedding instead of mother
multilayered soil and FTB bedding material, i.e. k(T) – const., is
ground improves the heat dissipation from the cables to their sur-
considered. Fig. 12a and b compares the temperature distributions
rounding, especially when the high cable conductor temperatures
along evaluation lines 1 and 2 for cable line burial depth H equal to
are expected.
1 m. The temperature variations along line 3 are shown in Fig. 12 c
Figs. 12 and 13a–h reveal a good agreement between the results
and d.
obtained from the developed FEM code and ANSYS program. The
For a cable burial depth of H = 1 m (Fig. 12a–d) it can be seen
values of temperatures calculated for the corresponding x and y
that:
coordinates remain practically the same.

– maximum temperature of the central cable (c1) conductor is


higher than the determined for the side cable (c2) conductor; 4.3. Error analysis
– the temperature difference DTc,max is lower when the cable line
is situated in FTB bedding than in the mother ground (compare The error analysis is performed to validate the temperature
Fig. 12b with Fig. 12c); fields obtained using the FEM code and shown in Fig. 11 with the
– the largest temperature drop occurs across the cable insulation results received using ANSYS program. The absolute value of rela-
(approx. 10 K when FTB backfilling is used, and approx. 12 K tive error:
when the cables are placed in mother ground);

T i;FEMcode  T i;ANSYS
– at the evaluation line 3 the lowest temperature in the region of 2¼  100%;
for i ¼ 1; . . . ; N ð23Þ
T i;ANSYS
cables bedding layer occurs at the point P. The point is located
in the middle of the horizontal distance (xP = 0.2 m) between is calculated for each i-th node in the FEM model. Therefore, the
the cables (Fig. 12c and d); nodal temperatures obtained from the code Ti,FEMcode, may be direct-
– the temperatures evaluated at the end of evaluation lines i.e. ly compared with ANSYS results Ti,ANSYS. The relative error  distri-
y = 10 m (line 1 and 2; Fig. 12a and b) and x = 10 m (line 3; butions are depicted in Fig. 14a–h for the temperature fields
Fig. 12c and d) are approaching asymptotically the constant val- shown in Fig. 11a–h. The temperature fields are obtained for non-
ues of 22.5 C (lines 1 and 2) and of 20.5 C (line 3). homogeneous, i.e. k(T) – const. (Fig. 11a–b and e–f), and homoge-
neous, i.e. k(T) = const. (Fig. 11c–d and g–h) conditions. It can be
For a cable burial depth of H = 2.5 m (Fig. 12e–h) it can be seen seen in Fig. 14a–b and e–f that the relative error is higher when
that: the temperature-dependent thermal conductivity of the multilay-
ered soil and FTB bedding layer is considered (i.e. k(T) – const.).
– the central cable conductor temperature is higher than in the However, values of  do not exceed 0.008%.
case when H = 1 m. The cable core temperature is about 7 C When the constant thermal conductivities of a multilayered soil
higher in the case when the FTB bedding layer is applied (com- and FTB bedding layer are considered, i.e. k(T) = const. (see
pare Fig. 12a with Fig. 12e). When the cables are situated in the Fig. 14c–d and g–h), then  is less than 0.0001%. The largest values
mother ground, the cable core temperature increase is 8.5 C of  occur in the region of cable bedding. Slight differences
(compare Fig. 12b with Fig. 12f); between the results obtained by using the ANSYS code and the
– the temperature differences DTc,max are higher than for H = 1 m developed FEM code may be explained as follows. When the vari-
(compare Fig. 12a and b with Fig. 12e and Fig. 12f); able thermal properties of a multilayered soil are considered in
– difference between the Tc1,max and the TP (xP = 0.2 m, line 3) tem- computations then, the heat conductivity function (7) is incorpo-
peratures remain practically the same as for burial depth of rated directly in an FEM code to determine the corresponding ther-
H = 1 m (compare Fig. 12c and d with 12 g and 12 h). mal conductivities kðT e Þ within the finite elements. However, the
364 P. Ocłoń et al. / Energy Conversion and Management 95 (2015) 352–370

Fig. 11. Temperature distributions in the underground power cable system obtained for burial depth of H = 1 m (a–d) and H = 2.5 m (e–h) for the computational cases shown
in Fig. 7.

ANSYS program used the tabulated kðT e Þ values within the range of The different procedure of thermal conductivity interpolation
temperature changes from 20 C to 90 C. The temperature incre- might result in the maximum relative error  of 0.008% in a prox-
ment between the tabulated thermal conductivity data is set to imity of the cable line location. In this region, the temperature gra-
1 C in this study. Then, the thermal conductivities are linearly dients are the highest and thermal conductivity exhibits
interpolated by the ANSYS solver. considerable variations. The slight differences in predicted nodal
P. Ocłoń et al. / Energy Conversion and Management 95 (2015) 352–370 365

Fig. 12. Temperature variations along the evaluation lines (1–3) obtained for computational cases shown in Fig. 7a and b for cable line burial depths of H = 1 m (a–d) and
H = 2.5 m (e–h).
366 P. Ocłoń et al. / Energy Conversion and Management 95 (2015) 352–370

Fig. 13. Temperature variations along the evaluation lines (1–3) obtained for computational cases shown in Fig. 7c and d for cable line burial depths of H = 1 m (a–d) and
H = 2.5 m (e–h).
P. Ocłoń et al. / Energy Conversion and Management 95 (2015) 352–370 367

Fig. 14. Absolute value of the relative  error distributions in the underground power cable system obtained for burial depth of H = 1 m (a–d) and H = 2.5 m (e–h) for the
temperature fields shown in Fig. 11a–h.
368 P. Ocłoń et al. / Energy Conversion and Management 95 (2015) 352–370

temperatures may also result from the adopted computational The proposed computational approach, which considers the
algorithm. The ANSYS solver employs the full Newton–Raphson temperature dependent thermal conductivity of a multilayered
(N–R) method and solves Eq. (A16) at every iteration while the soil, is planned to be validated experimentally in the future.
FEM code used the Jacobi method, given by Eq. (A20) (see Appen-
dix A). The Jacobi method is simpler in implementation within Acknowledgement
numerical code and exhibits a better numerical stability than N–
R method. In the supplementary materials section the authors pro- Authors would like to acknowledge the ENERGOPROJEKT-
vide the FEM code and the input file for ANSYS software used in KRAKÓW S.A. for a creative support and advices helpful in writing
this study. Therefore, it is possible for the readers to analyze the this paper.
developed code and compare the obtained results with ANSYS.
Appendix A
5. Conclusions
The local FEM formulation of the heat conduction Eq. (10) relat-
This paper presents the thermal analysis of underground 400 kV ed to an individual finite element results in [47,57,58]:
high-voltage power cable system. An in-line arrangement of three  e e  e 
underground power cables is considered. The burial depths vary K ðT Þ 33 fT e g31 ¼ f ðT e Þ 31 : ðA1Þ
from 1 m to 2.5 m. The computations are performed using the The triangular finite elements with linear shape functions are used
FEM code developed in MATLAB and then validated by comparison in this study to determine the temperature distribution in the ana-
with ANSYS simulations. The two-dimensional heat conduction lyzed power cables system. Pairing the nodal coordinates of finite
equation is solved to determine the temperature distribution in element nodes i = 1, . . . , 3 as:
cables and the surrounding multilayered ground. Two different
types of cable laying technique are studied: fqi g12 ¼ fxi ; yi g; for i ¼ 1; . . . ; 3; ðA2Þ
allows to define the following vectors:
1. Multilayered soil is considered; cables are placed in a mother
ground. fug12 ¼ fq2 g12  fq3 g12 ;
2. Multilayered soil is considered; cables are placed in FTB bed- fv g12 ¼ fq3 g12  fq1 g12 ; ðA3Þ
ding layer. fwg12 ¼ fq1 g12  fq2 g12 :

Thermal properties of a multilayered soil are determined based Subsequently, the stiffness matrix of triangular finite element
 e e 
on the parameters obtained from the geological measurements, K ðT Þ can be calculated as [56]:
such as water content, porosity, density and the type of layer. 0 1
fugfug fugfv g fugfwg
The geological measurements were performed at the location   kðT e
Þ B C
where the power transmission line is planned to be installed. In K e ðT e Þ 33 ¼ @ fv gfug fv gfv g fv gfwg A: ðA4Þ
4Ae
order to include the effect of dry zones formation, the temperature fwgfug fwgfv g fwgfwg
dependent thermal conductivity is considered at first. Subsequent-
Where e.g. {u}{v} denotes a dot product of vectors {u} and {v}; Ae is
ly, the computations are repeated with the assumption that the
the surface area of triangular element e:
thermal conductivity of soil and FTB layers is temperature inde-
pendent. For analyzed underground power cable system, the per- 1
Ae ¼ ½ðx2 y3  x3 y2 Þ þ ðy2  y3 Þx1 þ ðx3  x2 Þy1 : ðA5Þ
formed case studies produced the following conclusions: 2
The mean thermal conductivity across the finite element kðT e Þ is
1. maximum temperature of the cable conductor increases with
calculated using the average element temperature T e given by:
the increase in burial depth;
2. the highest temperature values are obtained for the centrally T e1 þ T e2 þ T e3
Te ¼ : ðA6Þ
located cable; 3
3. the underground power cables placement in FTB bedding layer
where the nodal temperatures T e1 , T e2 and T e3 are the components of
improves the heat dissipation from cable to surroundings and
nodal temperatures vector {Te}:
decreases the temperature of the cable core; 8 e9
4. applied temperature dependent thermal conductivity formula < T1 >
> =
for the soil and FTB bedding layers resulted in lower cable core fT e g31 ¼ T e2 : ðA7Þ
temperatures (in comparison to homogenous conditions) when >
: e> ;
T3
FTB bedding is applied. Higher cable core temperatures are
reached when the mother ground is used as a cable bedding. Assuming the uniform heat generation rate within the finite
The difference between the obtained values of cable core tem- element one can obtain the element load vector {f e} [57]:
perature (for temperature dependent and independent thermal 8 9
e> 1>
conductivity approaches and application of FTB bedding) e e  q ðT ÞA < =
e

increases with a burial depth; f ðT Þ 31 ¼ v 1 : ðA8Þ


3 >
: > ;
5. use of the FTB backfill layer is the most favorable when sig- 1
nificant changes of thermal conductivity are expected in the
It is assumed that the total number of nodes and finite elements in
vicinity of the cable.
the FEM model is N and E, respectively. The element stiffness matri-
ces [Ke] and element load vectors {f e} determined for e = 1, . . . , E are
The thermal analysis approach, proposed in this study, is simple
assembled into the global stiffness matrix [K] and load vector { f }
in the numerical implementation and requires only the basic geo-
defined as [56,57]:
logical measurements performed in a location where the electricity
transmission line is installed. The composition and the water con- X
E

tent of each soil layer need to be specified in order to the proposed ½KNN ¼ ½K e 33 ; ðA9Þ
e¼1
model might be applied.
P. Ocłoń et al. / Energy Conversion and Management 95 (2015) 352–370 369

and until the convergence criterion:



X
E
ff gN1 ¼
e
ff g31 : ðA10Þ jdj ¼ max jfDTgiN1 j < 0:0001 K; ðA18Þ
e¼1
is satisfied. During the initial iteration (i = 0), the constant value of
Then the system of nonlinear equations:
volumetric heat source qv = 10,000 W/m3 and homogenous thermal
½KðfTgÞNN fTgN1 ¼ ff ðfTgÞgN1 ; ðA11Þ conductivities of soil layers and FTB bedding (Table 5), are assumed.
Therefore, a nonlinear system (A11) simplifies to a linear system of
must be solved to determine the nodal temperatures vector equations, and the starting values vector {T}0 can be found directly
{T}N1 = {T1, T2, . . . , TN1, TN}T. The nonlinearity is a result of tem- by applying the appropriate numerical method (e.g. LU factoriza-
perature-dependent thermal conductivity kðT e Þ of a multilayered tion). To avoid the numerical calculation of derivatives in Eq.
soil and FTB bedding material (Eq. (7)). Moreover, the temperature (A15) the following simplification are made. The average element
dependent volumetric heat source qv ðT e Þ, given by Eq. (11) also temperatures T e are calculated for each finite element e = 1, . . . , E.
introduces nonlinearity to the system (A11). In Eq. (A11), fTg Hence, the element stiffness matrices [Ke] and load vectors {f e}
denotes a vector of average element temperatures calculated for are determined directly by applying Eqs. (7) and (11), respectively
e = 1, . . . , E using Eq. (A6): for kðT e Þ and qv ðT e Þ. The mean temperatures T e are calculated based
8 9 on the nodal temperatures from the previous iteration {T}i1. Taking
>
>
> T1 > >
>
>
> > into account the abovementioned simplifications the Jacobian
>
>
> T2 > >
>
> matrix [J({T}i1)] is simplified directly to the stiffness matrix
>
< : > = i1
fTgE1 ¼ : ðA12Þ ½KðfTg Þ and {U({T}i1)} to:
>
> : >>
>
> >
>
>
> T E1 >
> i1 i1 i1 i1
>
>
>
>
> fUðfTgi1
N1 ÞgN1 ¼ ½KðfTg
i1
ÞNN fTgN1  ff ðfTg ÞgN1 ðA19Þ
: E > ;
T
Therefore, the Jacobi iterations:
The Newton–Raphson method can be applied for solving the non-
i1 i1
linear system (A11). To achieve this goal the functions /i({T}), cor- ½KðfTg ÞNN fDTgiN1 ¼ fUðfTgN1
i1
ÞgN1 ðA20Þ
responding for i = 1, . . . , N equations, are created.
8 are performed to determine the {DT}i and {T}i vectors from
>
> /1 ðfTgÞ ¼ fK 1 ðfTgÞgfTg  f 1 ðfTgÞ ¼ 0 Eqs. (A20) and (A17), respectively.
>
>
>
> /2 ðfTgÞ ¼ fK 2 ðfTgÞgfTg  f 2 ðfTgÞ ¼ 0
>
>
>
< / ðfTgÞ ¼ fK ðfTgÞgfTg  f ðfTgÞ ¼ 0
3 3 3 Appendix B. Supplementary material
; ðA13Þ
>
> :
>
>
>
> Supplementary data associated with this article can be found, in
>
> :
>
: the online version, at http://dx.doi.org/10.1016/j.enconman.2015.
/N ðfTgÞ ¼ fK N ðfTgÞgfTg  f N ðfTgÞ ¼ 0
01.092.
where {Ki} denotes, i-th row of [K] matrix and fi is the right side vec-
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