Control Plan #: Plant: XYZ Company, City, State, Zip

Date:
Part Number: Key Contact:
Prototype
Pre-launch Production
Part Name/Description: Revision: 1.0 WO#:

Methods
Characteristics
Sample
Step # SMT Process Step Machine / Device Evaluation Reaction Plan
Specification /
Measurement Control Method Accept/Reject Criteria
Product Process Tollerance Size Frequency
Technique

Each Lot Halt Production, Notify Supervisor, Complete a

Correct Quantity Visual Check Packing Slip Physical Count 100% Circuit Cam, BaaN
Received PIF
1 Receive Materials Stock Room
Incomming Material Segregate Non-Conforming Material, Notify
Packaging Quality Visual Check Not Visibly Damaged Gross Visual 100% Each Lot
Procedure Supervisor

Right raw material Each Lot Incoming Inspection Segregate Non-Conforming Material, Notify
Visual Check Packing slip Visual inspection 1
quantity Received Procedure Supervisor

Incomming Material Segregate Non-Conforming Material, Notify

Packaging Quality Visual Check Not Visibly Damaged Gross Visual 100% Each Lot
Procedure Supervisor

Moisture Sensitive Per: Material Bake and Incoming Inspection Segregate Non-Conforming Material, Notify
Visual Check Visual inspection 100% Each Lot
Components Dry Storage procedure Procedure Supervisor
2 Incoming inspection Stock Room
Incoming inspection
According to component Optical comparator / Segregate Non-Conforming Material, Notify
PCB out of specification Visual Check By AQL Each lot procedure/Product
specification / drawing caliper/surface plate Supervisor
specification

Cosmetic verification of According to component Incoming inspection Segregate Non-Conforming Material, Notify
Visual Check Visual inspection By AQL Each lot
components specification / drawing procedure Supervisor

Process audit ICS-WIP Do not put label on PCB, stop printing and
Serial number ICS System ICS WIP Page 100% Continuous notify to the Supervisor and Process/mfg
Bar code reader in Engineering
process
Bar code reader in
3 Board Labeling Kitting Area Every side of the panel Remove label that was placed wrong and place
Board labeling Visual inspection 100% Continuous process/ process work
(top and bottom) a new label. Notify Supervisor.
instruction

Bar code reader in Stop printing, and notify line supervisor if label
Label legible Bar Code legible Bar code reader 100% Continuous
process is not legible and do not placed it on theboard.

Correct orientation of the Every change If the PCB has not been correctly oriented, it
4 Load board to loader Manual Conveyor width Per PCB width Visually 1st piece Manual
PCB over. has to be removed and reoriented.
0-5°C or per
Call Mfg or QE if the temperature changes out
Solder paste storage specifications shown in
Refrigerator Solder Paste Thermometer One reading Continuous Alarm of the specified ranges (alarm) and reset the
temperature the Technical Data
proper temperature
Sheet
6 months from the date If the expiration date has been reached, the
Perishable Material Log
of manufacture or per tube has to be scrapped.
Solder paste expiration Expiration date on
Refrigerator Solder Paste specifications shown in 100% Every tube
date solder paste label
the Technical Data Dispose of Expired Material and get a new
Label on tube
Sheet tube form Matls.

Type or Make or part No Clean or Water ICS/Circuit Cam/Doc Hold the product built with the wrong paste
Refrigerator Per Customer Drawing Visual inspection 100% Per Tube
number of solder paste Soluble Pack and notify supervisor for disposition.

If the stabilization period is undeterminable

6 hrs minimum before Perishable Materials
Refrigerator Solder Paste Solder paste stabilization 100% Every tube Audit log then a 8 hrs wait period is required and begins
production use Log
at time of discovery

Operator checks for proper adjustment and

60 % coverage of the Automatic vision 60 % coverage of the aperture as a
5 Print solder paste Solder Paste Paste coverage 4 corners 100% Continuous Alarm cleanliness of stencil. Stop the machine,
aperture as a minimum. system minimum.
contact Eng or QE to take a corrective action
Stencil Printer

Stop production if any of the solder paste

Automatic vision
Solder Paste Solder paste shorting -20% 4 corners 100% Continuous Alarm measurements is out of the limits. Notify the
system
technician and QE.
Screen Print verification
& Setup Reference Periodic audit to insure
Train the operators. Insure that the printer is
Stencil Printer Solder Paste Correct Print Parameters documents TCC-00004, Visual 100% Every product run that correct printing
password protected.
EOP-00004 & PML- parameters are used.
00004

Elcoteq SA de CV Confidential Control Plan Page 1

Control Plan #: Plant: XYZ Company, City, State, Zip
Date:
Part Number: Key Contact:
5 Print solder paste Prototype
Pre-launch Production
Part Name/Description: Revision: 1.0 WO#:

Methods
Characteristics
Sample
Step # SMT Process Step Machine / Device Evaluation Reaction Plan
Specification /
Measurement Control Method Accept/Reject Criteria
Product Process Tollerance Size Frequency
Technique

No overprinting or as
shown in Screen Print
Verify that initial
verification & Setup
Stencil Printer Solder Paste Print Registration Visual 100% Every product run machine setup is
Reference documents
correct.
TCC-00004, EOP-00004
& PML-00004

Solder on all intended QC first article Stop production if any pads do not have solder
Stencil Printer Stencil Correct Stencil Visual 1st Article 1st Article Every run
pads inspection paste. Notify Engineering. Get correct stencil.

Stop the line and report to the Supervisor and

Automatic Machine By product specification QC first article Engineer. Segregate suspect units for
Component polarity Visual inspection 1st Article Every run
Placement and work instruction inspection inspection. Modify assembly program as
needed.

Stop the line and report to the Supervisor and

QC first article Engineer. Segregate suspect units for
Visual inspection 1st Article Every run
inspection inspection. Modify assembly program as
needed.
Automatic Machine By product drawing and
Component alignment
Placement specification
SMT Component Placement Stop the line and report to the Supervisor and
6 PLACEMENT MACHINES QC first article Engineer. Segregate suspect units for
Top / Bottom (as required) X-Ray Inspection 1st Article Every run
inspection inspection. Modify assembly program as
needed.
Stop the line and report to the Supervisor and
Automatic Machine By product drawing and QC first article Engineer. Segregate suspect units for
Component seating Visual inspection 1st Article Every run
Placement specification inspection inspection. Modify assembly program as
needed.
Stop the line and report to the Supervisor and
By bill of material and Every reel Process audit by QC
Automatic Machine Engineer. Segregate suspect units for
Right component product drawing (blue Visual inspection 100% replaced and new inspector. First article
Placement inspection. Modify assembly program / feeders
print) reel sheet
as needed.

Per Solder Paste Type Oven parameters, first Stop the line and verify oven parameters,
Every product/
Quality of Solder Machine Reflow Soldering as shown in the Work 1 time article cheek list. separate suspect material.
new run
7 Reflow Relfow Oven Order Profile device Process audit by QC
Notify the Supervisor / Engineer
Per reflow oven Per reflow oven Hold Process, Notify Engineering and
Repeatability 1 time once per day
verification procedure verification procedure Supervisor

RTI 6520 Product program for

AOI Inspection Top / Bottom Components location Automatic Cam Stop the line and notify Engineering. Verify
8 By product program 100% Every lot components location
(as required) and presence inspection material in process.
PCB Inspection System and characteristics

Stop the process, notify to the supervisor and

By product drawing and QC in process
Components seating Visual inspection 100% Every run separate suspect material for inspection and
specification inspection
disposition

By solder Tip QC in process Stop the process and inspect suspect material.
9 Second level assembly Hand solder components Solder tip temperature By product specification 100% Every lot
specification inspection Verify Tip specifications

QC in process Stop the process and inspect suspect material.

Quality of Solder IPC-A-610 standard Visual inspection 100% Every unit
inspection Verify Tip specifications

QC in process
10 Mechanical Assembly Manual Quality of assembly By product specification Visual inspection 100% Every Unit Stop the process and Notify Engineering
inspection

Stop the line and report to the Supervisor and

QC in process
11 Depanelize IPC-A-610 standard Visual inspection 100% Every unit Engineer the problem. Separate the suspect
inspection
units for inspection.

Electrical test Test procedure and Stop the test process, notify Engineering and
12 Final test By product specification Test equipment 100% Continuous
performance work instruction verify material using a golden unit.

Elcoteq SA de CV Confidential Control Plan Page 2