E&C Division

Introduction to COP Project

Kitty Guo
Process Engineer
What you will see in this presentation

Location of the ACG/COP projects

History of ACG/COP Projects

What is COP Project

What are the Challenges

Geographic Location of Baku
Location of ACG & COP Platforms

5
History of ACG

September
1994

November
1997
History of ACG

August 2001

February
2002
August 2002

March 2004
February
2005

April 2006
April 2008

March 2010 COP Sanction

What is COP

11
COP Concept

28
16 in
in ch
ch
to
to
Sa
• Gas export from WC-PDQ
O ng
ily
Ro
ac
ha
via DWG-PCWU topsides
ck l
s
• Produced water exported
DWG from WC-PDQ to DWG-
24
in
PCWU
ch
to
Sa
ng
WC-PDQ
• Injection water imported
2 ac
x
30
ha
l to WC-PDQ from DWG-
in
ch
to PCWU
Sa
n ga
c ha • Oil exported via Phase 2
l
Chirag 18 Marine Oil Export Pipeline
in
ch
WA
CA

CWP EA

Water Lines

Oil Lines

Gas Lines PS
AB
0 5km
oun
dar
y
12
COP Concept – Facilities Design

• Design Rates: WC -
–Oil: 183 MBOPD
–Gas Export: 229 MMscfd
–Gas Lift: 80 MMscfd
–Prod Water: 120 MBWPD to SSWI (future)
DWG Oil to
Sangacha
–Injection Water: 189 MBWPD Produce Injection water
from DWG Water
Gas export

DWG

13
COP Cumulative Production

ACG Production Profile

1200

1000
360mmbbls
incremental
800
production
Mbd

600

400

200

0
2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024

CA EA WA Chirag DWG COP

14
WC-PDQ Process Flowscheme

Test Manifold
Gas Dehydration
(1 Train)

Lean
Test TEG
Separato Fuel Lift
(1 train) Gas Gas
HP Manifold

Rich
38
HP TEG
(2 trains) Export Gas
Compression
(2 x 50%) 110 barg 14”

Gas to
LP Manifold

Production Flash Gas DWG-

Wells (28 PCWU
20 barg Compression
(2 x 50%)
Topsides
LP
(2 trains)
Export Pumps
Booster Pumps (3 x 50%)
(3 x 50%)

Hydrocyclones 134
30”
LEGEND
Sand Oil to Sangachal
Reservoir
Oil Cyclones Flash Duplex
Gas Drum Filters 34 barg 16”
1
Produced
Produced Water
TEG Transfer Pumps To DWG
(2 x 100%)

15
What are the Challenges

• Sand jetting in the Separators

• Fully rated manifolds

Sand Jetting and Separation Systems
Gas

Three Phase Separator

Inlet

Oil

Water
Jetting Water In Sand Slurry Out

Typical Conventional Separator Internals

Sand Jetting and Separation Systems

Test Separator Results

Sand Jetting and Separation Systems

Test Separator Results

Sand Jetting and Separation Systems

Test Separator Results

Sand Jetting and Separation Systems

Vetco Sand Jetting Nozzles

Tore Units

Jetting Pattern with Tore Units

Tore units generally installed in sets of four

Area of influence

Control rather than removal of all sand

What are the Challenges

• Sand jetting in the Separators

• Fully rated manifolds

Well Shut In Pressure

• ACG Phase 1,2 & 3 - estimated SITHP 120 barg

• Chirag wells – tested to be 300 brag

Phase 3 DWG-PDQ Production Manifold Design
Over pressure protections

HP & LP production manifolds – 98 barg (130 barg with

33% excursion)

• Primary protection – 2oo3 voting high high pressure ESD

trip to closed wellhead Master & Wing valves.

• Seconary protection – provide HIP system for high

reliability /fast acting well shutdown.

• Final protection – manifolds PSV

• Interlock system
Reliance on Operating procedures

• Manifold PSV removal for maintenance

• Maloperation of the production manifold interlock

system.
Fully Rated Manifolds
 Modify to Fully rate manifolds

• No requirement for manifold PSV

• No requirement for manifold cross-over valve

• No key interlock system

• Easier to operate
Thank you!