Materi Elemen Mesin 3 2/17/2021

ELEMEN
MESIN III
SEMESTER GENAP
2020/2021

(FA. Rusdi Sambada)

Perancangan Roda Gigi:

 Geometri
 Bentuk profil gigi
 Ukuran-ukuran roda gigi
 Kekuatan:
 Kekuatan roda gigi terhadap tegangan lengkung
 Kekuatan roda gigi terhadap tekanan permukaan

Alur Perancangan:

1. Menentukan bahan kemudian menghitung ukuran minimal

2. Menentukan ukuran kemudian mencari bahan yang memenuhi syarat

kekuatan

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Why Use Gears?

1. Reduce speed
2. Increase torque
3. Move power from one point to another
4. Change direction of power
5. Split power

Generally this functionality is accomplished by many gears mounted in a

gear box!

Gears vs Belts and Chains

Gears are much more capable in terms of power
rating (helical gear drives capable of > 30,000
hp)
With planetary gear sets large gear ratio’s can
be achieved (100:1)
Gear applications include high torque and high
speeds
Can have multiple speed reductions by pairing
different gears or gear trains (several gears in
series)

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KOTAK RODA GIGI

(GEAR BOX)

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Gears used for Speed Reducer

Recall the main purpose of mating/meshing gears is to
provide speed reduction or torque increase.

nP N G N driven
Velocity Ratio  VR   
nG N P N driver

Gear
Pinion nG NG
nP NP

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Example:

Want a 3:1 reduction

NP=22 teeth
What is NG?
Solution:
– VR = 3 = NG/NP

– NG = 3*22 = 66 teeth

n4, N4
n1, N1
Engine
Hoist
Drum
Given: n2, N2

n1 = 500 rpm, N1 = 20t

N2 = 70t, N3 = 18t, N4 = 54t n3, N3

Find: n4

Example: Double Speed

Reducer
Solution:
1. n2 = 500 rpm*(20/70) = 142.8 rpm Torque?? Increases by 10.5!!
Power?? Stays the same
2. n3 = n2 throughout!
3. n4 = 142.8 rpm*(18/54) = 47.6 rpm
4. Total reduction = 500/47.6 = 10.5 (0r P
10.5:1)
T  9550
n
Dengan T : torsi (Nm), P : daya (kW) dan n : putaran (rpm)

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Materi Elemen Mesin 3 2/17/2021

TUGAS:

Rancang transmisi roda gigi lurus untuk alat pengangkat barang dengan
kapasitas angkat 500 kg dan kecepatan angkat 10 m/menit. Alat pengangkat
digerakkan motor listrik dengan putaran motor 1000 rpm dan torsi 1500 Nm.
Hitung daya motor listrik yang diperlukan dan tentukan jumlah tingkat roga gigi
beserta perbandingan putaran tiap tingkatnya (buat gambar skema).

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