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Pdqxhoirupdwlrq Wudlqlqjpdqxdo: Tramming Circuit Wheel Motors
Pdqxhoirupdwlrq Wudlqlqjpdqxdo: Tramming Circuit Wheel Motors
TRAMMING CIRCUIT
WHEEL MOTORS
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1 GENERAL ARRANGEMENT
The tramming circuit is of “hydrostatic close loop type”.
Hydraulic motor
This circuit consist of a variable displacement double way pump and one
A B hydraulic motor.
Neutral position: the pump is driven by the Diesel engine, due to pump
in neutral position there is no flow delivered at either outlet of the pump.
Therefore the motor is not running, the machine does not move.
Hydraulic pump
A B
One way tramming: the pump supplies flow out of the port B to the port
B of the hydraulic motor.
The motor in now running, the machine moves.
Reverse direction: from the pump flow is now supplied from the opposite
outlet port A.
The motor runs in the opposite direction, the machine moves in reverse.
NOTE: most of the oil is recycled from the pump to the motor then back
to the pump.
CAUTION: avoid contamination within the circuit so as to prevent
particles of foreign material to be recirculating many times in the H.P.
loop circuit
2 TRAMMING PUMP
M1 M2
Centre de gravité
Center of gravity
Valve multifonctions
Multifunction valve
M6
L2 M3
FILTRE
FILTER
C1
M4
A B
M5
C2
L1 S
Limiteur de gavage
Charge pressure relief
Ports:
- A: High pressure outlet
- B: high pressure outlet
- S: suction inlet
- M1, M2: High pressure ports, should be connected to the shuttle valve for H.P. testing purpose.
- M4, M5: servo-control trouble shooting test points.
- M3: charge pressure outlet port
AIR COOLER
SHUTTLE VALVE
FILTER
MULTI-FUNCTION
VALVE
CHARGE PRESSURE
SERVO
RELIEF
CONTROL
SERVO CYLINDER
PUMP HOUSING
SUCTION
LINE
CHARGE PUMP
Note: depending on machine model the high pressure test point could be located at the pump or at
the motor.
3 TRAMMING PRINCIPLE
Hydraulic pump consist of a variable displacement piston type controls by a swash plate. Swash
plate moves due to the servo-cylinder which is controlled by an hydraulic valve named servo-control
valve. Servo-control valve uses pilot pressure supplied by the charge pressure circuit the to operate.
AVANT Basic schematic
FRONT
Components:
- hydraulic pump
- two high pressure manifold
- 4 wheel motors
R L Example shown:
H.P. is delivered by the pump to line A. Flow
is directed to the front H.P. manifold.
L R Then to port R of the front left wheel motor as
well as the port L of the front right motor.
Out of the left front motors (port L) oil is
directed to the rear left motor (port R), from
right front motor (port R) oil is directed to rear
H.P. manifold right motor (port L)
GAUCHE
right
R L
MOTORS
H.P.manifold
L R
pump
left
A B
pump
ARRIERE
REAR
4 OVERALL CIRCUIT
L R L R
rear manifold
R L R L
cp>1bar
tramming lever
feeding circuit
A B
T P
H.P. test
point
cp> 2b
P
A T
M1 A B
1
braking cirduit
M2
3 2 M3
front
M6
C2
BRAKES C1
M4
rear
M5
TRAMMING LEVER:
- used to operate the servo-control valve spool.
- the pilot pressure is supplied by the charge pressure circuit
5 CHARGE CIRCUIT
5/1 LUBRICATION FUNCTION
cp> 2b
A B
M3
MULTI-FUNCTION
M6 VALVE
C2
CHARGE CIRCUIT C1
FILTER M4 RELIEF VALVE
M5
CHARGE PUMP
While engine is running if the machine is not moving, the pump does not deliver flow at either main
lines A or B.
First purpose of the charge circuit is to supply a minimum of 10b of pressure in any conditions of use
to lubricate all internal moving parts.
Hydraulic fresh oil from the tank enters the pump at the suction port S.
The charge pump (internal gear type) is linked to the main shaft therefore it runs at the same speed
as the main pump (engine RPM).
At the outlet of the charge pump, oil is directed to the filter then to the charge relief valve.
NOTE: on new pump, engine at full 2300 RPM, the charge pressure should be 25b.
NOTE: The outlet of the charge pressure relief valve flows directly into the housing of the pump. This
is used for cooling all components with fresh oil. From the pump housing drain port L, drain flow is
directed to the tank through the Diesel engine air cooler then directly to tank without filtration to
prevent building up of back pressure.
Due to this cooling circuit a large flow can be seen at the drain line. That does not means that the
tramming component are leaking or worn out.
Charge pressure is directed to the multi-function valves. Those include a check valve function which
allows charge pressure to be directed to both main lines A and B.
Charge pressure lubricates pistons, bronze pads in contact to the swash plate and the distributor
plate.
A B
M3
M6
C2
C1
M4
M5
When the operator uses the tramming lever, a pressure is directed for example to the servo control
pilot port C2.
The servo-valve spool shifts. Charge pressure is then directed to the servo-cylinder. The swash
plate rotates giving stroke to the pistons. There is now flow at the main line B.
Hydraulic motor is running.
Note that due to the highest pressure in line B, the check valve of the multi-function valve B is
closed.
The opposite check valve of multi-function valve A is still open. Charge pressure can flow into the
main line A.
MOTOR
CASE DRAIN
cp> 2b
A B
M3
M6
C2
C1
M4
M5
PUMP
DRAIN
While tramming, both motor and pump are working at high pressure. Tramming pressure range 80b
up to 350b.
There is internal leakage at the motor and pump. Those leakages flow to the case drain lines.
The flow returning from the motor back to the pump is not equal to the flow at the H.P. outlet port. In
the example shown, the flow in line B is greater then the flow in line A, due to the motor internal
leakage.
To prevent vaccum which damage components, the charge pump will make up the amount of oil lost
into the drain line. The charge pressure flows through the multi-function check valve A into the main
line A.
A B
T P
cp> 2b
A B
M3
M6
C2
C1
M4
M5
cp> 2b
brakes CONTROL P
VALVE
A T
A B
1
SAFETY
sequence
valve 3 2 M3
front
M6
C2
BRAKE
BRAKES
cylinders C1
M4
rear
M5
6 FEEDING CIRCUIT
external motors
R
check valve B line 2
L
L
R
1
2
3
l i ne 1
L
R R
CHA
RGE
L PRE
SSU
ar inner motors RE
cp>1b
check valve A
7 MULTI-FUNCTION VALVE
7/1 NEUTRAL POSITION
C
D
B
Pilot
H.P.
A: body of the cartridge
B: main nut
C: adjusting screw lock-nut
D: relief valve adjusting screw
H.P.: main line
Charge
circuit
SPRING
Pilot
Charge
circuit
H.P.
The high pressure flows through the orifice at the bottom of the spool E, both sides of the spool are
pressurized as well as the poppet F.
When the pressure reaches the setting of the valve, the poppet moves upward allowing oil to flow to
the pilot channel.
This channel been connected to the opposite area of the servo-cylinder, the pump will be destroked
automatically.
The large spring is used to set the relief valve pressure which forces on the poppet F.
MULTIFUNCTION VALVE
detail
Undo, 3 to 4 revolutions counter clockwise both multi-function cartridge bodies A. The cartridge is
no longer in contact with pump body allowing free flow from port H.P. to the charge circuit.
NOTE: the relief valve setting is not modified during this process
EXISTING
3 HOSE
4 1
5 2
10
8
11
charge pressure INLET
FILTER
OUTLET
H.P. PERCUSSION
B FILTER
7 9
During the 600 hours main scheduled maintenance, or every 6 month, we strongly recommend to
proceed with a major hydrostatic cleaning high pressure circuit.
Ensure by an hydraulic oil analysis that the oil contained in the tank matches the minimum quality
requirement
Check for:
- water %
- foreign metal particles
- sand or dust
Replace the hydraulic oil if needed.
NOTE: When hydraulic oil analysis is done on regular bases, that indicates premature wearing of
components. Example: bronze particles shows that the pump piston bronze pads start to wear.
Cleaning the circuit and/or replacing contaminated oil will prevent premature failure of costly
components.