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M&R Unit 1sensor and Transducer
M&R Unit 1sensor and Transducer
M&R Unit 1sensor and Transducer
TRANSDUCERS
Wheatstone’s bridge
Strain-gauged Element
❖ Since strain is the ratio (change is length/ original length) then
the resistance change of the strain gauge is a measurement of
the change in length of the element to which the strain gauge is
attached.
❖ A problem with all strain gauges is that their resistance not only
changes with strain but also with temperature. So to get an
accurate result various ways of temperature elimination are
used.
Capacitive Element
The capacitance C of a parallel plate capacitor is
given by;
C = (εr.εo. A)/d
where, εr is the relative permittivity of the dielectric
between the plates, εo is the permittivity of free space,
A the area of overlap between the two plates and d the
plate separation. Capacitive sensors used to measure
linear displacements are shown in next slide.
Capacitive Element
Capacitive Element
● For the displacement changing the plate
separation, if the separation d is increased by
displacement x then the capacitance becomes;
C- ΔC = (εr.εo. A)/(d+x)
Change in capacitance as a fraction of the initial
capacitance is given by;
ΔC/C = - (x/d)/[1+(x/d)]
Differential Transformers
The Linear Variable Differential Transformer (LVDT)
consists of three coils symmetrically spaced along an
insulated tube.
The central coil is the primary coil and the other two are
identical secondary coils which are connected in series in
such away that their outputs oppose each other.
A magnetic core is moved through the central tube as a
result of the displacement being monitored.
Differential Transformers
When there is an alternating
voltage input to the primary oil,
alternating e.m.fs are induced in the
secondary coil.
● With the magnetic core central, the amount of magnetic material in
each of the secondary coils is the same.
● But when the core is displaced from the central position there is a
greater amount of magnetic core in one coil than the other, e.g.
more in secondary coil2 than coil 1.
Differential Transformers
Differential Transformers
❖ The result is that a greater e.m.f is induced in one coil
than the other. There is then a net output from the two
coils.
❖ Since a greater displacement means even more core
in one coil than the other, the output, the difference
between the two e.m.fs increases the greater the
displacement being monitored.
Differential Transformers
❖ LVDTs have operating ranges from about ±2mm to ±400mm
with non-linearity errors of about ±0.25%.
❖ LVDTs are very widely used as primary transducers for
monitoring displacements. The free end of the core may be
spring loaded for contact with the surface being monitored, or
threaded for mechanical connection.
❖ They are also used as secondary transducers in the
measurement of force, weight and pressure; these variables
are transformed in todisplacements which can be monitored
by LVDT’s
Eddy Current Proximity Sensor
❖ If a coil is supplied with an alternating current, an
alternating magnetic field is produced. If there is a
metal object in close proximity to this alternating
magnetic field, then eddy currents are induced in it.
❖ The eddy currents themselves produce a
magnetic field. This distorts the magnetic field
responsible for their production.
Eddy Current Proximity Sensor
❖ As a result, the impedance of the coil changes and so
the amplitude of the alternating current. At some
preset level, this change can be used to trigger a
switch.
❖ This type of sensor is used for detection of
non-magnetic but conductive materials.
❖ They are inexpensive, small in size, highly reliable
and are very sensitive to small displacements.
Eddy Current Proximity Sensor
Inductive proximity Switch
● This consists of a coil wound round a core.
When the end of the coil is close to a metal
object its inductance changes. This change can
be used to trigger a switch.
● It is used for detection of metal objects
and is best with ferrous metals.
Inductive proximity Switch
Pneumatic Sensors
Pneumatic Sensors
❖ Pneumatic sensors involve the use of compressed
air, displacement or the proximity of an object
being transformed in to a change in air pressure.
❖ Low pressure air is allowed to escape through
a port in the front of the sensor. This escaping
air in the absence of any close by object,
escapes and in doing so also reduces the
pressure in the nearby sensor output port.
Pneumatic Sensors
❖ But if there is a close by object, the air cannot so readily escape and
the result is that the pressure increases in the sensor output port. The
output pressure from the sensor thus depends on the proximity of
objects.
❖ Typically 3-12mm displacements can be measured by this sensor.
Proximity Switches
❖ There are many forms of switches which are activated by the
presence of an object, to give an output to sensor which is either on
or off.
❖ Microswitch is a small electrical switch which requires physical
contact and a small operating force to close the contacts.
❖ On a conveyor belt presence of an item is determined by the
weight on the belt.
❖ Lever operated, Roller Operated and Cam Operated
Proximity Switches
❖ Reed Switch consists of two magnetic switch contacts sealed
in a glass tube.
❖ When a magnet is brought close to the switch, the magnetic reeds
are attracted to each other and close the switch contacts.
❖ Photosensitive devices can be used to detect the presence of an
opaque object by it breaking a beam of light, or infrared radiation,
falling on such a device or by detecting the light reflected back by
the object.
Proximity Switches
Reed Switch
LED based proximity sensors
Hall Effect Sensors
❖ A Hall effect sensor is a transducer that varies its output voltage
in response to a magnetic field. Hall effect sensors are used for
proximity switching, positioning, speed detection, and current
sensing applications.
1 Incremental Encoders
2 Tachogenerator
3 Pyroelectric Sensors.
Incremental Encoders
The incremental encoders are used to determine angular velocity by
measuring number of pulses produced per second.
❖ A beam of light passes through slots in a disc and is detected by a suitable
light sensor.
❖ When the disc is rotated, a pulsed output is produced by the sensor with
the number of pulses being proportional to the angle through which the
disc rotates.
❖ Hence rotation of disc can be obtained by number of pulses
produced.
Incremental Encoders
Tachogenerator
❏ A Tachogenerator is used to measure angular
velocity. Variable Reluctance Tachogenerator is
most commonly used form of tachogenerator.
❏ It consists of a toothed wheel of
ferromagnetic material which is
attached to the rotating shaft.
❏ A pick-up coil is wound on a permanent magnet.
Tachogenerator
= N Ф n ω sin nωt We
a
can write;
e= Emax sin ωt
where the maximum value of the induced e.m.f. Emax is
NФ nω and so it is the measure of the angular velocity.
a
Pyroelectric Sensor
Pyroelectric Materials are crystalline materials which
produce charge in response to heat flow.
● When such a material is heated to a temperature just
below the Curie temperature in an electric field and
material cooled while remaining in the field, electric
dipoles with in the material line up and it becomes
polarised.
Pyroelectric Sensor
A diaphragm
Bellow with a LVDT
Schematic of Capsule and Bellow
(A) Helical Coil Bourdon
tubes
(B) Flat Diaphragm
(C) Convoluted Diaphragm
(D) Convoluted Diaphragm
(E) Capsule
(F) Set of bellows
Fluid Pressure
❖ Capsules can be considered to be just two corrugated
diaphragms combined and give greater sensitivity.
❖ Bellow is a stake of capsules and even more sensitive.
❖ A bellow can be combined with a LVDT to give a
pressure sensor with an electrical output.
❖ Capsules and Bellows are made of materials such as
Stainless Steel, Phosphor Bronze, Nickel, with rubber
and nylon.
Fluid Pressure
■ A different form of deformation is obtained using a tube with an
elliptical cross-section.
■ Increasing the pressure in the tube causes it to tend to more
circular cross-section.
■ When such a tube is in the form of C- shaped tube it is known
as Bourdon Tube. The C opens to some extent when the
pressure in the tube increases.
■ These are made up of materials as stainless steel and phosphor
bronze.
Piezoelectrical Sensors
❖ Piezoelectric materials are those which when stretched or
compressed generate electric charges with one face of the
material becoming positively charged and the opposite face
negatively charged.
❖ As a result voltage is produced.
❖ During stretching or compressing charge distribution in
the crystal takes place so that there is a net
displacement of charge.
Piezoelectrical Sensors
❖ The net charge q on a surface is proportional to the
amount x by which the charges have been displaced,
and since the displacement is proportional to the
applied force F;
❖ q = kx = SF
❖ Where k is a constant and S a constant termed the
charge sensitivity and it depends upon the material and
orientation of its crystals.
Piezoelectrical Sensors
dipole
PIEZOELECTRIC SENSORS
Piezoelectrical Sensors
❖ Metal electrodes are deposited on opposite
faces of the piezoelectric crystal. The
capacitance C of the piezoelectric material
between the plates is;
❖ C = (εo εr A)/t
❖ where εr is the relative permittivity of the
material, A is area and t its thickness.
Tactile Sensor
❖ Tactile sensor is a particular form of pressure sensor and
used on the fingertips of robots to determine contact of
hand with object.
❖ They are also used for touch display screens where a
physical contact has to be sensed.
❖ One form of tactile sensor uses piezoelectric
polyvinylidene fluoride (PVDF) film.
❖ Two layers of film are used and are separated by a soft
film which transmit vibrations.
Tactile Sensor
❖ The lower PVDF film has an alternating
voltage applied to it and this results in
mechanical oscillations of the film.
❖ The intermediate film transmit these
vibrations to the upper PVDF film.
Tactile Sensor
❖ These vibrations cause an alternating voltage to
be produced across the upper film.
❖ When pressure is applied to the upper PVDF film
its vibrations are effected and the output alternating
voltage is changed.
Tactile Sensor
Liquid Flow
❖ The traditional methods of measuring the flow rate of
liquids involves devices based on the measurement of
pressure drop occurring when a liquid flows through a
constriction.
❖ For a horizontal tube, where v1 is the fluid velocity,
P1the pressure and A1 the cross- sectional area of the
tube prior to the constriction.
❖ v2 the velocity, P2 the pressure and A2 the cross-section
area at the constriction, ρ the fluid density. Then
Bernoulli’s equation gives;
Liquid Flow
❖ Since mass of liquid passing per second
through the tube prior to the constriction, we
have A1v1ρ = A2v2ρ.
❖ The quantity Q of liquid passing through the
tube per second is A1v1=A2v2, hence
Liquid Flow
● Thus it is seen that quantity of fluid flowing
through the pipe per second is proportional to
√(pressure difference).
● Measurements of pressure difference can thus
be used to give a measure of the rate of flow.
Liquid Flow (Orifice Plate)
❖ The Orifice plate is simply a disc, with a central hole,
which is placed in the tube through which the fluid is
flowing.
❖ The pressure difference is measured between a point
equal to the diameter of the tube upstream and a point
equal to half the diameter downstream.
❖ It is cheap, simple with no moving parts but does not
work well with slurries.
Orifice Plate
Turbine Meter
❖ The turbine flow meter consists of a multi- bladed
rotor that is supported centrally in the pipe along
which the flow occurs.
❖ The fluid flow results in rotation of the rotor, the angular
velocity being proportional to the flow rate.
❖ The rate of revolution of the motor can be determined
by using a magnetic pickup.
Turbine Meter
● The pulses are counted and so the number of
revolutions of the rotor can be determined.
Liquid Level
❖ The level of liquid in a vessel can be measured directly
by monitoring the position of the liquid surface or
indirectly by measuring some variable related to the
height.
❖ Direct methods involve floats while indirect methods
include the monitoring of the weight of the vessel by
load cells.
Floats
❖ A direct method of monitoring the level of liquid
in a vessel is by monitoring the movement of a
float.
❖ The displacement of the float causes a level arm to
rotate and so move a slider across a potentiometer.
❖ The result is an output of a voltage related
to the height of liquid.
Floats
● Other forms of this involve the lever causing the
core in a LVDT to displace, or stretch or compress a
strain gauged element.
Differential Pressure
❖ Two basic types of instruments are used for
measurement of differential pressure.
❖ In figure 2.48 (a), the differential pressure cell determines the
pressure difference between the liquid at the base of the vessel
and atmospheric pressure. The vessel is being open to the
atmospheric pressure.
❖ In figure 2.48 (b) the differential pressure cell monitors the
difference in pressure between the base of the vessel and the
air or gas above the surface of the liquid.
Differential Pressure
Level Sensor
Temperature
● Temperature can be measured by changes it
causes in the form of expansion or contraction
of gases, liquids or solids.
● The change in electrical resistance of
conductors, semiconductors and thermoelectric
e.m.f.s.
Bimetallic Strips
❖ Bimetallic Strips consists of two different metal
strips bonded together.
❖ The metals have different coefficients of expansion
and when temperature changes the composite strip
bends into a curved strip, with the higher coefficient
metal on the outside of the curve.
❖ This deformation may be used as a
temperature-controlled switch, meaning that the
switch contacts close at a different temperature from
that at which they open.
Construction and working of Bimetallic strip
Resistance Temperature Detectors (RTDs)
❖ The resistance of most metals increases, over
a limited temperature range, in a reasonably
linear way with temperature. The relationship
is as;
➢ Rt = R0 (1 + at)
❖ Where Rt is the resistance at temperature t °C,
R0 is resistance at temperature 0 °C and a is
temperature coefficient of resistance.
Resistance Temperature Detectors (RTDs)
▪ Resistance Temperature Detectors are simple resistive
elements in the form of coils of wire of metals as
platinum, nickel or nickel-copper alloys.