1.

5 APS Powder Insert

Parts List
PL 41001 EN 13

© Oerlikon Metco 3/2018

 Oerlikon Metco Switzerland
Rigackerstrasse 16
CH-5610 Wohlen
+41 56 618 81 81
+41 56 618 81 00

www.oerlikon.com/metco

Spare Parts Categories

C = Consumable Parts
Parts subjected to major wear during normal operation. These parts require replacement on a regu-
lar basis.
Recommended in order to avoid downtimes.

W = Wear Parts
Parts used for maintenance service. These parts are likely and expected to wear out during the life
of the product.
Wear parts are not subject to warranty.

K = Critical Parts
Parts recommended in order to guarantee maximum availability of component.This prevents down-
time caused by delay in procurement.

i
Warranty Disclaimer
Installing non-Oerlikon Metco spare parts on Oerlikon Metco equipment voids the product warranty.
 1 Configurations of the 1.5 APS Powder Inserts

1.1 Designation system

PL 41001 EN 13
Example of a configuration
1.5 APS Powder Insert

Drive

Stirrer
holder

Volume
Heating

Damper

Process
Spreader

(A = APS)
Suction unit
Suction unit

Metering disk
1.5L- A 1 1 S 2 16/1.2S C2 C1 X

1.2 Available configurations

Art. No. Code Stirrer Drive Damper Suction unit holder Metering disk Suction unit Spreader Heating
1078272 1.5L-A11S-2-16/1.2S-C2C1-X 1 1 S 2 16/1.2S C2 C1 X
For powder feeder 1003334 1070621 1003254 1003226 1003232 1003283 1003282 without
Twin-140, Twin-150, Standard 28.12:1 Standard for suction unit Ø 3.5 16 / 1.2 steel 16 / 1.2 / NL 16 / 1.2 / NL heating
Single-/Twin-120-A/-AH,
Single-220-A/-AH
1078273 1.5L-A11S-2-16/1.2S-A1A2-X 1 1 S 2 16/1.2S A1 A2 X
For powder feeder 1003334 1070621 1003254 1003226 1003232 1003264 1003261 without
Twin-140, Twin-150, Standard 28.12:1 Standard for suction unit Ø 3.5 16 / 1.2 steel 16 / 1.2 / L 16 / 1.2 / L heating
Single-/Twin-120-A/-AH,
Single-220-A/-AH
1093025 1.5L-A35S-2-16/1.2A-E1D1-X 3 5 S 2 16/1.2A E1 D1 X
For powder feeder 1003334 1089541 1003254 1003226 1003295 1003290 1003293 without
Single-/Twin-120-A/-AH, Standard 28.12:1 Standard for suction unit Ø 3.5 16 / 1.2 Arnite 16 / 1.2 / 601 16 / 1.2 / NL /55° heating
Single-220-A/-AH
1006421 1.5L-A15S-2-16/1.2S-A1A2-X 1 5 S 2 16/1.2S A1 A2 X
For powder feeder 1003334 1089541 1003254 1003226 1003232 1003264 1003261 without
Single-/Twin-120-A/-AH, Standard 28.12:1 Standard for suction unit Ø 3.5 16 / 1.2 steel 16 / 1.2 / L 16 / 1.2 / L heating
Single-220-A/-AH
1003350 1.5L-A15S-2-16/1.2S-C2C1-X 1 5 S 2 16/1.2S C2 C1 X
For powder feeder 1003334 1089541 1003254 1003226 1003232 1003283 1003282 without
Single-/Twin-120-A/-AH, Standard 28.12:1 Standard for suction unit Ø 3.5 16 / 1.2 steel 16 / 1.2 / NL 16 / 1.2 / NL heating
Single-220-A/-AH
1063316 1.5L-A15S-2-5/0.6S-C7C6-X 1 5 S 2 5/0.6S C7 C6 X
For powder feeder 1003334 1089541 1003254 1003226 1003239 1003319 1003310 without
Single-/Twin-120-A/-AH, Standard 28.12:1 Standard for suction unit Ø 3.5 5.0 / 0.6 steel 5 / 0.6 / NL 5 / 0.6 / NL heating
Single-220-A/-AH

3 - 18
 Art. No. Code Stirrer Drive Damper Suction unit holder Metering disk Suction unit Spreader Heating
1091979 1.5L-A35D-2-16/1.2S-E1E1-X 3 5 D 2 16/1.2S E1 E1 X

4 - 18
For powder feeder 1003336 1089541 1003256 1003226 1003232 1003290 1003291 without
Single-/Twin-120-A/-AH, with 8 paddles 28.12:1 3 CU for suction unit Ø 3.5 16 / 1.2 steel 16 / 1.2 / 601 16 / 1.2 / 601 heating
Single-220-A/-AH
1092091 1.5L-A31S-2-16/1.2A-C2C1-X 3 1 S 2 16/1.2A C2 C1 X
For powder feeder 1003336 1070621 1003254 1003226 1003295 1003283 1003282 without
Twin-140, Twin-150, with 8 paddles 28.12:1 Standard for suction unit Ø 3.5 16 / 1.2 arnite Standard 16 / 1.2 / NL 16 / 1.2 / NL heating
Single-/Twin-120-A/-AH,
Single-220-A/-AH
1093438 1.5L-A41D-2-11/0.6S-C4C3-X 4 1 D 2 11/0.6S C4 C3 X
For powder feeder 1003335 with 1070621 1003256 1003226 1003302 1003303 1003306 without
Twin-140, Twin-150, dowel pin I=28.12 3 CU for suction unit Ø 3.5 11 / 0.6 Stahl 11 / 0.6 / NL 11 / 0.6 / NL heating
Single-/Twin-120-A/-AH,
Single-220-A/-AH
1093683 1.5L-A11S-2-5/0.6S-C7C6-X 1 1 S 2 5/0.6S C7 C6 X
For powder feeder 1003334 1070621 1003254 1003226 1003239 1003319 1003310 without
Twin-140, Twin-150, Standard I=28.12 Standard for suction unit Ø 3.5 5.0 / 0.6 steel 5 / 0.6 / NL 5 / 0.6 / NL heating
Single-/Twin-120-A/-AH,
Single-220-A/-AH
1097842 1.5L-A11S-2-3.5/0.3S-C9C8-X 1 1 S 2 3.5/0.3S C9 C8 X
For powder feeder 1003334 1070621 1003254 1003226 1003237 1003318 1003309 without
Twin-140, Twin-150, Standard I=28.12 Standard for suction unit Ø 3.5 3.5 / 0.3 steel 3.5 / 0.3 / NL 3.5 / 0.3 / NL heating
Single-/Twin-120-A/-AH,
Single-220-A/-AH
1096356 1.5L-A11S-2-11/0.6S-A3A4-X 1 1 S 2 11/0.6S A3 A4 X
For powder feeder 1003334 1070621 1003254 1003226 1003302 1003288 1003289 without
Twin-140, Twin-150, Standard I=28.12 Standard for suction unit Ø 3.5 11 / 0.6 steel 11 / 0.6 / L 11 / 0.6 / L heating
Single-/Twin-120-A/-AH,
Single-220-A/-AH
1096374 1.5L-A11S-2-11/0.6S-C4C3-X 1 1 S 2 11/0.6S C4 C3 X
For powder feeder 1003334 1070621 1003254 1003226 1003302 1003303 1003306 without
Twin-140, Twin-150, Standard I=28.12 Standard for suction unit Ø 3.5 11 / 0.6 steel 11 / 0.6 / NL 11 / 0.6 / NL heating
Single-/Twin-120-A/-AH,
Single-220-A/-AH
1097567 1.5L-A11S-2-5/1.0S1-C6C5-X 1 1 S 2 5/1.0S1 C6 C5 X
For powder feeder 1003334 1070621 1003254 1003226 1003297 1003321 1003312 without
Twin-140, Twin-150, Standard I=28.12 Standard for suction unit Ø 3.5 5.0 / 1 steel 5 / 1 / NL 5 / 1 / NL heating
Single-/Twin-120-A/-AH,
Single-220-A/-AH
1099111 1.5L-A11S-2-16/1.2A-C2C1-X 1 1 S 2 16/1.2A C2 C1 X
For powder feeder 1003334 1070621 1003254 1003226 1003295 1003283 1003282 without
Twin-140, Twin-150, Standard I=28.12 Standard for suction unit Ø 3.5 16 / 1.2 arnite Standard 16 / 1.2 / NL 16 / 1.2 / NL heating
Single-/Twin-120-A/-AH,
Single-220-A/-AH

PL 41001 EN 13
1.5 APS Powder Insert
 Art. No. Code Stirrer Drive Damper Suction unit holder Metering disk Suction unit Spreader Heating
1300263 1.5L-A35S-2-3.5/0.3S-C9C8-X 3 5 S 2 3.5/0.3S C9 C8 X
For powder feeder 1003336 1089541 1003254 1003226 1003237 1003318 1003309 without
Twin-140, Twin-150, mit 8 Plättchen 28.12:1 Standard for suction unit Ø 3.5 3.5 / 0.3 steel 3.5 / 0.3 / NL 3.5 / 0.3 / NL heating
Single-/Twin-120-A/-AH,
Single-220-A/-AH

PL 41001 EN 13
1.5 APS Powder Insert

5 - 18
 1.5 APS Powder Insert

6 - 18 PL 41001 EN 13
1.5 APS Powder Insert

2 List of recommended spare parts

Pos.* Designation Qty. Cat. Art. No.

1 Stirrer drive 1 K See page 8
9 Tooth clutch 1 C 1003203
Suction unit 1 C See page 13
Spreader 1 C See page 13
Metering disk 1 C See page 13
38 Dust seal 20 x 28 x 7 1 C 1003213
O-ring set for 1.5 APS Powder Insert includes: 10 W 1018846
6 O-ring NBR 85.32 x 3.53 mm 75SH 2 1003221
12 O-ring NBR 92 x 2 mm 75SH 4 1003220
21 O-ring NBR 85 x 5 mm 70SH 2 1003218
26 O-ring NBR 52 x 2 mm 75SH 2 1003222
34 O-ring NBR 164.47 x 5.33 mm 75SH 2 1003217
36 O-ring NBR 19 x 3 mm 75SH (for gas injector, powder feeder) 2 1003281
37 O-ring NBR 26 x 3 mm 75SH (for gas injector, powder feeder) 2 1003280
42 O-ring NBR 42 x 1.5 mm 70SH 2 1003287
48 O-ring NBR 37.1 x 1.6 mm 2 1003286

* For illustration see following pages

PL 41001 EN 13 7 - 18
 1.5 APS Powder Insert

3 Parts list

3.1 Powder container

2
1

4
5
3
8
6

11

9
10
Pos. Designation Qty. Art. No.
Stirrer drive 28.12 : 1 complete
1 1089541
(for powder feeder Single-/Twin-120-A/-AH, Single-220-A/-AH)
1
Stirrer drive 28.12 : 1 complete
1 1070621
(for powder feeder Twin-140/-150, Single-/Twin-120-A/-AH, Single-220-A/-AH)
2 Powder feeder lid 1 1003259
3 Washer seal ring polyamide M5 4 1013819
4 Seal 12 x 28 x 7 1 1003169
5 Washer M16 1 1020165
6 O-ring 85.32 x 3.53 mm 1 1003221
7 Filler support 1 1003258
8 Socket head cap screw M5 x 25 4 1003269
9 Tooth clutch 1 1003203
10 Set screw M5 x 6 1 1003272
11 Screws special 3 1003268

continued next page

8 - 18 PL 41001 EN 13
1.5 APS Powder Insert

13
14
15
12

16

12

17

18

19

20

22

21

Pos. Designation Qty. Art. No.

12 O-ring 92 x 2 mm 2 1003220
13 Pinion Ø 14 1 1003202
14 Support complete 1 1003266
15 Set screw M4 x 10 1 1003273
16 Powder container 1 1003253
17 Bushing 2 1003265
18 Damper See page 15
19 Stirrer See page 14
20 Riser 1 1003267
21 O-ring 85 x 5 mm 1 1003218
22 Outlet funnel 1 1003225

PL 41001 EN 13 9 - 18
 1.5 APS Powder Insert

3.2 Metering unit

23

24

25
27 26

23

29 28
30

31

32

33

34

35 36
37 Gas injector in powder feeder

Pos. Designation Qty. Art. No.

23 Socket head cap screw M5 x16 14 1003270
24 Steel ring with cam 1 1003249
25 Suction unit holder, hole Ø 3.5 mm 1 1003226
26 O-ring 52 x 2 mm 1 1003222
27 Cover plate 1 1003252
28 Suction unit See page 13
29 Spreader See page 13
30 Countersunk hexagon socket screw M4 x 12 3 1003278
31 Connection shaft 1 1003231
32 Metering disk See page 13
33 Compression spring 1 1003214
34 O-ring 164.47 x 5.33 mm 1 1003217
35 Main housing 1 1003224
36 O-ring 19 x 3 mm (gas injector in powder feeder) 1 1003281
37 O-ring 26 x 3 mm (gas injector in powder feeder) 1 1003280

continued next page

10 - 18 PL 41001 EN 13
1.5 APS Powder Insert

38
39

40

41

40
42
43

44

45

46

47
44
48
49

50

51

53

52
Pos. Designation Qty. Art. No.
38 Dust seal 20 x 28 x 7 1 1003213
39 Spreader seal 20 x 28 x 4 1 1003212
40 Ball bearing 6004 2 1003209
41 Spacer 1 1004760
42 O-ring 42 x 1.5 mm 1 1003287
43 Extension block 1 1003229
44 Ball bearing 6002 2 1003210
45 Clip Ø 15 1 1003279
46 Drive shaft 15 x 95 1 1003246
47 Wedge 14 x 5 x 5 1 1003276
48 O-ring 37. 1 x 1.6 mm 1 1003286
49 Shaft seal 15 x 30 x 7 2 1003242
50 Bearing cap 1 1003247
51 Socket head cap screw M5 x 60 4 1008338
52 Tooth clutch 1 1003200
53 Set screw M5 x 6 1 1003272

PL 41001 EN 13 11 - 18
 1.5 APS Powder Insert

3.2.1 Suction units and spreaders

Suction unit Spreader

d = - 0.2mm
L
d

d = + 0.2mm

NL
d

d = + 0.4mm

601
d

Height of groove Height of groove L, NL, 601

b
b

Width of groove Width of groove b = width of metering disk groove

12 - 18 PL 41001 EN 13
1.5 APS Powder Insert

Suction unit

Designation Dimension of groove Type Art. No.

A1 16 / 1.2 L 1003264
A3 11 / 0.6 L 1003288
C2 16 / 1.2 NL 1003283
C4 11 / 0.6 NL 1003303
C6 5.0 / 1.0 NL 1003321
C7 5.0 / 0.6 NL 1003319
C9 3.5 / 0.3 NL 1003318
E1 16 / 1.2 601 1003290

Spreader

Designation Dimension of groove Type Art. No.

A2 16 / 1.2 L 1003261
A4 11 / 0.6 L 1003289
C1 16 / 1.2 NL 1003282
C3 11 / 0.6 NL 1003306
C5 5.0 / 1.0 NL 1003312
C6 5.0 / 0.6 NL 1003310
C8 3.5 / 0.3 NL 1003309
D1 16 / 1.2 NL / 55° 1003293
E1 16 / 1.2 601 1003291

3.2.2 Metering disk

b h Material Art. No.

16 1.2 Steel 1003232
16 1.2 Arnite 1003295
11 0.6 Steel 1003302
5.0 1.0 Steel 1003297
5.0 0.6 Steel 1003239
3.5 0.3 Steel 1003237

PL 41001 EN 13 13 - 18
 1.5 APS Powder Insert

3.2.3 Stirrer

54 55 56

Pos. Designation Qty. Art. No.

54 Stirrer standard 1.5 L 1 1003334
55 Stirrer with 8 blades 1.5 L 1 1003336
56 Stirrer with pins 1.5 L 1 1003335

14 - 18 PL 41001 EN 13
1.5 APS Powder Insert

3.2.4 Damper

57 58

Pos. Designation Qty. Art. No.

57 Damper standard 1 1003254
58 Damper with riser 1 1003256

PL 41001 EN 13 15 - 18
 1.5 APS Powder Insert

3.3 Powder hoses

59,60,61

65 69

62

72

66

67
63
71
68
64
70

16 - 18 PL 41001 EN 13
1.5 APS Powder Insert

Pos. Designation Art. No.

59 Powder hose set 5 m (pkg of 2 hoses) 1018806
60 Powder hose set 7 m (pkg of 2 hoses) 1014040
61 Powder hose set 8 m (pkg of 2 hoses) 1014041
62 Powder hose Ø 2.7 ID / Ø 4.7 OD 1004517
63 Clamping ring 1004365
64 Nut Ø 4.7 mm 1004363
65 Powder hose Ø 4 ID / Ø 6 OD 1004515
66 Rapid screw joint 1004366
67 Clamping ring 1004364
68 Nut Ø 6 mm 1004362
Powder hose, black, 2.74 m (9’) 1000897
Powder hose, black, 4.57 m (15’) 1000917
Powder hose, black, 9.14 m (30’) 1000898
Powder hose, black, max. 30 m (100’) “made to order” 1034353
Powder hose, orange, 2.74 m (9’) 1000896
Powder hose, orange, 4.57 m (15’) 1001910
69 Powder hose, orange, 9.14 m (30’) 1001908
Powder hose, orange, 15.24 m (50’) 1001843
Powder hose, orange, max. 30 m (100’) “made to order” 1034385
Powder hose, blue, 2.74 m (9’) 1001931
Powder hose, blue, 4.57 m (15’) 1001932
Powder hose, blue, 9.14 m (30’) 1001933
Powder hose, blue, max. 30 m (100’) “made to order” 1034386
70 Adapter 4MP (PTM14) 1002330
71 O-ring adapter 1001323
72 Hose with copper shield upon request

PL 41001 EN 13 17 - 18
 1.5 APS Powder Insert

18 - 18 PL 41001 EN 13