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Beckhoff Main Catalog 2018 1 IPC Motion Automation
Beckhoff Main Catalog 2018 1 IPC Motion Automation
www.beckhoff.com
Beckhoff New Automation Technology
Addresses, System Overview
IPC
16 Industrial PC, Control Panel
PC Control for all applications
180 Embedded PC
Modular DIN rail IPCs and Industrial Motherboards
I/O
444 TwinCAT
PLC and Motion Control on the PC
530 TwinSAFE
Open and scalable safety technology
© Photo, Ralph@Larmann.com
© AREVA Wind/Jan Oelker
Beckhoff implements open automation systems based on PC Control technology. The product
range covers Industrial PCs, I/O and Fieldbus Components, Drive Technology and automation soft-
ware. Products that can be used as separate components or integrated into a complete and seam-
less control system are available for all industries. The Beckhoff “New Automation Technology”
philosophy represents universal and open control and automation solutions that are used world-
wide in a wide variety of different applications, ranging from CNC-controlled machine tools to
intelligent building automation.
Million €
679
Worldwide presence
680
660
640
on all continents
620
600
580
560
540
The central divisions of Beckhoff, such as development, pro-
520 duction, administration, distribution, marketing, support and
500
480
service are located at the Beckhoff Automation GmbH & Co. KG
460 headquarters in Verl, Germany. Rapidly growing presence in the
440
international market is taking place through subsidiaries and
420
400 branch offices. Through worldwide co-operation with partners,
380 Beckhoff is represented in more than 75 countries.
360
340
320
300
280
260
240
220
200
180
Beckhoff Automation
160
140
– Headquarters Verl, Germany
120 – Sales 2016: 679 million €
100
– Staff worldwide: 3350
80
60 – Sales Offices Germany: 18
40
– Subsidiaries/Branch Offices worldwide: 34
20
0
– Distributors worldwide: in more than 75 countries
1891 1981
1991 1991
1002 2001
0102 2010
1102 2011
2102 2012
3102 2013
4102 2014
5102 2015
6102 2016
0891 1980
2891 1982
3891 1983
4891 1984
5891 1985
6891 1986
7891 1987
8891 1988
9891 1989
0991 1990
2991 1992
3991 1993
4991 1994
5991 1995
6991 1996
7991 1997
8991 1998
9991 1999
0002 2000
2002 2002
3002 2003
4002 2004
5002 2005
6002 2006
7002 2007
8002 2008
9002 2009
Sales
0 trend (as of 04/2017)
20
40
60
80
4
Since the foundation of the company in 1980, continuous development of innovative products
and solutions using PC-based control technology has been the basis for the continued success
of Beckhoff. Many automation technology standards that are taken for granted today were
conceptualised by Beckhoff at an early stage and successfully introduced to the market.
The Beckhoff PC Control philosophy and the invention of the Lightbus system, the Bus Terminals
and TwinCAT automation software represent milestones in automation technology and have
become accepted as high-performance alternatives to traditional control technology. EtherCAT,
the real-time Ethernet solution, makes forward-looking, high-performance technology available
for a new generation of leading edge control concepts.
Milestones
1982 P1000 – single-board motion controller 2012 2nd generation of Control Panels – Panel PCs
1986 PC Control – first PC-based machine controller and Control Panels with multi-touch technology
1988 S1000 – software PLC/NC on PC (DOS) 2012 XTS – eXtended Transport System
1989 Lightbus – high-speed fieldbus utilising optical fibre 2014 Many-core control – Industrial server maximises
1990 All-in-one PC motherboard industrial computing power
1995 Bus Terminal – fieldbus technology in 2014 AX8000 – Multi-axis servo system
terminal block format 2014 EtherCAT Plug-in Modules –
1996 TwinCAT – real-time software package under Bus Terminals for circuit boards
Windows with PLC and Motion Control functions 2015 EtherCAT P – One Cable Automation
1998 Control Panel – remote IPC Control Panels 2015 TwinCAT HMI – for platform-independent user
1999 Fieldbus Box – the I/O system in IP 67 interfaces
2002 CX1000 – modular Embedded PCs for DIN rail 2015 TwinCAT IoT – for simple cloud communication
mounting 2015 TwinCAT Analytics – Recording and analysis
2003 EtherCAT – real-time Ethernet fieldbus system of process data
2005 TwinSAFE – the compact safety solution 2016 EtherCAT measurement modules – system-integrated
2005 AX5000 – EtherCAT Servo Drives high-end measurement technology
2007 Industrial Motherboards – made in Germany 2017 Process technology – system-integrated solutions
2008 XFC – eXtreme Fast Control Technology for explosion protection requirement
2009 HD Bus Terminals – 16-channel terminals in 12 mm 2017 C60xx – The generation of ultra compact IPCs
2010 TwinCAT 3 – eXtended Automation Technology 2017 AMP8000 – Distributed Servo Drive system
2011 AM8000 – Synchronous Servomotors with 2017 TwinCAT Vision – Machine vision integrated into
One Cable Technology automation technology
6
Beckhoff worldwide
Headquarters
Beckhoff Automation GmbH & Co. KG
Huelshorstweg 20
33415 Verl
Germany
Phone: + 49 5246 963-0
Fax: + 49 5246 963-198
info@beckhoff.com
www.beckhoff.com
9
Headquarters
Subsidiary
Headquarters distributor
Subsidiary distributor
10
Beckhoff worldwide
Slovenia, Serbia, Bosnia Office Yverdon Northeast Region Beckhoff Automation LLC Mexico
and Herzegovina, Macedonia, Beckhoff Automation AG Headquarters and Austin, TX Mexico Sales, Training and
Kosovo, Montenegro 1442 Montagny-près-Yverdon Training Center Phone: + 1 512 / 250 9809 Application Development
Beckhoff Avtomatizacija d.o.o. Phone: + 41 24 / 447 27 00 Beckhoff Automation LLC southwest.sales@beckhoff.com Integra Automation, SA de CV
Zbiljska cesta 4 yverdon@beckhoff.ch Mechanicsburg, PA Av. Industrias 1482
1215 Medvode Phone: + 1 888 / 616 0859 Beckhoff Automation LLC 78399 Fracc. Esmeralda
Slovenia Office Zurich northeast.sales@beckhoff.com Houston, TX San Luis Potosí, S.L.P.
Phone: + 3 86 / 13 61 30 80 Beckhoff Automation AG Phone: + 1 832 / 610 4034 Phone: + 52 444 / 822 2615
info@beckhoff.si 8052 Zurich East Region Sales southwest.sales@beckhoff.com mexico@beckhoff.com
www.beckhoff.si Phone: + 41 52 / 633 40 40 www.integra-automation.com
info@beckhoff.ch Beckhoff Automation LLC Beckhoff Automation LLC
Spain Atlanta, GA Rogers, AR
Headquarters
Beckhoff Automation S.A.
Turkey, Azerbaijan
Headquarters
Phone: + 1 770 / 403 8868
georgia.sales@beckhoff.com
Phone: + 1 952 / 212 3343
south.usa@beckhoff.com
South
Edificio Testa Sant Cugat
Avda. Alcalde Barnils, 64-68
Beckhoff Otomasyon Ltd. Şti.
Gardenya-3 Plaza No: 18-19-20 Beckhoff Automation LLC West Region Sales America
08174 Sant Cugat (Barcelona) 34758 Ataşehir Istanbul Boston, MA
Phone: + 34 93 / 5 84 49 97 Turkey Phone: + 1 508 / 776 7167 Silicon Valley Argentina
info@beckhoff.es Phone: + 90 216 / 580 9830 newengland@beckhoff.com Technical Center eFALCOM
www.beckhoff.es info@beckhoff.com.tr Beckhoff Automation LLC Alcorta 2411
www.beckhoff.com.tr Beckhoff Automation LLC San Jose, CA CPA B1744HFM
Sales Office Madrid Hanover, PA Phone: + 1 877 / 894 6228 Moreno / Buenos Aires
Beckhoff Automation S.A. Office Ankara Phone: + 1 717 / 634 5536 norcal@beckhoff.com Phone: + 54 237 / 463 1151
28290 Las Rozas (Madrid) Beckhoff Otomasyon Ltd. Şti. northeast.sales@beckhoff.com info@efalcom.com
Phone: + 34 91 / 6 36 43 57 06378 Yenimahalle, Ankara Beckhoff Automation LLC www.efalcom.com
centro@beckhoff.com Phone: + 90 312 / 394 03 46 Beckhoff Automation LLC Los Angeles, CA
info@beckhoff.com.tr Nashville, TN Phone: + 1 310 / 925 0006 Brazil
Sales Office Zamudio Phone: + 1 931 / 510 3629 losangeles@beckhoff.com Headquarters
Beckhoff Automation S.A. Office Bursa tennessee.sales@beckhoff.com Beckhoff Automação
48170 Zamudio (Bizkaia) Beckhoff Otomasyon Ltd. Şti. Training Center Industrial Ltda.
Phone: + 34 94 / 4 31 40 75 16110 Nilüfer Bursa Beckhoff Automation LLC Beckhoff Automation LLC Rua Caminho do Pilar, 1362
norte@beckhoff.com Phone: + 90 224 / 501 00 17 Raleigh, NC San Diego, CA Vila Gilda, Santo André – SP
info@beckhoff.com.tr Phone: + 1 952 / 428 7350 Phone: + 1 760 / 504 9780 CEP: 09190-000
Sweden southeast.sales@beckhoff.com sandiego@beckhoff.com Phone: + 55 (11) 41 26-3232
Headquarters Office İzmir info@beckhoff.com.br
Beckhoff Automation AB Beckhoff Otomasyon Ltd. Şti. Beckhoff Automation LLC Beckhoff Automation LLC www.beckhoff.com.br
Stenåldersgatan 2A 35530 Bayraklı, İzmir Rochester, NY San Francisco Bay Area, CA
21376 Malmö Phone: + 90 232 / 486 0350 Phone: + 1 585 / 545 5696 Phone: + 1 408 / 479 0185 Sales Office Campinas
Phone: + 46 (0) 40 / 6 80 81 60 info@beckhoff.com.tr NY.sales@beckhoff.com norcal@beckhoff.com Beckhoff Automação
info@beckhoff.se Industrial Ltda.
www.beckhoff.se UK, Ireland Great Lakes Region Sales Training Center Campinas – SP
Headquarters Beckhoff Automation LLC Phone: + 55 (11) 41 26-3232
Sales Office Gothenburg Beckhoff Automation Ltd. Headquarters and Mill Creek, WA info@beckhoff.com.br
Beckhoff Automation AB The Boathouse Training Center Phone: + 1 425 / 451 4444
43363 Sävedalen Station Road Beckhoff Automation LLC northwest.sales@beckhoff.com Sales Office Joinville
Phone: + 46 (0) 40 / 6 80 81 60 Henley-on-Thames Mason, OH Beckhoff Automação
info@beckhoff.se Oxon RG9 1AZ Phone: + 1 513 / 204 5861 Beckhoff Automation LLC Industrial Ltda.
Great Britain ohio.sales@beckhoff.com Denver, CO Joinville 89221-006 – SC
Sales Office Luleå Phone: + 44 14 91 / 41 05 39 Phone: + 1 303 / 429 0758 Phone: + 55 (47) 3439 - 0908
Beckhoff Automation AB info@beckhoff.co.uk Beckhoff Automation LLC mountain.sales@beckhoff.com info@beckhoff.com.br
941 41 Piteå www.beckhoff.co.uk Detroit, MI
Phone: + 46 (0) 40 / 6 80 81 60 Phone: + 1 248 / 828 5310 Beckhoff Automation LLC Sales Office
info@beckhoff.se Sales Office Glasgow michigan@beckhoff.com Phoenix, AZ Novo Hamburgo
Beckhoff Automation Ltd. Phone: + 1 385 / 831 1520 Beckhoff Automaçao
Sales Office Stockholm Glasgow G75 0QD Beckhoff Automation LLC arizona@beckhoff.com Industrial Ltda.
Beckhoff Automation AB Phone: + 44 141 847 1411 Tiffin, OH Novo Hamburgo – RS
16250 Vällingby scotland@beckhoff.com Phone: + 1 419 / 357 5112 Canada Phone: + 55 (51) 3035 - 6233
Phone: + 46 (0) 40 / 6 80 81 60 ohio.sales@beckhoff.com Headquarters info@beckhoff.com.br
info@beckhoff.se Technology Centre Sales, Training Center and
Huntingdon Central Region Sales Application Development Chile
Switzerland Beckhoff Automation Ltd. and Chicago Area Office Beckhoff Automation Ltd. ELECDRIVE S.A.
Headquarters Huntingdon, Cambridgeshire Beckhoff Automation LLC 2900 Argentia Road, Suite 7 Avenida Americo Vespucio 2680,
Beckhoff Automation AG PE29 6UA Woodridge, IL Mississauga, ON L5N 7X9 Oficina 33, Conchalí, Santiago
Rheinweg 7 Phone: + 1 630 / 631 8467 Phone: + 1 289 / 627 1900 Phone: + 562 / 262 264 72
8200 Schaffhausen midwest.usa@beckhoff.com canada@beckhoff.com elecdrive@elecdrive.cl
Phone: + 41 52 / 633 40 40
info@beckhoff.ch
North Central Region Sales
www.beckhoff.ca www.elecdrive.cl
Colombia
www.beckhoff.ch
America Training Center
Canada Sales
Beckhoff Automation Ltd. SENTRONIC S.A.S.
Office Arbon Beckhoff Automation LLC Toronto, ON Calle 112 70-B-18
Beckhoff Automation AG USA Fond du Lac, WI Phone: +1 905 / 466 4371 Bogotá
9320 Arbon Headquarters Phone: + 1 920 / 251 2777 canada@beckhoff.com Phone: + 57 1 533 4323
Phone: + 41 71 / 440 11 41 Beckhoff Automation LLC wisconsin@beckhoff.com sensores@sentronic.com.co
info@beckhoff.ch 13130 Dakota Avenue Beckhoff Automation Ltd. www.sentronic.com.co
Savage, MN 55378 Beckhoff Automation LLC London, ON
Office Losone Phone: + 1 952 / 890 0000 Milwaukee, WI Phone: + 1 519 / 494 7262 Ecuador
Beckhoff Automation AG beckhoff.usa@beckhoff.com Phone: + 1 414 / 640 2112 canada@beckhoff.com TCS INDUSTRIAL
6616 Losone www.beckhoffautomation.com wisconsin@beckhoff.com Eloy Alfaro N47-24
Phone: + 41 91 / 792 24 40 Quebec Area Sales and y De Las Azucenas
ticino@beckhoff.ch Southeast Region South Region Sales Training Center Ed. MF Oficina #2
Headquarters and Beckhoff Automation Ltd. Quito, Pichincha
Office Lyssach Training Center Headquarters and Laval, QC Phone: + 593 / 22 24 60 43
Beckhoff Automation AG Beckhoff Automation LLC Training Center Phone: + 1 514 / 922 3282 ingenieria@tcsindustrial.com
3421 Lyssach Charlotte, NC Beckhoff Automation LLC canada@beckhoff.com www.tcsindustrial.com
Phone: + 41 34 / 447 44 80 Phone: + 1 704 / 910 4367 Plano, TX
info@beckhoff.ch southeast.usa@beckhoff.com Phone: + 1 972 / 533 2585
southwest.sales@beckhoff.com
12
Peru Office Changsha Office Shenzhen Sales Office Delhi Sales Office Penang
TECHPRO S.A.C. Beckhoff Automation Beckhoff Automation Beckhoff Automation Pvt. Ltd. Beckhoff Automation Sdn. Bhd.
Jr. Contralmirante Montero (Shanghai) Co. Ltd. (Shanghai) Co. Ltd. Uttar Pradesh – 201301 (889044-H)
(Alberto del Campo) N°414 Changsha, Hunan Province Shenzhen, Guangdong Province info@beckhoff.co.in Bayan Baru, 11950, Penang
Dpto. 401 Magdalena del Mar Phone: + 86 731 / 89 60 89 50 Phone: + 86 755 / 23 60 32 32 Phone: + 60 (4) 6460 388
Lima changsha@beckhoff.com.cn shenzhen@beckhoff.com.cn Sales Office Thane info@beckhoff.com.my
Phone: +51 989435854 Beckhoff Automation Pvt. Ltd.
techpro.peru@techprocorp.net Office Chengdu Office Suzhou Thane – 400 604 Singapore, Philippines,
www.techprocorp.net Beckhoff Automation Beckhoff Automation Phone: + 91 22 49 71 82 00 Vietnam
(Shanghai) Co. Ltd. (Shanghai) Co. Ltd. info@beckhoff.co.in Beckhoff Automation Pte. Ltd.
Uruguay Chengdu, Sichuan Province, 610016 Suzhou, Jiangsu Province 3 International Business Park
Comando Ltda. Phone: + 86 28 / 86 20 25 81 Phone: + 86 512 / 62 85 22 07 Indonesia #05-07/08 Nordic European Centre
Dr. J. de Salterain 1142 chengdu@beckhoff.com.cn suzhou@beckhoff.com.cn Representative Office Singapore 609927
Montevideo 11200 Beckhoff Automation Pte. Ltd. Phone: + 65 6697 6220
Phone: + 598 2400-7923 Office Chongqing Office Tianjin The Vida Office Tower 3A Floor, info@beckhoff.com.sg
comando@comandonet.com Beckhoff Automation Beckhoff Automation Unit #4 www.beckhoff.com.sg
www.comandonet.com (Shanghai) Co. Ltd. (Shanghai) Co. Ltd. Jl. Raya Perjuangan No. 8,
Chongqing Hedong District, Tianjin Rt.01/Rw.07 South Korea
Phone: + 86 23 / 67 39 81 75 Phone: + 86 22 / 58 29 11 12 Kebon Jeruk – Tri-TEK Corp.
Africa chongqing@beckhoff.com.cn tianjin@beckhoff.com.cn Jakarta Barat 11530
Phone: + 62 (21) 2966 1363
12F DaeRyung Technotown III
115 Gasan Digital2Ro
Egypt Office Guangzhou Office Wuhan sales@beckhoff.co.id Gumcheon-gu
Beckhoff Automation Contact Beckhoff Automation Beckhoff Automation www.beckhoff.co.id Seoul 153-772
11/6 Said Zakaria Street (Shanghai) Co., Ltd. (Shanghai) Co., Ltd. Phone: + 82 2 / 2107-32 42
Al Sefarat District, Nasr City Guangzhou, Guangdong Wuhan, Hubei Province Iran info@tritek.co.kr
EG- 11471 Cairo Province, 510623 Phone: + 86 27 / 87 71 19 92 NicMehr Co. www.tritek.co.kr
Phone: + 2 (0) 10 09 15 62 61 Phone: + 86 20 / 38 01 03 00 wuhan@beckhoff.com.cn #8, 8th St., Vozara Ave.,
egypt@beckhoff.com guangzhou@beckhoff.com.cn 15117-45363 Tehran Taiwan
www.beckhoff.com Office Wuxi Phone: + 98 (21) 88 77 68 36 JI-DIEN Co., Ltd.
Office Hangzhou Beckhoff Automation sales@nicmehr.com 9F., No. 312, Sec. 2, New Taipei Blvd.
South Africa, Beckhoff Automation (Shanghai) Co. Ltd. www.nicmehr.com Xinzhuang Dist.
Sub-Saharan Africa (Shanghai) Co. Ltd. Wuxi, Jiangsu Province New Taipei City 24250
Headquarters Hangzhou, Zhejiang Province Phone: + 86 510 / 85 81 93 06 Israel Taiwan (R.O.C.)
Beckhoff Automation (Pty) Ltd Phone: + 86 571 / 87 65 27 86 wuxi@beckhoff.com.cn Beckhoff Automation Ltd. Phone: + 886 (2) 8522 3237
7 Ateljee Street hangzhou@beckhoff.com.cn Beit Golan jidien-taipei@jidien.com
Randpark Ridge, Randburg Office Xi’an Golan St. (corner of Tavor St.) www.jidien.com
Gauteng, 2169 Office Hefei Beckhoff Automation Airport City
South Africa Beckhoff Automation (Shanghai) Co. Ltd. Lod 70151 Thailand
Phone: + 27 (0) 11 795 28 98 (Shanghai) Co. Ltd. Xi’an, Shanxi Province Phone: + 972 3 7 76 44 45 Representative Office
info@beckhoff.co.za Hefei, Anhui Province Phone: + 86 29 / 88 49 99 08 info@beckhoff.co.il Beckhoff Automation Pte. Ltd.
www.beckhoff.co.za Phone: + 86 551 / 65 54 35 13 xian@beckhoff.com.cn www.beckhoff.co.il ZEN World Tower 4
hefei@beckhoff.com.cn 4/5 Rama 1 Road, Level 12
Sales and Technical Office Zhengzhou Japan Pathum Wan, Bangkok 10330
Office Cape Town Office Jinan Beckhoff Automation Headquarters Phone: + 66 81 835 9653
Beckhoff Automation (Pty) Ltd Beckhoff Automation (Shanghai) Co. Ltd. Beckhoff Automation K.K. sales@beckhoff.co.th
Cape Town, Western Cape (Shanghai) Co. Ltd. Zhengzhou, Henan Province Nisseki Yokohama Building www.beckhoff.co.th
Phone: + 27 (0) 11 795 28 98 Ji’nan, Shandong Province Phone: + 86 371 / 61 73 25 82 18th Floor
info@beckhoff.co.za Phone: + 86 531 / 67 89 75 52 zhengzhou@beckhoff.com.cn 1-1-8 Sakuragicho, Naka-ku United Arab Emirates,
jinan@beckhoff.com.cn Yokohama-shi Kanagawa-ken Oman, Qatar, Bahrain,
Sales and Technical India 231-0062 Kuwait
Office Durban Office Kunming Headquarters Phone: + 81 45 650 1612 Beckhoff Automation FZE
Beckhoff Automation (Pty) Ltd Beckhoff Automation Beckhoff Automation Pvt. Ltd. info@beckhoff.co.jp C# 608, Dubai Silicon Oasis
Durban, KwaZulu-Natal (Shanghai) Co. Ltd. Suite 4, Level 6, Muttha Towers www.beckhoff.co.jp P.O. Box No. 341007
Phone: + 27 (0) 11 795 28 98 Kunming, Yunnan Province Don Bosco Marg Dubai
info@beckhoff.co.za Phone: + 86 871 / 63 55 06 36 Pune – 411 006 Office Nagoya United Arab Emirates
kunming@beckhoff.com.cn Phone: + 91 20 40 00 48 00 Beckhoff Automation K.K. Phone: + 971 4 5015480
Sales and Technical info@beckhoff.co.in Global Gate 23th Floor info@beckhoff.ae
Office Port Elizabeth Office Nanjing www.beckhoff.co.in 4-60-12 Hiraike-cho, Nakamura-ku www.beckhoff.ae
Beckhoff Automation (Pty) Ltd Beckhoff Automation Nagoya-shi Aichi-ken
Port Elizabeth, Eastern Cape (Shanghai) Co. Ltd. Sales Office Ahmedabad 453-6123
Phone: + 27 (0) 11 795 28 98 Nanjing, Jiangsu Province
Phone: + 86 25 / 85 86 22 71
Beckhoff Automation Pvt. Ltd.
Ahmedabad – 380015
Phone: + 81 52 433 2256
info@beckhoff.co.jp
Australia
info@beckhoff.co.za
nanjing@beckhoff.com.cn Phone: + 91 79 40 08 48 00 Australia
info@beckhoff.co.in Lebanon, Jordan, Syria Headquarters
Asia Office Ningbo
Beckhoff Automation Sales Office Bangalore
Industrial Technologies (itec) S.A.L.
Afrah Plaza Center,
Beckhoff Automation Pty. Ltd.
23 Edward Street
(Shanghai) Co. Ltd. Beckhoff Automation Pvt. Ltd. Blvd Fouad Chehab Oakleigh, Victoria, 3166
China Ningbo, Zhejiang Province Bangalore – 560004 Sin El Fil, Beirut
Headquarters Phone: + 61 (3) 99 12 54 30
Phone: + 86 574 / 87 20 33 35 Phone: + 91 80 40 82 48 00 Lebanon info@beckhoff.com.au
Beckhoff Automation ningbo@beckhoff.com.cn info@beckhoff.co.in Phone: + 961 (1) 49 11 61
(Shanghai) Co., Ltd. www.beckhoff.com.au
info@iteclb.com
5th Floor, Office Qingdao Sales Office Chennai www.iteclb.com
No. 163 JiangChang San Road Sales Office Sydney
Beckhoff Automation Beckhoff Automation Pvt. Ltd. Beckhoff Automation Pty. Ltd.
Shanghai Shibei Industrial Zone (Shanghai) Co. Ltd. Chennai – 600042 Malaysia
Shanghai, 200436 North Ryde, NSW, 2113
Qingdao, Shandong Province info@beckhoff.co.in Headquarters Phone: + 61 (2) 80 69-23 33
Phone: + 86 21 / 66 31 26 66 Phone: + 86 532 / 82 84 21 99 Beckhoff Automation Sdn. Bhd.
info@beckhoff.com.cn info@beckhoff.com.au
qingdao@beckhoff.com.cn Sales Office Coimbatore (889044-H)
www.beckhoff.com.cn Beckhoff Automation Pvt. Ltd. Unit 2.1, 2nd Floor, Surian Tower New Zealand
Office Shenyang Coimbatore – 641 009 No.1 Jalan PJU 7/3 Beckhoff Automation Limited
Office Beijing Beckhoff Automation Phone: + 91 42 24 50 84 99 Mutiara Damansara
Beckhoff Automation Unit C2, 59 Apollo Drive
(Shanghai) Co. Ltd. info@beckhoff.co.in 47810 Petaling Jaya Albany, Auckland 0632
(Shanghai) Co., Ltd. Shenyang, Liaoning Province Phone: + 60 (3) 7731 8388
Beijing, 100044 Phone: + 64 (9) 281 2736
Phone: + 86 24 / 22 78 88 96 info@beckhoff.com.my info@beckhoff.co.nz
Phone: + 86 10 / 58 30 12 36 shenyang@beckhoff.com.cn www.beckhoff.com.my
beijing@beckhoff.com.cn www.beckhoff.co.nz
13
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/C6915
14
System overview
Ethernet
Automation
444 TwinCAT
TwinCAT Base TwinCAT I/O TwinCAT PLC TwinCAT C/C++ TwinCAT Safety TwinCAT HMI TwinCAT
Measurement
IPC
16 Industrial PC
Panel PC Panel PC Panel PC Panel PC Panel PC Panel PC Panel PC Panel PC Panel PC Panel PC
CP22xx CP26xx CP27xx CP32xx CP37xx CP62xx CP65xx CP66xx CP67xx CP72xx
180 Embedded PC
2 570 Infrastructure
Components
PCIe Ethernet FC902x PCI PROFIBUS FC310x
Bus Coupler BK1120 (K-bus interface), Bus Coupler BK3xx0, Bus Terminal Controller
Bus Terminals KL/KSxxxx Bus Terminals KL/KSxxxx BC/BX31x0 (IEC 61131-3)
2 68 EtherCAT
EtherCAT EtherCAT
Terminal
Coupler EK1xxx, EtherCAT EtherCAT plug-in Bus Coupler EK3100,
2 336 EtherCAT Terminals EL/ESxxxx/ELM3xxx modules EJxxxx EtherCAT Terminals EL/ESxxxx
Plug-in Modules
Coupler Box Exten- EtherCAT Box EtherCAT P Box Compact Box Coupler Box Extension PLC Box IL230x-C31x
IL230x-B110 sion Box EPxxxx, EQxxxx, EPPxxxx IPxxxx-B31x IL230x-B31x Box IExxxx (IEC 61131-3)
IExxxx ERxxxx
Motion
312 Drive
Technology
Multi-axis servo system Servo Drives AX5xxx Synchronous Servomotors Synchronous Servomotors
AX8xxx AM8xxx AM3xxx
TwinCAT Control TwinCAT Motion TwinCAT PTP TwinCAT NC I TwinCAT CNC TwinCAT Robotics TwinCAT TwinCAT TwinCAT
Connectivity Industrie 4.0 Industry specific
Panel PC Panel PC 19-inch slide-in PC Control Built-in Control Control Control Built-in Control Control Panel Built-in Control Control Panel
CP77xx C36xx C5xxx cabinet PC Industrial cabinet PC cabinet cabinet Panel CP29xx CP39xx Panel CP69xx CP79xx
C61xx PC C65xx C66xx PC PC
C60xx C69xx
Embedded PC Embedded PC
CX2020, CX2030, CX2040 CX2042, CX2062, CX2072
Ethernet
Switch
PCIe CANopen FC512x PCI DeviceNet FC520x CU20xx PCIe Ethernet FC902x
Bus Coupler BK5xx0, Bus Terminal Controller Bus Coupler BK9xx0, Bus Terminal
Bus Terminals KL/KSxxxx BC/BX5xx0 (IEC 61131-3) Controller BC/BX9xx0 (IEC 61131-3)
EtherCAT
Stainless steel servomotors Linear Servomotors Compact Drive Technology XTS | eXtended Transport System
AM88xx ALxxxx
Industrial PC
16
..
Highlights
..technology
Appealing industrial design housings
Industrial PC
Industrial PC
PC Control for all applications
17
u www.beckhoff.com/IPC
86 Control cabinet
Industrial PCs
18
Industrial PCs
ATX motherboard 3½-inch motherboard 3½-inch motherboard 3½-inch motherboard Control Panels
Intel® Core™ Intel® Core™ Intel® Atom™/ ARM Cortex™-A8
Celeron® ULV
Multi-touch Panel CP22xx 34 CP27xx/CPX27xx 42 CP26xx 38 CP29xx/CPX29xx 146
PCs/Control Panels CP32xx 46 CP37xx/CPX37xx 50 CP39xx/CPX39xx 150
Industrial PC
19
TwinCAT 3 – Platforms
P81 P90
Very high Third-party
performance devices
P80
Many Core,
Very high
5-8 cores P91
Example of a TwinCAT 3 performance
performance class: P70 P82 5-8 cores
C6920 | Control cabinet Industrial PC High Very high
performance performance
with Intel® Core™ i3, 2 cores, processor
TwinCAT 3 performance class: (TC3: 60), P60
Mid Many Core, P92
corresponds to the TwinCAT 3 platform
performance 9-16 cores
P60 Mid performance 9-16 cores
P50
P83
Performance
Very high
plus
performance P93
P40
Performance Intel® Intel® Many Core, 17-32 cores
Core™ i3 Core™ i5 17-32 cores
Intel® Celeron®
P30 ULV
Economy plus P84 P94
Intel®
Very high
Intel Celeron
® ® Core™ i7
performance 33-64 cores
P20
Economy Intel® Atom™ Intel® Pentium® Many Core,
ARM 33-64 cores
Cortex™-A8
ARM, 600 MHz AMD LX800
The controllers integrated in the platform categorisation are only example configurations.
20
CP26xx dual-finger CP2607 CP2611 CP2612 CP2615 CP2616 CP2618 CP2619 CP2621 CP2624 38
– ARM touch screen
Cortex™-A8
CP27xx multi-finger CP2711 CP2712 CP2715, CP2716 CP2718 CP2719, CP2721, CP2724 42
– Intel® touch screen, CPX2715 CPX2719 CPX2721
Celeron™ ULV only
or Atom™ horizontal
Industrial PC
21
CP29xx CP39xx
CP29xx-0010 multi-finger CP2907- CP2911- CP2912- CP2915- CP2916- CP2918- CP2919- CP2921- CP2924- 146
– CP-Link 4* touch screen 0010 0010 0010 0010 0010 0010 0010 0010 0010
CP39xx-0010 multi-finger CP3907- CP3911- CP3912- CP3915- CP3916- CP3918- CP3919- CP3921- CP3924- 150
– CP-Link 4* touch screen 0010 0010 0010 0010, 0010 0010 0010, 0010, 0010
CPX3915- CPX3919- CPX3921-
0010 0010 0010
*For further information on CP-Link 4 see page 144 , for further information on DVI/USB Extended see page 160
22
Industrial PC
keyboard on the sides
23
C5210 C6515 basic C6515 with PCIe C6525 basic C6525 with PCIe C6525 with
24 configuration module slots configuration module slots plug-in card slots
C6905 C6915 C6925 C6920 C6920 with C6930 C6930 with C6015
plug-in card slots plug-in card slots
Processor Intel® Atom™ Intel® Celeron® ULV Intel® Celeron® Intel® Celeron®
Intel Core™ i3/i5/i7
®
Intel® Core™ i3/i5/i7
4 generation
th
6th/7th generation
19-inch slide-in 1 rack unit C5210-0020 C5210-0030 92
Industrial PC
series C5210
26
– stand-alone device (Panel PC with In addition to that, 24 V DC power supplies Robust industrial design PCs with
Windows 7, Embedded Standard 7, with integrated UPS, Ethernet adapters and highest performance components
Embedded Compact 7 or Windows 10 Ethernet switches, Fieldbus Cards, DVI display
IoT Enterprise) interfaces, DVI/USB extensions and USB hubs Beckhoff Industrial PCs satisfy industry’s
– DVI/USB Extended Control Panel for are produced by Beckhoff’s own development demands:
direct or indirect operation at the PC and manufacturing facilities. International – the right Industrial PC for every
(distance up to 50 m) standards and experience in the applica- controller
– CP-Link 3 (Panel PCs connected tion of PC systems under difficult industrial – highest performance PCs
to the host PC via Ethernet), conditions provide the basis for Beckhoff with Intel® Celeron® up to
see page 138 system integration. Only a few LC displays, Intel® Core™ i7 processors
– CP-Link 4 Control Panel for operation at plug-in cards or hard disks are suited to use – PCs with low power consumption
the PC with a distance of up to 100 m, in tough industrial environments. Experience with Intel® Mobile processors
see page 144 and detailed testing are therefore required – open standards following
for checking whether the components meet the norm ATX
Careful selection of components the stringent requirements in terms of tem- – components carefully tested to
A great deal of attention and care is put perature resistance, resistance to vibration, ensure appropriateness for industrial
into the development and choice of the IPC and electromagnetic compatibility. Prior to applications
components used, their compatibility, their delivery, all Industrial PCs are subjected to – appealing industrial design housings
long-term availability, mechanical loading comprehensive quality control procedures – also for use in hazardous areas,
capacity and industrial suitability. In develop- in order to verify that they are fit for the Zone 2/22
ing electronic modules, Beckhoff fulfils the purpose. Beckhoff Industrial PCs satisfy the – easy access to PC components
high requirements for Industrial PC compo- Machine Guidelines and carry the CE mark: – Individual housing construction
nents that are necessary in order to ensure all PC components are checked for electro- allows optimum adaptation to
permanent reliable operation. magnetic compatibility (EMC) and comply controller requirements.
Beckhoff is the developer and manu- with the relevant standards. – integration of electromechanical
facturer of the motherboards in the Indus- buttons, switches, scanners,
trial PCs. The BIOS for the motherboards handwheels and other components
even has its own development department. in the Control Panel
– designed for machine-oriented use
– long-term availability of components
www.beckhoff.com/Panel-PC www.beckhoff.com/Control-cabinet-PC
www.beckhoff.com/ControlPanel www.beckhoff.com/IPC-accessories
www.beckhoff.com/Panel-PC
30
C36xx | ATX built-in Panel PC, CP32xx | Multi-touch Panel PC CP22xx | Multi-touch built-in Panel PC,
Intel® Celeron®, Pentium® or Core™ with mounting arm, Intel® Celeron® Intel® Celeron® or Core™
– display sizes: 12- or 15-inch or Core™ – display sizes: 11.6-, 12-, 15-, 15.6-, 18.5-,
– display sizes: 12-, 15-, 15.6-, 18.5-, 19-, 21.5- or 24-inch
19-, 21.5- or 24-inch
– IP 65 protection
CP65xx | ATX built-in Panel PC, CP72xx | Panel PC with mounting arm, CP62xx | Built-in Panel PC,
Intel® Celeron®, Pentium® or Core™ Intel® Celeron® or Core™ Intel® Celeron® or Core™
– display sizes: 12-, 15- or 19-inch – display sizes: 12-, 15- or 19-inch – display sizes: 12-, 15- or 19-inch
– IP 65 protection
CP37xx | Multi-touch Panel PC CP27xx | Multi-touch built-in Panel PC, CP26xx | Built-in Panel PC,
with mounting arm, Intel® Atom™ Intel® Celeron® ULV or Atom™ ARM Cortex™-A8
– display sizes: 12-, 15-, 15.6-, – display sizes: 11.6-, 12-, 15-, – display sizes: 7-, 11.6-, 12-,
18.5-, 19-, 21.5- or 24-inch 15.6-, 18.5-, 19-, 21.5- or 24-inch 15-, 15.6-, 18.5-, 19-, 21.5- or
– IP 65 protection – display sizes CPX27xx: 24-inch
– display sizes CPX37xx: 15-, 19- or 21.5-inch
15-, 19- or 21.5-inch
CP77xx | Panel PC with mounting arm, CP67xx | Built-in Panel PC, CP66xx | Built-in Panel PC,
Intel® Celeron® ULV Intel® Celeron® ULV or Atom™ ARM Cortex™-A8
– display sizes: 12-, 15- or 19-inch – display sizes: 5.7-, 12-, 15- or 19-inch – display sizes: 5.7-, 6.5-, 12-, 15- or
– IP 65 protection – display sizes CP6706: 7-inch; 19-inch
CP6700: 10.1-inch – display sizes CP6606: 7-inch;
CP6600: 10.1-inch
www.beckhoff.com/CP22xx
32
The CP22xx built-in Panel PC series is charac- trial PC technology. The right display size is applications that can be used in conjunction
terised by a modern operating concept with available for every application – in landscape with TwinCAT automation software under
multi-touch display as well as an advanced, or portrait orientation (horizontal/vertical). Windows 10 IoT Enterprise.
elegant device design. It is designed for With their highly integrated 3½-inch moth- CP22xx Panel PCs are equipped with Intel®
installation in the front of a control cabinet. erboards, the CP22xx built-in Industrial PCs Celeron® or Intel® Core™ i3, i5 or i7 proces-
The CP22xx combine reliable Beckhoff Con- represent a high-performance platform for sors and have one or two hard disks, SSDs or
trol Panel design with state-of-the-art Indus- machine construction and plant engineering CFast cards or combinations thereof. With the
Industrial PC
33
on-board RAID controller, two same hard Data media, the fan and the lithium battery Two free slots for PCIe modules can be
disks, SSDs or CFast cards can be mirrored. of the system clock are accessible from the optionally integrated in the PC housing,
CP22xx are supplied with a 24 V power rear under the fan cover. offering the possibility to extend the PC,
supply unit, optionally also with an inte- Due to its two independent Ethernet e.g. with additional Ethernet interfaces,
grated uninterruptible power supply (UPS). interfaces the CP22xx is ideally suited as USB ports or PROFIBUS. NOVRAM for fail-
A battery pack can be connected externally a compact central processing unit for an safe data storage can also be plugged as
and installed on a DIN rail close to the PC. EtherCAT control system. PCIe module.
On-board dual
TFT display Ethernet adapter
34
Industrial PC
35
www.beckhoff.com/CP26xx
36
The CP26xx built-in Panel PC series is charac- Control Panel design with state-of-the-art the CP26xx built-in Industrial PCs represent a
terised by a modern operating concept with Industrial PC technology. The right display high-performance platform for machine con-
dual-touch display as well as an advanced, size from 7 to 24 inches is available for struction and plant engineering applications
elegant device design. It is designed for every application – in landscape or portrait that can be used in conjunction with TwinCAT
installation in the front of a control cabinet. orientation (horizontal/vertical). With their automation software under Windows Embed-
The CP26xx combine reliable Beckhoff highly integrated 3½-inch motherboards, ded Compact 7.
Industrial PC
37
CP26xx Panel PCs are equipped with an ARM The microSD card and the lithium battery for an EtherCAT control system. NOVRAM
Cortex™-A8 processor. They are equipped with of the system clock are accessible from the for fail-safe data storage is integrated on
a microSD card and have no rotating parts. rear in the connector bracket. the motherboard.
CP26xx are supplied with a 24 V power Due to its independent Ethernet and
supply unit, optionally also with a capacitive EtherCAT interfaces the CP26xx is ideally
uninterruptible power supply (second UPS). suited as a compact central processing unit
MicroSD card
38
Industrial PC
39
CP26xx CP26xx-0000
Housing aluminium housing with glass front
all connectors at the bottom of the rear side
PC to be opened from the back side, all components easily accessible
1 slot for a microSD flash card, accessible from outside
protection class front side IP 65, rear side IP 20
operating temperature 0…55 °C
Features CP26xx-0000
Display 7-, 11.6-, 12-, 15-, 15.6-, 18.5-, 19-, 21.5- or 24-inch display
Processor ARM Cortex™-A8, 1 GHz
Motherboard 3½-inch
Slots –
Memory 1 GB DDR3 RAM
Graphic adapter integrated in the processor
Ethernet 1 x Ethernet and 1 x EtherCAT on-board
Hard disks/flash microSD flash card
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CP26xx
40
Panel PC
www.beckhoff.com/CP27xx
The CP27xx built-in Panel PC series is charac- TwinCAT automation software under an integrated uninterruptible power supply
terised by a modern operating concept with Windows 7 Professional, Windows 7 (UPS). A battery pack can be connected
multi-touch display as well as an advanced, Ultimate, Windows Embedded Standard 7, externally and installed on a DIN rail close
elegant device design. It is designed for Windows Embedded Compact 7 or with to the PC.
installation in the front of a control cabinet. Intel® Atom™ also under Windows 10 Data media and the lithium battery of
The CP27xx combine reliable Beckhoff Con- IoT Enterprise. the system clock are accessible from the rear.
trol Panel design with state-of-the-art Indus- CP27xx Panel PCs are equipped with Due to its two independent Ethernet
trial PC technology. The right display size is Intel® Celeron® ULV 1.4 GHz or with Intel® interfaces the CP27xx is ideally suited as
available for every application. With their Atom™ with up to four cores and have a compact central processing unit for an
highly integrated 3½-inch motherboards, one or two CFast cards. With the on-board EtherCAT control system. A third independent
the CP27xx built-in Industrial PCs represent RAID controller, two same CFast cards can Ethernet interface is available as an option.
a high-performance platform for machine be mirrored in the CP27xx-0000. An optional PCIe module slot offers the
construction and plant engineering applica- CP27xx are supplied with a 24 V possibility to extend the PC, e.g. with addi-
tions that can be used in conjunction with power supply unit, optionally also with tional Ethernet interfaces.
Industrial PC
41
On-board dual
Ethernet adapter
42
Industrial PC
43
CPX27xx CPX27xx-0010
Housing aluminium housing with glass front
for use in hazardous areas, Zone 2/22
all connectors at the bottom of the rear side
PC to be opened from the back side
all components easily accessible
1 slot for one CFast card, accessible from outside
pull-out clamping levers for fast installation without loose parts
solid clamping frame for even pressure distribution on the seal
protection class front side IP 65, rear side IP 20
operating temperature 0…55 °C
Features CPX27xx-0010
Display 15-, 19- or 21.5-inch TFT display
Processor Intel® Atom™
Motherboard 3½-inch
Memory 2…8 GB DDR3L RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board
Hard disks/flash 4 GB CFast card
Power supply 24 V DC
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CPX27xx
www.beckhoff.com/CP32xx
44
With the CP32xx series, a high-end Panel PC A choice of seven different multi-touch TFT The Panel PC features an integrated rotat-
with multi-touch can be used directly in the displays in sizes between 12-inch and 24-inch able and tiltable mounting arm adapter for a
field. The devices in a slender aluminium and 4:3, widescreen, landscape or portrait 48 mm diameter mounting arm tube. There is
housing feature complete IP 65 protection formats are available. Cooling is achieved a choice of attaching the mounting arm from
and are designed for mounting arm installa- by means of cooling fins on the outer wall above or below. The connecting cables are
tion. The Panel PCs offer maximum comput- as well as fans inside the closed housing. laid through the mounting arm. The Industrial
ing power with processors of the latest gen- The operating temperature range is 0 to PC connections (up to six) with IP 65 connec-
eration, such as Intel® Celeron® or Core™ i3, 45 °C. tors are positioned in the large wiring space
i5 or i7. and are easily accessible. The wiring area
Industrial PC
45
can be opened easily without dismounting tery pack can be connected externally and There is a PCI slot in the CP32xx. A factory-
the device from the mounting arm, offering installed on a DIN rail in the control cabinet. fitted FC9062 PCIe module with two
fast access to the IP 65 connectors for power The CP32xx Panel PCs are equipped with additional Ethernet ports can be added.
supply, Ethernet and optional fieldbus or one or two hard disks, SSDs or CFast cards NOVRAM is also available as PCIe module
USB. Prefabricated cables in various lengths or combinations thereof. With the on-board for fail-safe data storage.
are available for all connections.The C32xx RAID controller, two same hard disks, SSDs or
series Panel PCs are supplied with a 24 V CFast cards can be mirrored. The data media
power supply unit, optionally with integrated and the lithium battery of the system clock
uninterruptible power supply (UPS). A bat- are accessible from the rear under the cover.
46
Industrial PC
47
www.beckhoff.com/CP37xx
48
With the CP37xx series, a Panel PC with inside the closed housing. The operating arm, offering fast access to the IP 65 connec-
multi-touch can be used directly in the field. temperature range is 0 to 45 °C. tors for power supply, Ethernet and optional
The devices in a robust aluminium housing The Panel PC features an integrated USB or RS232. Prefabricated cables in vari-
feature complete IP 65 protection and are rotatable and tiltable mounting arm adapter ous lengths are available for all connections.
designed for mounting arm installation. for a 48 mm diameter mounting arm tube. The C37xx series Panel PCs are supplied with
The Panel PCs offer high computing power There is a choice of attaching the mounting a 24 V power supply unit, optionally with inte-
with Intel® Atom™ processors with up to arm from above or below. The connecting grated uninterruptible power supply (UPS).
four cores. cables are laid through the mounting arm. A battery pack can be connected externally and
A choice of seven different multi-touch The Industrial PC connections (up to four) installed on a DIN rail in the control cabinet.
TFT displays in sizes between 12-inch and with IP 65 connectors are positioned in the The CP37xx Panel PCs are equipped with
24-inch in 4:3, 5:4 or widescreen formats are large wiring space and are easily accessible. one or two CFast cards. The data media and
available. Cooling is achieved by means of The wiring area can be opened easily without the lithium battery of the system clock are
cooling fins on the outer wall as well as fans dismounting the device from the mounting accessible from the rear under the cover.
Industrial PC
49
50
CP37xx CP37xx-0010
Housing Industrial PC with Control Panel for mounting arm installation
rotatable and tiltable mounting arm adapter for Rittal and Rolec mounting arm systems with 48 mm tube from top
wiring area for up to 4 IP 65 connectors
2 slots for CFast cards
CFast cards and lithium battery of the system clock, changeable from outside
passive cooling through heat sink; internal fan for equal heat distribution to all the walls of the housing
20 cm free space required around the PC for air circulation
protection class IP 65
operating temperature 0…45 °C
Features CP37xx-0010
Display 12-, 15-, 15.6-, 18.5-, 19-, 21.5- or 24-inch display
Processor Intel® Atom™
Motherboard 3½-inch
Slots optionally 1 PCIe module
Memory 2…8 GB DDR3L RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board, one of these is led out in the wiring area
Hard disks/flash 1 or 2 x CFast
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CP37xx
Industrial PC
51
CPX37xx CPX37xx-0010
Housing Industrial PC with Control Panel for mounting arm installation
for use in hazardous areas, Zone 2/22
For mounting four M6 threaded holes are provided at a distance of 100 x 100 mm in the connection block on the
rear panel. The connectors for connecting the Control Panel are plugged into the connection block from the rear.
1 slot for on CFast card
CFast card and lithium battery of the system clock, changeable from outside
passive cooling
protection class IP 65
operating temperature 0…45 °C
Features CPX37xx-0010
Display 15-, 19- or 21.5-inch TFT display
Processor Intel® Atom™
Motherboard 3½-inch
Memory 2…8 GB DDR3L RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board, one of these is led out in the wiring area
Hard disks/flash 4 GB CFast card
Power supply 24 V DC
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CPX37xx
www.beckhoff.com/CP62xx
52
The CP62xx built-in Panel PC-series is Industrial PCs represent a high-performance card and a 2½-inch hard disk or SSD. A fan
designed for installation in the front of a platform for machine construction and plant cartridge with speed-controlled fans sup-
control cabinet. The CP62xx series combines engineering applications that can be used in ported by dual ball bearing is integrated in
the Beckhoff Control Panel design with state- conjunction with TwinCAT automation soft- the rear panel. In front of the fan cartridge a
of-the-art Industrial PC technology. The right ware under Windows 10 IoT Enterprise. 2 cm space is required for ventilation. In each
display size and keyboard are available for The CP62xx Panel PCs are available with configuration the Panel PCs of this series are
every application. With their highly integrated a choice of Intel® processors. The CP62xx approved for ambient temperatures between
3½-inch motherboards, the CP62xx built-in Panel PCs can be equipped with a CFast 0 and 55 °C.
Industrial PC
53
Without keys Function keys Numeric keyboard Alphanumeric keyboard With PLC keys on the sides
The CP62xx are supplied with a 24 V Due to its two independent Ethernet inter- PC, e.g. with additional Ethernet interfaces,
power supply unit, optionally also with faces the CP62xx is ideally suited as a com- USB ports or PROFIBUS. NOVRAM for fail-
an integrated uninterruptible power supply pact central processing unit for an EtherCAT save data storage can also be plugged as
(UPS). A battery pack can be connected control system. Two free slots for PCIe mod- PCIe module.
externally and installed on a DIN rail close ules can be optionally integrated into the PC The CP62xx can optionally be extended
to the PC. housing, offering the possibility to extend the with PCIe module or plug-in card slots.
On-board dual
Ethernet adapter
CFast card
4 USB ports
TFT display
Serial interface
54
Ordering information without touch screen with single-touch screen with touch pad
Display only
12-inch display 800 x 600 CP6201-0000-00xx CP6201-0001-00xx
15-inch display 1024 x 768 CP6202-0000-00xx CP6202-0001-00xx
19-inch display 1280 x 1024 CP6203-0000-00xx CP6203-0001-00xx
Display only, USB A socket in the front
12-inch display 800 x 600 CP6201-0020-00xx CP6201-0021-00xx
15-inch display 1024 x 768 CP6202-0020-00xx CP6202-0021-00xx
19-inch display 1280 x 1024 CP6203-0020-00xx CP6203-0021-00xx
With function keys
12-inch display 800 x 600 CP6211-0000-00xx CP6211-0001-00xx
15-inch display 1024 x 768 CP6212-0000-00xx CP6212-0001-00xx
19-inch display 1280 x 1024 CP6213-0000-00xx CP6213-0001-00xx
Numeric keyboard
12-inch display 800 x 600 CP6221-0000-00xx CP6221-0001-00xx CP6221-0002-00xx
15-inch display 1024 x 768 CP6222-0000-00xx CP6222-0001-00xx CP6222-0002-00xx
19-inch display 1280 x 1024 CP6223-0000-00xx CP6223-0001-00xx CP6223-0002-00xx
Alphanumeric keyboard
12-inch display 800 x 600 CP6231-0000-00xx CP6231-0001-00xx CP6231-0002-00xx
15-inch display 1024 x 768 CP6232-0000-00xx CP6232-0001-00xx CP6232-0002-00xx
19-inch display 1280 x 1024 CP6233-0000-00xx CP6233-0001-00xx CP6233-0002-00xx
Alphanumeric keyboard with PLC keys on the sides
15-inch display 1024 x 768 CP6242-0000-00xx CP6242-0001-00xx
Industrial PC
55
Without keys Function keys Numeric keyboard Alphanumeric keyboard Alphanumeric keyboard
with PLC keys on the sides
56
Industrial PC
57
www.beckhoff.com/CP65xx
58
The Panel PC series CP65xx is designed and keyboard are thus available for every automation software under Windows 10 IoT
for installation in the front of a control application. The CP65xx built-in Industrial Enterprise.
cabinet. A built-in Control Panel with PCs represent a powerful platform for The 7-slot ATX Panel PCs CP65xx can be
DVI and USB interface is the front of machine construction and plant engineering equipped with 12-, 15- or 19-inch TFT display,
the Panel PC. The correct display size applications, for example with the TwinCAT as a monitor without keys or with different
Industrial PC
59
Without keys Function keys Numeric keyboard Alphanumeric keyboard With PLC keys on the sides
types of keyboards. A touch screen or touch processors on an ATX motherboard and have to the PC via DVI and USB. The PC deals
pad is optionally available. A large number PCI and PCI Express slots. A multi DVD drive with the power supply for the Control Panel.
of push-button extensions are also available. can be installed. A 100 to 240 AC full range The cables are installed in the PC housing.
The CP65xx are equipped with Intel® power supply or a 24 V DC power supply is
Celeron®, Pentium® or Core™ i3/i5/i7 used in the PC. The Control Panel is connected
On-board dual
TFT display Ethernet adapter
4 USB ports
Serial interface
RS232
7 slots free
Power supply
ATX motherboard 100–240 V full range
or 24 V DC, optionally
with 24 V DC UPS
Fan with speed
monitoring and double
ball bearing, easily
exchangeable
Hard disk
or SSD DVD drive slot
60
Ordering information without touch screen with single-touch screen with touch pad
Display only
12-inch display 800 x 600 CP6501-0000-00xx CP6501-0001-00xx
15-inch display 1024 x 768 CP6502-0000-00xx CP6502-0001-00xx
19-inch display 1280 x 1024 CP6503-0000-00xx CP6503-0001-00xx
Display only, USB A socket in the front
12-inch display 800 x 600 CP6501-0020-00xx CP6501-0021-00xx
15-inch display 1024 x 768 CP6502-0020-00xx CP6502-0021-00xx
19-inch display 1280 x 1024 CP6503-0020-00xx CP6503-0021-00xx
With function keys
12-inch display 800 x 600 CP6511-0000-00xx CP6511-0001-00xx
15-inch display 1024 x 768 CP6512-0000-00xx CP6512-0001-00xx
19-inch display 1280 x 1024 CP6513-0000-00xx CP6513-0001-00xx
Numeric keyboard
12-inch display 800 x 600 CP6521-0000-00xx CP6521-0001-00xx CP6521-0002-00xx
15-inch display 1024 x 768 CP6522-0000-00xx CP6522-0001-00xx CP6522-0002-00xx
19-inch display 1280 x 1024 CP6523-0000-00xx CP6523-0001-00xx CP6523-0002-00xx
Alphanumeric keyboard
12-inch display 800 x 600 CP6531-0000-00xx CP6531-0001-00xx CP6531-0002-00xx
15-inch display 1024 x 768 CP6532-0000-00xx CP6532-0001-00xx CP6532-0002-00xx
19-inch display 1280 x 1024 CP6533-0000-00xx CP6533-0001-00xx CP6533-0002-00xx
Alphanumeric keyboard with PLC keys on the sides
15-inch display 1024 x 768 CP6542-0000-00xx CP6542-0001-00xx
Industrial PC
61
Without keys Function keys Numeric keyboard Alphanumeric keyboard Alphanumeric keyboard
with PLC keys on the sides
www.beckhoff.com/CP66xx
62
The built-in Panel PCs of the CP66xx CP66xx Panel PCs are equipped with an CP66xx are supplied with a 24 V power
series have a wide range of uses including ARM Cortex™-A8 processor. They are supply unit, optionally also with a capacitive
remote desktop display or CP-Link 3 client. equipped with a microSD card and have uninterruptible power supply (second UPS).
They are available in five display sizes: no rotating parts.
5.7, 6.5, 12, 15 or 19 inches.
Industrial PC
63
The microSD card and the lithium battery of plant engineering applications in conjunction suited as a compact central processing unit
the system clock are accessible from the rear with TwinCAT automation software under for an EtherCAT control system. NOVRAM
in the connector bracket. Windows Embedded Compact 7. for fail-safe data storage is integrated on
These devices are ideally suited as small Due to its independent Ethernet and the motherboard.
controllers for machine construction and EtherCAT interfaces the CP66xx is ideally
2 USB ports
TFT display
64
Ordering information without touch screen with single-touch screen with touch pad
Display only
5.7-inch display 640 x 480 CP6607-0000-0020 CP6607-0001-0020
6.5-inch display 640 x 480 CP6609-0000-0020 CP6609-0001-0020
12-inch display 800 x 600 CP6601-0000-0020 CP6601-0001-0020
15-inch display 1024 x 768 CP6602-0000-0020 CP6602-0001-0020
19-inch display 1280 x 1024 CP6603-0000-0020 CP6603-0001-0020
Display only, USB A socket in the front
12-inch display 800 x 600 CP6601-0020-0020 CP6601-0021-0020
15-inch display 1024 x 768 CP6602-0020-0020 CP6602-0021-0020
19-inch display 1280 x 1024 CP6603-0020-0020 CP6603-0021-0020
With function keys
6.5-inch display 640 x 480 CP6619-0000-0020 CP6619-0001-0020
12-inch display 800 x 600 CP6611-0000-0020 CP6611-0001-0020
15-inch display 1024 x 768 CP6612-0000-0020 CP6612-0001-0020
19-inch display 1280 x 1024 CP6613-0000-0020 CP6613-0001-0020
Numeric keyboard
6.5-inch display 640 x 480 CP6629-0000-0020 CP6629-0001-0020
12-inch display 800 x 600 CP6621-0000-0020 CP6621-0001-0020 CP6621-0002-0020
15-inch display 1024 x 768 CP6622-0000-0020 CP6622-0001-0020 CP6622-0002-0020
19-inch display 1280 x 1024 CP6623-0000-0020 CP6623-0001-0020 CP6623-0002-0020
Alphanumeric keyboard
12-inch display 800 x 600 CP6631-0000-0020 CP6631-0001-0020 CP6631-0002-0020
15-inch display 1024 x 768 CP6632-0000-0020 CP6632-0001-0020 CP6632-0002-0020
19-inch display 1280 x 1024 CP6633-0000-0020 CP6633-0001-0020 CP6633-0002-0020
Industrial PC
65
CP66xx CP66xx-xxxx-0020
Housing aluminium front with steel sheet rear cover
all connectors at the bottom of the rear side
1 slot for microSD flash card, accessible from the rear side
lithium battery of the system clock, accessible from the rear side
pull-out clamping levers for fast installation without loose parts
protection class front side IP 65, rear side IP 20
operating temperature 0…55 °C
Features CP66xx-xxxx-0020
Display 5.7-, 6.5-, 12-, 15- or 19-inch TFT display
Processor ARM Cortex™-A8, 1 GHz
Motherboard 3½-inch
Slots –
Free slots –
Max. card length –
Memory 1 GB DDR3 RAM
Graphic adapter integrated in the processor
Ethernet 1 x Ethernet and 1 x EtherCAT on-board
Hard disks/flash microSD flash card
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CP66xx
66
Panel PC
u www.beckhoff.com/CP6606
u www.beckhoff.com/CP6600
With its highly integrated 3½-inch mother- They are designed for installation in the The CP66xx are supplied with a 24 V power
board, the CP6606 and CP6600 built-in Panel front of a control cabinet and have a supply unit. The microSD card and the lithium
PCs are ideally suited for use in mechanical 7-inch, respectively 10.1-inch touch screen battery of the system clock are accessible
engineering, for example with TwinCAT auto- displays. Equipped with a fanless ARM from the rear in the connector bracket.
mation software under Windows Embedded Cortex™-A8 processor and a MicroSD
Compact 7 or as a CP-Link 3 client or card the CP66xx contain no rotary com-
Ethernet Control Panel. ponents.
CP6600
Industrial PC
67
CP6606
Features CP66xx-0001-0020
Display 7-, 10.1-inch TFT display
Processor ARM Cortex™-A8, 1 GHz
Motherboard 3½-inch
Slots –
Free slots –
Max. card length –
Memory 1 GB DDR3 RAM
Graphic adapter integrated in the processor
Ethernet 1 x Ethernet and 1 x EtherCAT on-board
Hard disks/flash microSD flash card
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CP6606
www.beckhoff.com/CP67xx
68
The CP67xx built-in Panel PC series is With their highly integrated 3½-inch moth- Embedded Standard 7, Windows 7 Profes-
designed for installation in the front of a con- erboard the CP67xx built-in Industrial PCs sional, Windows 7 Ultimate or Windows 10
trol cabinet or control housing. The CP67xx represent a high-performance platform IoT Enterprise. The PC can be equipped with
series combines the Beckhoff Control Panel for machine construction and plant engi- a 5.7-, 12-, 15- or 19-inch LC display, or as a
design with state-of-the-art Industrial PC neering applications running the TwinCAT monitor without keys or with different types
technology. The right display size and key- automation software under Windows of keyboard. Optionally, a touch screen or
board are available for every application. Embedded Compact Standard 7, Windows touch pad is available. In addition, a large
Industrial PC
69
Without keys Function keys Numeric keyboard Alphanumeric keyboard With PLC keys on the sides
number of push-button extensions are avail- series are approved for ambient temperatures Due to its two independent Ethernet inter-
able. between 0 and 55 °C. faces, the CP67xx is ideally suited as a com-
A CP67xx Panel PC is equipped with an The CP67xx Panel PCs are supplied with pact central processing unit for an EtherCAT
Intel® Celeron® ULV 1.4 GHz or with Intel® a CFast card and a 2½-inch hard disk or SSD. control system.
Atom™ with up to four cores and a CFast The CP67xx have a 24 V power supply unit.
card. It contains no rotating parts. In each The data media and the lithium battery for
configuration the fanless Panel PCs of this the system clock are accessible from the rear.
On-board dual
Ethernet adapter
CFast card
4 USB ports
TFT display
70
Ordering information without touch screen with single-touch screen with touch pad
Display only
5.7-inch display 640 x 480 CP6707-0000-0050 CP6707-0001-0050
12-inch display 800 x 600 CP6701-0000-00xx CP6701-0001-00xx
15-inch display 1024 x 768 CP6702-0000-00xx CP6702-0001-00xx
19-inch display 1280 x 1024 CP6703-0000-00xx CP6703-0001-00xx
Display only, USB A socket in the front
12-inch display 800 x 600 CP6701-0020-00xx CP6701-0021-00xx
15-inch display 1024 x 768 CP6702-0020-00xx CP6702-0021-00xx
19-inch display 1280 x 1024 CP6703-0020-00xx CP6703-0021-00xx
With function keys
12-inch display 800 x 600 CP6711-0000-00xx CP6711-0001-00xx
15-inch display 1024 x 768 CP6712-0000-00xx CP6712-0001-00xx
19-inch display 1280 x 1024 CP6713-0000-00xx CP6713-0001-00xx
Numeric keyboard
12-inch display 800 x 600 CP6721-0000-00xx CP6721-0001-00xx CP6721-0002-00xx
15-inch display 1024 x 768 CP6722-0000-00xx CP6722-0001-00xx CP6722-0002-00xx
19-inch display 1280 x 1024 CP6723-0000-00xx CP6723-0001-00xx CP6723-0002-00xx
Alphanumeric keyboard
12-inch display 800 x 600 CP6731-0000-00xx CP6731-0001-00xx CP6731-0002-00xx
15-inch display 1024 x 768 CP6732-0000-00xx CP6732-0001-00xx CP6732-0002-00xx
19-inch display 1280 x 1024 CP6733-0000-00xx CP6733-0001-00xx CP6733-0002-00xx
Alphanumeric keyboard with PLC keys on the sides
15-inch display 1024 x 768 CP6742-0000-00xx CP6742-0001-00xx
Industrial PC
71
Without keys Function keys Numeric keyboard Alphanumeric keyboard Alphanumeric keyboard
with PLC keys on the sides
72
Panel PC
u www.beckhoff.com/CP6706
u www.beckhoff.com/CP6700
With its highly integrated 3½-inch mother- dard 7, Windows 7 Professional, Windows 7 and a CFast card, the CP67xx contain no
board, the CP6706 and CP6700 built-in Panel Ultimate or Windows 10 IoT Enterprise. rotary components.
PC series is ideally suited for use in mechani- They are designed for installation in the The CP67xx are supplied with a 24 V
cal engineering, for example with TwinCAT front of a control cabinet and have a 7-inch power supply unit. The CFast card and the
automation software under Windows Embed- or 10.1-inch touch screen display. Equipped lithium battery of the system clock are acces-
ded Compact 7, Windows Embedded Stan- with an Intel® Atom™ with up to four cores sible from the rear in the connector bracket.
CP6700
Industrial PC
73
CP6706
Features CP67xx-0001-0050
Display 7-, 10.1-inch TFT display
Processor Intel® Atom™
Motherboard 3½-inch
Slots –
Free slots –
Max. card length –
Memory 2…8 GB DDR3L RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board
Hard disks/flash CFast card
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CP6706
74
with mounting arm
www.beckhoff.com/CP72xx
The CP72xx “Economy” Panel PC series The PC can be equipped with a 12-, 15- or can be operated at up to 45 °C ambient
is designed for mounting arm installation. 19-inch LC display as a monitor without keys temperature.
Control Panels form the front of the IP 65 or with different types of keyboards. Option- The housing is designed for installation
Panel PC. The right display size and key- ally, a touch screen or touch pad is available. on a mounting arm. There is a choice of
board are thus available for every application. In addition, a large number of push-button attaching the mounting arm from above or
The CP72xx Industrial PCs represent a power- extensions are available. below. The Panel PC features an integrated
ful platform for use in machine and plant Cooling is achieved via cooling ribs rotatable mounting arm adapter for a 48 mm
construction, for example using the TwinCAT between the Control Panel and the add-on diameter mounting arm tube. Optionally,
automation software under Windows 10 IoT PC. A fan inside the closed housing ensures a rotatable and tiltable mounting arm
Enterprise. that the heat is distributed evenly. The PC adapter can be integrated in the Panel PC.
Industrial PC
75
Without keys Function keys Numeric keyboard Alphanumeric keyboard With PLC keys on the sides
The connecting cables are laid through the arm, offering fast access to the IP 65 connec- ply (UPS). A battery pack can be connected
mounting arm. tors for power supply, Ethernet and optional externally and installed on a DIN rail in the
The compact aluminium housing of the USB. Prefabricated cables in various lengths control cabinet.
CP72xx Panel PCs is equipped with a 3½-inch are available for all connections. One or two CFast cards or up to two hard
Beckhoff Motherboard for Intel® Core™ i3/ Due to its two independent Ethernet disks or SSDs, as well as the lithium battery
i5/i7 processors of the latest generation. interfaces the CP72xx is ideally suited as for the system clock, are accessible from the
The Industrial PC connections (up to six) a compact central processing unit for an rear side underneath a cover. Two hard disks,
with IP 65 connectors are positioned in the EtherCAT control system. two SSDs or two CFast cards can be mirrored
large wiring space and are easily accessible. The CP72xx series Panel PCs are supplied using the on-board SATA RAID 1 controller.
The wiring area can be opened easily without with a 24 V power supply unit, optionally
dismounting the device from the mounting with integrated uninterruptible power sup-
TFT display
3½-inch motherboard
Lithium battery easily accessible
76
Ordering information without touch screen with single-touch screen with touch pad
Display only
12-inch display 800 x 600 CP7201-0000-00xx CP7201-0001-00xx
15-inch display 1024 x 768 CP7202-0000-00xx CP7202-0001-00xx
19-inch display 1280 x 1024 CP7203-0000-00xx CP7203-0001-00xx
Display only, USB A socket in the front
12-inch display 800 x 600 CP7201-0020-00xx CP7201-0021-00xx
15-inch display 1024 x 768 CP7202-0020-00xx CP7202-0021-00xx
19-inch display 1280 x 1024 CP7203-0020-00xx CP7203-0021-00xx
With function keys
12-inch display 800 x 600 CP7211-0000-00xx CP7211-0001-00xx
15-inch display 1024 x 768 CP7212-0000-00xx CP7212-0001-00xx
19-inch display 1280 x 1024 CP7213-0000-00xx CP7213-0001-00xx
Numeric keyboard
12-inch display 800 x 600 CP7221-0000-00xx CP7221-0001-00xx CP7221-0002-00xx
15-inch display 1024 x 768 CP7222-0000-00xx CP7222-0001-00xx CP7222-0002-00xx
19-inch display 1280 x 1024 CP7223-0000-00xx CP7223-0001-00xx CP7223-0002-00xx
Alphanumeric keyboard
12-inch display 800 x 600 CP7231-0000-00xx CP7231-0001-00xx CP7231-0002-00xx
15-inch display 1024 x 768 CP7232-0000-00xx CP7232-0001-00xx CP7232-0002-00xx
19-inch display 1280 x 1024 CP7233-0000-00xx CP7233-0001-00xx CP7233-0002-00xx
Alphanumeric keyboard with PLC keys on the sides
15-inch display 1024 x 768 CP7242-0000-00xx CP7242-0001-00xx
Industrial PC
77
Without keys Function keys Numeric keyboard Alphanumeric keyboard Alphanumeric keyboard
with PLC keys on the sides
www.beckhoff.com/CP77xx
78
The CP77xx Panel PC series is designed for for example using the TwinCAT automation a large number of push-button extensions
mounting arm installation. Control Panels software. are available.
form the front of the IP 65 Panel PC. The right The PC can be equipped with a 12-, Cooling is achieved directly via the rear
display size and keyboard are thus available 15- or 19-inch LC display, as a monitor panel of the Control Panel. No fan is required.
for every application. The CP77xx Indus- without keys or with different types of The PC can be operated at up to 45 °C ambi-
trial PCs represent a powerful platform keyboard. Optionally, a touch screen ent temperature.
for use in machine and plant construction, or touch pad is available. In addition,
Industrial PC
79
The housing is optionally designed for direct lengths are available for the Ethernet con- suited as a compact central processing unit
wall mounting or for mounting arm instal- nections. for an EtherCAT control system.
lation. The mounting arm can be attached The compact aluminium housing of the The CP77xx series Panel PCs are supplied
from above or below. If a mounting arm is Panel PCs CP77xx is equipped with a Beckhoff with a 24 V power supply unit. The CFast card
used, the connection cables are fed through motherboard for Intel® Celeron® ULV. and the lithium battery for the system clock
the mounting arm adapter attached centrally Due to its two independent gigabit are located under a cover and accessible
at the rear. Prefabricated cables in various Ethernet interfaces, the CP77xx are ideally from the rear.
TFT display
80
Ordering information without touch screen with single-touch screen with touch pad
Display only
12-inch display 800 x 600 CP7701-0000-0040 CP7701-0001-0040
15-inch display 1024 x 768 CP7702-0000-0040 CP7702-0001-0040
19-inch display 1280 x 1024 CP7703-0000-0040 CP7703-0001-0040
Display only, USB A socket in the front
12-inch display 800 x 600 CP7701-0020-0040 CP7701-0021-0040
15-inch display 1024 x 768 CP7702-0020-0040 CP7702-0021-0040
19-inch display 1280 x 1024 CP7703-0020-0040 CP7703-0021-0040
With function keys
12-inch display 800 x 600 CP7711-0000-0040 CP7711-0001-0040
15-inch display 1024 x 768 CP7712-0000-0040 CP7712-0001-0040
19-inch display 1280 x 1024 CP7713-0000-0040 CP7713-0001-0040
Numeric keyboard
12-inch display 800 x 600 CP7721-0000-0040 CP7721-0001-0040 CP7721-0002-0040
15-inch display 1024 x 768 CP7722-0000-0040 CP7722-0001-0040 CP7722-0002-0040
19-inch display 1280 x 1024 CP7723-0000-0040 CP7723-0001-0040 CP7723-0002-0040
Alphanumeric keyboard
12-inch display 800 x 600 CP7731-0000-0040 CP7731-0001-0040 CP7731-0002-0040
15-inch display 1024 x 768 CP7732-0000-0040 CP7732-0001-0040 CP7732-0002-0040
19-inch display 1280 x 1024 CP7733-0000-0040 CP7733-0001-0040 CP7733-0002-0040
Industrial PC
81
CP77xx CP77xx-xxxx-0040
Housing TFT display in three sizes
aluminium housing, protection class IP 65
front laminate in four variants
special keys identified by slide-in labels
for mounting 4 M6 x 18 mm threaded holes in the backplane
operating temperature 0…45 °C
Features CP77xx-xxxx-0040
Display 12-, 15- or 19-inch TFT display
Processor Intel® Celeron® ULV 1.4 GHz
Motherboard CP format
Memory 2 GB DDR3 RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board
Hard disks/flash CFast card
Power supply 24 V DC
Recommendation available
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CP77xx
www.beckhoff.com/C36xx
82
The Panel PC series C36xx, fitted with Intel® from the rear. All components can be reached plug-in cards generate insensitivity to shocks
Celeron®, Pentium® or Core™ i3/i5/i7 pro- quickly and easily. and vibrations. The card holders can be fixed
cessors of the latest generation on an ATX An optional multi DVD drive for commis- and removed without tools.
motherboard, offers controllers of the highest sioning, data backup and software updates The type plate on the rear provides
performance class with 12- or 15-inch TFT are accessible from the rear side. The drives detailed information regarding the PC’s con-
display, as a display/computer unit optionally can be removed without tools once the hous- figuration. Data on the function and type is
with touch screen. The housing is opened ing has been opened. Card holders for the listed for the fitted plug-in cards. Data about
C3620 C3640
drives indicates not just the manufacturer any PC components that will appear in the that will be created according to individual
and type, but also provides information about next few years. requirements, for example with an individual
type of connection and jumpers. logo on the front or a completely different
The construction of the housing of the Customer-specific design design of the front laminate.
C36xx series accords with the ATX standard, For the Industrial PC series represented
thus ensuring long-term compatibility with here, customer-specific designs are available
4 USB ports
7 slots free
Power supply
100–240 V full range
or 24 V DC, optionally
with 24 V DC UPS
84
C3620 | Panel PC
Industrial PC
85
C3640 | Panel PC
www.beckhoff.com/Control-cabinet-PC
86
C6670 | Control cabinet industrial server, C61xx | ATX control cabinet Industrial PC,
2 x Intel® Xeon® Intel® Celeron®, Pentium® or Core™
C5102 | ATX 19-inch slide-in Industrial PC, C62xx | ATX control cabinet Industrial PC,
Intel® Celeron®, Pentium® or Core™ Intel® Celeron®, Pentium® or Core™
C6640/C6650 | ATX control cabinet C65xx | Built-in Industrial PC, C6920/C6930 | Compact Industrial PC,
Industrial PC, Intel® Celeron®, Intel® Celeron® or Core™ Intel® Celeron® or Core™
Pentium® or Core™
C52xx | 19-inch slide-in Industrial PC, C6015 | Ultra compact Industrial PC, C6905/C6915/C6925 | Compact Industrial PC,
Intel® Celeron® or Core™ Intel® Atom™ Intel® Celeron® ULV or Atom™
88
for 19-inch rack installation
u www.beckhoff.com/C5102
The 19-inch rack mount C5102 Industrial PC, sions of any form. A CD/DVD-ROM or multi effectively preventing the entry of dust.
equipped with Intel® Celeron®, Pentium® or DVD drive can be fitted behind the lockable A stable card holder generates insensitivity
Core™ i3/i5/i7 of the latest generation on front door. to shocks and vibrations. A C5102 Industrial
an ATX motherboard, offers maximum per- The type plate provides detailed infor- PC and a Control Panel as its operating unit
formance for controls. The 19-inch slide-in mation regarding the PC’s configuration. create an ideal combination.
housing measures only four height units, Carefully designed ventilation creates a
yet has plenty of internal space for expan- slight excess pressure inside the housing,
7 free slots
Industrial PC
89
90
for 19-inch rack installation
u www.beckhoff.com/C52xx
The C5210 19-inch slide-in Industrial PC extremely flat design makes the C5210 modules. A multi DVD drive can be option-
measures only one height unit. This IPC has particularly well-suited for space-saving ally installed behind the front flap. The fol-
an Intel® Celeron® or Core™ i3/i5/i7 pro- applications. The low installation height is lowing operating systems are offered for
cessor of the latest generation on a 3½-inch made possible with the Beckhoff 3½-inch the 19-inch Industrial PC depending on the
motherboard with on-board RAID control- motherboards. The motherboard is equipped CPU: Windows 7 Professional, Windows 7
ler and two 3½-inch hard drive removable with a multitude of on-board interfaces, Ultimate, Windows Embedded Standard 7
frames. such as two Gigabit Ethernet ports, a DVI or Windows 10 IoT Enterprise.
The combination of industrially-capable and a COM port as well as four USB ports. The C5240 Industrial PC expands
performance and functionality with an The C5210 can be extended with two PCIe the Industrial PC series by a version with
19-inch housing,
1 rack unit DVD drive slot
Optional: pull-out
rails on the side
Second remov-
3½-inch hard disk able frame for a
in removable frame RAID 1 system
C5210 C5240
four height units and seven PCI and performance class according to the ATX The C5240 is ideally suited for use in
PCIe plug-in card slots in 24 V DC or standard. machine and plant engineering, for example
110 to 230 V AC versions. The basic con- A Beckhoff industrial motherboard is used with TwinCAT automation software.
figuration includes three 5¼-inch drive with Intel® Celeron®, Pentium®, Core™ i3,
bays behind the front flap. As an option, i5 or i7 fourth, sixth or seventh generation
three additional 5¼-inch drive bays processors. The seventh generation requires a
are available ex factory. It is designed Windows 10 64-bit operating system. With the
for installation in a 19-inch rack and is fourth and sixth generation, Windows 7 32-bit
equipped with components of the highest or 64-bit can be used besides Windows 10.
Power supply
4 USB ports 100–240 V AC or 24 V DC
92
Industrial PC
93
94
Industrial PC
u www.beckhoff.com/C6015
With the ultra compact Industrial PC C6015 series, ensuring a future-proof scenarios, even in the smallest of spaces.
C6015, Beckhoff is extending its existing investment for the user. Both the new Despite passive cooling, the C6015 is suit-
range of entry-level products by the cur- module motherboard and the combined able for a temperature range up to 55 °C.
rently most compact Industrial PC. Besides die-cast zinc and aluminium housing have Moreover, with a mounting space of just
an excellent price-performance ratio, the been newly developed to ensure the high 82 x 82 x 40 mm, it is only one third the size
IPC offers all common industry standard quality Beckhoff is well-known for, such of the previously smallest C6905 series IPCs.
features such as a high temperature range, as industrial compatibility, reliability and With 30 GB 3D-Flash M.2-SSD storage and
EtherCAT compatibility and high resistance products made in Germany. Windows Embedded Compact 7 operating
to vibration and shocks. With universal multi-core support, system, it is fully operational in the basic
Equipped with an integrated Intel® the C6015 can be used simultaneously for configuration. Windows 7 Professional,
Atom™ CPU with up to four cores, it pro- high-performance automation, visualisation Windows 7 Ultimate, Windows Embedded
vides high performance reserves. Only and communication applications. Its flexible Standard 7 or Windows 10 IoT Enterprise
processors from the Embedded line with installation options with virtually free ori- are optionally available.
long-term availability are used in the entation of the PC allow various installation
Mounting plate
24 V DC voltage supply,
UPS optionally integrated
Dual Ethernet
on-board adapters
DisplayPort interface
Industrial PC
tion at the rear wall
95
C6015 C6015-0010
Housing fanless industrial PC for space-saving control cabinet installation
mounting sheet at the rear wall
all connectors on the same level
flexible mounting mechanism for the free alignment of the connecting area
aluminium zinc die-cast housing
status LEDs
lithium battery easily accessible
1 slot for one M.2 SSD easily accessible
passive, fanless cooling with one-sided cool plate
5 cm (2“) free space on top and bottom of the PC necessary for air circulation
protection class IP 20
operating temperature 0…55 °C
compact dimensions (W x H x D) 82 x 82 x 40 mm (3.2“ x 3.2“ x 1.6“) without mounting plate
Features C6015-0010
Processor Intel® Atom™
Motherboard compact motherboard
Slots –
Free slots –
Max. card length –
Memory 2…4 GB DDR3L RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board
Hard disks/flash M.2-SSD with 30…60 GB 3D flash
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/C6015
96
for control cabinet installation
www.beckhoff.com/C61xx
The C61xx control cabinet PC is equipped The construction of the housing for the All the PC’s connections face upwards,
with maximum performance class compo- C61xx series ensures long-term compatibility so that the connecting cable can be taken
nents with Intel® Celeron®, Pentium® or with any new PC components that appear directly to the wiring channel. The side walls
Core™ i3/i5/i7 of the latest generation on over the next few years. If, in a few years, are completely passive and allow the Indus-
an ATX motherboard. The PCs in the C61xx the Industrial PC needs to be upgraded, you trial PC to be fitted immediately next to other
series are constructed according to a uni- swap the motherboard, the processor, the control cabinet devices.
form plan, optimised for the exploitation of memory or the hard disk, but the housing The housing permits fast access to the
available space and easy accessibility of all remains unchanged and is compatible with fitted components. After removing the front
components. the technology of the future. cover, plug-in cards and drives are freely
C6140 C6150
accessible. Hard disks are held by spring- the full function of a PC and can be oper- shocks and vibrations. The card holders can
loaded ball catches and can be removed ated with a standard monitor and a standard be fixed and removed without tools.
in a single action. Three screws must be keyboard. A type plate is located on the front cover
undone, after which the PC’s inner chassis, The C61xx series PCs are supplied with a behind an inspection window, giving detailed
to which all the components are attached, 100 to 240 V AC full range or 24 V DC power information about the configuration of the
can be removed from the outer housing. supply unit. An industrial latching socket strip PC. The construction of the housing has been
The inner chassis can be placed on a table is used for the power supply. A CD/DVD-ROM designed to allow individual adaptation,
in any orientation for maintenance purposes. or multi DVD drive can be fitted. Card holders and many features can be adjusted for your
When removed, the inner chassis still has for the plug-in cards generate insensitivity to application.
7 free slots
ATX motherboard
Fan with speed
monitoring and double
ball bearing, easily Passive side wall: fitting possible
exchangeable immediately next to other devices
98
Industrial PC
99
100
for control cabinet installation
www.beckhoff.com/C62xx
The control cabinet PC series C62xx is The construction of the housing for the All the PC’s connections face to the front.
equipped with maximum performance class C62xx series ensures long-term compatibility The inner chassis can be drawn out forward
components: with Intel® Celeron®, Pentium® with any new PC components that appear on telescopic rails, thus offering free access
or Core™ i3/i5/i7 of the latest generation on over the next few years. If, in a few years, to all the fitted components.
an ATX motherboard. The PCs in the C62xx the Industrial PC needs to be upgraded, you The C62xx series PCs are offered with a
series are constructed according to a uni- swap the motherboard, the processor, the 100 to 240 V AC full range or 24 V DC power
form plan, optimised for the exploitation of memory or the hard disk, but the housing supply unit. An industrial latching socket strip
available space and easy accessibility of all remains unchanged, and is compatible with is used for the power supply.
components. the technology of the future.
C6240 C6250
4 USB ports
102
Industrial PC
103
104
for control cabinet installation
www.beckhoff.com/C65xx
The C65xx Industrial PC series is designed Integrated seals provide for an IP 65 closure. The compact housing is equipped with a
to be installed in control cabinet walls or in This enables high thermal stability and at the 3½-inch motherboard for Intel® Celeron®
the rear panel of a control housing or con- same time fanless operation. Industrial PCs of or Core™ i3/i5/i7 of the latest generation.
sole housing. The heat sink of the Industrial type C65xx are thus completely without rotat- All of the PC’s connectors are located on
PC is fed to the outside through a suitable ing parts. Installation in a control housing in the top of the housing. The C65xx series PCs
cut-out in the panel or wall of the control combination with a Beckhoff Control Panel are supplied with an integrated power supply
cabinet. Power dissipation from the processor results in a fanless Panel PC that can be oper- unit with 24 V DC input voltage, optionally
and chipset takes place directly to ambient. ated at ambient temperatures up to 45 °C. with integrated uninterruptible power
supply (UPS). A battery pack can be con- conjunction with TwinCAT automation cards. If one of the RAID disks fails, the system
nected externally and installed on a DIN software under Windows 10 IoT Enterprise. continues to run. The faulty data medium can
rail close to the PC. Due to their two independent Ethernet inter- be replaced and mirrored during operation.
Industrial PCs from this series and faces the C6515 and C6525 Industrial PCs are
Beckhoff Control Panels as control units ideally suited as compact central processing
make an ideal combination for high-per- units for an EtherCAT control system.
formance control platforms in mechanical The on-board SATA RAID 1 controller can
engineering applications, particularly in mirror two hard disks, two SSDs or two CFast
DVI connection
Lithium battery easily accessible
24 V DC power supply,
optionally with UPS Serial interface
On-board dual
Ethernet adapter
CFast card
106
Industrial PC
107
108
Industrial PC
109
C6525 with PCIe module slots C6525 with plug-in card slots
110
for control cabinet installation
www.beckhoff.com/C66xx
The C6640/C6650 control cabinet PC series available on-board, without taking up The C6640/C6650 series is designed for opti-
includes two devices, both of which are a slot. mum space utilisation and easy accessibility
equipped with top-performance components All PC connections face upwards, of all components. The C6640 is the most
with Intel® Celeron®, Pentium® or Core™ so that the connecting cable can be taken compact PC with ATX motherboard but nev-
i3/i5/i7 of the latest generation on an ATX directly to the wiring channel. The side ertheless offers convenient access to drives,
motherboard. All slots are available for walls are completely passive, and allow memory and plug-in cards.
plug-in cards with a length of up to 210 mm. the Industrial PC to be fitted immediately The C6650 features hard drive removable
Graphics and Ethernet adapters are already next to other control cabinet devices. frames which, together with the on-board
C6640 C6650
RAID controller, form a RAID 1 system with while the same housing can be used with 100 to 240 V AC full range or 24 V DC
two mirrored hard disks. This ensures high for years to come. power supply unit.
data security. Hard disks which failed can The device can be equipped with a A type plate is located on the top of the
easily be exchanged during operation. multi DVD drive. A choice of a CFast socket front cover, giving detailed information about
The housing design of the C6640/C6650 or a 2½-inch SSD slot is offered for a flash the PC configuration.
series ensures long-term compatibility with disk. Card holders for the plug-in cards The housing design offers plenty of scope
new PC components. The motherboard, pro- ensure resistance to impacts and vibrations. for adjustment to the respective application.
cessor, memory or hard disk are upgradable, The C6640/C6650 series PCs are supplied
Optional SSD or
Fan with speed CFast card
monitoring and
double ball bearing,
DVD drive slot
easily exchangeable
112
Industrial PC
113
114
for control cabinet installation
www.beckhoff.com/C6670
The C6670 industrial server is designed for extremely high performance, up to 1024 GB system with two mirrored hard disks or SSDs.
installation in control cabinets. The C6670 DDR4 RAM, one PCIe Gen2 x4, one PCIe This ensures high data security. Hard disks or
and a Beckhoff Control Panel with DVI and Gen3 x8 and three PCIe Gen3 x16 plug-in SSDs which failed can easily be exchanged
USB connection make an ideal combination, card slots are also available for several during operation.
representing a powerful platform for machine camera interface cards for video evaluation. The device can be equipped with a multi
construction and plant engineering applica- All connections of the industrial server DVD drive. Card holders for the plug-in cards
tions with the TwinCAT automation software. face upwards, so that the connecting cables ensure resistance to impacts and vibrations.
In combination with TwinCAT 3, can be taken directly to the wiring channel. The C6670 offers convenient access to drives,
two Intel® Xeon® processors, each with The side walls are completely passive, and memory and plug-in cards. The industrial
6, 12 or 18 cores on one motherboard with allow the industrial server to be fitted imme- server is supplied with a 100 to 240 V AC
two Gigabit Ethernet controllers and a pow- diately next to other control cabinet devices. full range power supply unit.
erful graphics card produce a machine or The C6670 features two hard drive A type plate is located on the top of the
plant controller that offers computing power removable frames which, together with the front cover, giving detailed information about
for completely new ideas. Apart from the on-board RAID controller, form a RAID 1 the server configuration.
Industrial PC
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C6670 C6670-0000
Housing 6-slot SSI EEB industrial server for control cabinet installation
all slots for full-size plug-in cards
2 removable frames for hard disks
drives and plug-in cards easily accessible
all connectors on the top
detailed PC configuration information on the front
protection class IP 20
operating temperature 0…45 °C
weight of the basic configuration 16 kg (35.3 lbs)
dimensions (W x H x D) 410 x 480 x 201 mm (16.1“ x 18.9“ x 7.9“)
Features C6670-0000
Processor 2 x Intel® Xeon® with 6, 12 or 18 cores per processor
Motherboard SSI EEB
Slots 6
Free slots 1 PCIe x4 Gen2.x, 1 PCIe x8 Gen3 and 3 PCIe x16 Gen3
Max. card length 6 x fullsize
Memory 64…1024 GB DDR4 RAM ECC
Graphic adapter graphic card, 1 DVI-I and 1 DVI-D connector, occupies a PCIe x16 slot
Ethernet 2 on-board
Hard disks/flash 1–2 x 3½-inch HDD or 1–2 x 2½-inch HDD or SSD
RAID 1 2 x 3½-inch HDD or 2 x 2½-inch HDD or SSD
Possible disk drives multi DVD
Power supply 100…240 V AC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/C6670
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for control cabinet installation
www.beckhoff.com/C69xx
The C69xx Industrial PC series is designed for The C69xx series PCs are supplied with a Cooling of the C6915 with Intel® Atom™
installation in control cabinets. The compact 24 V DC power supply unit, optionally with with up to four cores and the C6925 with
aluminium housing of the C69xx Industrial integrated uninterruptible power supply Intel® Celeron® ULV or Intel® Atom™ with
PCs is equipped with a 3½-inch motherboard. (UPS). A battery pack can be connected exter- up to four cores requires no fan. The basic
All PC connections are on one side of the nally and installed on a DIN rail close to the configuration of the C6915 and C6925 fea-
housing. The PC can optionally be equipped PC. Cooling fins behind the right-hand side tures a flash disk, thus creating PCs without
with mounting plates on two sides and panel enable fanless operation of the PC at moving parts. A hard disk or a second flash
fastened with screws in the control cabinet. temperatures up to 55 °C. The four types of card can be integrated in all of the PCs from
Installation is possible at the rear panel or Industrial PCs in the C69xx series differ in this series as an option.
on the right-hand side panel. their processors and data storage devices.
C6905
The C6920 with Intel® Celeron® or Core™ hard disk is offered as an option. In addi- Enterprise, up to the 6th generation of Core
i3/i5/i7 of the latest generation has an easily tion, a CFast slot is accessible behind the processor also under Windows 7 Professional,
exchangeable fan cartridge on the underside front cover. Windows 7 Ultimate, Windows Embedded
of the housing. The C6930 Industrial PC is Industrial PCs of this series and a Standard 7, with Intel® Atom™ also under
also offered with Intel® Celeron® or Core™ Beckhoff Control Panel with DVI and USB Windows Embedded Compact 7. Due to
i3/i5/i7 of the latest generation. It has a connection make an ideal combination and its two independent Ethernet interfaces,
SATA RAID controller for mirroring two hard offer a high-performance control platform the C69xx is ideally suited as a compact
disks, SSDs or CFast cards. In the basic con- for mechanical engineering applications, central processing unit for an EtherCAT
figuration, one of the two hard disk slots is particularly in conjunction with the TwinCAT control system.
equipped with a 2½ inch drive. A second automation software under Windows 10 IoT
24 V DC power supply,
optionally with UPS
Lithium battery
easily accessible C6930: 2 PCIe module slots
On-board dual
Ethernet adapter
CFast card
Optionally 2 PCI or PCIe
2nd serial interface with output
plug-in card slots
via PCIe module slot
4 USB ports
3½-inch motherboard
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C6905 C6905-0010
Housing fanless industrial PC for space-saving control cabinet installation
mounting sheet at the rear wall
all connectors on the front
status LEDs
passive cooling without fan
5 cm (2“) free space on top and bottom of the PC necessary for air circulation
protection class IP 20
operating temperature 0…55 °C
weight of the basic configuration 0.9 kg (1.9 lbs)
compact dimensions (W x H x D) 45 x 163 x 115 mm (1.8“ x 6.4“ x 4.5“) without mounting plate
Features C6905-0010
Processor Intel® Atom™
Motherboard 3½-inch
Slots –
Free slots –
Max. card length –
Memory 2…8 GB DDR3L RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board
Hard disks/flash 1 x 2½-inch HDD or SSD or CFast
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/C6905
Industrial PC
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C6915 C6915-0010
Housing fanless industrial PC for space-saving control cabinet installation
mounting sheet at the rear wall
all connectors on the front
status LEDs
lithium battery accessible behind the front flap
1 slot for one Compact Flash card behind the front flap
passive cooling without fan
5 cm (2“) free space on top and bottom of the PC necessary for air circulation
protection class IP 20
operating temperature 0…55 °C
weight of the basic configuration 1.25 kg (2.8 lbs)
compact dimensions (W x H x D) 48 x 164 x 119 mm (1.9“ x 6.5“ x 4.7“) without mounting plate
Features C6915-0010
Processor Intel® Atom™
Motherboard 3½-inch
Slots –
Free slots –
Max. card length –
Memory 2…8 GB DDR3L RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board
Hard disks/flash 2½-inch HDD or SSD or 1 x CFast or 2 x CFast
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/C6915
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Industrial PC
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122
Industrial PC
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124
Industrial PC
www.beckhoff.com/IPC-accessories
125
CU8006 | 4-port CU8800 | USB Extender 1.1 Tx, CU8870 | USB Compact Flash slot,
USB 3.0 hub CU8801 | USB Extender 2.0 Tx CU8871 | USB CFast slot
126
Industrial PC
127
CU8801, CU8851, C9900-E271 | USB Extended 2.0, the USB 2.0 extension
The USB specification allows a distance of receiver, which converts the signal back to
5 m between the PC and the USB devices. USB. Data rates of up to 480 Mbit/s can be
A further 5 m of cable can be added by using transmitted. Both USB Extender boxes are
a USB hub. In the construction of machines designed for DIN rail mounting. The CU8801
and plants, larger distances must be bridged transmitter is powered by the PC. The CU8851
without having to insert a USB hub every 5 m. receiver has an integrated 24 V DC power
The CU8801 USB Extender sends the 2.0 USB supply unit. The USB Extended 2.0 receiver
signal via a Cat.5 cable that can be up to is already integrated into the Control Panels
50 m long to the CU8851 USB Extended from the CP29xx and CP39xx series.
Technical data CU8801 | USB Extender 2.0 Tx CU8851 | USB Extender 2.0 Rx
USB Extended 2.0 transmitter box USB Extended 2.0 receiver box
1 USB input with USB B socket to be connected to 1 USB Extended 2.0 input with RJ45 socket
the PC in maximum 1 m distance for up to 50 m Cat.5 cable
1 USB Extended 2.0 output with RJ45 socket 1 USB output with USB A socket to be connected to
for up to 50 m Cat.5 cable an USB device in maximum 5 m distance
– quick error analysing with diagnostic LEDs
plastic housing for DIN rail installation plastic housing for DIN rail installation
USB transfer rate up to 480 Mbit/s for USB 2.0 USB transfer rate up to 480 Mbit/s for USB 2.0
protection class IP 20 protection class IP 20
operating temperature 0…55 °C operating temperature 0…55 °C
dimensions (W x H x D) 34 x 98 x 77 mm (1.3“ x 3.9“ x 3“) dimensions (W x H x D) 34 x 98 x 77 mm (1.3“ x 3.9“ x 3“)
power supply via USB 24 V DC power supply
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Industrial PC
129
Technical data CU8802 | Transmitter box for CP-Link 4 – CU8803 | Transmitter box for CP-Link 4 –
The Two Cable Display Link The One Cable Display Link
CP-Link 4 Extender Tx for connecting a Control Panel with CP-Link 4 Extender Tx for connecting a Control Panel with
CP-Link 4 interface CP29xx-0010 or CP39xx-0010 CP-Link 4 interface CP29xx-0010 or CP39xx-0010
1 USB input with USB B socket to be connected to the PC 1 USB input with USB B socket to be connected to the PC
in maximum 1 m distance in maximum 1 m distance
1 DVI input with DVI-D socket to be connected to the PC 1 DVI input with DVI-D socket to be connected to the PC
in maximum 1 m distance in maximum 1 m distance
1 CP-Link 4 output with RJ45 socket for up to 100 m 1 CP-Link 4 output with RJ45 socket for up to 100 m
Cat.6A cable for connecting a Control Panel with CP-Link 4 Cat.6A cable for connecting a Control Panel with CP-Link 4
interface CP29xx-0010 or CP39xx-0010 interface CP29xx-0010 or CP39xx-0010
power supply for the Control Panel with connection power supply of the Control Panel with CU8803 via the
of 24 V at the Control Panel Cat.6A cable
metal housing for DIN rail installation metal housing for DIN rail installation
CP-Link 4 transfers USB 2.0 with 100 Mbit/s and DVI. CP-Link 4 transfers USB 2.0 with 100 Mbit/s and DVI.
24 V input for power supply of the CU8802 transmitter box 24 V input for power supply of the CU8803 transmitter box
and the Control Panel
protection class IP 20 protection class IP 20
operating temperature 0…55 °C operating temperature 0…55 °C
dimensions (W x H x D) 45 x 100 x 80 mm dimensions (W x H x D) 84 x 100 x 80 mm
(1.8” x 3.9” x 3.1”) (3” x 3.9” x 3.1”)
1 m USB connecting cable 1 m USB connecting cable
1 m DVI connecting cable 1 m DVI connecting cable
Technical data C9900-E276 | PCIe module for CP-Link 4 – The Two Cable Display Link
CP-Link 4 Extender Tx PCIe module
CP-Link 4 transmitter module for ex factory installation in PCs with Beckhoff PCIe module slots
1 CP-Link 4 output with RJ45 socket for up to 100 m Cat.6A cable for connecting a Control Panel with CP-Link 4
interface CP29xx-0010 or CP39xx-0010
CP-Link 4 transfers USB 2.0 with 100 Mbit/s and DVI.
power supply for the Control Panel with connection of 24 V at the Control Panel
www.beckhoff.com/CP-Link4
cables. An 1-m USB cable is provided for connecting the USB hub with the PC. 3-m USB 3.0
cables are permitted between PC and CU8006.
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Industrial PC
PC screen on several monitors. Up to four CP69xx or CP79xx DVI/USB Control Panels can be
connected to a PC via the CU8810 DVI splitter. Thanks to DVI/USB extension technology, the
Control Panels can each be connected at distances of 50 m from the DVI splitter. PCs with
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two DVI outputs, which are configured as extended desktops, generate two different screen
contents. Both DVI outputs can be fed into the DVI splitter. Using DIP switches, the four DVI
outputs can each be assigned to one of the two DVI inputs, so that the Control Panels show
either the left or the right half of the desktop, as selected.
and unplugged like removable data storage devices for exchanging data with other PCs during
operation. The USB 3.0 connection offers the highest data transfer rate possible with a CFast
card, but the CFast adapter can also be connected to PCs with a USB 2.0 interface. Power is
132
also supplied via USB. Status LEDs indicate whether the CU8871 is connected, signal data
accesses and provide information as to whether a CFast card is inserted.
Industrial PC
the USB stick.
As a data backup device the USB stick must be able to store the data reliably and for
many years. In contrast to USB sticks with MLC or TLC flash memory, the high-quality SLC flash
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memory in the Beckhoff USB stick ensures long-term data integrity.
Ordering information USB sticks with Beckhoff Service Tool (BST) and Acronis™ Backup & Recovery
C9900-H371 4 GB USB stick, USB 3.0, with Beckhoff Service Tool (BST) and Acronis™ Backup, English,
for PCs with at least 2 GB RAM and with USB 2.0 or higher
C9900-H372 8 GB USB stick, USB 3.0, with Beckhoff Service Tool (BST) and Acronis™ Backup, English,
for PCs with at least 2 GB RAM and with USB 2.0 or higher
C9900-H377 16 GB USB stick, USB 3.0, with Beckhoff Service Tool (BST) and Acronis™ Backup, English,
for PCs with at least 2 GB RAM and with USB 2.0 or higher
C9900-H391 32 GB USB stick, USB 3.0, with Beckhoff Service Tool (BST) and Acronis™ Backup, English,
for PCs with at least 2 GB RAM and with USB 2.0 or higher
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Industrial PC
PCI Express plug-in cards and follow the two Gigabit Ethernet interfaces, for example.
trend towards ever smaller PCs. The function The FC9062 module complements the Panel
of PC plug-in cards is integrated in a compact PCs CP22xx and CP62xx as well as the
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format that is suitable for harsh industrial control cabinet PCs C5210, C6515, C6525
environments. and C6930 with two Gigabit Ethernet ports.
Compared with PCI or PCIe plug-in cards, If two modules are used, these PCs have a
which require a special card holder in the total of six Ethernet interfaces, while the
Industrial PC, the Beckhoff PCIe module is a Mini PCI slot continues to be available for
industrially compatible plug-in card that is a seventh Ethernet port or a fieldbus inter-
firmly screwed to the inside of the PC via the face for PROFIBUS, CANopen, DeviceNet or
plug connector bracket. The PCIe modules SERCOS. If only one of the two module slots
can be retrofitted on site without special PC is equipped with a PCIe module, the second
knowledge. The PC housing does not have to slot is available for feeding motherboard
be opened. interfaces such as COM ports, USB or sound
The 3½-inch motherboard offers four PCI out of the PC. The connection for a Mini PCI
Express lanes to be distributed to the PCIe card can also be fed out through the module
module slots or standard plug-in card slots. slots, even if the basic configuration of the
The result are PCs with module slots and/ PC, e.g. the C6515, does not allow for Mini
or slots for plug-in cards. A PCIe module is PCI fieldbus cards.
Ordering information
FC9071-0000 Gigabit Ethernet PC interface card, 10/100/1000 Mbit/s, 1-channel, PCIe interface
136
Power supply
Industrial PC
PCI or PCIe card
Connection cable slots depending
up to 7 m to the PC on the slotbox
137
USB 1.1/2.0 USB 1.1/2.0 USB 1.1/2.0 USB 1.1/2.0 USB 1.1/2.0 USB 1.1/2.0
Ethernet
Ethernet TCP/IP UDP/IP (TCP/IP) Ethernet TCP/IP
(Multicast)
138
Industrial PC
TCP/IP. connection by Ethernet or Internet, TCP/IP
Keyboard entries, touch screen and 1 virtual graphic adapter
special key functions are transferred from Virtual USB
USB devices connected at the client are found by the host PC like a local USB device. 139
the client to the host PC via Virtual USB.
USB devices connected to a Panel PC 1 client controllable
appear in the host PC just like locally The client shows the screen of the host PC.
connected devices. host software for PCs with Windows XP, Windows 7 or
Windows Embedded Standard
client software for Beckhoff Panel PCs with Windows CE, Windows XP,
Windows 7 or Windows Embedded Standard
www.beckhoff.com/ControlPanel
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142
CP29xx and CP39xx
www.beckhoff.com/multitouch
With Windows 10 the multi-finger touch IP 65 protection. The panels CP29xx-0000 – 15.6-inch, resolution 1366 x 768
screens are becoming increasingly popular and CP39xx-0000 with DVI/USB Extended – 18.5-inch, resolution 1366 x 768
for use with PCs. Industrial applications are interface can be operated up to 50 m away – 21.5-inch, full HD resolution 1920 x 1080
using the projected capacitive multi-touch from the Industrial PC. With CP-Link 4 – The – 24-inch, full HD resolution 1920 x 1080
technology. An anti-reflective glass plate One Cable Display Link – and CP29xx-0010 Further display sizes
forms the display front. The operation with and CP39xx-0010 Control Panels the distance – 12-inch, resolution 800 x 600 (4:3)
gloves is possible. Ten fingers are detected between Industrial PC and operating panel – 15-inch, resolution 1024 x 768 (4:3)
separately. can be increased to 100 m. – 19-inch, resolution 1280 x 1024 (5:4)
The CP29xx built-in Panel series for Beckhoff offers the following display With the option C9900-M575 all of the dis-
control cabinet installation is implemented sizes: plays are also available in portrait format.
with IP 65 protection at the front and IP 20 Wide screen (16:9) Customer-specific adaptations for push-
at the rear. The CP39xx Control Panels for – 7-inch, resolution 800 x 480 button extension individualise the multi-
mounting arm installation feature all-round – 11.6-inch, resolution 1366 x 768 touch Control Panel series.
CP39xx
CP29xx CP39xx
CPX29xx and CPX39xx for the use environmental conditions. The capacitive
in hazardous areas of Zone 2/22 touch technology provides the typical ease
The CPX Panel series models featuring the of operation found on all Beckhoff multi-
proven multi-touch technology of Beckhoff touch panels. The aesthetically pleasing
Control Panels is available in even more appearance of the Beckhoff panels, and
robust versions, complying with the require- the look and feel of the aluminium housing
ments for use in hazardous areas classified are maintained, making them visual high-
Zone 2/22. The high level of functionality lights in explosion-proof environments.
and excellent build quality ensure the reli- They are available in three different display
ability of CPX panels even under harsh sizes of 15-, 19- and 21.5-inch.
CPX29xx
144
With CP-Link 4 operating panels can be CP-Link 4 – The Two Cable Display Link CP-Link 4 – The One Cable Display Link
located up to 100 m away from the Industrial The CP29xx-0010 multi-touch built-in The power supply for the Control Panel
PC. The one cable solution can be used to panels and the CP39xx-0010 multi-touch can also be provided via CP-Link 4 –
transfer video signals, USB 2.0 and the power panels for mounting arm installation can The One Cable Display Link. The CU8803
supply in an industrial Cat.6A cable, thus be operated up to 100 m away from the PC. CP-Link 4 transmitter box is used instead of
significantly reducing cable and installation CP-Link 4 – The Two Cable Display Link – the CU8802 or the PCIe module. The Control
costs. A further benefit is the use of purely transfers DVI and USB together via a Cat.6A Panel remains unchanged. The CU8803 trans-
passive displays. The CP-Link 4 technology is cable. The CU8802 CP-Link 4 transmitter mitter box provides power to the Control
supported by the new Beckhoff multi-touch box is connected to the PC via DVI and Panel via the Cat.6A cable, which also trans-
panel series CP29xx-0010 (built-in version) USB, or else the C9900-E276 PCIe module fers DVI and USB. The power supply socket
and CP39xx-0010 (mounting arm version). for CP-Link 4 is installed in the PC. of the panel is not used.
Cat.6 A, 100 m
Cat.6 A, 100 m
24 V
IPC CU8803 CP29xx-0010 or CP39xx-0010
Industrial PC
145
Multi-touch Control Panel in Multi-touch Control Panel Multi-touch Control Panel with
portrait orientation with cus- with RFID reader RGB illuminated ring keys
tomised push-button extension
Multi-touch Control Panel with Multi-touch Control Panel with 21.5-inch multi-touch Control Panel
emergency stop, electromechani- emergency stop, start/stop keys and for machine tools
cal keys and graycode switch membrane keys with slide-in labels
146
Ordering information Multi-finger touch screen with DVI/USB Extended Multi-finger touch screen with CP-Link 4
7-inch display 800 x 480 CP2907-0000 CP2907-0010
11.6-inch display 1366 x 768 CP2911-0000 CP2911-0010
12-inch display 800 x 600 CP2912-0000 CP2912-0010
15-inch display 1024 x 768 CP2915-0000 CP2915-0010
15.6-inch display 1366 x 768 CP2916-0000 CP2916-0010
18.5-inch display 1366 x 768 CP2918-0000 CP2918-0010
19-inch display 1280 x 1024 CP2919-0000 CP2919-0010
21.5-inch display 1920 x 1080 CP2921-0000 CP2921-0010
24-inch display 1920 x 1080 CP2924-0000 CP2924-0010
Industrial PC
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148
CPX29xx CPX29xx-0000
Features TFT display in three sizes
aluminium housing with glass front, front side IP 65, rear side IP 20
for use in hazardous areas, Zone 2/22
multi-finger touch screen
– multi-finger touch screen driver for Windows 7
– single-finger touch screen driver for Windows XP and Windows CE 6
integrated DVI/USB extension technology
– DVI-E and USB-E 2.0 enable remote panel operation at a distance of up to 50 m from the PC.
– USB-E 2.0 transmits USB 2.0 with 480 Mbit/s.
– DVI-E input is compatible to the standard DVI output of a PC.
USB 3.0 input for the direct connection to a standard USB output of a PC with distances of up to 3 m
2-port USB 3.0 socket inside the Control Panel backplane, for USB-E 2.0 limited to USB 2.0
all connectors at the lower rear side
24 V power supply
operating temperature 0…55 °C
pull-out clamping levers for fast installation without loose parts
solid clamping frame for even pressure distribution on the seal
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CPX29xx
Industrial PC
149
CPX39xx
CPX39xx-0010
Features TFT display in three sizes
aluminium housing with glass front, protection class IP 65
for use in hazardous areas, Zone 2/22
multi-finger touch screen
– multi-finger touch screen driver included in Windows 7 and Windows 10
– single-finger touch screen driver available for Windows XP and Windows CE 6
integrated CP-Link 4 connection technology
– CP-Link 4 enables remote panel operation at a distance of up to 100 m from the PC via a Cat.6A cable
with integrated or separate 24 V DC power supply depending on the transmitter module.
– CP-Link 4 transmits USB 2.0 with 100 Mbit/s and DVI.
connection via M12 round connector (IP 65) for CP-Link 4 in the backplane
additional M12 round connector for optional 24 V power supply
operating temperature 0…50 °C
For mounting four M6 threaded holes at a distance of 100 x 100 mm in the connection block on the rear wall.
The plug connectors for connecting the Control Panel are plugged into the connection block from underneath.
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CPX39xx
150
Ordering information Multi-finger touch screen with DVI/USB Extended Multi-finger touch screen with CP-Link 4
7-inch display 800 x 480 CP3907-0000 CP3907-0010
11.6-inch display 1366 x 768 CP3911-0000 CP3911-0010
12-inch display 800 x 600 CP3912-0000 CP3912-0010
15-inch display 1024 x 768 CP3915-0000 CP3915-0010
15.6-inch display 1366 x 768 CP3916-0000 CP3916-0010
18.5-inch display 1366 x 768 CP3918-0000 CP3918-0010
19-inch display 1280 x 1024 CP3919-0000 CP3919-0010
21.5-inch display 1920 x 1080 CP3921-0000 CP3921-0010
24-inch display 1920 x 1080 CP3924-0000 CP3924-0010
Industrial PC
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152
multi-touch Control Panels and Panel PCs
www.beckhoff.com/IPC-accessories
Industrial PC
153
154
Industrial PC
155
C9900-G02x, -G03x Push-button extension for multi-touch panels with mounting arm
Features push-button extension below
push-button keys with signal lamp, type RAFI RAFIX 22FS+, round, 30 mm
1 emergency stop key, type RAFI RAFIX 22FS+
labels for push-button caps for individual marking of each push-button
All push-buttons are transmitted via USB with one normally-open contact.
Additionally, all push-buttons are directly wireable with a second normally-open contact via a terminal row.
All signal lamps are transmitted via USB only.
aluminium cable channel to the mounting arm adapter on the backside
Selector switches and keylock switches as well as other elements from the series RAFIX 22FS+ are integrateable.
Further information www.beckhoff.com/C9900-G02x
Ordering information Push-button extension for multi-touch panels with mounting arm
C9900-G021 push-button extension for CP3x11 11.6“ landscape: 4 push-button keys and 1 emergency stop key
C9900-G022 push-button extension for CP3x12 12“ landscape: 4 push-button keys and 1 emergency stop key
C9900-G023 push-button extension for CP3x15 15“ landscape: 7 push-button keys and 1 emergency stop key
C9900-G024 push-button extension for CP3x16 15.6“ landscape: 8 push-button keys and 1 emergency stop key
C9900-G025 push-button extension for CP3x18 18.5“ landscape: 10 push-button keys and 1 emergency stop key
C9900-G026 push-button extension for CP3x19 19“ landscape: 9 push-button keys and 1 emergency stop key
C9900-G028 push-button extension for CP3x21 21.5“ landscape: 12 push-button keys and 1 emergency stop key
C9900-G027 push-button extension for CP3x24 24“ landscape: 13 push-button keys and 1 emergency stop key
C9900-G032 push-button extension for CP3x12 12“ portrait: 3 push-button keys and 1 emergency stop key
C9900-G033 push-button extension for CP3x15 15“ portrait: 4 push-button keys and 1 emergency stop key
C9900-G034 push-button extension for CP3x16 15.6“ portrait: 4 push-button keys and 1 emergency stop key
C9900-G035 push-button extension for CP3x18 18.5“ portrait: 4 push-button keys and 1 emergency stop key
C9900-G036 push-button extension for CP3x19 19“ portrait: 7 push-button keys and 1 emergency stop key
C9900-G038 push-button extension for CP3x21 21.5“ portrait: 6 push-button keys and 1 emergency stop key
C9900-G037 push-button extension for CP3x24 24“ portrait: 6 push-button keys and 1 emergency stop key
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CP6xxx and CP7xxx
www.beckhoff.com/singletouch-control-panel
What frame does an image need? Light emitting diodes are integrated into nents such as all kinds of switches, barcode
The carefully planned use of design elements the keys, while slide-in labels mean that scanners, graycode switches and handwheels.
gives the Control Panel its reserved and exchangeable key identification can match External housings can be attached to either
elegant appearance. the needs of the plant. side of the Control Panel. The signal leads may
The open design possibilities of a be laid separately or can be operated via USB.
membrane keyboard are fully exploited The emergency stop at
here. The robust keyboard ensures that the the Control Panel Assembly
IP 65 protection class is retained as if new, Push-button extensions in the design of The back plate of the Control Panel series
even after long use in a tough industrial the Control Panel make it thicker, but permit CP7xxx offers a free surface for a variety of
environment. the application-specific arrangement of assembly methods, for example a mounting
electromechanical keys and other compo- arm system.
Control Panel for installation in models up to full alphanumeric keyboards be combined with an individually designed
the control cabinet door with 10 PLC special keys and 10 LEDs. membrane keyboard. This puts customisation
The built-in Control Panels CP6xxx are de- The same range of push-button extensions on a wide footing at Beckhoff. Hardly one
signed for control cabinet installation. Only with electromechanical keys as for the Control Panel is like another.
4 mm of the front are visible in front of the CP7xxx series is available. The Bus Terminal interface integrated
control cabinet wall. Installation via pull-out The Control Panels are connected to into the Control Panel permits the connection
clamping levers makes the process very sim- the PC with a DVI/USB Extended interface of standard Beckhoff Bus Terminals to realise
ple without loose parts. for distances up to 50 m. handwheels, graycode switches, buttons,
The built-in Control Panels CP69xx are switches, indicator lamps or other components
available with 5.7-, 6.5-, 12-, 15-inch or The Control Panel toolkit without any additional wiring. Such elements
19-inch TFT display, with touch screen or A housing that can be dimensioned precisely can be integrated into the Control Panel and
touch pad, as a monitor without keyboard in line with the needs of the particular appli- connected to the PC via USB.
or with different membrane keyboard cation according to the customer’s wishes can
Aluminium housing
in IP 65
Push-button
extension with
emergency stop
Single-touch screen
or glass plate
Interchangeable logo
Individual housing adaptation Modified membrane keypad colour scheme Individual housing construction
and keypad matrix for flush-mounted installation
Individual housing design, colour scheme and key shape/layout Individual housing construction
according to customer requirements
Multifunctional terminal Push-button extension with hand wheel Panel PC for injection molding applications
Control solution for Extension with additional display, Integration of a barcode scanner
blow molding machines incremental encoders and switch elements and signal transducer
Extension with joystick, graycode switch Keyboard with larger number and Front membrane design with modified colour
and incremental encoder higher density of membrane keys scheme and different size membrane keys
160
Panels with DVI/USB Extended interface
www.beckhoff.com/CP69xx
www.beckhoff.com/CP79xx
The digital visual interface (DVI), defined as or a motherboard with DVI output and the The CP69xx built-in Control Panels are con-
successor to analog VGA connections, digit- USB port available with every motherboard, nected via standard USB and DVI connectors
ally transfers the PC image to the display. no additional card is required in the PC. and feature an industrial pin contact strip
The universal serial bus (USB) enables con- CP79xx Control Panels are designed for for the 24 V power supply. A 2-port USB
nection of input devices and drives to the mounting arm installation. They offer all- socket in the rear panel enables connection
PC. DVI/USB Extended enables CP69xx and round IP 65 protection. To this end they are of keyboard, mouse, USB stick or CD/DVD
CP79xx “Economy“ Control Panels to be equipped via industrial IP 65 round connec- drive. The integrated USB 1.1 hub enables
operated at a distance of up to 50 metres tors for DVI or USB Extended and the 24 V a transfer rate of 12 Mbit/s.
from the PC. Apart from a graphics card power supply.
DVI-E
Industrial PC
USB-E
CU8800
50 m 161
IPC + Control Panel
DVI/USB
interface
DVI/USB Extended signal, it can be fully restored. The display Panel enables connection of two external USB
The DVI/USB Extended technology integrated shows a perfect image without interference. devices such as keyboard, mouse, USB stick
in each CP69xx and CP79xx “Economy“ The PC requires a conventional DVI output. or CD/DVD drive. However, no further USB
DVI/USB panel enables remote panel opera- An on-board graphics controller such as hub can be connected to the Control Panel.
tion at a distance of up to 50 m from the PC Intel® Extreme Graphic or a graphics card The PC must have a USB 1.1 or USB 2.0
via standard cables. The graphics signal is can be used. interface. The CU8800 USB-to-USB Extended
transferred directly via DVI cable over a maxi- For USB the specification requires instal- converter box requires no auxiliary power
mum distance of 50 m, while the USB signal lation of a hub every 5 m. In order to realise supply. It has a USB input and an RJ45 USB
is transferred to a Cat.5 cable at the PC in a distance of 50 m without hubs, with USB Extended output. The box together with all
order to extend the 5 m limit of the USB Extended the USB signal is converted so that required cables is offered as a set for distances
specification to a distance of up to 50 m. it can be transferred via 50 m Cat.5 cables of 10, 20, 30, 40 or 50 m between the PC and
A 50 m DVI cable has 10 times the with RJ45 connectors commonly used for the Control Panel. For distances up to 5 m the
length allowed by the DVI specification. Ethernet wiring. In the Control Panel the PC and the Control Panels CP69xx can be con-
Such a cable length leads to strong distor- signal is converted back to USB. Through the nected directly via a USB cable. The Control
tion of the graphics signal on arrival at the 12 Mbit/s transfer rate a USB 1.1 interface Panels CP79xx are connected via the adapter
Control Panel. The CP69xx “Economy” Con- is available in the Control Panel. In addition CU8800, even at short distance.
trol Panel features a signal processor that to touch screen, membrane keyboard and
restores the DVI signal. Since it is a digital push-button extension, a hub in the Control
USB Extended input for distances 2 USB ports for the connection of
up to 50 m to the PC keyboard, mouse or storage media
162
Ordering information without touch screen with single-touch screen with touch pad
Display only
5.7-inch display 640 x 480 CP6907-0000-0000 CP6907-0001-0000
6.5-inch display 640 x 480 CP6909-0000-0000 CP6909-0001-0000
12-inch display 800 x 600 CP6901-0000-0000 CP6901-0001-0000
15-inch display 1024 x 768 CP6902-0000-0000 CP6902-0001-0000
19-inch display 1280 x 1024 CP6903-0000-0000 CP6903-0001-0000
Display only, USB A socket in the front
12-inch display 800 x 600 CP6901-0020-0000 CP6901-0021-0000
15-inch display 1024 x 768 CP6902-0020-0000 CP6902-0021-0000
19-inch display 1280 x 1024 CP6903-0020-0000 CP6903-0021-0000
With function keys
6.5-inch display 640 x 480 CP6919-0000-0000 CP6919-0001-0000
12-inch display 800 x 600 CP6911-0000-0000 CP6911-0001-0000
15-inch display 1024 x 768 CP6912-0000-0000 CP6912-0001-0000
19-inch display 1280 x 1024 CP6913-0000-0000 CP6913-0001-0000
Numeric keyboard
6.5-inch display 640 x 480 CP6929-0000-0000 CP6929-0001-0000
12-inch display 800 x 600 CP6921-0000-0000 CP6921-0001-0000 CP6921-0002-0000
15-inch display 1024 x 768 CP6922-0000-0000 CP6922-0001-0000 CP6922-0002-0000
19-inch display 1280 x 1024 CP6923-0000-0000 CP6923-0001-0000 CP6923-0002-0000
Alphanumeric keyboard
12-inch display 800 x 600 CP6931-0000-0000 CP6931-0001-0000 CP6931-0002-0000
15-inch display 1024 x 768 CP6932-0000-0000 CP6932-0001-0000 CP6932-0002-0000
19-inch display 1280 x 1024 CP6933-0000-0000 CP6933-0001-0000 CP6933-0002-0000
Alphanumeric keyboard with PLC keys on the sides
15-inch display 1024 x 768 CP6942-0000-0000 CP6942-0001-0000
Industrial PC
163
Without keys Function keys Numeric keyboard Alphanumeric keyboard Alphanumeric keyboard
with PLC keys on the sides
164
trol Panels with DVI/USB Extended interface
u www.beckhoff.com/CP6906
u www.beckhoff.com/CP6900
The CP6906 and CP6900 “Economy” Control cabinet and have a 7-inch respectively a bination. Both Control Panel types are sup-
Panel series expands the IPC entry-level class 10.1-inch touch screen display. Ideally com- plied with a 24 V power supply unit. The inte-
by two built-in Control Panels with DVI/USB bined with the compact Embedded PCs in grated DVI/USB Extended technology enables
Extended interface. The panels are designed the CX series or C6xxx series Industrial PCs, remote panel operation at a distance of up
for installation in the front of a control this results in an inexpensive PC/panel com- to 50 m from the PC.
CP6900
Industrial PC
165
CP6906
166
Ordering information without touch screen with single-touch screen with touch pad
Display only
6.5-inch display 640 x 480 CP7909-0000-0000 CP7909-0001-0000
12-inch display 800 x 600 CP7901-0000-0000 CP7901-0001-0000
15-inch display 1024 x 768 CP7902-0000-0000 CP7902-0001-0000
19-inch display 1280 x 1024 CP7903-0000-0000 CP7903-0001-0000
Display only, USB A socket in the front
12-inch display 800 x 600 CP7901-0020-0000 CP7901-0021-0000
15-inch display 1024 x 768 CP7902-0020-0000 CP7902-0021-0000
19-inch display 1280 x 1024 CP7903-0020-0000 CP7903-0021-0000
With function keys
6.5-inch display 640 x 480 CP7919-0000-0000 CP7919-0001-0000
12-inch display 800 x 600 CP7911-0000-0000 CP7911-0001-0000
15-inch display 1024 x 768 CP7912-0000-0000 CP7912-0001-0000
19-inch display 1280 x 1024 CP7913-0000-0000 CP7913-0001-0000
Numeric keyboard
6.5-inch display 640 x 480 CP7929-0000-0000 CP7929-0001-0000
12-inch display 800 x 600 CP7921-0000-0000 CP7921-0001-0000 CP7921-0002-0000
15-inch display 1024 x 768 CP7922-0000-0000 CP7922-0001-0000 CP7922-0002-0000
19-inch display 1280 x 1024 CP7923-0000-0000 CP7923-0001-0000 CP7923-0002-0000
Alphanumeric keyboard
12-inch display 800 x 600 CP7931-0000-0000 CP7931-0001-0000 CP7931-0002-0000
15-inch display 1024 x 768 CP7932-0000-0000 CP7932-0001-0000 CP7932-0002-0000
19-inch display 1280 x 1024 CP7933-0000-0000 CP7933-0001-0000 CP7933-0002-0000
Alphanumeric keyboard with PLC keys on the sides
15-inch display 1024 x 768 CP7942-0000-0000 CP7942-0001-0000
Stainless steel housing with single-touch screen with single-touch screen,
push-buttons and USB socket
12-inch display 800 x 600 CP7901-1400-0000 CP7901-1401-0000
15-inch display 1024 x 768 CP7902-1400-0000 CP7902-1401-0000
19-inch display 1280 x 1024 CP7903-1400-0000 CP7903-1401-0000
Industrial PC
167
Without keys Function keys Numeric keyboard Alphanumeric keyboard Alphanumeric keyboard
with PLC keys on the sides
168
single-touch Control Panels and Panel PCs
Electromechanical buttons
on the Control Panel or Panel PC
Control Panels and Panel PCs with push- above or below. The Rittal mounting arm
button extension enable the application- system is available as an additional option.
specific arrangement of electromechanical The CP6508.020 or CP6501.170 Rittal
buttons, switches, signal lamps, additional adapters can be mounted at the back of the
membrane keys and a hand wheel directly Control Panel. The cables are routed through
on the operating unit. It enables precise the mounting arm, through a cable gland in
adaptation of the Control Panel to the the mounting arm adapter and from there
machine control requirements. In many concealed through a channel at the rear of
cases, a machine operator control panel is the Control Panel to the push-button exten-
no longer required, since all functions are sion. A circular plug-in connector instead of a
integrated in the Control Panel. The Control screwed cable gland is available on request.
Panel housing is increased in size on one The housings of the CP7xxx range have
side. Depending on the required functions protection class IP 65 on all sides. The wiring
and the electromechanical components, space can be opened without removing the
the flat rear panel is enlarged or extended Control Panel from the mounting arm.
with a trough-shaped rear panel for the The buttons, switches and indicator
button area. lamps are connected to the control system
For the CP77xx and CP79xx units the via USB. A second contact on the buttons Open wiring space
Rolec Tara Plus mounting arm system, arti- and switches can at the same time be wired
cle numbers 149.025.012, 149.025.013, directly via a terminal row. Besides the push-
149.025.014, 149.035.012, 149.035.013 or button extensions shown on the following
149.035.015, can be mounted centrally at pages, numerous other variants are conceiv-
the rear of the Control Panel. The mounting able, which can be individually designed in
arm can optionally be connected from accordance with requirements.
170
C9900-Exxx Push-button extension for “Economy” built-in Panel PCs, built-in Panel PCs, “Economy” built-in Control Panels
Features push-button extension on the right side
push-button keys with signal lamp, type Siemens Signum square, 30 x 30 mm
1 emergency stop key Siemens Signum
Labels for push-button caps allow individual marking.
All push-buttons are transmitted via USB with one normally-open contact.
Additionally, all push-buttons are directly wireable with a second normally-open contact via a terminal row.
All signal lamps are transmitted via USB only.
Selector switches and keylock switches as well as other elements from the Signum series are integrateable on request.
Options A circular plug-in connector is available on request (instead of a screwed cable gland).
Further information www.beckhoff.com/C9900-Exxx
Industrial PC
171
172
Ordering information Push-button extension for “Economy” built-in Control Panel CP69xx
C9900-E905 push-button extension for CP6921 with 12“ display and numeric keyboard, 12 push-button keys with signal lamp
C9900-E915 push-button extension for CP6931 with 12“ display and alphanumeric keyboard, 16 push-button keys with signal lamp
C9900-E945 push-button extension for CP6902 with 15“ display and without keyboard, 16 push-button keys with signal lamp
C9900-E955 push-button extension for CP6912 with 15“ display and function keys, 16 push-button keys with signal lamp
C9900-E965 push-button extension for CP6922 with 15“ display and numeric keyboard, 14 push-button keys with signal lamp
C9900-E975 push-button extension for CP6932 with 15“ display and alphanumeric keyboard, 18 push-button keys with signal lamp
C9900-E925 push-button extension for CP6903 with 19“ display and without keyboard, 20 push-button keys with signal lamp
C9900-E935 push-button extension for CP6913 with 19“ display and function keys, 20 push-button keys with signal lamp
C9900-E996 push-button extension for CP6923 with 19“ display and numeric keyboard, 20 push-button keys with signal lamp
C9900-E997 push-button extension for CP6933 with 19“ display and alphanumeric keyboard, 20 push-button keys with signal lamp
Industrial PC
173
CP7202-0001-0010
with C9900-E547 and
C9900-M161 Open wiring space
174
Industrial PC
175
176
C9900-E78x PLC push-button extension for tool machines at “Economy” built-in Panel PC, built-in Panel PC,
built-in Control Panel, Panel PC and Control Panel
Features push-button extension below
16 push-button keys with signal lamp, type Siemens Signum square, 30 x 30 mm
1 emergency stop key Siemens Signum
inscription of the keys via slide-in labels
All push-buttons are transmitted via USB with one normally-open contact.
Additionally, all push-buttons are directly wireable with a second normally-open contact via a terminal row.
All signal lamps are transmitted via USB only.
1 graycode switch with 23 positions, controlled via USB
2-port USB A interface in the front with screw cap IP 65
Additional features CP7942 mounting arm adapter plate at the Control Panel backplane for mounting arm installation from top or bottom
for mounting arm system Rolec
Options Circular plug-in connector instead of screwed cable gland is integrateable on request.
Additional options CP7942 mounting arm adapter plate for mounting arm system Rittal instead of Rolec
mounting arm adapter plate for mounting arm system Rose instead of Rolec,
with 2-port USB interface on the side with screw cap IP 65
Further information www.beckhoff.com/C9900-Exxx
Ordering information PLC push-button extension for CP6242, CP6542, CP6742-00xx-0040, CP6942, CP7242 and CP7942
C9900-E781 push-button extension for CP6242 with 15“ display and alphanumeric keyboard
C9900-E780 push-button extension for CP6542 with 15“ display and alphanumeric keyboard
C9900-E781 push-button extension for CP6742-00xx-0040 with 15“ display and alphanumeric keyboard
C9900-E781 push-button extension for CP6942 with 15“ display and alphanumeric keyboard
C9900-E784 push-button extension for CP7242 with 15“ display and alphanumeric keyboard
C9900-E783 push-button extension for CP7942 with 15“ display and alphanumeric keyboard
Industrial PC
177
C9900-E7xx CNC push-button extension for tool machines at “Economy” built-in Panel PC, built-in Panel PC,
built-in Control Panel, Panel PC and Control Panel
Features push-button extension below
2 push-button keys with signal lamp, type Siemens Signum round, directly wireable
1 emergency stop key Siemens Signum
1 key switch, type Siemens Signum round, directly wireable
45 membrane keys with an LED in each key, controlled via USB
inscription of the keys via slide-in labels
1 graycode switch with 17 positions, controlled via USB
1 graycode switch with 23 positions, controlled via USB
circular plug-in connector
Additional features CP7942 mounting arm adapter plate at the Control Panel backplane for mounting arm installation from top or bottom
for mounting arm system Rolec
Options CP7242 connection IP 65 for control unit Euchner at the bottom of the CNC push-button extension
Options CP7942 connection IP 65 for control unit Euchner at the bottom of the CNC push-button extension
mounting arm adapter plate for mounting arm system Rittal instead of Rolec
mounting arm adapter plate for mounting arm system Rose instead of Rolec,
with 2-port USB interface on the side with screw cap IP 65
Further information www.beckhoff.com/C9900-Exxx
Ordering information CNC push-button extension for CP6242, CP6542, CP6742-00xx-0040, CP6942, CP7242 and CP7942
C9900-E787 push-button extension for CP6242 with 15“ display and alphanumeric keyboard
C9900-E786 push-button extension for CP6542 with 15“ display and alphanumeric keyboard
C9900-E787 push-button extension for CP6742-00xx-0040 with 15“ display and alphanumeric keyboard
C9900-E787 push-button extension for CP6942 with 15“ display and alphanumeric keyboard
C9900-E791 push-button extension for CP7242 with 15“ display and alphanumeric keyboard
C9900-E789 push-button extension for CP7942 with 15“ display and alphanumeric keyboard
The K7xxx and KT7xxx PC keyboards add a keyboard to the Control Panel which allows
the comfortable entry of large amounts of data with a keyboard designed for industrial use.
The Control Panel keyboards K7xxx and KT7xxx are even more robust than a membrane
178
keyboard and yet feel almost like a standard keyboard. They offer the optimum in operating
comfort in tough industrial environments.
An aluminium keyboard housing in Control Panel design combines the keyboard and the
Control Panel to form a homogeneous unit. The width of the housing is adapted to the Control
Panel for which the keyboard is intended.
A touch pad can be integrated into the keyboard housing. Here, large, easily accessible
keys meeting protection class IP 67 serve as mouse keys. The keyboards K7xxx and KT7xxx
are mounted in a holder on the Control Panel which is available in a version located at a fixed
angle of 100° and a version which can be adjusted between 90° and 180°. The Control Panel
is modified to have additional open sections in the side contour which allow the cabling to be
stored in an invisible way.
Ordering information
K7100-0000 additional keyboard to be mounted to a Control Panel CP79xx or to a Panel PC CP72xx and CP77xx
KT7100-0000 additional keyboard with touch pad to be mounted to a Control Panel CP79xx or to a Panel PC CP72xx and CP77xx
C9900-M300 mounting adapter with fixed 100° angle for mounting a keyboard K7xxx or KT7xxx to a Control Panel
C9900-M310 mounting adapter with adjustable 90° to 180° angle for mounting a keyboard K7xxx or KT7xxx to a Control Panel
C9900-M400 | Keyboard shelf for CP7xxx Control Panels and Panel PCs
The keyboard shelf at a Beckhoff Control Panel permits a standard PC keyboard to be
placed in front of the Control Panel, allowing convenient operation during commissioning
or software updates. During normal production, the machine operator can rest tools and
other items here while using the Control Panel.
The shelf is constructed from anodised aluminium. Its design matches that of the
Control Panel. A ribbed rubber mat is glued to the surface of the shelf. The keyboard shelf
is made as wide as the Control Panel. In the case of small Control Panels, the shelf is wider
than the Control Panel housing, so that a keyboard can be rested on it. The Control Panel is
given additional holes on the lower side, so the shelf should be ordered at the same time
as the Control Panel.
Ordering information
C9900-M400 toolboard for keyboard or tools, mounted under a Control Panel CP7xxx or Panel PCs CP7xxx
C9900-M401 drill holes at the bottom of a Control Panel or Panel PC CP7xxx for assembly of a keyboard shelf
(supply without shelf)
Industrial PC
touch screen pen, it is possible to make the touch screen technology available for tough oper-
ating environments and to allow higher operating precision than using the finger or another
pointing medium.
179
The stable, round point of the pen allows easy, flowing operation of the touch screen and
gives a better view of the display at the same time. It is also possible for operators who wear
gloves to work in a precise and comfortable way with the Beckhoff touch screen pen. Grit or
dirt on the finger is no longer a problem. The plastic tip is gentle on the surface of the touch
screen. Direct operation without a pen still remains possible.
The user of the Beckhoff touch screen pen receives a precise input medium with an
ergonomically formed, non-slip aluminium shaft, in a design which conforms to that of the
Control Panel, and with the right balance of weight, form and friction. This pen is also ideal
for the built-in Panel PCs with touch screen.
The touch screen pen is kept in a holder fastened to the Control Panel or to the Panel PC.
A connecting cord between the pen and the holder makes the pen accessible at any time.
Ordering information
C9900-T900 touch screen pen with holder for Control Panel and Panel PCs CP7xxx
C9900-T902 touch screen pen with wall holder for built-in Control Panel and Panel PCs CP6xxx and C3xxx
Ordering information
C9900-E213 RFID reader for Legic transponder inside the front of a Panel PC CP7202 or CP7702 or of a Control Panel CP7902,
integrated behind the front laminate, protection class IP 65, connected internally by USB
C9900-E214 RFID reader for Legic transponder inside the front of a Panel PC CP7203 or CP7703 or of a Control Panel CP7903,
integrated behind the front laminate, protection class IP 65, connected internally by USB
180
..
Highlights
..Compact design
Embedded PC
u www.beckhoff.com/Embedded-PC
181
Embedded PC
182
PROFIBUS CX8030 master 198 EL6731 master 2 201 EL6731 master 2 201
CX8031 slave 199 EL6731-0010 slave 2 201 EL6731-0010 slave 2 201
CANopen CX8050 master 199 EL6751 master 2 202 EL6751 master 2 202
CX8051 slave 199 EL6751-0010 slave 2 202 EL6751-0010 slave 2 202
DeviceNet EL6752 master 2 203 EL6752 master 2 203 EL6752 master 2 203
EL6752-0010 slave 2 203 EL6752-0010 slave 2 203 EL6752-0010 slave 2 203
PROFINET RT CX8093 device 201 – –
2 x RJ45 (Ethernet, internal switch), 2 x RJ45 (Ethernet, internal switch), 1 x RJ45 (Ethernet),
10/100 Mbit/s 10/100 Mbit/s, DVI-D, 4 x USB 2.0, 10/100 Mbit/s
1 x optional interface
direct connection for E-bus or K-bus E-bus or K-bus, automatic recognition via power supply module (E-bus, K-bus, K-bus/IP-Link)
Embedded PC
184
Flash memory 128 MB Compact Flash card (optionally expandable) 128 MB Compact Flash card (optionally expandable)
Internal 512 MB RAM (internal, not expandable) 512 MB RAM (optional expandable to 1 GB)
main memory
Interfaces 2 x RJ45, 10/100/1000 Mbit/s, DVI-D, 2 x RJ45, 10/100/1000 Mbit/s, DVI-D,
4 x USB 2.0, 1 x optional interface 4 x USB 2.0, 1 x optional interface
I/O connection E-bus or K-bus, automatic recognition E-bus or K-bus, automatic recognition
System
optionally integrated optionally integrated
interfaces
DVI/USB in the basic CPU 222 in the basic CPU 222
RS232 CX50x0-N030 222 CX50x0-N030 222
2 x RJ45, 10/100/1000 Mbit/s, DVI-I, 2 x RJ45, 10/100/1000 Mbit/s, DVI-I, 2 x RJ45, 10/100/1000 Mbit/s, DVI-I,
4 x USB 2.0, 1 x optional interface 4 x USB 2.0, 1 x optional interface 4 x USB 2.0, 1 x optional interface
E-bus or K-bus, automatic recognition E-bus or K-bus, automatic recognition E-bus or K-bus, automatic recognition
in the basic CPU 226 in the basic CPU 228 in the basic CPU 230
CX5120-N030 226 CX5130-N030 228 CX5140-N030 230
234 236
Processor Intel® Celeron® M ULV, 1 GHz clock frequency Intel® Pentium® M, 1.8 GHz clock frequency
Flash memory 128 MB Compact Flash card 128 MB Compact Flash card
186 (optionally expandable) (optionally expandable)
Internal 256 MB DDR RAM 256 MB DDR RAM
main memory (expandable to 512 MB, 1 GB) (expandable to 512 MB, 1 GB)
Interfaces 2 x RJ45 (Ethernet, internal switch), 2 x RJ45 (Ethernet, internal switch),
10/100 Mbit/s 10/100 Mbit/s
I/O connection via power supply module via power supply module
(E-bus, K-bus, K-bus/IP-Link) (E-bus, K-bus, K-bus/IP-Link)
System
modularly expandable modularly expandable
interfaces
DVI/USB CX1020-N010 238 CX1030-N010 239
Fieldbus
modularly expandable modularly expandable
interfaces
EtherCAT – –
Lightbus CX1500-M200 master 243 CX1500-M200 master 243
CX1500-B200 slave 244 CX1500-B200 slave 244
PROFIBUS CX1500-M310 master 243 CX1500-M310 master 243
CX1500-B310 slave 244 CX1500-B310 slave 244
CANopen CX1500-M510 master 243 CX1500-M510 master 243
CX1500-B510 slave 244 CX1500-B510 slave 244
DeviceNet CX1500-M520 master 243 CX1500-M520 master 243
CX1500-B520 slave 244 CX1500-B520 slave 244
PROFINET RT – –
EtherNet/IP – –
SERCOS CX1500-M750 SERCOS II master 243 CX1500-M750 SERCOS II master 243
interface
Embedded PC
248 248 248
Intel® Celeron® 827E 1.4 GHz, 1 core Intel® Core™ i7 2610UE 1.5 GHz, 2 cores Intel® Core™ i7 2715QE 2.1 GHz, 4 cores
4 or 8 GB CFast flash card 4 or 8 GB CFast flash card 4 or 8 GB CFast flash card
(optionally expandable) (optionally expandable) (optionally expandable) 187
2 GB DDR3 RAM 2 GB DDR3 RAM 4 GB DDR3 RAM
(optionally expandable) (optionally expandable)
2 x RJ45, 10/100/1000 Mbit/s, DVI-I, 2 x RJ45, 10/100/1000 Mbit/s, DVI-I, 2 x RJ45, 10/100/1000 Mbit/s, DVI-I,
4 x USB 2.0, 1 x optional interface 4 x USB 2.0, 1 x optional interface 4 x USB 2.0, 1 x optional interface
via power supply module via power supply module via power supply module
(E-bus or K-bus, automatic recognition) (E-bus or K-bus, automatic recognition) (E-bus or K-bus, automatic recognition)
in the basic CPU, 2nd DVI port 248 in the basic CPU, 2nd DVI port 248 in the basic CPU, 2nd DVI port 248
as option CX2020-N010 as option CX2030-N010 as option CX2040-N010
CX2020-N030 or CX2500-0030 248 CX2030-N030 or CX2500-0030 248 CX2040-N030 or CX2500-0030 248
in the basic CPU or CX2500-0070 248 in the basic CPU or CX2500-0070 248 in the basic CPU or CX2500-0070 248
in the basic CPU or CX2550-0010/ 248 in the basic CPU or CX2550-0010/ 248 in the basic CPU or CX2550-0010/ 248
CX2550-0020 CX2550-0020 CX2550-0020
CX2550-0179 (USB 1.1) or 257 CX2550-0179 (USB 1.1) or 257 CX2550-0179 (USB 1.1) or 257
CX2550-0279 (USB 2.0) CX2550-0279 (USB 2.0) CX2550-0279 (USB 2.0)
optionally integrated or optionally integrated or optionally integrated or
via EtherCAT Terminals via EtherCAT Terminals via EtherCAT Terminals
CX2020-B110 slave 248 CX2030-B110 slave 248 CX2040-B110 slave 248
EL6720 master 2 204 EL6720 master 2 204 EL6720 master 2 204
CX2020-M310 or CX2500-M310 master 248 CX2030-M310 or CX2500-M310 master 248 CX2040-M310 or CX2500-M310 master 248
CX2020-B310 or CX2500-B310 slave 248 CX2030-B310 or CX2500-B310 slave 248 CX2040-B310 or CX2500-B310 slave 248
CX2020-M510 or CX2500-M510 master 248 CX2030-M510 or CX2500-M510 master 248 CX2040-M510 or CX2500-M510 master 248
CX2020-B510 or CX2500-B510 slave 248 CX2030-B510 or CX2500-B510 slave 248 CX2040-B510 or CX2500-B510 slave 248
EL6752 master 2 203 EL6752 master 2 203 EL6752 master 2 203
EL6752-0010 slave 2 203 EL6752-0010 slave 2 203 EL6752-0010 slave 2 203
CX2020-M930 controller 248 CX2030-M930 controller 248 CX2040-M510 controller 248
CX2020-B930 device 248 CX2030-B930 device 248 CX2040-B510 device 248
CX2020-B950 slave 248 CX2030-B950 slave 248 CX2040-B950 slave 248
– – –
Embedded PC
188
Basic CPU CX2042 CX2062 CX2072
252 252 252
Processor Intel® Xeon® D-1527 2.2 GHz, Intel® Xeon® D-1548 2.0 GHz, Intel® Xeon® D-1567 2.1 GHz,
4 cores 8 cores 12 cores
Flash memory slot for CFast card, card not included slot for CFast card, card not included slot for CFast card, card not included
Internal 8 GB DDR4 RAM (optionally expandable) 8 GB DDR4 RAM (optionally expandable) 8 GB DDR4 RAM (optionally expandable)
main memory
Interfaces 2 x RJ45, 10/100/1000 Mbit/s, 2 x RJ45, 10/100/1000 Mbit/s, 2 x RJ45, 10/100/1000 Mbit/s,
4 x USB 3.0, 1 x DVI-I 4 x USB 3.0, 1 x DVI-I 4 x USB 3.0, 1 x DVI-I
I/O connection via power supply module via power supply module via power supply module
(E-bus or K-bus, automatic recognition) (E-bus or K-bus, automatic recognition) (E-bus or K-bus, automatic recognition)
System
modularly expandable modularly expandable modularly expandable
interfaces
DVI/USB in the basic CPU, 2nd DVI port 252 in the basic CPU, 2nd DVI port 252 in the basic CPU, 2nd DVI port 252
as option CX2042-N010 as option CX2062-N010 as option CX2072-N010
RS232 CX2042-N030 or CX2500-0030 252 CX2062-N030 or CX2500-0030 252 CX2072-N030 or CX2500-0030 252
RS422/ RS485 CX2042-N031 or CX2500-0031 252 CX2062-N031 or CX2500-0031 252 CX2072-N031 or CX2500-0031 252
Audio – – –
Ethernet in the basic CPU or CX2500-0060 252 in the basic CPU or CX2500-0060 252 in the basic CPU or CX2500-0060 252
Power over CX2500-0061 255 CX2500-0061 255 CX2500-0061 255
Ethernet
4-port USB hub in the basic CPU or CX2500-0070 252 in the basic CPU or CX2500-0070 252 in the basic CPU or CX2500-0070 252
Memory in the basic CPU or CX2550-0010/ 252 in the basic CPU or CX2550-0010/ 252 in the basic CPU or CX2550-0010/ 252
medium CX2550-0020 CX2550-0020 CX2550-0020
USB extension CX2550-0179 (USB 1.1) or 257 CX2550-0179 (USB 1.1) or 257 CX2550-0179 (USB 1.1) or 257
CX2550-0279 (USB 2.0) CX2550-0279 (USB 2.0) CX2550-0279 (USB 2.0)
Fieldbus optionally integrated or optionally integrated or optionally integrated or
interfaces via EtherCAT Terminals via EtherCAT Terminals via EtherCAT Terminals
EtherCAT CX2042-B110 slave 252 CX2062-B110 slave 252 CX2072-B110 slave 252
Lightbus EL6720 master 2 204 EL6720 master 2 204 EL6720 master 2 204
PROFIBUS CX2042-M310 or CX2500-M310 master 252 CX2062-M310 or CX2500-M310 master 252 CX2072-M310 or CX2500-M310 master 252
CX2042-B310 or CX2500-B310 slave 252 CX2062-B310 or CX2500-B310 slave 252 CX2072-B310 or CX2500-B310 slave 252
CANopen CX2042-M510 or CX2500-M510 master 252 CX2062-M510 or CX2500-M510 master 252 CX2072-M510 or CX2500-M510 master 252
CX2042-B510 or CX2500-B510 slave 252 CX2062-B510 or CX2500-B510 slave 252 CX2072-B510 or CX2500-B510 slave 252
DeviceNet EL6752 master 2 203 EL6752 master 2 203 EL6752 master 2 203
EL6752-0010 slave 2 203 EL6752-0010 slave 2 203 EL6752-0010 slave 2 203
PROFINET RT CX2042-M930 controller 252 CX2062-M930 controller 252 CX2072-M510 controller 252
CX2042-B930 device 252 CX2062-B930 device 252 CX2072-B510 device 252
EtherNet/IP CX2042-B950 slave 252 CX2062-B950 slave 252 CX2072-B950 slave 252
Embedded PC
ATX 3½-inch
189
CB1056 CB1061 CB1064 CB3056 CB3060 CB3063 CB3064
262 263 264 266 267 268 269
CPU type
CPU Intel® Celeron®, Intel® Core™ Intel® Pentium®/ Intel® Celeron®, Intel® Core™ Intel® Atom™ Intel® Pentium®/
Core™ i3/i5/i7, i3/i5/i7, Celeron /
®
Core™ i3/i5/i7, i3/i5/i7, E38xx, System Celeron®/
2 generation
nd
4 generation
th
Core™ i3/i5/i7, 2 generation
nd
4 generation
th
on a Chip (SoC) Core™ i3/i5/i7,
6th/7th generation 6th/7th generation
Performance 1.1…2.5 GHz depending on depending on 1.1…2.5 GHz depending on 1.46…1.91 GHz depending on
selected CPU selected CPU selected CPU selected CPU
Chipset Intel® QM67 Intel® Q87 Intel® Q170 Intel® QM67 Intel® QM87 Intel® Intel® Q170
Atom™
E38xx
Memory
Type 2 x SODIMM204– 4 x SODIMM204– 4 x SODIMM260– 2 x SODIMM204– 2 x SODIMM204– SODIMM204– 2 x SODIMM260–
1.5 V/DDR3 1.35 V/DDR3L 1.2 V/DDR4 1.5 V/DDR3 1.35 V/DDR3L 1.35 V/DDR3L 1.2 V/DDR4
Max. speed DDR3 1600 DDR3L 1600 DDR4 2133 DDR3 1600 DDR3L 1600 DDR3L 1333 DDR4 2133
Slots
ISA/PCI –/3 x PCI32 slot –/3 x PCI32 slot –/2 x PCI32-slot –/Mini-PCI –/Mini-PCI – –
PCIe 2x/1x/1x 2 x PCIe x1(2.0) + 2 x PCIe x1(3.0) + 4 x 1 or 1 x 4 4 x PCIe x1(2.0) or 1 x PCIe x1 4 x PCIe x1(2.0) or
x1/x4/x16 (PCIe V 2.0) 1 x PCIe x16(3.0) 2 x PCIe x4(3.0) + 1 x PCIe x4(2.0) 1 x PCIe x4(2.0)
1 x PCIe x16(3.0)
190
Embedded PC
– Windows CE 5 Windows Embedded 1.8 GHz
See page 194 Standard 2009 – Windows Embedded CE 6,
See page 204 Windows Embedded
See page 214 Standard 2009 191
faces, only those components that the system CX9000: Ethernet controller with Intel® feature of all second-generation CX devices
actually requires are installed on the DIN rail IXP420 XScale® technology, 266 MHz (CX9020, CX5000, CX5100, CX2000 and
in the control cabinet or terminal box. Instal- CX8100: basic CX with ARM Cortex™- CX20x2), is an interface that can be config-
192 lation space and costs are reduced. A9 CPU, 800 MHz, and integrated fieldbus ured ex factory with various signal types.
The CX family covers the whole range of interface These devices are also characterised by a
Beckhoff control technology in terms of both CX8000: basic CX with ARM9 CPU, further important feature: the automatic
price and performance. This product range is 400 MHz, and integrated fieldbus interface K-bus/E-bus detection enables the use of
designed for tasks requiring the characteris- Apart from various CPUs, the individual both types of I/O terminals without additional
tics and computing capacity of Industrial PCs, CX types also have different system interfaces expenditure.
but whose budget does not stretch to full- and power supply units. Via the associated EtherCAT integration offers a wide range
blown Industrial PCs. I/O interfaces the Embedded PCs support of expansion capability. Further master/slave
Beckhoff Bus Terminals and also EtherCAT fieldbus connections or communication inter-
Scalable performance classes Terminals as I/O system. faces and all other signal types accessible
The CX family includes several basic A suitable CX controller is selected on via EtherCAT can be directly connected as
CPU modules with different processors the basis of the expected complexity and EtherCAT Terminals.
for optimum adaptation to the respective scope of the automation program. Decisive
control task. The following list gives an here is not just the clock frequency of the The software
overview, sorted by CPU type and, within CPU, but a combination of many criteria. In combination with the TwinCAT 2 or
the group, in descending order of com- The main criteria apart from the clock fre- TwinCAT 3 automation software, the
puting performance: quency are the CPU architecture, the cache CX Embedded PC becomes a powerful
Devices with x86 CPU: sizes, the type and size of the RAM, graphic IEC 61131-3 PLC. Additionally, Motion
CX2072: many-core CX with Intel® Xeon® controller etc. Changing from one CX CPU Control tasks can also be executed. Depend-
D-1567 2.1 GHz, 12 cores to another with a higher performance is, ing on the required cycle time, it may be
CX2062: many-core CX with Intel® Xeon® however, still possible even at a very late used to control several servo axes. With the
D-1548 2.0 GHz, 8 cores stage in the course of the project and can CX1010, CX5000, CX5100, CX1020, CX1030
CX2042: many-core CX with Intel® Xeon® usually take place without any program and CX2000 even special functions such as
D-1527 2.2 GHz, 4 cores modification. “flying saw”, “electronic gearbox” or “cam
CX2040: multi-core CX with Intel® Core™ plate” can be realised. The CX thus becomes
i7 CPU, 2.1 GHz, 4 cores The components a controller that covers PLC, Motion Control
CX2030: multi-core CX with Intel® Core™ The individual system components of the and visualisation tasks with a single hard-
i7 CPU, 1.5 GHz, 2 cores CX series come as modules in standard ware. Under Windows Embedded CE, thanks
CX2020: high-performance CX with Intel® widths of 19 mm or 22 mm, that can be to the real-time capability of the operating
Celeron® CPU, 1.4 GHz connected in series. The basic unit for the system, user tasks written in high-level
CX1030: high-performance CX with Intel® CX20x2, CX2000 and CX10x0 series consists languages can be processed in real-time
Pentium® M CPU, 1.8 GHz of a CPU module and a separate power sup- in parallel with TwinCAT.
CX1020: high-performance CX with Intel® ply module. The CX8000, CX8100, CX9000,
Celeron® M ULV CPU, 1 GHz CX9010, CX9020, CX5000 and CX5100 Wide range of applications
CX5140: multi-core CX with Intel® Atom™ Embedded PCs integrate CPU and power Due to the design and the features of an
CPU, 1.91 GHz, 4 cores supply in a single unit. Depending on the industrial PC control, the Embedded PCs
CX5130: multi-core CX with Intel® Atom™ CX type, the controllers can be expanded can be used in a wide range of applications.
CPU, 1.75 GHz, 2 cores through further system interfaces. The range Existing applications include mechanical
CX5120: compact CX with Intel® Atom™ of optional modules is complemented by engineering, process technology, building
CPU, 1.46 GHz fieldbus connections for PROFIBUS, CANopen, services and many more.
CX5020: compact CX with Intel® Atom™ DeviceNet, SERCOS interface and Lightbus,
CPU, 1.6 GHz both as master or slave versions.
CX8190
CX9000, CX9010
CX9020
193
CX1010
CX5010, CX5020
CX5100
CX1020, CX1030
194
Battery, microSD card,
DIP switch and USB connection
behind the front flap
Ethernet port
Fieldbus-specific
bus interface
Address selector
K-bus or E-bus
(automatic recognition)
Embedded PC
195
CX8000 is a device family of programmable system configuration and the programming family features an integrated, capacitive
controllers with 32‑bit ARM CPU, which can of the PLC functionality. The CX8000 target 1‑second UPS, which in the event of a failure
be used for processing of PLC programs device features a pre-installed TwinCAT 2 PLC of the supply voltage provides sufficient
or as intelligent slave devices for higher- runtime environment. All software required energy for saving persistent data. Important
level fieldbus systems. Unlike with the non- for operating the device, including the oper‑ data are thus retained without battery back‑
programmable Bus Couplers of the EK series ating system, the TwinCAT files and user files up in the event of a loss of power.
(EtherCAT Coupler), which only act as gate‑ and data, is stored on the microSD flash card. With a high-performance but never-
way between the associated fieldbus system This simplifies exchange in the case of ser‑ theless energy-saving 32-bit ARM processor,
and the connected EtherCAT terminals, the vice. Commercial card readers can be used to EtherCAT as I/O bus and TwinCAT 2 PLC
CX8000 is programmable and able to run its access the card data. The size of the microSD with extensive PLC libraries, the Embedded
own control program. The CX8000 devices flash card (e.g. 256 MB) can be chosen Controllers from the CX8000 series represent
can therefore be used as local controllers. depending on the application and the quan‑ very compact, high-performance and versatile
Bus Terminals (K‑bus) or EtherCAT Terminals tity of data to be stored. The CX8000 device controllers with slave fieldbus connection.
(E‑bus) can alternatively be connected; the
CX8000 automatically recognises the type
of I/O system connected during the start‑up
phase. The use of EtherCAT gives rise to fur‑
ther options, such as the realisation of differ‑
Ethernet
ent topologies, the integration of further bus
systems such as CANopen, PROFIBUS and
PROFINET and – with the EtherCAT Box mod‑ PROFIBUS
ules – connection to the IP 67 world.
Like all CX products, the CX8000 devices
are programmed and commissioned via the
Ethernet interface, which can also be used for
connection of the control system with a regu‑
Embedded PC CX8031 for PROFIBUS, Coupler EK1100,
lar network. Some of the Embedded PCs have EtherCAT Terminals ELxxxx EtherCAT Terminals ELxxxx
further Ethernet interfaces with switch func‑
tions, so that a linear “daisy chain” topology
can be constructed inexpensively without
additional hardware. The other connections
on the lower plug level are fieldbus-specific.
Thanks to their low power consumption,
the devices are fanless. Microsoft Windows
Embedded CE 6 is used as the operating
system. TwinCAT 2 software is used for
Power LEDs
Ethernet port
E-bus or K-bus
(automatic recognition)
Coupler supply
Fieldbus-specific
Front flap
bus interface
Input for
power contacts
Address selector
Embedded PC
Power contacts
196
Embedded PC
197
Embedded PC Embedded PC
for EtherCAT for PROFIBUS
198 Max. number of 512 byte input and 512 byte output only limited by memory
bytes fieldbus
Data transfer rates 100 Mbit/s up to 12 Mbaud (automatic detection)
Bus interface EtherCAT IN and OUT (2 x RJ45) 1 x D-sub 9-pin socket with shielding
The DIP switch enables the fixed addressing The CX8030 is a PROFIBUS master device. Optionally
of a hot plug group. Automatic addressing in it can be operated as a PROFIBUS slave device.
the EtherCAT network is also possible.
I/O connection E-bus (EtherCAT Terminals) or K-bus E-bus (EtherCAT Terminals) or K-bus
(Bus Terminals), automatic recognition (Bus Terminals), automatic recognition
Type/number of K-bus 2 kByte IN/OUT, K-bus 2 kByte IN/OUT,
peripheral signals E-bus only limited by memory E-bus only limited by memory
Approvals CE, UL, Ex CE, UL, Ex
Further information www.beckhoff.com/CX8010 www.beckhoff.com/CX8030
Embedded PC
PROFIBUS-DP (slave) CANopen (master) CANopen (slave)
240 byte input and 240 byte output + only limited by memory 16 Tx/Rx PDOs + 3 virtual slaves 199
3 virtual slaves
up to 12 Mbaud (automatic detection) up to 1 Mbaud (automatic detection) up to 1 Mbaud (automatic detection)
1 x D-sub 9-pin socket with shielding D-sub connector, 9-pin according to CANopen D-sub connector, 9-pin according to CANopen
specification, galvanically decoupled specification, galvanically decoupled
The PROFIBUS address is set via two rotary selec‑ The CX8050 controller is equipped with a The CANopen address is set via two rotary
tion switches. The CX8031 offers automatic baud CANopen master interface. Apart from offering selection switches. The CX8051 offers automatic
rate detection. The CX8031 offers three virtual the CANopen master functionality, it can option‑ baud rate detection.
slaves, so that the amount of data can be tripled. ally be used to support CAN layer 2 communica‑
tion.
E-bus (EtherCAT Terminals) or K-bus E-bus (EtherCAT Terminals) or K-bus E-bus (EtherCAT Terminals) or K-bus
(Bus Terminals), automatic recognition (Bus Terminals), automatic recognition (Bus Terminals), automatic recognition
K-bus 2 kByte IN/OUT, K-bus 2 kByte IN/OUT, K-bus 2 kByte IN/OUT,
E-bus only limited by memory E-bus only limited by memory E-bus only limited by memory
CE, UL, Ex CE, UL, Ex CE, UL, Ex
www.beckhoff.com/CX8031 www.beckhoff.com/CX8050 www.beckhoff.com/CX8051
EtherCAT Terminals see page 2 104 , EtherCAT Box modules see page 2 250 , Bus Terminals see page 2 406
Embedded PC Embedded PC
for RS232/RS485 for different Ethernet protocols
Protocol serial communication real-time Ethernet, ADS TCP, Modbus TCP, TCP/IP,
UDP/IP, EAP (EtherCAT Automation Protocol)
200 Max. number of 512 byte input and 512 byte output protocol dependency
bytes fieldbus
Data transfer rates 300 baud…115 kbaud 100 Mbit/s
The CX8080 has two serial interfaces: one with RS232 It supports protocols such as realtime Ethernet,
and one with RS485 physics. Both serial interfaces ADS UDP/TCP, Modbus TCP client/server or open
are on the D-sub socket. The interface is not bound to TCP/IP-UDP/IP communication.
a particular protocol and can be expanded with the
appropriate TwinCAT supplements for the different
serial communication protocols.
I/O connection E-bus (EtherCAT Terminals) or K-bus E-bus (EtherCAT Terminals) or K-bus
(Bus Terminals), automatic recognition (Bus Terminals), automatic recognition
Type/number of K-bus 2 kByte IN/OUT, K-bus 2 kByte IN/OUT,
peripheral signals E-bus only limited by memory E-bus only limited by memory
Approvals CE, UL, Ex CE, UL, Ex
Further information www.beckhoff.com/CX8080 www.beckhoff.com/CX8090
BACnet/IP
OPC UA
Embedded PC Embedded PC Embedded PC
for BACnet/IP and OPC UA for PROFINET RT for EtherNet/IP
Embedded PC
BACnet/IP or OPC UA PROFINET RT device EtherNet/IP (slave)
protocol dependency 1024 byte input and 1024 byte output + 1024 byte input and 1024 byte output + 201
1 virtual slave 1 virtual slave
100 Mbit/s 100 Mbit/s 100 Mbit/s
It supports the BACnet/IP and The PROFINET interface is designed as a 2-port The EtherNet/IP interface is designed as a 2-port
OPC UA protocols. switch for realisation of daisy-chain cabling. switch for realisation of daisy-chain cabling.
E-bus (EtherCAT Terminals) or K-bus E-bus (EtherCAT Terminals) or K-bus E-bus (EtherCAT Terminals) or K-bus
(Bus Terminals), automatic recognition (Bus Terminals), automatic recognition (Bus Terminals), automatic recognition
K-bus 2 kByte IN/OUT, K-bus 2 kByte IN/OUT, K-bus 2 kByte IN/OUT,
E-bus only limited by memory E-bus only limited by memory E-bus only limited by memory
CE, UL, Ex CE, UL, Ex CE, UL, Ex
www.beckhoff.com/CX8091 www.beckhoff.com/CX8093 www.beckhoff.com/CX8095
EtherCAT Terminals see page 2 104 , EtherCAT Box modules see page 2 250 , Bus Terminals see page 2 406
202
Battery, microSD card
and reset switch behind
the front flap
Ethernet port
Address selector
K-bus or E-bus
(automatic recognition)
+60 °C
‑25 °C
Power LEDs
Ethernet port
E-bus or K-bus
Link/Act Coupler supply
Ethernet RJ45 (switched)
Front flap
Link/Act
Ethernet RJ45 (switched)
Input for
power contacts
Embedded PC
Address selector
Power contacts
203
204
Ethernet connection
(port 1)
System interface
DVI/USB connection
Battery compartment
Labelling area
Components
CPU – CPU CX9010-1001
Embedded PC
205
The CX9000 and CX9010 Embedded PCs The CX9000/CX9010 controllers are available decoupled – COM1 and COM2. Mass storage
offer a compact and high-performance yet in two versions: with K-bus for direct connec‑ devices, in the form of a Compact Flash card,
cost-effective PLC and Motion Control system tion of Bus Terminals, and as an E-bus version can be used with the aid of the CX9000-A001
for DIN rail installation. Within the Beckhoff for direct connection of EtherCAT Terminals. module.
control world they are positioned between In the basic configuration, two RJ45 sockets Programming as an automation device
the BX Bus Terminal Controller series and that are internally connected to an integrated takes place using TwinCAT 2; the runtime
the CX1010 Embedded PC. switch are available as interfaces. This simpli‑ environment for PLC (CX9000/CX9010) and
The main feature of these units is fies wiring of several CX9000/CX9010 within Motion Control (CX9010) is located on the
the energy-saving Intel®‑IXP420 CPU with a line topology. No separate switch hardware device itself. One of the two Ethernet inter‑
XScale®technology and the Microsoft is required. The two externally accessible faces is used as programming interface.
Windows CE 5 operating system. Ethernet ports are independent of the Microsoft Windows CE 5 enables the
Two controllers with different processors EtherCAT interface, which is served by a creation of fully graphic user programs,
are available: second MAC (Media Access Controller) which are able to satisfy high expectations
– CX9010: Intel® IXP420, 533 MHz provided by the CPU. thanks to the graphics chip integrated in
– CX9000: Intel® IXP420, 266 MHz Further interfaces may be added ex the CX9000/CX9010. The result is a compact
The CX9000 family requires no external stor‑ works as required. If a screen display is Ethernet controller that enables short I/O
age media – the device boots the operating desired, this is realised by a CX90x0-N010 – cycle times in conjunction with EtherCAT
system from the internal flash. The CX9000/ a combined DVI/VGA + 2 x USB 2.0 module. Terminals and offers high-performance soft‑
CX9010 Embedded PCs are passively cooled The combination of DVI and USB enables all ware with Windows CE 5 and TwinCAT 2.
and therefore do without rotating compo‑ types of Beckhoff Control Panels with DVI/
nents. As usual for the CX series, the device USB interface to be used. Touch functional‑
features a modular mechanical design. In its ity is connected via USB. As further optional
basic configuration, the compact device only interfaces, two RS232 modules or two RS422/
measures 58 x 100 x 91 mm. RS485 modules can be configured as – opto-
EtherCAT EtherCAT
Ethernet
The CX9000 and the CX9010 enable configuration of an IT line topology with subordinate EtherCAT devices.
Battery
compartment
Ethernet
connection
(port 2)
Embedded PC
Labelling
area
206
CX900x-0x0x CX900x-1x0x
0 = without DVI/USB
1 = with DVI/USB
Since not all combinations make sense, the table “Ordering information” contains
a breakdown of the permissible combinations.
Embedded PC
207
Battery
compartment
Ethernet
connection
(port 2)
Embedded PC
Labelling
area
208
CX9010-0x0x CX9010-1x0x
0 = without DVI/USB
1 = with DVI/USB
Since not all combinations make sense, the table “Ordering information” contains
a breakdown of the permissible combinations.
Embedded PC
209
210
Embedded PC
211
2 internally switched 4 USB 2.0
Ethernet ports interfaces
DVI-D interface
Optional interface
K-bus or
Metal housing E-bus interface
+60 °C
‑25 °C
Status LEDs
Battery compartment
(behind the flap)
Optional interface
(e.g. RS232, PROFIBUS,
Embedded PC
CANopen)
212
Embedded PC
Technical data CX9020
Processor ARM Cortex™-A8, 1 GHz (TC3: 30) 213
Flash memory 512 MB microSD (optionally expandable), 2 x microSD card slot
Internal main memory 1 GB DDR3 RAM
Persistent memory 128 KB NOVRAM integrated
Interfaces 2 x RJ45 (Ethernet, internal switch), 10/100 Mbit/s, DVI-D, 4 x USB 2.0, 1 x optional interface
Diagnostics LED 1 x power, 1 x TC status, 2 x flash access, 2 x bus status
Clock internal battery-backed clock for time and date (battery exchangeable)
Operating system Microsoft Windows Embedded Compact 7, English
Control software TwinCAT 2 runtime
TwinCAT 3 runtime (XAR)
I/O connection E-bus or K-bus, automatic recognition
Power supply 24 V DC (-15 %/+20 %)
Current supply E-bus/K-bus 2A
Max. power loss 5 W (including the system interfaces)
Dimensions (W x H x D) 84 mm x 99 mm x 91 mm
Weight approx. 590 g
Operating/storage temperature -25…+60 °C/-40…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL, GL
TC3 performance class economy plus (30); for further information on TwinCAT 3 see page 458
Further information www.beckhoff.com/CX9020
Options
CX9020-U900 internal, capacitive 1-second UPS to ensure secure backup of persistent application data on the microSD card
CX2900-0107 Device modification for CX5120, CX5130, CX5140 and CX9020 Embedded PCs according to the requirements for
ATEX and IECEx certification. The modification is mandatory for the usage of CX5120, CX5130, CX5140 and CX9020
in hazardous areas, Zone 2/22. It includes the modification and repositioning of the device label as well as a mounting
bracket installed ex works for mechanical locking of the connectors. Product labeling:
ATEX: II 3 G Ex nA IIC T4 Gc and II 3 D Ex tc IIIC T135 °C Dc; IECEx: Ex nA IIC T4 Gc and Ex tc IIIC T135 °C Dc
Read the device documentation for use in hazardous areas carefully.
214
Ethernet connection Compact Flash insert
System
interface
DVI/USB
connection
Battery
compartment
Labelling area
Power supply
Ejector module
Loudspeaker
Embedded PC
215
The basic CX1010 module is the basic device – TwinCAT 2 software (pre-installed): PLC, Motion Control and visualisation
of the CX family. With a 500 MHz Pentium® without a TwinCAT 2 system, with In combination with TwinCAT 2 automation
MMX-compatible processor it offers aver‑ TwinCAT 2 CE PLC or with TwinCAT 2 software, the CX1010 Embedded PC becomes
age CPU performance. Depending on the CE NC PTP, or with the associated full a powerful IEC 61131-3 PLC with up to
application the CX1010 can also be operated version of the individual TwinCAT 2 four user tasks. Additionally, Motion Control
in “headless” mode, i.e. without display and levels for PLC and NC PTP tasks can also be executed. Depending on
keyboard. If local visualisation is required, the required cycle time, several servo axes
this can be implemented via a DVI (digital Power supply unit with integrated can be controlled. Even special functions such
video interface), to which all Beckhoff Con‑ I/O interface as “flying saw”, “electronic gearbox” and
trol Panels and all commercially available For the 24 V DC power supply unit there “cam plate” can be realised. Under Windows
monitors with DVI input or VGA input can is a choice of four different versions: Embedded CE 6, thanks to the real-time
be connected. The touch screen signal is read – CX1100-0001: without I/O interface capability of the operating system, user tasks
via one of the two available USB interfaces. – CX1100-0002: with terminal bus written in high-level languages can be pro-
interface for Beckhoff Bus Terminals cessed in real-time in parallel with TwinCAT 2.
The components – CX1100-0003: with terminal bus
The individual system components are interface for Beckhoff Bus Terminals Remote programming via Ethernet
modules with a width of 19 mm (single) and IP-Link interface for Beckhoff The CX1010 units are programmed via a
or 38 mm (double) that can be arranged in Fieldbus Box modules laptop or a desktop PC that is connected
series. The basic unit consists of a (CX1010) – CX1100-0004: with terminal bus inter‑ with the CX1010 via Ethernet (network or
CPU module and a power supply module face for Beckhoff EtherCAT Terminals crossover cable). The programs are developed
(CX1100-000x). All power supply variants have an illumi‑ on the lap top with a standard TwinCAT 2
The CPU module is available in several nated, low-glare LC-display with FSTN tech‑ software license and then loaded into the
variants, e.g. nology and two rows with 16 characters each target device.
– System interfaces: as an option, a DVI for displaying status messages. The applica‑
and two USB interfaces can be added to tion programs can also use the display for Operating systems
the existing Ethernet interface. Further displaying application-specific texts. 8 kB of Both Windows Embedded Standard 2009 and
system interfaces for serial communica‑ non-volatile memory for remanent data are Windows Embedded CE 6 are available as
tion (2 x RS232 or 2 x RS422/485) or also included. operating system. The latter has the advan‑
audio signals can be ordered separately. The range of optional modules is tages of faster boot up and lower license
– Operating system: There is a choice of complemented by fieldbus connections costs. The Beckhoff OPC server for connec‑
no operating system, Microsoft Windows for PROFIBUS, CANopen, DeviceNet, tion to SCADA packages is available for both
Embedded CE 6 or Microsoft Windows SERCOS interface and Lightbus, both operating systems variants. The same applies
Embedded Standard 2009. as master or slave versions. to the CX1010: easy visualisation and at the
same time real-time control on one system.
Status LEDs
Ethernet connection
PC/104 interface
Battery compartment
Ejector
Labelling area
216
CX1010-0CST 0 = no TwinCAT
1 = with TwinCAT 2 PLC runtime
2 = with TwinCAT 2 PLC/NC PTP runtime
0 = no operating system
1 = operating system Windows Embedded CE 6
2 = operating system Windows Embedded Standard 2009
Since not all combinations make sense, the table “Ordering information” contains
Embedded PC interfaces for CX1010 a breakdown of the permissible combinations.
see page 240
Embedded PC
Technical data CX1010-0xxx 217
Processor compatible with Pentium® MMX, clock frequency 500 MHz
Flash memory 128 MB Compact Flash card (optionally expandable)
Internal main memory 256 MB DDR RAM (not expandable)
Interfaces 1 x RJ45 (Ethernet), 10/100 Mbit/s
Diagnostics LED 1 x power, 1 x LAN speed, 1 x LAN activity, TC status, 1 x flash access
Expansion slot 1 x Compact Flash type II insert with ejector
Clock internal battery-backed clock for time and date (battery exchangeable)
Operating system Microsoft Windows Embedded CE 6 or Microsoft Windows Embedded Standard 2009
Control software TwinCAT 2 PLC runtime or TwinCAT 2 NC PTP runtime
System bus 16 bit ISA (PC/104)
I/O connection via power supply module (E-bus, K-bus, K-bus/IP-Link)
Power supply via system bus (through CX1100-xxxx power supply modules)
Max. power loss 8 W (including the system interfaces CX1010-N0xx)
Dimensions (W x H x D) 58 mm x 120 mm x 91 mm
Weight approx. 355 g
Operating/storage temperature 0…+50 °C/-25…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL
Further information www.beckhoff.com/CX1010
218
Embedded PC
219
220
Ethernet and
USB connection
Optional interface
(e.g. CANopen, EtherCAT,
PROFINET, EtherNet/IP,
RS232/RS485)
Battery compartment
and Compact Flash K-bus or
DVI connection insert behind the flap E-bus interface
Embedded PC
PROFINET interfaces 9-pin
221
The CX5000 series devices are DIN rail- Two independent Gigabit Ethernet ports behind a panel, is used as boot and storage
mountable, fanless Embedded PCs with and four USB 2.0 interfaces are available. medium. The CF card serves as a substitute
direct connection for Beckhoff Bus Terminals A Beckhoff Control Panel or a commercially for a hard disk; i.e. the operating system as
or EtherCAT Terminals. available DVI monitor can be connected well as TwinCAT and user projects are stored
The housing concept of this series is to the DVI-D interface. Unlike the other CX on it. This way, in the case of service, hard‑
optimised for sturdiness and compactness; device families, the CX5000 series has no ware can be exchanged quickly or a software
the individual housing parts are made of option for expansion using attachable expan‑ update can be performed on site by simply
metal (magnesium). Apart from the electri‑ sion modules to the left. There is, however, exchanging the CF card. The builtin capaci‑
cal advantages of better screening and ESD a factory-fitted option slot in the basic hous‑ tive 1-second UPS ensures secure backup of
protection, the user also benefits from the ing. For example, a serial port (RS232/RS422/ persistent application data on the CF card.
weight-saving magnesium construction. RS485) or a fieldbus connection with master The date and time are buffered via a replace‑
The I/O level can be implemented both or slave function can be added here as an able battery.
with Bus Terminals and with EtherCAT Termi‑ optional interface as required. Particularly TwinCAT automation software transforms
nals. The connection of EtherCAT gives rise worth mentioning is the function as an a CX5000 system into a powerful PLC and
to many different extension options. Further EtherCAT slave, as a result of which the Motion Control system that can be operated
master/slave fieldbus connections (PROFIBUS, CX5000 becomes a programmable local with or without visualisation.
CANopen, DeviceNet) or communication controller within an EtherCAT network.
interfaces (RS232, RS422/RS485) and all The operating system can be Windows
other signal types accessible via EtherCAT Embedded CE 6 or Windows Embedded
can be directly connected as EtherCAT Ter‑ Standard 2009. An exchangeable, industrially-
minals. compatible CF card, which can be accessed
Components
– CPU CX5020-0112
– display CP39xx
Control Panel CPU Servo terminal with OCT – drive: EL7211-0010 servo terminal and
(One Cable Technology) AM8131-wF1z motor
+60 °C
‑25 °C
Ethernet and
Status LEDs
USB connection
E-bus/K-bus interface
Battery compartment
(behind the flap)
DVI connection
Compact Flash insert
(behind the flap)
Optional interface
(e.g. RS232, PROFIBUS,
Embedded PC
CANopen)
222
Embedded PC
Power supply 24 V DC (-15 %/+20 %)
Current supply E-bus/K-bus 2A
Max. power loss 12 W (including the system interfaces) 12.5 W (including the system interfaces)
Dimensions (W x H x D) 100 mm x 106 mm x 92 mm 223
Weight approx. 575 g
Operating/storage temperature -25…+60 °C/-40…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL, Ex, GL
TC3 performance class performance (40); for further information on TwinCAT 3 see page 458
Further information www.beckhoff.com/CX5010 www.beckhoff.com/CX5020
Options
CX1900-0204 1 GB DDR2 RAM for CX5020, instead of 512 MB DDR2 RAM; pre-assembled ex factory
CX1800-0401 Microsoft Windows Embedded Standard 7 P 32 bit instead of Microsoft Windows Embedded Standard 2009
CX1900-0105 Device modification for CX5010 and CX5020 Embedded PCs according to the requirements for ATEX certification.
The modification is mandatory for the usage of the devices in hazardous areas, Zone 2. It includes the modification
and repositioning of the device label as well as a mounting bracket installed ex works for mechanical locking of
the connectors. Product labeling: ATEX: II 3 G Ex nA IIC T4 Gc
Read the device documentation for use in hazardous areas carefully.
*CX50x0 systems with Microsoft Embedded Standard 2009 require Compact Flash with a capacity of at least 2 GB (must be ordered separately).
224
2 Ethernet 4 USB 2.0
ports interfaces
DVI-I
interface
Optional
interface
K-bus or
Metal housing E-bus interface
Embedded PC
225
The DIN-rail-mountable, fanless Embedded interface of the CX5100 can be factory-fitted the card on site. The built-in capacitive 1-sec‑
PCs from the CX5100 series are equipped with various interfaces depending on needs: ond UPS ensures secure backup of persistent
with Intel® Atom™ multi-core processors. e.g. with a serial port (RS232/RS422/RS485) application data on the CFast card. Date and
The series encompasses three devices that or a fieldbus connection for master or slave time are buffered via a replaceable battery.
differ from each other by processor type, function. If the EtherCAT Slave option is The new CX5100 Embedded PCs are
RAM size and housing size. The new CX5100 selected, the CX5100 becomes a program‑ positioned in terms of both price and per‑
PCs supplement the existing devices of the mable, decentralised controller within an formance below the CX2000 series with
CX5000 series which are equipped with pro- EtherCAT network. multi-core-i CPU. If the machine and plant
cessors of the first Intel® Atom™ generation. At I/O level either Bus Terminals or programmer uses the CX5100 in combina‑
In direct comparison the new processors are EtherCAT Terminals can be used. Like all tion with the TwinCAT 3 automation suite, he
considerably more efficient: the out-of-order Embedded PCs of the second generation, now benefits from the availability of genuine
architecture and the modern 22-nm techno- the CX5100 automatically recognises the I/O multi-core processors and the optimised
logy enable higher clock rates combined with type that is plugged-in. With EtherCAT many allocation of different program sections to
reduced power losses. different extension options are available: individual cores, even with Intel® Atom™-
– CX5120: Intel® Atom™ CPU, further master/slave fieldbus connections based devices.
1.46 GHz, 1 core (PROFIBUS, CANopen, DeviceNet, etc.) and
– CX5130: Intel® Atom™ CPU, communication interfaces (RS232, RS422/
1.75 GHz, 2 cores RS485) as well as all other signal types
– CX5140: Intel® Atom™ CPU, supported by EtherCAT can be directly con‑
1.91 GHz, 4 cores nected as EtherCAT Terminals.
The CX5100 has a fixed number of system The operating system is Windows Embed‑
interfaces, which in the basic version is ded Standard 7 P, optionally in a 32-bit or
identical to previous CX5000 devices. Two 64-bit version. The boot and storage medium
independent Gigabit Ethernet ports and four is an interchangeable, industrially compat‑
USB 2.0 interfaces are available. To the DVI-I ible CFast card with a slot that is accessible
interface either a Beckhoff Control Panel or behind a cover. The CFast card serves as a
a commercially available DVI or VGA moni‑ substitute for a hard disk; i.e. the operating
tor can be connected. Like the CX5000 the system as well as TwinCAT and user projects
CX5100 series has a compact design; a mod‑ are stored on it. Fast hardware exchange is
ular device with extension modules like in thus possible if service is required; a software
the CX2000 series is not available. The option update can be performed simply by replacing
+60 °C
‑25 °C
Status LEDs
Ethernet and
USB connection
E-bus/K-bus interface
Battery compartment
(behind the flap)
DVI connection
CFast slot
(behind the flap)
Optional interface
(e.g. RS232, PROFIBUS,
Embedded PC
CANopen)
226
Embedded PC
I/O connection E-bus or K-bus, automatic recognition
Power supply 24 V DC (-15 %/+20 %)
Current supply E-bus/K-bus 2A
Max. power loss 9 W (including the system interfaces) 227
Dimensions (W x H x D) 124 mm x 100 mm x 92 mm
Weight approx. 860 g
Operating/storage temperature -25…+60 °C/-40…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL, Ex, IECEx
TC3 performance class performance (40); for further information on TwinCAT 3 see page 458
Further information www.beckhoff.com/CX5120
+60 °C
‑25 °C
Status LEDs
Ethernet and
USB connection
E-bus/K-bus interface
Battery compartment
(behind the flap)
DVI connection
CFast slot
(behind the flap)
Optional interface
(e.g. RS232, PROFIBUS,
Embedded PC
CANopen)
228
Embedded PC
I/O connection E-bus or K-bus, automatic recognition
Power supply 24 V DC (-15 %/+20 %)
Current supply E-bus/K-bus 2A
Max. power loss 11 W (including the system interfaces) 229
Dimensions (W x H x D) 142 mm x 100 mm x 92 mm
Weight approx. 960 g
Operating/storage temperature -25…+60 °C/-40…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL, Ex, IECEx
TC3 performance class performance (40); for further information on TwinCAT 3 see page 458
Further information www.beckhoff.com/CX5130
+60 °C
‑25 °C
Status LEDs
Ethernet and
USB connection
E-bus/K-bus interface
Battery compartment
(behind the flap)
DVI connection
CFast slot
(behind the flap)
Optional interface
(e.g. RS232, PROFIBUS,
Embedded PC
CANopen)
230
Embedded PC
I/O connection E-bus or K-bus, automatic recognition
Power supply 24 V DC (-15 %/+20 %)
Current supply E-bus/K-bus 2A
Max. power loss 12 W (including the system interfaces) 231
Dimensions (W x H x D) 142 mm x 100 mm x 92 mm
Weight approx. 960 g
Operating/storage temperature -25…+60 °C/-40…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL, Ex, IECEx
TC3 performance class performance plus (50); for further information on TwinCAT 3 see page 458
Further information www.beckhoff.com/CX5140
232
Ethernet con- Battery Compact Flash insert
nection (port 1) compartment
System interface
DVI/USB connection
Embedded PC
233
The CX1020 and CX1030 Embedded PCs The components EtherCAT as a fast I/O system
extend the CX product family by versions The individual system components are The CX1020 and CX1030 Embedded PCs
with high CPU performance and enable modules with a width of 19 mm (single) were developed with a view towards opti‑
the direct connection of Bus Terminals and or 38 mm (double) that can be arranged mised interaction with EtherCAT. The use
EtherCAT Terminals. The CX1020 is equipped in series. The basic unit consists of a CPU of EtherCAT gives rise to several options for
with a 1 GHz Intel® Celeron® M CPU. It is module CX1020/CX1030 and a power connecting classic fieldbus systems to the
an energy-saving device that operates with supply module (CX1100-00xx). CX1020/CX1030: either as a CX1500 module
ultra-low core voltage and features low The range of modules is complemented directly at the CPU or as an EtherCAT device
thermal power dissipation of only 7 W TDP by fieldbus connections for PROFIBUS, in terminal form. The PROFIBUS master is
(thermal design power). This means that a CANopen, DeviceNet, SERCOS interface and available either as a CX1500-M310 or as a
fan can be dispensed with even in the small Lightbus, both as master or slave versions. EL6731 EtherCAT Terminal.
form factor of the CX1020 Embedded PCs.
Since Compact Flash is used as the boot and Power supply unit with integrated PLC, Motion Control, interpolation
storage medium, the controller contains no I/O interface and visualisation
rotating media. For the 24 V DC power supply unit there is As a DIN rail IPC and in conjunction with
The CX1030 is equipped with a 1.8 GHz a choice of three or four different versions: TwinCAT 2 software from Beckhoff, the
Intel® Pentium® M processor. Apart from – CX1100-0001: without I/O interface, CX1020/CX1030 offers the same functionality
the CPU and the fan cartridge required with CX1020 only as large Industrial PCs. In terms of PLC, up
this level of CPU performance, neither the – CX1100-00x2: with terminal bus to four virtual IEC 61131‑3 CPUs can be pro‑
hardware nor the software of the CX1030 interface for Beckhoff Bus Terminals grammed with up to four tasks each.
differs from that of the CX1020. The high- – CX1100-00x3: with terminal bus inter‑ Moreover, all TwinCAT 2 functionalities
quality fan is supported by dual ball bear‑ face for Beckhoff Bus Terminals and are available for Motion Control applications.
ings and mounted in a tray so that it can be IP‑Link interface for Beckhoff Fieldbus In theory, up to 256 axes can be controlled.
replaced in the field without tools or wiring, Box modules In addition to simple point-to-point move‑
if required. The fan speed is monitored and – CX1100-00x4: with terminal bus inter‑ ments, more complex multi-axis functions
can be queried via software. The combina‑ face for Beckhoff EtherCAT Terminals such as “electronic gearbox”, “cam plates”
tion of CX1030, EtherCAT and TwinCAT 2 All power supply variants have an illumi‑ and “flying saw” can be implemented.
enables very fast control processes in the nated, low-glare LC-display with FSTN tech‑ Due to the higher-performance CPU in the
sub-millisecond range (eXtreme Fast Control nology and two rows with 16 characters each CX1020 and the CX1030, interpolating 3‑D
Technology). for displaying status messages. The applica‑ path movements can also be implemented
The basic CPU modules come with two tion programs can also use the display for and DIN 66025 programs executed.
RJ45 sockets, behind which there is an inte‑ displaying application-specific texts. 8 kB of In addition to real-time execution of
grated 3‑port switch in order to enable the non-volatile memory for remanent data are control tasks, the TwinCAT 2 real-time kernel
construction of a line topology without addi‑ also included. ensures that enough time remains for the
tional switches. user interface (HMI), to communicate with
the real-time components via software inter‑
faces such as ADS or OPC.
Status LEDs
PC/104 interface
Battery compartment
Ejector
Labelling area
234
CX1020-0CST 0 = no TwinCAT
1 = with TwinCAT 2 PLC runtime
2 = with TwinCAT 2 PLC/NC PTP runtime
3 = with TwinCAT 2 PLC/NC I runtime
0 = no operating system
1 = operating system Windows Embedded CE 6
2 = operating system Windows Embedded Standard 2009
Since not all combinations make sense, the table “Ordering information” contains
Embedded PC interfaces for CX10x0 a breakdown of the permissible combinations.
see page 240
Embedded PC
Clock internal battery-backed clock for time and date (battery exchangeable)
Operating system Microsoft Windows Embedded CE 6 or Microsoft Windows Embedded Standard 2009
Control software TwinCAT 2 PLC runtime, NC PTP runtime, NC I runtime
System bus 16 bit ISA (PC/104) 235
I/O connection via power supply module (E-bus, K-bus, K-bus/IP-Link)
Power supply via system bus (through CX1100-xxxx power supply modules)
Max. power loss 11 W (including CX1020-N0xx system interfaces)
Dimensions (W x H x D) 96 mm x 112 mm x 99 mm
Weight approx. 550 g
Operating/storage temperature 0…+50 °C/-25…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL
Further information www.beckhoff.com/CX1020
Options
CX1900-0320 option for basic CPU module: Intel® Celeron® M processor 1 GHz, zero second level cache
CX1900-0120 “Active cooling”: factory conversion of the CX1020 CPU module for active cooling in order to enable flexible installation
positions (see documentation). Active cooling takes place via a fan cartridge. This option requires the use of a power
supply unit type CX1100-001x.
*CX1020 systems with Microsoft Embedded Standard require Compact Flash with a capacity of at least 2 GB (must be ordered separately).
Status LEDs
PC/104 interface
Battery compartment
Ejector
Labelling area
236
Cartridge
CX1030-0CST 0 = no TwinCAT
1 = with TwinCAT 2 PLC runtime
2 = with TwinCAT 2 PLC/NC PTP runtime
3 = with TwinCAT 2 PLC/NC I runtime
0 = no operating system
1 = operating system Windows Embedded CE 6
2 = operating system Windows Embedded Standard 2009
Since not all combinations make sense, the table “Ordering information” contains
Embedded PC interfaces for CX10x0 a breakdown of the permissible combinations.
see page 240
Embedded PC
Flash memory 128 MB Compact Flash card (optionally expandable)
Internal main memory 256 MB DDR RAM (expandable to 512 MB, 1 GB)
Interfaces 2 x RJ45 (Ethernet, internal switch), 10/100 Mbit/s
Cooling cooling module + fan cartridge featuring speed control with double ball bearing fans, easily replaceable 237
Diagnostics LED 1 x power, 2 x LAN link/activity, TC status, 1 x flash access
Expansion slot 1 x Compact Flash type I+II insert with eject mechanism
Clock internal battery-backed clock for time and date (battery exchangeable)
Operating system Microsoft Windows Embedded CE 6 or Microsoft Windows Embedded Standard 2009
Control software TwinCAT 2 PLC runtime, NC PTP runtime, NC I runtime
System bus 16 bit ISA (PC/104)
I/O connection via power supply module (E-bus, K-bus, K-bus/IP-Link)
Power supply via system bus (through CX1100-0012 [K-bus], CX1100-0013 [K-bus, IP-Link], CX1100-014 [E-bus] power supply module)
Max. power loss 32 W (including CX1030-N0xx system interfaces)
Dimensions (W x H x D) 96 mm x 112 mm x 99 mm
Weight approx. 580 g
Operating/storage temperature 0…+50 °C/-25…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL
Further information www.beckhoff.com/CX1030
238
Embedded PC
239
240
Power supply
K-bus interface
(Bus Terminals)
Status Status
LCD display LCD display
Power LEDs
K-bus interface
(Bus Terminals)
Power supply
Power supply
Status
LCD
Embedded PC
display
241
Power LEDs
K-bus interface
(Bus Terminals)
Power supply
Status
LCD
display
Embedded PC
242
Status LEDs
Fieldbus connection
PC/104 interface
Lightbus master CANopen master
Address selector
Embedded PC
Labelling area
243
Status LEDs
Fieldbus connection
PC/104 interface
Lightbus slave
Address selector
Embedded PC
Labelling area
244
UPS CX1100-0910
Switch for
retention time setting
Embedded PC
245
246
Metal 2 independent Power supply with inte-
housing GBit Ethernet grated I/O interface, which
ports can alternatively drive
either E-bus or K-bus
Dual GBit
Ethernet
module
4 USB 2.0
interfaces
Embedded PC
247
The CX2020, CX2030 and CX2040 Embedded – CX2100-0004: E-bus/K-bus power PLC, Motion Control, interpolation
PCs extend the CX product family with ver‑ supply unit with automatic switchover and visualisation
sions with very high CPU power (optionally – CX2100-0014: E-bus/K-bus power As IPC on a DIN rail the CX2000 in conjunc‑
with multi-core) and enable direct connec- supply unit with automatic switchover tion with TwinCAT offers the functionality
tion of Bus Terminals or EtherCAT Terminals. and passive ventilation of large Industrial PCs. Multi-core CPUs in
The CX2000 in conjunction with EtherCAT – CX2100-0904: E-bus/K-bus power conjunction with TwinCAT 3 enable PLC
and TwinCAT enables very fast control pro‑ supply unit with automatic switchover projects to be distributed to several cores,
cesses in the microsecond range (eXtreme and integrated capacitive UPS resulting in significant performance gains.
Fast Control Technology). – CX2100-0914: E-bus/K-bus power Moreover, all TwinCAT functionalities
The basic CPU modules have a CFast supply unit with automatic switchover are available for Motion Control applications:
card, two independent Gbit Ethernet inter‑ and integrated electronic charging unit in theory, up to 256 axes can be controlled.
faces, four USB 2.0 interfaces and a DVI-I for external battery packs in order to In addition to simple point-to-point move‑
interface as standard. In addition there maintain UPS functionality ments, more complex multi-axis functions
are fieldbus or serial connection options. All power supply units feature an illumi- (“electronic gearbox”, “cam plates”, “fly‑
Please note that these have to be specified nated anti-glare LC display with two rows ing saw”, etc.) can be implemented. Due to
with the order, i.e. retrospective installation of 16 characters each for displaying status the high-performance CPUs in the CX2000,
is not possible. Other components from the messages. interpolating 3-D path movements can also
CX2000 family can be connected via the The application programs can also be implemented and DIN 66025 programs
multi-pin terminals on either side. The multi- use the display for displaying application- executed.
pin terminal on the left-hand side enables specific texts. In addition to handling real-time control
the connection of up to four further optional tasks the TwinCAT real-time kernel leaves
modules. EtherCAT as a fast I/O system enough time for the user interface (HMI).
The Embedded PCs were developed with The high performance of the graphics kernel
The components a view towards optimised interaction integrated in the CPU enables demanding
The individual system component are 22 mm with EtherCAT. EtherCAT offers a wide visualisations with advanced user interfaces
wide or a multiple thereof. The basic unit con‑ range of application options. The separate to be realised.
sists of the CX20x0 CPU module and a power Gbit Ethernet interfaces enable EtherCAT
supply module (CX2100-0xxx). to be used with cable redundancy by using +60 °C The extended operating temperature
one of the Ethernet interfaces as redundancy ‑25 °C
range between -25…+60 °C enables
Power supply unit with integrated port. In addition, devices with EtherCAT application in climatically demanding
I/O interface and optional UPS slave interface can be operated such that situations.
The 24 V DC power supply unit is available several intelligent controllers can be syn-
in four different versions: chronised via an EtherCAT network.
+60 °C
‑25 °C
Status LEDs
Ethernet and
USB connection
Battery
compartment
(behind the
DVI connection flap)
CFast
Optional interface
Embedded PC
248
Embedded PC
Diagnostics LED 1 x power, 1 x TC status, 1 x flash access, 2 x bus status
Clock internal battery-backed clock for time and date (battery exchangeable)
Operating system Microsoft Windows Embedded Compact 7, Microsoft Windows Embedded Standard 7 P or
Microsoft Windows 10 IoT Enterprise LTSB 249
Control software TwinCAT 2 runtime
TwinCAT 3 runtime (XAR)
I/O connection via power supply module (E-bus or K-bus, automatic recognition)
Power supply 24 V DC (-15 %/+20 %)
Max. power loss 15 W (including the system interfaces) 20 W (including the system interfaces) 42 W (including the system interfaces)
Dimensions (W x H x D) 144 mm x 100 mm x 91 mm
Weight approx. 1160 g approx. 1165 g approx. 1230 g
Operating/storage temperature -25…+60 °C/-40…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL
TC3 performance class performance plus (50); for further mid performance (60); for further high performance (70); for further
information on TwinCAT 3 information on TwinCAT 3 information on TwinCAT 3
see page 458 see page 458 see page 458
Further information www.beckhoff.com/CX2020 www.beckhoff.com/CX2030 www.beckhoff.com/CX2040
250
Metal 2 independent Power supply with inte-
housing GBit Ethernet grated I/O interface, which
ports can alternatively drive
either K-bus or E-bus
RS232
module
4 USB 3.0
interfaces
Embedded PC
251
The CX2042, CX2062 and CX2072 Embedded – CX2100-0914: E-bus/K-bus power sup‑ Moreover, all TwinCAT functionalities are
PCs extend the CX product family with ver‑ ply unit with automatic switchover and available for Motion Control applications:
sions with very high CPU power (optionally integrated electronic charging unit for in theory, up to 256 axes can be controlled.
with many-core) and enable direct connec‑ external battery packs in order to main‑ In addition to simple point-to-point move‑
tion of Bus Terminals or EtherCAT Terminals. tain UPS functionality ments, more complex multi-axis functions
The CX20x2 in conjunction with EtherCAT Both power supply units feature an illumi‑ (“electronic gearbox”, “cam plates”,
and TwinCAT enables very fast control pro‑ nated anti-glare LC display with two rows “flying saw”, etc.) can be implemented.
cesses in the microsecond range (eXtreme of 16 characters each for displaying status Due to the high-performance CPUs in the
Fast Control Technology). messages. CX20x2, interpolating 3-D path movements
The basic CPU modules have a CFast The application programs can also can also be implemented and DIN 66025
card, two independent Gbit Ethernet inter‑ use the display for displaying application- programs executed.
faces, four USB 3.0 interfaces and a DVI-I specific texts. In addition to handling real-time control
interface as standard. In addition there are tasks the TwinCAT real-time kernel leaves
fieldbus or serial connection options. Please EtherCAT as a fast I/O system enough time for the user interface (HMI).
note that these have to be specified with The CX2042, CX2062 and CX2072 The high performance of the graphics kernel
the order, i.e. retrospective installation is not Embedded PCs were developed with a integrated in the CPU enables demanding
possible. Other components from the CX2000 view towards optimised interaction with visualisations with advanced user interfaces
family can be connected via the multi-pin ter‑ EtherCAT. EtherCAT offers a wide range to be realised.
minals on either side. The multi-pin terminal of application options. The separate Gbit
on the left-hand side enables the connection Ethernet interfaces enable EtherCAT to
of up to four further optional modules. be used with cable redundancy by using
one of the Ethernet interfaces as redundancy
The components port. In addition, devices with EtherCAT
The individual system component are 22 mm slave interface can be operated such that
wide or a multiple thereof. The basic unit con‑ several intelligent controllers can be syn-
sists of the CX20x2 CPU module and a power chronised via an EtherCAT network.
supply module (CX2100-0xxx).
PLC, Motion Control, interpolation
Power supply unit with integrated and visualisation
I/O interface and optional UPS As IPC on a DIN rail the CX20x2 in conjunc‑
The 24 V DC power supply unit is available tion with TwinCAT offers the functionality of
in two different versions: large Industrial PCs. Many-core CPUs in con‑
– CX2100-0014: E-bus/K-bus power supply junction with TwinCAT 3 enable PLC projects
unit with automatic switchover and pas‑ to be distributed to several cores, resulting in
sive ventilation significant performance gains.
Ethernet and
USB connection
Status LEDs
Battery com-
partment
(behind the flap)
CFast slot
DVI connection
Embedded PC
Optional interface
(e.g. RS232,
PROFIBUS,
CANopen)
252
Embedded PC
253
+60 °C +60 °C
‑25 °C ‑25 °C
+60 °C
‑25 °C
Embedded PC
254
Power supply unit with Power supply unit with E-bus/K-bus Power supply unit with integrated Smart
E-bus/K-bus interface interface and passive ventilation Battery charger and E-bus/K-bus interface
+60 °C +60 °C
‑25 °C ‑25 °C
Embedded PC
255
+60 °C +60 °C
‑25 °C ‑25 °C
Embedded PC
256
+60 °C +60 °C
‑25 °C ‑25 °C
Diagnostic and
power LEDs
Embedded PC
RJ45 connection
257
+60 °C +60 °C
‑25 °C ‑25 °C
Status LEDs
Address selector
PCIe interface
Fieldbus connection
Embedded PC
258
+60 °C +60 °C
‑25 °C ‑25 °C
Status LEDs
Address selector
PCIe interface
Fieldbus connection
Embedded PC
259
260
Simple cooling adaptation | The Operating system support | Beckhoff Auxiliary on-board interfaces |
layout of the boards is optimised supports all Microsoft operating systems On-board touch screen control-
for simple and efficient cooling. like Windows NT, 2000, XP, XP Embedded, ler, I2C, SMB, and GPIO reduce
Windows 7, 10 and CE. the overall bill of material for
a device.
Embedded PC
261
Motherboards with Intel x86 ®
Standard form factors a visual, electrical and functional inspection.
and ARM architecture Typical form factors such as 3½-inch and The manufacturing date and serial number
Beckhoff has expanded the “Industrial ATX are supported. The 3½-inch form factor are clearly marked on the boards.
Motherboards” line of business into an is characterised by its compact dimensions
independent product segment, with in-house and simple cooling adaptation. No specially Customer-specific adaptation and
board development, design and production. adapted cables are required for fast com- integration services
In addition, the own motherboard and BIOS missioning. In general, Beckhoff provides all Board and BIOS can be adapted to meet the
development initiatives enable Beckhoff to form factors with one chipset. This allows the needs of a customized device. Furthermore,
respond more quickly to new technologies construction of a family with architecture- Beckhoff is experienced in designing and pro-
in the PC market and to customer-specific identical devices. ducing complete embedded units, including
requirements. the housing, display, various other electrical
Long-term availability and mechanical interfaces, operating systems
Flexible PC BIOS software Boards are made available for a minimum of and application software.
BIOS source code access for Phoenix and five years, based on the general market avail-
AMI BIOS makes it possible to adapt to ability of the components. All components are Beckhoff Motherboards –
special board functions or introduce specific selected according to the longevity of supply. Hightech from Westphalia, Germany
customer requirements. BIOS functionality CPUs and chipsets, for example, are selected The complete engineering and design cycle
very much depends on the field of usage only if they are part of the embedded product as well as manufacturing of the boards
for a motherboard: commercial applications line of the manufacturer. takes place in Westphalia, Germany, at two
typically require a balance between power locations: in Münster and at the Beckhoff
dissipation and program load, the industrial Manufacturing quality headquarters in Verl. This local geographi-
usage often requires full CPU availability at Since Beckhoff is using many of the mother- cal context ensures short turnaround cycles
any time. For example, settings for speed board products in their own PCs, quality is between engineering, production and quality
stepping and thermal monitoring need to be the number one goal. The focus is robustness control. It also ensures that reaction time on
adapted in the BIOS to reflect the different and reliability; only high quality electronic customer feedback is the shortest possible.
usage modes. components are used. All boards must pass
Front side
Embedded PC
262
Back side
2 generation
nd
Support for 2.0/5.1/7.1 yes/yes/yes
Socket PGA988 Analog input Line/CD/Mic1/Mic2/PCBeep
2nd level cache max. 6 MB Analog output Line/Mono out yes/–
FSB – Digital input/output yes/yes
Performance 1.1…2.5 GHz
Chipset Intel® QM67 LAN1 controller Intel® QM67/82579L Phy
LAN
LAN1 10/100/1000
Type 2 x SODIMM204–1.5 V/DDR3 LAN1 boot option RPL/PXE/WOL
Memory
Front side
Embedded PC
263
Back side
LAN
4 generation
th
LAN1 10/100/1000
Chipset Intel® Q87 LAN1 boot option PXE/WOL
Super IO1 SMSC SCH3114 LAN2 controller Intel® i210
Super IO2 – LAN2 10/100/1000
Hardware monitoring Super IO1 LAN2 boot option –
Graphic
Controller and codec Intel® Q87/Realtek ALC889 (HDA) AGP 3.3 V/1.5 V –
Audio
Support for 2.0/5.1/7.1 yes/yes/– PCIe x1/x4/x16 2 x PCIe x1(2.0) + 1 x PCIe x4(2.0)
Analog input Line/CD/Mic1/Mic2/PCBeep + 1 x PCIe x16(3.0)
Analog output Line/Mono out yes/–
Digital input/output yes/yes Format ATX
Dimen.
Front side
Embedded PC
264
Back side
LAN
Celeron / ®
LAN1 10/100/1000
Core™ i3/i5/i7, LAN1 boot option PXE/WOL
6th/7th generation LAN2 controller Intel® i210
Chipset Intel Q170
®
LAN2 10/100/1000
LAN2 boot option –
Type 4 x SODIMM260–1.2 V/DDR4
Memory
Format ATX
Dimen.
Front side
Embedded PC
266
Back side
Audio
2 generation
nd
Support for 2.0/5.1/7.1 yes/yes/–
Socket PGA988 Analog input Line/Mic1/Mic2/PCBeep
2nd level cache max. 6 MB Analog output Line/Mono out yes/–
FSB – Digital input/output yes/yes
Performance 1.1…2.5 GHz
Chipset Intel® QM67 LAN1 controller Intel® QM67/82579L Phy
LAN
LAN1 10/100/1000
Type 2 x SODIMM204–1.5 V/DDR3 LAN1 boot option RPL/PXE/WOL
Memory
Front side
Embedded PC
267
Back side
LAN
4 generation
th
LAN1 10/100/1000
Chipset Intel® QM87 LAN1 boot option PXE/WOL
Super IO1 SMSC SCH3114 LAN2 controller Intel® i210
Super IO2 – LAN2 10/100/1000
Hardware monitoring Super IO1 LAN2 boot option –
Graphic
Controller and codec Intel® QM87/Realtek ALC889 (HDA) AGP 3.3 V/1.5 V –
Audio
Support for 2.0/5.1/7.1 yes/yes/– PCIe x1/x4 4 x PCIe x1(2.0) or 1 x PCIe x4(2.0)
Analog input Line/Mic1/Mic2/PCBeep
Analog output Line/Mono out yes/– Format 3½-inch
Dimen.
Front side
Embedded PC
268
Back side
LAN
Graphic
Front side
Embedded PC
269
Back side
LAN
Celeron /
®
LAN1 10/100/1000
Core™ i3/i5/i7, LAN1 boot option PXE/WOL
6th/7th generation LAN2 controller Intel® i210
Chipset Intel Q170
®
LAN2 10/100/1000
LAN2 boot option –
Type 2 x SODIMM260–1.2 V/DDR4
Memory
270
..
Highlights
Comprehensive, modular I/O system for
..for EtherCAT
High investment security: Mature
I/O technology based on more than
20 years of success in the field
Fieldbus Components
I/Os for all common fieldbus systems
u www.beckhoff.com/FieldbusComponents
I/O
272 274 2 34
271
274 Fieldbus systems 2 34 EtherCAT
276 Signal types 2 68 EtherCAT Terminals
278 EtherCAT 2 230 EtherCAT Box
280 EtherCAT Terminals 2 336 EtherCAT Plug-in Modules
288 EtherCAT Box 2 360 Bus Terminals
296 EtherCAT Plug-in Modules 2 506 Fieldbus Box
298 Bus Terminals 2 570 Infrastructure Components
308 Fieldbus Box
311 Infrastructure Components
Modular I/O system for all signal types and fieldbus systems
Beckhoff supplies a complete range of field- PROFINET Modbus TCP
bus components for all common I/O and bus PROFINET is the open Industrial Ethernet Due to its open standards Modbus TCP is
systems. With Bus Terminals offering IP 20 standard of the PNO (PROFIBUS users common for the use of Ethernet in the fields
protection and Fieldbus Box modules in IP 67, organisation). Internationally established of automation. Modbus TCP has a so called
a comprehensive range of devices is avail- IT standards such as TCP/IP are used for “Well known port (Port 502)”, which makes
able for a wide variety of signal types and communication. it routable via the Internet.
fieldbus systems. In addition to components
for conventional bus systems, Beckhoff offers EtherNet/IP RS232/RS485
an integrated product range optimised for Ethernet/IP is the Industrial Ethernet The classic serial interfaces, RS232 and
EtherCAT. Invented by Beckhoff, this real-time standard of the ODVA (Open DeviceNet RS485, continue in wide use. The Beckhoff
Ethernet solution for industrial automation Vendor Association). Ethernet/IP is based RS485/RS232 I/O modules use a simple,
has global acceptance and is characterised on Ethernet TCP/IP and UDP/IP. published serial communication protocol
by outstanding performance and simple that is easy to implement.
handling. The result is high-precision machine CANopen
and plant control and significantly increased The effective utilisation of the bus bandwidth IO-Link
production efficiency. allows CANopen to achieve a short system IO-Link serves to connect sensors and
reaction time at comparatively low data actuators to the control level by means of
EtherCAT rates. The typical advantages of CAN, such an inexpensive point-to-point connection.
EtherCAT (Ethernet Control Automation as high data security and multi-master capa- As an open interface, IO-Link can be inte-
I/O
272 Technology) is the Ethernet solution for bility are retained. grated in all common fieldbus systems.
industrial automation, characterised by
outstanding performance and particularly DeviceNet EnOcean
simple handling. DeviceNet is a sensor/actuator bus system EnOcean enables the battery-free transmis-
that originated in the USA, but which mean- sion of switching signals and measured
Ethernet while is increasingly being used in Europe values and is mainly used in building auto-
The advantages of Ethernet, such as high and Asia. DeviceNet is CAN-based (Controller mation.
data transmission rates, easy methods of Area Network).
integration into existing networks, and a BACnet/IP
wide range of services and interfaces are SERCOS interface BACnet (Building Automation Control
also found in the Beckhoff Ethernet products. SERCOS was originally developed as a fast Network) is a standardised, manufacturer-
fibre optic bus system for drives. Thanks independent communication protocol for
Lightbus to the Beckhoff SERCOS Bus Coupler, the building automation, based on Ethernet.
This well proven fibre optics bus system from advantages such as high data rate and Areas of application include HVAC, lighting
Beckhoff is characterised by particularly good short cycle times can now be provided control, safety and fire alarm technology.
immunity to EMI, easy installation and a very for the I/O peripherals too.
fast, cyclic and deterministic data flow.
Modbus RTU
PROFIBUS Modbus RTU is an open, serial communica-
PROFIBUS is widely used as a fast bus tions protocol based on the master/slave
for decentralised peripheral components architecture. Since it is extremely easy to
(PROFIBUS DP). In addition to PROFIBUS DP implement on all kinds of serial interfaces,
and FMS, Beckhoff also supports the standard it has gained wide acceptance.
for drive communication, PROFIBUS MC.
I/O
LON networks. 273
LON (Local Operating Network) is a multi-
network-capable communication system for ControlNet
distributed applications. It is predominately ControlNet is an open, standardised fieldbus
used for automation applications in commer- system. The protocol allows both cyclic and
cial buildings. acyclic data to be exchanged over the bus
without affecting each other.
DMX
As bus system for professional lighting equip- CC-Link
ment DMX (Digital Multiplexing) controls CC-Link (Control & Communication Link)
dynamic lighting in stage- and event-business is an open bus system for communication
as well as lighting of exclusive displays of between the control and fieldbus level.
light and color in high-profile buildings. It is predominately used in Asia.
MP-Bus
As simple sensor/actuator bus for HVAC
systems the MP-Bus (Multi Point Bus) serves PTP/IEEE 1588
to control flaps and volumetric flow rate con-
trollers alongside valves and window ventila- DALI
tion systems.
BACnet/IP
EIB/KNX
LC5200 BX5200
274
BK7000
BK7150
BK73x0 BC7300 IPxxxx-B730 IL230x-B730
EK9700 BK7520
RS485 EL6021, EL6022 EP600x BK8000 BC8050 IPxxxx-B800 IL230x-B800
EPP600x KL6021 BX8000
KL6041
RS232 EL6001, EL6002 EP600x BK8100 BC8150 IPxxxx-B810 IL230x-B810
EPP600x KL6001 BX8000
KL6031
EK9000 BK9xx0 BC9xxx IL230x-B90x
EL6601, EL6614 BX9000
switch port
EIB/KNX KL6301
LON KL6401
MP-Bus KL6771
M-Bus KL6781
DALI / DSI KL6811
DALI 2 KL6821
IEEE 1588 EL6688
DMX EL6851
EnOcean KL658x
SMI KL68x1
BACnet EL6861
I/O
ZK/ZS1052
275
EPIxxxx,
ERIxxxx
devices
230 V AC EL2xxx
276
400 V AC
Safety EL29xx
PWM EL25xx
Digital combi
24 V DC EL1859 EP23xx ER23xx EQ23xx EPP23xx
EL1259
Safety
Analog input
Multi-function EL3751
±10 V, ±20 mA, NAMUR NE43 EL3174
0…2 V, ±2 V
0…10 V EL3x6x EP31xx ER31x4 EQ3174 EPP31x4
±10 V EL3x0x EP31xx ER31x4 EQ3174 EPP31x4
0…20 mA EL3xxx EP31xx ER31x4 EQ3174 EPP31x4
4…20 mA EL3xxx EP31xx ER31x4 EQ3174 EPP31x4
Resistance thermometer EL32xx EP32xx ER3204 EQ3204 EPP3204
Thermocouple/mV EL331x EP3314 ER3314 EQ3314 EPP3314
Measurement bridge EL335x EP3356
Potentiometer EL3255
Power meas./Condition Monitor. EL3xxx
Pressure measurement EM37xx EP3744 EPP3744
Analog output
0…10 V EL4x0x EP4x74 ER4x74 EPP4x74
±10 V EL4x3x EP4x74 ER4x74 EPP4x74
0…20 mA EL4x1x EP4x74 ER4x74 EPP4x74
4…20 mA EL4x2x EP4x74 ER4x74 EPP4x74
Special functions
SSI sensor interface EL500x EP5001
EnDAT 2.2 interface EL5032
Incremental encoder interface EL51xx EP51x1 ER51x1 EPP51x1
RS232, RS485, TTY EL60xx EP600x ER600x EPP600x
Motion Control EL7xxx EP7xxx ER7x4x EPP7xxx
Manual operating modules
Multi-functional EP8309 ER8309
Bus Terminal Terminal Compact Box, Extension IO-Link box IO-Link box
Modules Coupler/PLC Box Box (industrial housing) (zinc die-cast housing)
EJ1128 KL1124
EJ1xxx KL1xxx KM1xxx IP10xx-Bxxx IE10xx EPI1xxx ERI1xxx
KL1712
KL17x2
EJ19xx KL1904
KL1352
KL1382
KL15xx IP1502-Bxxx IE1502
KL2124
EJ2xxx KL2xxx KM20xx IP20xx-Bxxx IE2xxx EPI2xxx ERI2xxx
KL27xx
KL2612
I/O
KL2xxx KM2xxx
277
KL2631
EJ29xx KL2904
KL25xx IP2512-Bxxx IE2512
EJ3104 KL31x2
KL3x6x IP3102-Bxxx IE3102 EPI3174 ERI3174
EJ3x0x KL3xxx IP3102-Bxxx IE3102 EPI3174 ERI3174
KL3xxx IP3112-Bxxx IE3112 EPI3174 ERI3174
EJ3048 KL3xxx IP3112-Bxxx IE3112 EPI3174 ERI3174
KL32xx IP3202-Bxxx IE3202
KL331x IP3312-Bxxx IE3312
KL335x
KL3xxx
KM37xx
278
EtherCAT plug-in
modules: very
Embedded PC series CX, further compact EtherCAT
Embedded PCs see page 180 I/O system in IP 20
for plug-in into a
circuit board (signal
distribution board)
I/O
279
2000/20,000 m 50 m Plastic
fibre optic Optical Fibre
(100BASE-FX) (100BASE-FX
POF)
High-speed measurement,
high-precision measure-
ment, Condition Monitoring,
energy monitoring
IP 67 IP 67 IP 67
EtherCAT P EtherCAT IP 69K EtherCAT Box EtherCAT Box
Box Box (stainless steel) (die-cast zinc)
EtherCAT Couplers
to RJ45), ID switch
with integrated
280
digital I/Os
EK1914 EK1960
4 inputs + 4 outputs, TwinSAFE Compact Controller,
K-bus terminals
EK9700
SERCOS III
EL1088 EL1889
negative switching negative switching
I/O
EL1094 EL1098
281
negative switching negative switching
EL1262
oversampling, type 3
Counter EL1502
100 kHz, 32 bit, type 1
EL1512
1 kHz, 16 bit, type 1
120 V DC EL1712-0020
power contacts
220 V DC EL1702-0020
power contacts
Thermistor EL1382
NAMUR EL1052 EL1054
Ex i ELX1052
NAMUR
The standard EtherCAT Terminals (ELxxxx) can be optionally ordered as ESxxxx with pluggable wiring level.
EN 61131-2 specification u www.beckhoff.com/EN61131-2
We reserve the right to make technical changes.
EtherCAT Terminal | Digital output 24 V DC: EL2xxx/ES2xxx/ELX2xxx
Signal 2-channel 4-channel 8-channel 16-channel
Imax = 0.5 A EL2002 EL2004 EL2008 EM2042
D-sub connection
EL2014 EL2872
with diagnostics flat-ribbon cable
EL2808 EL2809
8x0V
EL2819
with diagnostics
EL1859 EL2872-0010
8 inputs, 8 outputs, flat-ribbon cable,
282
XFC: EL2202 EL2212 EL1259
TON/TOFF 1 μs push-pull outputs overexcitation, 8 multi-timestamping
Ex i ELX2002
12 V DC EL2024-0010
Imax = 2.0 A
The standard EtherCAT Terminals (ELxxxx) can be optionally ordered as ESxxxx with pluggable wiring level.
locked outputs
PWM EL2502
24 V DC, Imax = 0.5 A
current terminal ±1 A or ±2 A
I/O
Multi-function EL3751 ELM3702 ELM3704 ELM3704-0001
283
24 bit, 10 ksps 24 bit, 10 ksps 24 bit, 10 ksps 24 bit, 10 ksps, LEMO
EL3174 EL3174-0002
16 bit, NAMUR 16 bit, electrically iso-
EL3174-0032
16 bit, electrically iso-
±3 V
EL3702
differential input,
16 bit, oversampling
0…30 V EL3062-0030
12 bit
±200 mV EL3602-0002
differential input,
24 bit
±75 mV EL3602-0010
differential input,
24 bit
EL3112 EL3612
differential input, differential input,
16 bit 24 bit
Ex i, ELX3181 ELX3152
0/4…20 mA single-ended, 16 bit, single-ended, 16 bit
HART
±10 mA EL3142-0010
single-ended, 16 bit
EL3214 EL3214-0090
3-wire, 16 bit TwinSAFE SC, 16 bit
(RTD)
The standard EtherCAT Terminals (ELxxxx) can be optionally ordered as ESxxxx with pluggable wiring level.
EL3433
500 V AC, 10 A
EL3773 EL3783
power monitoring, power monitoring,
500 V AC 690 V AC
IEPE
I/O
pressure measuring, measuring, measuring,
285
-100…+100 hPa 7500 hPa -1000…+1000 hPa
EL4732
16 bit, oversampling
EL4712
16 bit, oversampling
EL4122 EL4124
16 bit 16 bit
Ex i, ELX4181
0/4…20 mA HART, 16 bit
±10 mA EL4112-0010
16 bit
EL5042
BiSS-C interface,
unidirectional
parameterisable
24 V DC output
EL5021 EL5021-0090
SinCos encoder SinCos encoder
TwinSAFE SC
I/O
286
D-sub D-sub
high performance
EL6861
BACnet, MS/TP, RS485
EL6851-0010
DMX
The standard EtherCAT Terminals (ELxxxx) can be optionally ordered as ESxxxx with pluggable wiring level.
EL7201 EL7211
Irms = 2.8 A, 50 V DC, resolver Irms = 4.5 A, 50 V DC, resolver
EL7031 EL7041
Imax = 1.5 A, 24 V DC Imax = 5.0 A, 50 V DC, incremental encoder
4-axis EM7004
interface 4 incremental encoders, 32 digital I/Os 24 V DC,
I/O
287
EL9188 EL9189
16 x 24 V DC 16 x 0 V DC
24 V DC EL9520
AS-Interface potential supply
with filter
8-channel EP1908-0002
288
TwinSAFE, 8 safe inputs
16-channel EP1816-3008
filter 10 µs, D-sub socket, 25-pin,
acceleration sensor
16-channel EP2816-0010
Imax = 0.5 A, ∑ 4 A, 2 x D-sub socket, 9-pin
16-channel EP2816-0004
Imax = 0.5 A, ∑ 4 A, M16, 19-pin
24-channel EP2817-0008
Imax = 0.5 A, D-sub socket, 25-pin
I/O
4 inputs + 4 outputs, ER2328-0001 ER2328-0002
289
filter 3.0 ms, Imax = 2 A
16-channel EP2316-0008
8 inputs + 8 outputs, filter 10 μs,
16-channel EP2316-0003
8 inputs + 8 outputs, filter 10 μs,
4-channel EP3174-0002
parameterisable, differential input, 16 bit ER3174-0002
EQ3174-0002
4-channel EP3174-0092
parameterisable, differential input, 16 bit, TwinSAFE SC
2-channel EP3182-1002
2 analog inputs, parameterisable, single-ended, 16 bit,
4-channel EP3184-0002
parameterisable, single-ended, 16 bit ER3184-0002
I/O
290
4-channel EP3184-1002
parameterisable, single-ended, 16 bit, 2 channels per socket ER3184-1002
IEPE
4-channel EP3744-1041
differential/absolute pressure measurement, 6 digital inputs, 2 digital outputs,
Output M8 M12
±10 V, 4-channel EP4174-0002
0/4…20 mA parameterisable, 16 bit ER4174-0002
4-channel EP4374-0002
2 inputs + 2 outputs, parameterisable, 16 bit ER4374-0002
EPxxxx: industrial housing in IP 67, ERxxxx: zinc die-cast housing in IP 67, EQxxxx: stainless steel housing in IP 69K
EP5101-2011
D-sub, 20 million increments/s
I/O
IO-Link master Class A, 8 ports EP6228-0022
291
Motion Servomotor module EP7211-9034
Irms = 4.5 A, 50 V DC, OCT, STO
4/4-channel
I/O
4 inputs + 4 outputs, 0001 0002
293
filter 3.0 ms, Imax = 0.5 A
16-channel EPP2316-
8 inputs + 8 outputs, filter 10 μs, 0008
Imax = 0.5 A, ∑ 3 A, D-sub socket, 25-pin
16-channel EPP2316-
8 inputs + 8 outputs, filter 10 μs, 0003
Imax = 0.5 A, ∑ 3 A, IP 20 plug
4-channel EPP3184-0002
I/O
(RTD)
IEPE
4-channel EPP3744-1041
differential/absolute pressure measurement, 6 digital inputs, 2 digital outputs,
Output M8 M12
±10 V, 4-channel EPP4174-0002
0/4…20 mA parameterisable, 16 bit
4-channel EPP4374-0002
2 inputs + 2 outputs, parameterisable, 16 bit
I/O
32/16 bit
295
EtherCAT Couplers
EJ1859 EJ1889
type 3, 8 inputs, 8 outputs negative switching
EJ1957
I/O
EJ1957
TwinSAFE, 8 safe inputs,
4 safe outputs
PWM EJ2502
24 V DC, 0.5 A
EJ3104
differential input, 16 bit
0…20 mA EJ3048
single-ended, 12 bit
(RTD)
EN 61131-2 specification u www.beckhoff.com/EN61131-2
0…20 mA EJ4018
12 bit
Incremental EJ5101
I/O
encoder incremental encoder interface RS422
297
Safety EJ6910
TwinSAFE Logic
DC motor EJ7342
output stage Imax = 3.5 A, 50 V DC, incremental encoder
EJ9505
input 24 V DC, output 5 V DC, 0.5 A
System
System EJ9001
placeholder module
298
IP 67 Fieldbus Box
Embedded PC series CX, further Compact Box Coupler Box/ Extension Box modules
Embedded PCs see page 180 PLC Box
I/O
299
Bus Terminals
with a maximum
measurement
error of ±0.01%
Function fieldbus slave fieldbus slave fieldbus slave fieldbus slave fieldbus slave fieldbus slave, fieldbus slave, Building
300
with integrated with integrated Automation
IEC 61131-3 IEC 61131-3 Room
PLC PLC Controller
Main memory – – – – – – – –
Current supply 1750 mA 500 mA 1750 mA 1000 mA 500 mA 1750 mA 1000 mA 200 mA
K-bus
Fieldbus plug (design plug (design plug (design plug (design direct to the plug (design plug (design 2 x RJ45
connection depends on depends on depends on depends on spring-loaded depends on depends on (switched)
the fieldbus) the fieldbus) the fieldbus) the fieldbus) terminals the fieldbus) the fieldbus)
Supported all only digital all all only digital all all all
Bus Terminals I/Os (except I/Os (except
KL15xx, KL25xx, KL15xx, KL25xx,
KL2692, KL27x1) KL2692, KL27x1)
Electrical between between between between PROFIBUS: yes, between between between mains
isolation fieldbus / fieldbus / fieldbus / fieldbus / CANopen and fieldbus / fieldbus / supply and
power power power power DeviceNet: no power power internal 24 V
contacts / contacts / contacts / contacts / contacts / contacts / power supply
supply voltage supply voltage supply voltage supply voltage supply voltage supply voltage
I/O
fieldbus slave, fieldbus slave, Embedded PC, Embedded PC, Embedded PC, Embedded PC,
301
with integrated with integrated fieldbus slave, fieldbus slave, fieldbus slave, fieldbus slave,
IEC 61131-3 PLC IEC 61131-3 PLC with integrated with integrated with integrated with integrated
IEC 61131-3 PLC IEC 61131-3 PLC IEC 61131-3 PLC, IEC 61131-3 PLC,
Motion Control, Motion Control,
visualisation visualisation
– – 64 Mbyte DDR2 512 Mbyte DDR3 RAM 1 Gbyte DDR3 RAM 2 or 4 Gbyte DD3 RAM
plug (design plug (design plug (design plug (design optional, plug optional, plug
depends on depends on depends on depends on (design depends (design depends
the fieldbus) the fieldbus) the fieldbus) the fieldbus) on the fieldbus) on the fieldbus)
64 (255 with 64 (255 with 64 (255 with 64 (255 with 64 (255 with 64 (255 with
terminal bus terminal bus terminal bus terminal bus terminal bus terminal bus
extension) extension) extension) extension) extension) extension)
BK3010
I/O
1.5 Mbaud
302
BK3100 BK3110 BK3120 BK3150 LC3100 BC3100 BC3150
12 Mbaud 12 Mbaud 12 Mbaud 12 Mbaud 12 Mbaud 12 Mbaud 12 Mbaud
BK3520
12 Mbaud, fibre optic
BK4000 BK4020
BK7000
BK7150
BK7300 BK7350 BC7300 BC8050
BC8150
BK7520
BK8000 BC8050
BK8100 BC8150
BC9120
2-channel switch
BK9103 BK9053
2-channel switch
BK9105 BK9055
2-channel switch
Program memory CX80xx CX900x, CX9020 CX1010 CX50xx CX51xx CX1020, CX20xx
256 kbyte CX9010 CX1030
CX8010 198 optional (2) optional (2) optional (2) optional (2)
optional (1) optional (1)
I/O
master
303
BX3100 CX8031 199 optional (2) optional (1) optional (2) optional (2) optional (1) optional (2)
12 Mbaud slave
BX5200
BX8000 CX8080 200 optional (2) optional (2) optional (2) optional (2) optional (2) optional (2) optional (2)
BX8000 CX8080 200 optional (2) optional (2) optional (2) optional (2) optional (2) optional (2) optional (2)
BX9000 CX8090 200 CX9000 206 CX9020 212 CX1010 216 CX5010 222 CX5120 226 CX1020 234 CX2020 248
CX8190 203 CX9010 208 CX5020 222 CX5130 228 CX1030 236 CX2030 248
CX5140 230 CX2040 248
CX2042 252
CX2062 252
CX2072 252
CX8093 201 optional (3) optional (2) optional (3) optional (2, 3) optional (2, 3) optional (3) optional (2, 3)
switching
switching type 3
switching
type 3 type 2
KL1814 KM1018
8 x 24 V, 4 x 0 V, type 3 64-channel, type 1
4-channel
≥ 48 V DC KL1032 KL1712-0060
filter 3.0 ms
sensor supply filter 3.0 ms, type 3 negative switching D-sub connection
The standard Bus Terminals (KLxxxx) can be optionally ordered as KSxxxx with pluggable wiring level.
EN 61131-2 specification u www.beckhoff.com/EN61131-2
We reserve the right to make technical changes.
Bus Terminal | Digital output: KL2xxx/KS2xxx KM2xxx
Signal 1-channel 2-channel 4-channel 8-channel 2-/4-/16-/32-/64-ch.
24 V DC KL2022 KL2424 KL2828
(Imax = 2.0 A) 4 x 2-wire 8 x 2-wire
30 V AC/DC KL2784
(Imax = 2.0 A),
24 V DC KL2442 KL2904
2 x 4 A/1 x 8 A TwinSAFE, 4 safe outputs
I/O
300 W Imax = 5 A, contact- no power contacts, Imax = 5 A, manual operation
305
protecting switching contact-protecting switching
negative switching
KL2535 KL2545
Imax = ±1 A, 24 V DC, Imax = ±3.5 A, 50 V DC,
current-controlled current-controlled
Frequency KL2521
output
KL2284
reverse switching, Imax = 2.0 A, 0…24 V DC
AC motor KL2791
speed 230 V AC, 200 VA, 1-phase AC motor
controller
±2 V KL3182
16 bit, 0.05 %
KL3464 KL3468
single-ended, 12 bit single-ended, 12 bit
KL3132
16 bit, 0.05 %
KL3214 KL3228
PT100…1000, Ni100…1000, PT1000, Ni1000
self-calibration
KL4494
12 bit, 2 x input, 2 x output
KL4112 16 bit
The standard Bus Terminals (KLxxxx) can be optionally ordered as KSxxxx with pluggable wiring level.
incremental encoder interface RS422 incremental encoder interface 24 V DC, incremental encoder interface 24 V DC,
data exchange terminal, 32 bit serial interface RS422/RS485, serial interface RS422/RS485, KL8528
19.2 kbaud 115.2 kbaud 8-channel digital output,
for EnOcean radio technology RS485 interface for EnOcean signals AS-Interface master terminal KL8548
KL6211 AS-Interface master KL6224 KL6301 8-channel analog output,
terminal with power contacts IO-Link master EIB/KNX Bus Terminal 0…10 V
I/O
MP-Bus master terminal M-Bus master terminal and power supply terminal nominal current 0.9 to 9.9 A,
307
KL6821 KL6831 KL6841 connection mechanism for
DALI 2 multi-master and SMI terminal, LoVo SMI terminal, 230 V AC Siemens contactors (Sirius 3R series)
KL9380 KL9560
mains filter, approx. 1 µF output 24 V DC, 0.1 A
IL230x-B110
IPxxxx-B200 IL230x-B200
IPxxxx-B400 IL230x-B400
I/O
308
IPxxxx-B510 IPxxxx-B518 IL230x-B510 IL230x-B518
with integrated tee-connector with integrated tee-connector
IPxxxx-B730 IL230x-B730
IPxxxx-B800 IL230x-B800
IPxxxx-B810 IL230x-B810 IL230x-C810
IL230x-B900 IL230x-B901 IL230x-C900
IL230x-B903
IL230x-B905
Output 8 mm M8 M12
24 V DC 8-channel Imax = 0.5 A IP2000-Bxxx, IE2000 IP2001-Bxxx, IE2001 IP2002-Bxxx, IE2002
8-channel Imax = 2 A, ∑ 4 A IP2020-Bxxx, IE2020 IP2021-Bxxx, IE2021 IP2022-Bxxx, IE2022
8-channel Imax = 2 A, ∑ 12 A IP2040-Bxxx, IE2040 IP2041-Bxxx, IE2041 IP2042-Bxxx, IE2042
16-channel IE2808
Imax = 0.5 A, ∑ 4 A, D-sub socket IE2808-0001
I/O
filter 0.2 ms, Imax = 2 A, ∑ 4 A IE2330 IE2331 IE2332
309
16-channel IP2400-Bxxx IP2401-Bxxx
combi inputs/outputs, filter 3.0 ms, Imax = 0.5 A IE2400 IE2401
16-channel IE2403
combi inputs/outputs, filter 3.0 ms, Imax = 0.5 A,
IP 20 connector
Output M12
±10 V 4-channel 16 bit IP4132-Bxxx, IE4132
0/4…20 mA 4-channel 16 bit IP4112-Bxxx, IE4112
310
Output 8 x M8 16 x M8 4 x M12 8 x M12
24 V DC 8-channel EPI2008-0001 EPI2008-0002
Imax = 0.5 A ERI2008-0001 ERI2008-0002
Output M12
±10 V, 4-channel EPI4374-0002
0/4…20 mA 2 inputs + 2 outputs, parameterisable, 16 bit ERI4374-0002
I/O
FC3102-0002 2-channel, IP 20 IP 67
311
32 kbytes NOVRAM
10/100/1000 Mbit/s
10/100/1000 Mbit/s
FC9321-0010
1-channel, IRT device
FC9361-0010
1-channel, IRT device,
compact
FC1100 FC1121
1-channel, slave 1-channel, slave
312
..
Highlights
Complete drive system with TwinCAT
..Motion Control
For highly dynamic, single and multiple
u www.beckhoff.com/DriveTechnology
314 Product overviews 348 Servo and Linear Motors 396 Compact Drive Technology
320 Technologies
320 Motion Designer 350 Synchronous Servomotors 398 Linear actuator AA1121
322 TwinSAFE 352 Motor series AM8000 399 Supply cables for AA1121
324 One Cable Technology (OCT) 364 Motor series with higher 400 Servo motor series AM8100
Drive Technology
325 Fan-cooled motors moment of inertia AM8500 403 Supply cables for AM8100
326 System overview 377 Stainless steel motor series 404 Planetary gear units AG2250
AM8800 406 Stepper motors AS2000
382 Motor series AM3000 409 Supply cables for AS2000
313
344 Motor cables 410 Stepper motors AS1000
346 Feedback cables 412 Supply cables for AS1000
328 Servo Drives 395 Connectors 413 Planetary gear units AG1000
AX8000 AX5000
Number of axes side by side mounting in any side by side mounting in any 1 2
order taking into account the order taking into account the
rated output current rated output current
Supply voltage 1 x 100…240 V AC 3 x 200…240 V AC – –
3 x 200…240 V AC 3 x 400…480 V AC
3 x 400…480 V AC
Drive Technology
Rated output 20 A DC 40 A DC 8 A, 18 A 6A
current per
axis/module
Motor feedback – – OCT OCT
314 TwinSAFE/safe – – order options order options
drive technology STO/SS1: AX81xx-0100 STO/SS1: AX82xx-0100
Safe Motion: AX81xx-0200 Safe Motion: AX82xx-0200
Number of axes 1 2
Supply voltage wide voltage range wide voltage range
1 x 100…240 V AC** 1 x 100…240 V AC
3 x 100…480 V AC 3 x 100…480 V AC
3 x 400…480 V AC***
Rated output 1.5 A, 3 A, 6 A, 12 A, 18 A, 25 A, 40 A, 60 A, 72 A, 90 A, 1.5 A, 3 A, 6 A
current per 110 A, 143 A, 170 A
axis/module
Motor feedback multi-feedback interface* multi-feedback interface
TwinSAFE/safe supplementary products supplementary products
drive technology STO/SS1: AX5801 STO/SS1: AX5801
Safe Motion: AX5805, AX5806 Safe Motion: AX5805
* multi-feedback interface: OCT only supported up to 40 A
** voltage range: 1-phase operation only supported up to 6 A
*** voltage range: from 60 A at least 3 x 400 V AC necessary
Drive Technology
Increased AM853x AM854x AM855x AM856x 364
inertia M0 = 1.37…3.22 Nm M0 = 2.37…5.65 Nm M0 = 4.80…11.4 Nm, M0 = 12.8…29.0 Nm,
AM3121*
M0 = 0.69 Nm
Linear Servomotors
Protection class IP 64 IP 64 IP 64
316
Linear actuators
AA1121 398
Rated force 150 N
Max. movement 10 mm
Stepper motors
AG2300 371 AG2210 374 AG2800 380 AG2250 404 AG1000 413
Variant standard (MF), standard stainless steel Compact Drive Compact Drive
high-speed (MC) Technology: Technology:
servomotors, stepper motors
stepper motors
Drive Technology
180, 210, 240), LP120, LP155) HDV035) as angled variant
MC: 6 sizes
(075, 100, 140, 180,
210, 240)
317
Gear ratios 14 gear ratios; 16 gear ratios; 14 gear ratios; 13 gear ratios; 2 gear ratios;
1-stage i = 3, 4, 5, 7, 10, 1-stage i = 3, 4, 5, 7, 10, 1-stage i = 3, 4, 5, 7, 10, 1-stage i = 4, 5, 7, 8, 10, i = 3.7 or 6.75
2-stage i = 16, 20, 25, 28, 2-stage i = 9, 12, 16, 20, 2-stage i = 9, 12, 16, 20, 2-stage i = 12, 16, 20, 25,
35, 40, 50, 70, 100 25, 30, 35, 40, 50, 70, 100 25, 30, 35, 40, 50, 70, 100 32, 35, 40, 64
EtherCAT Terminals EtherCAT Plug-in Bus Terminals EtherCAT Box Modules EtherCAT P Box
Modules Modules
318
Bus Terminals KL2532 2 445 KL2552 Imax = 5.0 A, 2 445 KL2531 2 443
IP 20 Imax = 1.0 A, 24 V DC 50 V DC, incremental encoder Imax = 1.5 A, 24 V DC
Flange code
F3 (72 mm),
N3 (NEMA34)
Flange code
F4 (87 mm)
Servomotor
encoder, vector control Irms = 4.5 A, 50 V DC, OCT, STO 50 V DC, OCT, STO
Drive Technology
EL7211-9014 2 213
Irms = 4.5 A, 50 V DC, OCT, STO
EL7211-0010 2 213
Irms = 4.5 A, 50 V DC, OCT
KL2541 2 443
Imax = 5.0 A, 50 V DC, incremental encoder
EPP7041-3002 2 323
Imax = 5.0 A, 50 V DC, incremental encoder
AM8113-wFyz 401
4.8 A, 48 V DC, 0.52 Nm, 3000 min-1
AS2043-wJy0 407
6.5 A, 48 V DC, 8.00 Nm
AM8141-wJyz 402
8.0 A, 48 V DC, 2.40 Nm, 1000 min-1
The TC3 Motion Designer is optionally inte- tion based on mechanical and cost considera- The TC3 Motion Designer regards the
grated in the TwinCAT automation platform, tions, taking into account adjustable filters. machine as a holistic unit, including all
or it can be used as a stand-alone project The connected database provides access to drive axes: All load cycles, including their
engineering tool for mechanical design. all available gear units, motors and servo temporal dependence and their influence
320
drives offered by Beckhoff, including the on the common DC-Link, are taken into
Mechanics compact drive technology range with servo account. Selection of the optimum supply
The TC3 Motion Designer supports the terminals. The automatic geometry matching module or the common brake resistor is
designer in the configuration of typical feature checks the compatibility of motor guaranteed.
mechanical systems such as pinion rack, and gear unit and prevents selection of
spindle nut, winder, crank drive, etc. unsuitable combinations. TwinCAT 3 see page 444
Drive Technology
321
The selected mechanism is graphically displayed and can be adapted The axis utilisation can be directly classified in the
precisely to the real application through further settings. 4-quadrant view.
With the parts list editor all required components can be directly The Motion Designer enables the direct observation of the
added. The complete parts list of all components can be exported curves of position, speed, torque and acceleration over time
in common formats, e.g. Excel. for each axis.
Ordering information
TE5910 TC3 Motion Designer for drive dimensioning
www.beckhoff.com/TE5910
ty functions such as emergency stop, safety TwinSAFE Logic components, based on the the ordering option -0200 (Safe Motion),
door monitoring, two-hand operation, safe- safe drive technology. various internal and external drive signals
ty mat evaluation and muting, safe position, Like the programming or configuration are available for implementing an appli-
safely limited velocity, etc. can be programmed of the safety application, the entire param- cation-specific safety function. As usual,
322
and configured with the integrated TwinCAT eterisation of the safe drive technology these can be interconnected with the typi-
engineering platform. is performed from the TwinCAT software. cal EL6910 pre-certified function blocks to
Dynamic movements of electrical drive All system-specific settings are stored together form complex, safe drive functions such as
technology used in a machine can create with the application in the TwinSAFE Logic SLS, SLP, etc. Depending on the application,
considerable hazards to people and the components. For that reason the safe drive the safety-oriented information can be pre-
environment. From a normative point of components can be exchanged at any processed directly in the drive so that the
view, drive technology is therefore also time without requiring software changes. central TwinSAFE logic need only process
considered in a safety-oriented way by The respective component receives all the the information that is aggregated there.
coordinating and monitoring certain move- parameters necessary for operation at the
ments and processes. next power-on or boot-up. TwinSAFE safe drive technology see
TwinSAFE offers three levels for imple- u www.beckhoff.com/TwinSAFE
menting safe drive technology: Programmable, safe drive technology or page 530
– STO/SS1 according to IEC 61800-5-2 through integrated logic
– Safe Motion according to IEC 61800-5-2 The AX8000 multi-axis servo drive system
– programmable, safe drive technology encompasses new functions of safe drive
through integrated logic technology with TwinSAFE: the AX8108,
The safe drive components are able to switch AX8118 and AX8206 axis modules include
the motor torque-free or to monitor velocity, a programmable TwinSAFE Logic correspond-
position and direction of rotation (in com- ing to an EL6910 and enable the direct
pliance with EN ISO 13849-1:2008 (Cat 4, implementation of a safety application in the
PL e)). No further devices such as contactors servo drive. The user enjoys greater degrees
or circuit breakers are necessary in the supply of freedom in the implementation of safety
lines for this. This enables a very lean instal- applications in drive technology systems,
lation and helps to reduce costs and control and the flexibility in programming facilitates
cabinet space. individual design of safe drive technology to
Even safe position monitoring or posi- suit the specific system. The safety functions
tion range monitoring is simple to implement STO and SS1 can be implemented with the
EL7221-9014 EtherCAT servo terminal for OCT, with STO input, 50 V DC, Irms = 7…8 A with ZB8610
EL7211-9014 EtherCAT servo terminal for OCT, with STO input, 50 V DC, Irms = 4.5 A
EL7201-9014 EtherCAT servo terminal for OCT, with STO input, 50 V DC, Irms = 2.8 A
EP7211-9034 EtherCAT Box, industrial housing, servo box module with OCT and STO, 50 V DC, Irms = 4.5 A
AX5801-0200 TwinSAFE drive option card for AX5000 up to 40 A, HW 2.0: STO, SS1 (1)
AX8108-0100 single-axis module 8 A, feedback: OCT, TwinSAFE: STO/SS1, TwinSAFE Logic integrated
AX8118-0100 single-axis module 18 A, feedback: OCT, TwinSAFE: STO/SS1, TwinSAFE Logic integrated
AX8206-0100 double-axis module 2 x 6 A, feedback: OCT, TwinSAFE: STO/SS1, TwinSAFE Logic integrated
(1)
only compatible with drives of the HW version 2.0 (AX5xxx-0000-020x)
Ordering information TwinSAFE components for Safe Motion according to IEC 61800-5-2
AX5805-0000 TwinSAFE drive option card for AX5000 up to 40 A, HW 2.0: STO, SS1, SS2, SOS, SLS, SDI (1)
AX5806-0000 TwinSAFE drive option card for AX5000 from 60 A, HW 2.0: STO, SS1, SS2, SOS, SLS, SDI (2)
AX8108-0200 single-axis module 8 A, feedback: OCT, TwinSAFE: Safe Motion, TwinSAFE Logic integrated
AX8118-0200 single-axis module 18 A, feedback: OCT, TwinSAFE: Safe Motion, TwinSafe Logic integrated
AX8206-0200 double-axis module 2 x 6 A, feedback: OCT, TwinSAFE: Safe Motion, TwinSAFE Logic integrated
(1)
AX5000 up to 40 A: AX5x01-0000-020x, AX5x03-0000-020x, AX5x06-0000-020x, AX5112-0000-020x, AX5118-0000-020x, AX5125-0000-020x, AX5140-0000-020x
(2)
AX5000 from 60 A up to 170 A: AX5160-0000-020x, AX5172-0000-020x, AX519x-0000-020x
can then also be used directly for the feed- on the motor side: the omission of a plug are possible.
back signals. As in sensorless control, the connector allows the new technology to be – operating hours counter and error
user no longer has to use an additional feed- used even in the smallest motor sizes. The memory integrated in the motor
back cable. All the information required for AX5000 EtherCAT Servo Drives support OCT.
324
control purposes is transferred reliably and u www.beckhoff.com/OCT
interference-proof via a digital interface. Features
The symbiosis of power and feedback – digital single-cable transmission
cable enables reliable implementation of via the existing motor cable
high-precision positioning and lower velocity – digital transmission of sensor data
fluctuations. The encoder data, rotor position, – no interference-susceptible analog
multi-turn information and thermal condi- signals
tions in motor are transferred via a purely – support for the electronic
digital interface. Costly analog evaluation identification plate
function blocks in the drive amplifier can be – Encoder cables, including expensive
avoided, while retaining extensive diagnostic plugs, are dispensed with.
options. – reduction
Since a cable and plug are omitted – in the costs for cable,
at both the motor and controller end, the plug and assembly
component and commissioning costs are – in warehouse costs by dispensing
significantly reduced. The wiring is simpli- with a cable variant
fied significantly, possible error sources are – in space requirements in cable
eliminated. This also has positive effects on carrier chains
the peripheral devices, since drag-chains, – in space requirements on the motor
cable bushings and areas reserved for cables (important with small sizes)
in machines and control cabinets can now – in the sources of error and wear
Drive Technology
torque even at high speeds. The external the standard variant. angled M12 plug connector of the preas-
axial ventilation by means of a 24 V DC fan, The new design of the fan hoods, with sembled, ready-to-install ZK4054-6400-0xxx
which is controlled independently of the an enhanced smooth surface, simplifies control cable.
motor, increases the power density of the mounting and reduces the required mounting
325
servomotors: the standstill torque is about space by 5 %. Also new is the easy connec-
ZK4054-6400-0xxx
326
u www.beckhoff.com/Servo-Drives u www.beckhoff.com/Servomotors
u www.beckhoff.com/compact-drive-technology u www.beckhoff.com/XTS
328
AX5101–AX5112, AX52xx | Digital Compact AX8000 | Multi-axis EtherCAT drive: Compact control power
Servo Drives: 1-/2-channel up to 8.3 kW with 1 µs current control update time
– 1- or 2-channel Servo Drives – optimised, compact dimensions for control cabinet installation
– high-speed EtherCAT communication – OCT integrated
– rated current up to 12 A or 2 x 6 A – new, integrated AX-Bridge: toolless mounting
– optimised for multi-axis applications – powerful FPGA technology combined with multi-core ARM
– variable motor output current for processors
2-channel Servo Drives – multi-channel current control technology
– TwinSAFE drive option card – TwinSAFE axis modules
Drive Technology
329
330
Measuring
points for
test prods
Connection
for external
brake resistor
TwinSAFE
The AX8000 multi-axis servo system greatly the advantages of analog and digital control the user no longer has to use an additional
simplifies the implementation of multi- technology: reaction to a current deviation feedback cable. All information required for
channel drive solutions. The required number from the setpoint value is possible within control purposes is transmitted reliably and
of 1-channel or 2-channel axis modules 1 µs; the velocity controller cycle time is interference-proof via a digital interface.
are attached to the central supply module. around 16 µs at a switching frequency of
The modules are connected without screws 32 kHz. The processing of EtherCAT process Drive-integrated safety functions
or tools using the built-in AX-Bridge quick data (actual and setpoint values) is carried The AX8000 with TwinSAFE supports the
connection system, which is based on spring- out without a processor almost without typical drive-integrated safety functions
loaded terminals. The 1-axis and 2-axis delay in the hardware, so that the minimum and fulfills the requirements of DIN EN ISO
modules can optionally be equipped with EtherCAT cycle time is only 62.5 µs. 13849-1:2008 (Cat. 3, Cat. 4, PL c up to e).
Drive Technology
STO or TwinSAFE (drive-integrated safety – stop functions (STO, SOS, SS1, SS2)
functions). One Cable Technology (OCT) – speed functions (SLS, SSM, SSR)
The AX8000 multi-axis servo system with up to 8 speeds
eXtreme Fast Control in the drive supports OCT, the One Cable Technology – position functions (SLP, SCA, SLI)
331
The EtherCAT-based AX8000 multi-axis for power and feedback. In connection with reference cams
servo system combines powerful FPGA with the servomotors from the AM8000 – acceleration functions (SAR, SMA)
technology with multi-core ARM proces- (standard), AM8500 (increased inertia) – rotating direction functions (SDIp, SDIn)
sors. The new multi-channel current control and AM8800 (stainless steel) series, the – brake function (SBC)
technology enables extremely short sampling wiring is reduced to the standard motor – safely limited torque (SLT)
and response times. The entirely hardware- cable, via which the feedback signals are
implemented current controller combines also transmitted. As in sensorless control,
ules from the mains voltage. braking of the motors, can be AX8000 supply modules 50/60 Hz
It already contains a mains converted into heat either via can be used on 1- and 3-phase A separate 24 V DC power sup-
filter, for which the drive is the internal brake resistor or via low-voltage mains supplies. ply is required in each case.
tested and certified in accor- the combination of built-in brake
332
Drive Technology
the axis modules are attached tools via the already integrated encompasses new functions functions STO and SS1 can be
to the supply module to form AX-Bridge: it automatically con- of safe drive technology with implemented with the TwinSAFE
the multi-axis servo system. Axis nects DC-Link, 24 V DC control TwinSAFE: the AX8108, AX8118 axis modules with the ordering
modules with different ratings voltage and communication via and AX8206 axis modules option -0100 (STO/SS1). These
333
can be combined in order to EtherCAT between the linked include a programmable functions can be initiated both
enable an optimised design of modules. The DC-Link connection TwinSAFE Logic corresponding via hard wiring and via FSoE.
the individual axes. enables the exchange of energy to an EL6910 and enable the For TwinSAFE axis modules with
Supporting a wide supply during acceleration and braking direct implementation of a safety the ordering option -0200 (Safe
voltage range from 100 to procedures, where the regenera- application in the servo drive. Motion), various internal and
480 V AC, the axis modules can tive brake energy is primarily The user enjoys greater degrees external drive signals are avail-
be operated without limitation stored in the common DC-Link. of freedom in the implementa- able for implementing an appli-
with any of the supply modules. If the energy exceeds the DC- tion of safety applications in cation-specific safety function.
This flexibility simplifies the Link capacitance, utilize the drive technology systems, and
15 30 15 60
Drive Technology
335
230
217
192 60 30
90
Motor cables 1 mm² for motors with itec® plug at AX8108 and AX8206
Ordering information Motor cable with 1 mm² wire gauge, highly flexible for drag-chain use
ZK4800-8022-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 81 mm (7 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 1 mm² + (2 x 0.75 mm²) + (2 x AWG22))
The cable is UL and CSA listed.
ZK4800-8022-0050 example for 5 m length
ZK4501-8022-xxxx extension cable
Motor cables 1.5 mm² for motors with M23 speedtec® at AX8108 and AX8206
Ordering information Motor cable with 1.5 mm² wire gauge, fixed installation
ZK4800-8003-xxxx cables for fixed installation,
min. bending radius = 61 mm (5 x OD),
(4 x 1.5 mm² + (2 x 0.75 mm²) + (2 x AWG22))
The cable is UL and CSA listed.
ZK4800-8003-0050 example for 5 m length
ZK4501-8003-xxxx extension cable
Drive Technology
Ordering information Motor cable with 1.5 mm² wire gauge, highly flexible for drag-chain use
ZK4800-8023-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 89 mm (7 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
336 (4 x 1.5 mm² + (2 x 0.75 mm²) + (2 x AWG22))
The cable is UL and CSA listed.
ZK4800-8023-0050 example for 5 m length
ZK4501-8023-xxxx extension cable
Motor cables 2.5 mm² for motors with M23 speedtec® plug at AX8118
Ordering information Motor cable with 2.5 mm² wire gauge, fixed installation
ZK4800-8004-xxxx cables for fixed installation,
min. bending radius = 69 mm (5 x OD),
(4 x 2.5 mm² + (2 x 1 mm²) + (2 x AWG22))
The cable is UL and CSA listed.
ZK4800-8004-0050 example for 5 m length
ZK4501-8004-xxxx extension cable
Ordering information Motor cable with 2.5 mm² wire gauge, highly flexible for drag-chain use
ZK4800-8024-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 97 mm (7 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 2.5 mm² + (2 x 1 mm²) + (2 x AWG22))
The cable is UL and CSA listed.
ZK4800-8024-0050 example for 5 m length
ZK4501-8024-xxxx extension cable
Motor cables 4 mm² for motors with M40 speedtec® plug at AX8118
Ordering information Motor cable with 4 mm² wire gauge, highly flexible for drag-chain use
ZK4800-8025-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 111 mm (7 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 4 mm² + (2 x 1 mm²) + (2 x AWG22))
The cable is UL and CSA listed.
ZK4800-8025-0050 example for 5 m length
ZK4801-8025-xxxx extension cable
Drive Technology
AX2090-ND80-0040 mains choke for AX8640-xxxx supply module, 3-phase, UK 4 %
337
8 digital I/Os,
e.g. enable, limit switch,
capture input, Status display,
error message e.g. axis identifier
or a diagnostic message
338
Navigation buttons
24 V DC control
and braking voltage
DC-Link system
or external
braking resistor
Power supply
100 V AC -10 %…
480 V AC +10 %
Motor outputs
Brake control,
motor temperature
monitoring, OCT
The EtherCAT drives high-speed control technology with a current with other fieldbus systems. The 2-channel
The AX5000 Servo Drive product line from control cycle of down to 62.5 μs, the AX5000 Servo Drives with variable motor output cur-
Beckhoff sets new standards in drive per- drives support fast and highly dynamic posi- rent optimise the packaging density and the
formance. The AX5000 series is available tioning tasks. The drives utilise EtherCAT as cost per drive channel. The compact design
in single- or multi-channel form and is a high-performance communication system, and simple and safe installation through the
optimised for exceptional functionality and providing an ideal interface with PC-based “AX-Bridge” quick connection system signifi-
cost-effectiveness. Featuring integrated, control technology while supporting coupling cantly simplify control cabinet assembly.
Drive Technology
Technical highlights
340
Drive Technology
Dimensions Height without connectors Width Depth without connectors
AX5101 274 mm 92 mm 232 mm
AX5103 274 mm 92 mm 232 mm
AX5106 274 mm 92 mm 232 mm
AX5112 274 mm 92 mm 232 mm 341
AX5721-0000 encoder option card for one additional encoder input EnDat 2.2, BiSS C
AX5722-0000 encoder option card for two additional encoder inputs EnDat 2.2, BiSS C
342
Drive Technology
(pluggable), for AX5140, 85 A D
AX5911-0000 AX-Bridge power distribution module, quick connection system for power supply, DC-Link and control voltage
(pluggable), for AX5x01…AX5112, 85 A E
AX5912-0000 AX-Bridge power distribution module, quick connection system for power supply, DC-Link and control voltage
(pluggable), for AX5118 and AX5125, 85 A F 343
A B C
D E F
Motor cables 1 mm² for motors with itec® plug at AX5000 (1.5…6 A)
Ordering information Motor cable with 1 mm² wire gauge, highly flexible for drag-chain use
ZK4500-8022-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 81 mm (7 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 1 mm² + (2 x 0.75 mm²) + (2 x AWG22))
ZK4500-8022-0050 example for 5 m length
ZK4501-8022-xxxx extension cable
Motor cables 1.5 mm² for motors with M23 speedtec® plug at AX5000 (1.5…12 A)
Ordering information Motor cable with 1.5 mm² wire gauge, fixed installation
ZK4500-8003-xxxx cables for fixed installation,
min. bending radius = 61 mm (5 x OD),
(4 x 1.5 mm² + (2 x 0.75 mm²) + (2 x AWG22))
ZK4500-8003-0050 example for 5 m length
ZK4501-8003-xxxx extension cable
Ordering information Motor cable with 1.5 mm² wire gauge, highly flexible for drag-chain use
ZK4500-8023-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
Drive Technology
Motor cables 2.5 mm² for motors with M23 speedtec® plug at AX5000 (18…25 A)
Ordering information Motor cable with 2.5 mm² wire gauge, fixed installation
ZK4500-8004-xxxx cables for fixed installation,
min. bending radius = 69 mm (5 x OD),
(4 x 2.5 mm² + (2 x 1 mm²) + (2 x AWG22))
ZK4500-8004-0050 example for 5 m length
ZK4501-8004-xxxx extension cable
Ordering information Motor cable with 2.5 mm² wire gauge, highly flexible for drag-chain use
ZK4500-8024-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 97 mm (7 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 2.5 mm² + (2 x 1 mm²) + (2 x AWG22))
ZK4500-8024-0050 example for 5 m length
ZK4501-8024-xxxx extension cable
Motor cables 4 mm² for motors with M40 speedtec® plug at AX5000 (12…25 A)
Ordering information Motor cable with 4 mm² wire gauge, highly flexible for drag-chain use
ZK4500-8025-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 111 mm (7 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 4 mm² + (2 x 1 mm²) + (2 x AWG22))
ZK4500-8025-0050 example for 5 m length
ZK4501-8025-xxxx extension cable
Motor cables 10 mm² for motors with M40 speedtec® plug at AX5000 (40 A)
Ordering information Motor cable with 10 mm² wire gauge, highly flexible for drag-chain use
ZK4500-8027-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 225 mm (10 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 10 mm² + (2 x 1.5 mm²) + (2 x AWG22))
ZK4500-8027-0050 example for 5 m length
ZK4501-8027-xxxx extension cable
Motor cables 10 mm² for motors with M40 speedtec® plug at AX5000 (60 A)
Ordering information Motor cable with 10 mm² wire gauge, highly flexible for drag-chain use
ZK4504-8027-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 255 mm (10 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 10 mm² + (2 x 1.5 mm²) + (2 x AWG22))
ZK4504-8027-0050 example for 5 m length
ZK4501-8027-xxxx extension cable
AX5000 (60 A) does not support OCT. Order feedback cable separately: ZK4530-8010-xxxx for resolver, ZK4510-8020-xxxx for encoder.
Motor cables 10 mm² for motors with connector box at AX5000 (60 A)
Drive Technology
Ordering information Motor cable with 10 mm² wire gauge, highly flexible for drag-chain use
ZK4506-8027-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 255 mm (10 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 10 mm² + (2 x 1.5 mm²) + (2 x AWG22)) 345
Motor cables 16 mm² for motors with M40 speedtec® plug at AX5000 (72 A)
Ordering information Motor cable with 16 mm² wire gauge, flexible for drag-chain use
ZK4504-8018-xxxx flexible, drag-chain suitable cable with 5 million bending cycles, max. 180 m/min, max. 5 m/s²,
min. bending radius = 250 mm (10 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 10 mm² + (2 x 1.5 mm²) + (2 x 1.5 mm²))
ZK4504-8018-0050 example for 5 m length
ZK4501-8018-xxxx extension cable
AX5000 (72 A) does not support OCT. Order feedback cable separately: ZK4530-8010-xxxx for resolver, ZK4510-8020-xxxx for encoder.
Motor cables 16 mm² for motors with connector box at AX5000 (72 A)
Ordering information Motor cable with 16 mm² wire gauge, flexible for drag-chain use
ZK4506-8018-xxxx flexible, drag-chain suitable cable with 5 million bending cycles, max. 180 m/min, max. 5 m/s²,
min. bending radius = 250 mm (10 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 10 mm² + (2 x 1.5 mm²) + (2 x 1.5 mm²))
ZK4506-8018-0050 example for 5 m length
AX5000 (72 A) does not support OCT. Order feedback cable separately: ZK4530-8010-xxxx for resolver, ZK4510-8020-xxxx for encoder.
346
Not assembled motor cables for higher performance, for AX 5000 (from 25 A)
Ordering information Motor cable, flexible, drag-chain suitable with 5 million bending cycles, for Servo Drives AX5000 from 25 A
ZK4509-0016-0zzz 6 mm², for AX5125, (4 x 6 mm² + (2 x 1 mm² + 2 x 1.5 mm²)) (1)
ZK4509-0017-0zzz 10 mm², for AX5140, (4 x 10 mm² + (2 x 1 mm² + 2 x 1.5 mm²)) (1)
ZK4509-0018-0zzz 16 mm², for AX5160, (4 x 16 mm² + 2 x (2 x 1.5 mm²)) (1)
ZK4509-0019-0zzz 25 mm², for AX5172, (4 x 25 mm² + 2 x (2 x 1.5 mm²)) (1)
ZK4509-0019-1zzz 35 mm², for AX5190, (4 x 35 mm² + 2 x (2 x 1.5 mm²)) (1)
ZK4509-0019-2zzz 50 mm², for AX5191, (4 x 50 mm² + 2 x (2 x 2.5 mm²)) (1)
zzz = ordering indication of the length of material in decimetres, e.g. ZK4509-0016-0100 = 10 metres, (1) not suitable for OCT
Drive Technology
Braking energy management
Ordering information Components for brake energy management for AX5000 347
AX5021-0000-0000 ballast unit with internal braking resistor (250 W) and option for connecting an external ballast resistor (up to 6 kW)
as well as an additional DC link expansion capacity for storing brake energy efficiently
AX2090-BW50-0300 external ballast resistor for AX5x01 to AX5112 (stand-alone), 0.3 kW/47 Ω, 92 x 120 x 349 mm (W x H x D), 2 kg (1)
AX2090-BW50-0600 external ballast resistor for AX5x01 to AX5112 (stand-alone), 0.6 kW/47 Ω, 92 x 120 x 549 mm (W x H x D), 3 kg (1)
AX2090-BW50-1600 external ballast resistor for AX5x01 to AX5112 (stand-alone), 1.6 kW/47 Ω, 185 x 120 x 649 mm (W x H x D), 5.8 kg (1)
AX2090-BW51-1000 external ballast resistor for AX5118 to AX5140 (stand-alone) and in combination with ballast unit AX5021,
1 kW/23 Ω, 92 x 120 x 749 mm (W x H x D), 4 kg (2)
AX2090-BW51-3000 external ballast resistor for AX5118 to AX5140 (stand-alone) and in combination with ballast unit AX5021,
3 kW/23.4 Ω, 355 x 255 x 490 mm (W x H xD), 8 kg (2)
AX2090-BW51-6000 external ballast resistor for AX5118 to AX5140 (stand-alone) and in combination with ballast unit AX5021,
6 kW/23.2 Ω, 455 x 255 x 490 mm (W x H x D), 12 kg (2)
AX2090-BW52-3000 external ballast resistor for AX5160 and AX5172 (stand-alone), 3 kW/13.2 Ω, 355 x 260 x 490 mm (W x H xD), 9.5 kg (3)
AX2090-BW52-6000 external ballast resistor for AX5160 and AX5172 (stand-alone), 6 kW/13 Ω, 455 x 260 x 490 mm (W x H x D), 13 kg (3)
AX2090-BW53-3000 external ballast resistor for AX5190 and AX5191 (stand-alone), 3 kW/10.2 Ω, 355 x 255 x 490 mm (W x H xD), 9.5 kg (4)
AX2090-BW53-6000 external ballast resistor for AX5190 and AX5191 (stand-alone), 6 kW/10 Ω, 455 x 260 x 490 mm (W x H x D), 13 kg (4)
AX2090-BW54-3000 external ballast resistor for AX5192 and AX5193 (stand-alone), 3 kW/6.6 Ω, 355 x 255 x 490 mm (W x H xD), 9.5 kg (4)
AX2090-BW54-6000 external ballast resistor for AX5192 and AX5193 (stand-alone), 6 kW/6.5 Ω, 455 x 260 x 490 mm (W x H x D), 13 kg (4)
Recommended interface cables: (1) ZK4000-2101-2xxx (1.5 mm²), (2) ZK4000-2102-2xxx (2.5 mm²), (3) ZK4509-8025-xxxx (4 mm²), (4) ZK4000-2104-2xxx (6 mm²)
Servomotors
348
– AM8000 for applications with highest demands on
dynamics and performance, One Cable Technology
(OCT) for power and feedback
– AM8500 with increased internal inertia ratio,
One Cable Technology (OCT) for power and feedback
– AM8800 for use in the food, chemical and pharma-
ceutical industries, One Cable Technology (OCT) for
power and feedback
– AM3000 for applications with highest demands on
dynamics and performance
For dynamic applications in the lower power range
Beckhoff offers the Compact Drive Technology series.
Drive Technology
and AM8500 motor series, high-speed variant
suited for positioning with high nominal speeds
in continuous operation
– AG2210: for AM8000 and AM8500 motor series,
349
low backlash and high performance with up to
16 gear ratios, very low running noise coupled
with maximum quality
– AG2800: stainless steel gear unit turns the
AM8800 into a perfectly matched and certified
Hygienic Design servo axis by dead-space-free
design, smooth surfaces, a round motor adapter
and high resistance to corrosion
Linear Servomotors
– AL2xxx: iron core motor for high forces
with different magnetic path widths
(50/80/130 mm)
– Salient-pole Temperature
winding technology sensor PT1000
– Fully-encapsulated
stator
Drive Technology
350
Powder-coated
– scratchproof
– durable
– high quality
AM8000 – Dynamic power packages AM8500 – Synchronous servomotors The motors are made from AISI-316L stain-
made in Germany with increased rotor moment of inertia less steel, making them resistant to aggres-
The AM8000 servomotors are durable The AM8500 series extends the servomotor sive cleaning materials. All AM8800 motors
and powerful synchronous servomotors range by a complete series with increased comply with protection class IP 69K and are
in seven sizes, each with up to four overall rotor moment of inertia. This series covers provided with a hygienic-design cable gland.
lengths and provide seamless coverage a wide performance range with four sizes Four sizes, each with three different lengths,
for all areas of application from 0.2 up to and three lengths with standstill torques are available. The AM8800 range supports
12 Nm. The high-performance servomotor ranging from 1.37 to 41 Nm. Due to the the One Cable Technology (OCT) as standard.
series is characterised by an exceptional high rotor moment of inertia, the control of The available options include a resolver, a
power density. Small end turns and the fully AM8500 servomotors is simplified in applica- sealing-air connection, or an AG2280 stain-
Drive Technology
potted stator enable an optimised thermal tions where a high external inertia has to be less steel gear unit for the implementation of
transition from winding to motor housing. moved, because these motor types tend to a perfectly matched and standards-compliant
As a result of low rotor moment of inertia vibrate less and are much easier to adjust servo axis in hygienic design.
coupled with an overload capability of up to via the servo controller.
351
5 times, the AM8000 series is highly dynamic. AM3000 – High-dynamic, brushless
The motors can be optionally equipped with AM8000/AM8500 – Forced Cooling servomotors
OCT (One Cable Technology) or resolver High torques even at high speeds: This is the The low-inertia servomotors of the AM3000
(2-cable standard). With OCT, no encoder benefit of the AM8000 and AM8500 motor series are equipped with rotors containing
cable is required, since the feedback signals series with additional forced cooling for high-grade neodymium. The high-quality per-
are digitally transmitted over the existing increased performance. Equipped with a fan manent magnet material highly contributes
standard motor cable. Thus, the wiring costs for axial ventilation, the standstill torques of to the exceptionally dynamic behaviour of
can be reduced by up to 50 %. these servomotors can be increased by about the motor series. Consequently, the AM3000
Typical for all seven sizes of this motor 35 %, and the rated torques at the rated synchronous servomotors are mainly used
series is the modular design. Therefore, speed by even up to 150 %. The external in motion applications with highly dynamic
mechanical adjustments to suit customer 24 V DC fan can be actuated independently requirements.
requirements can be made quickly and easily. of the motor. The AM3000 series incorporate resolvers
With a guaranteed service life of 30,000 h as standard feedback unit; however, they can
for wearing parts such as ball bearings, AM8800 – Attractive hygienic design, also be fitted with single-turn or multi-turn
this motor series offers high durability and EHEDG certified absolute encoders. The connection plugs can
robustness. Matching accessories such as The AM8800 stainless steel motor range is be rotated continuously. The IP 65/64 protec-
gears and pre-assembled motor and encoder based on the AM8000 range and especially tion class of the motors can be increased to
cables are available. designed for use in the food, chemical and IP 65/65 by adding a sealing ring. Available
pharmaceutical industries. The motor design accessories for these series include matching
complies with the EHEDG requirements and gears an pre-assembled motor and encoder
the materials used with the FDA guidelines. cables.
The seven flange codes, with thermal transition from winding The modular design of ring (fluoropolymer rubber),
up to four overall lengths, to housing. Another advantage the AM8000 motors enables so that the whole motor is
cover a wide torque range is mechanical protection of the rapid implementation of IP 65 protected.
from 0.2 up to 129 Nm. winding wires against vibrations. mechanical adjustments.
352
The AM8000 motors feature Amply sized, sealed grooved Customer-specific variants are Planetary gear units
a low rotor moment of inertia ball bearings in conjunction available. The motors offer an see page 371
and a very high overload capac- with a sophisticated mechanical electronic identification plate
ity. Based on these technical design ensure a bearing service for simple commissioning. Pre-assembled cables
characteristics, the most highly life of 30,000 hours. All motors The housing is fully powder- see page 344
dynamic applications can be feature an integrated PT1000 coated so that cutting edges are
realised. temperature sensor for exact covered. The acrylic powder coat-
The windings of the AM8000 temperature evaluation. ing also offers high resistance
motors are implemented using In the forced-cooling ver- against scratching and corrosion.
salient pole-wound technology, sion, the power density of the In the basic version, AM8000
resulting in a high copper space AM8000 motor series can be motors feature IP 54 protected
Ordering options
You will find the possible ordering options for the listed motors in this table. The options cannot be retrofitted. All specified electrical values
are RMS values. The specifications for the connection technology (size of the connector) apply to motors with OCT. For motors with standard
two-cable configuration, “connection technology” refers to the size of the power connector. The size of the feedback connector for a standard
two-cable configuration is different, as follows: flange sizes F2…F3 = ytec® plug, F4…F7 = M23 speedtec® plug.
Drive Technology
y=1 One Cable Technology for power and feedback: feedback transmission via motor cable,
no feedback cable necessary, electronic identification plate, single-turn,
absolute position within one revolution, 18 bit resolution
y=2 One Cable Technology for power and feedback: feedback transmission via motor cable,
no feedback cable necessary, electronic identification plate, multi-turn, 353
354
AM8022 | Flange code F2, motor length 2
Data for 400 V AC AM8022-wDyz AM8022-wEyz
Standstill torque 0.80 Nm
Rated torque 0.70 Nm 0.65 Nm
Rated speed 8000 min-1 9000 min-1
Rated power 0.59 kW 0.61 kW
Standstill current 1.50 A 2.44 A
Rotor moment of inertia 0.258 kgcm²
Rotor moment of inertia (with brake) 0.328 kgcm²
Connection technology itec® plug
One Cable Technology (OCT) yes
Drive Technology
One Cable Technology (OCT) yes
355
AM8033 | Flange code F3, motor length 3
Data for 400 V AC AM8033-wEyz AM8033-wFyz AM8033-wJyz
Standstill torque 3.20 Nm 3.22 Nm 3.22 Nm
Rated torque 2.98 Nm 2.70 Nm 2.30 Nm
Rated speed 3000 min-1 6000 min-1 9000 min-1
Rated power 0.94 kW 1.70 kW 2.17 kW
Standstill current 2.10 A 4.10 A 6.80 A
Rotor moment of inertia 1.23 kgcm²
Rotor moment of inertia (with brake) 1.46 kgcm²
Connection technology itec® plug
One Cable Technology (OCT) yes
356
AM8051 | Flange code F5, motor length 1
Data for 400 V AC AM8051-wEyz AM8051-wGyz AM8051-wKyz
Standstill torque 4.80 Nm 4.90 Nm 4.90 Nm
Rated torque 4.60 Nm 4.40 Nm 3.90 Nm
Rated speed 2500 min-1 5000 min-1 8000 min-1
Rated power 1.20 kW 2.30 kW 3.27 kW
Standstill current 2.70 A 4.75 A 8.50 A
Rotor moment of inertia 2.25 kgcm²
Rotor moment of inertia (with brake) 2.91 kgcm²
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
AM8051 | Flange code F5, motor length 1, high-performance type with forced cooling
Data for 400 V AC AM8051-wFyz AM8051-wJyz AM8051-wLyz
Standstill torque 6.20 Nm 6.30 Nm 6.30 Nm
Rated torque 5.8 Nm 5.5 Nm 3.6 Nm
Rated speed 2500 min-1 4750 min-1 8000 min-1
Rated power 1.52 kW 2.74 kW 3.02 kW
Standstill current 3.50 A 5.80 A 11.1 A
Rotor moment of inertia 2.24 kgcm²
Rotor moment of inertia (with brake) 2.90 kgcm²
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
AM8052 | Flange code F5, motor length 2, high-performance type with forced cooling
Data for 400 V AC AM8052-wGyz AM8052-wKyz AM8052-wNyz
Standstill torque 10.7 Nm 10.7 Nm 9.6 Nm
Rated torque 9.7 Nm 9.1 Nm 5.4 Nm
Rated speed 2000 min-1 4000 min-1 6000 min-1
Rated power 2.03 kW 3.77 kW 4.08 kW
Standstill current 4.30 A 8.50 A 13.6 A
Rotor moment of inertia 4.08 kgcm²
Rotor moment of inertia (with brake) 4.74 kgcm²
Connection technology M23 speedtec® plug
Drive Technology
One Cable Technology (OCT) yes
357
AM8053 | Flange code F5, motor length 3
Data for 400 V AC AM8053-wGyz AM8053-wKyz AM8053-wNyz
Standstill torque 11.4 Nm
Rated torque 10.0 Nm 8.35 Nm 4.50 Nm
Rated speed 2000 min-1 4000 min-1 7000 min-1
Rated power 2.09 kW 3.50 kW 3.30 kW
Standstill current 4.70 A 8.80 A 15.6 A
Rotor moment of inertia 5.93 kgcm²
Rotor moment of inertia (with brake) 7.04 kgcm²
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
AM8053 | Flange code F5, motor length 3, high-performance type with forced cooling
Data for 400 V AC AM8053-wJyz AM8053-wLyz AM8053-wPyz
Standstill torque 15.4 Nm 15.4 Nm 13.3 Nm
Rated torque 14.9 Nm 12.9 Nm 7.1 Nm
Rated speed 2000 min-1 4000 min-1 5000 min-1
Rated power 3.12 kW 5.41 kW 3.72 kW
Standstill current 6.40 A 11.9 A 18.6 A
Rotor moment of inertia 5.92 kgcm²
Rotor moment of inertia (with brake) 7.04 kgcm²
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
AM8061 | Flange code F6, motor length 1, high-performance type with forced cooling
Data for 400 V AC AM8061-wHyz AM8061-wLyz AM8061-wNyz
Standstill torque 17.1 Nm 17.1 Nm 15.5 Nm
Rated torque 16.1 Nm 14.7 Nm 10.7 Nm
Rated speed 1400 min-1 3000 min-1 5000 min-1
Rated power 2.36 kW 4.60 kW 5.60 kW
Standstill current 5.20 A 10.1 A 15.8 A
Rotor moment of inertia 11.1 kgcm²
Rotor moment of inertia (with brake) 13.4 kgcm²
Connection technology M23 speedtec® plug
Drive Technology
358
AM8062 | Flange code F6, motor length 2
Data for 400 V AC AM8062-wJyz AM8062-wLyz AM8062-wPyz
Standstill torque 21.1 Nm
Rated torque 18.50 Nm 15.2 Nm 6.50 Nm
Rated speed 1500 min-1 3000 min-1 5000 min-1
Rated power 2.91 kW 4.78 kW 3.40 kW
Standstill current 6.20 A 12.4 A 20.3 A
Rotor moment of inertia 20.0 kgcm²
Rotor moment of inertia (with brake) 22.3 kgcm²
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
AM8062 | Flange code F6, motor length 2, high-performance type with forced cooling
Data for 400 V AC AM8062-wKyz AM8062-wNyz AM8062-wRyz
Standstill torque 29.9 Nm 29.9 Nm 28.1 Nm
Rated torque 26.4 Nm 22.2 Nm 13.4 Nm
Rated speed 1400 min-1 3000 min-1 5000 min-1
Rated power 3.87 kW 7.00 kW 7.00 kW
Standstill current 8.70 A 17.4 A 28.7 A
Rotor moment of inertia 20.0 kgcm²
Rotor moment of inertia (with brake) 22.3 kgcm²
Connection technology M23 speedtec® plug M23 speedtec® plug M40 speedtec® plug
One Cable Technology (OCT) yes
AM8063 | Flange code F6, motor length 3, high-performance type with forced cooling
Data for 400 V AC AM8063-wLyz AM8063-wQyz AM8063-wTyz
Standstill torque 41.4 Nm 41.4 Nm 40.1 Nm
Rated torque 33.9 Nm 25.5 Nm 15.1 Nm
Rated speed 1400 min-1 3000 min-1 4000 min-1
Rated power 4.97 kW 8.00 kW 6.30 kW
Standstill current 11.6 A 24.0 A 39.8 A
Rotor moment of inertia 29.0 kgcm²
Rotor moment of inertia (with brake) 34.9 kgcm²
Connection technology M23 speedtec® plug M40 speedtec® plug M40 speedtec® plug
Drive Technology
One Cable Technology (OCT) yes
359
AM8071 | Flange code F7, motor length 1
Data for 400 V AC AM8071-wKyz AM8071-wNyz AM8071-wRyz
Standstill torque 31.8 Nm 31.8 Nm 29.0 Nm
Rated torque 26.5 Nm 19.5 Nm 8.00 Nm
Rated speed 1500 min-1 3000 min-1 4000 min-1
Rated power 4.16 kW 6.13 kW 3.35 kW
Standstill current 9.60 A 17.8 A 28.2 A
Rotor moment of inertia 49.6 kgcm²
Rotor moment of inertia (with brake) 68.3 kgcm²
Connection technology M40 speedtec® plug
One Cable Technology (OCT) yes
AM8071 | Flange code F7, motor length 1, high-performance type with forced cooling
Data for 400 V AC AM8071-wMyz AM8071-wPyz AM8071-wTyz
Standstill torque 42.8 Nm 42.8 Nm 41.2 Nm
Rated torque 36.2 Nm 29.2 Nm 18.1 Nm
Rated speed 1500 min-1 2900 min-1 4000 min-1
Rated power 5.70 kW 8.90 kW 7.60 kW
Standstill current 12.6 A 23.8 A 41.1 A
Rotor moment of inertia 49.6 kgcm²
Rotor moment of inertia (with brake) 68.3 kgcm²
Connection technology M40 speedtec® plug
One Cable Technology (OCT) yes
AM8072 | Flange code F7, motor length 2, high-performance type with forced cooling
Data for 400 V AC AM8072-wNyz AM8072-wRyz AM8072-wUyz
Standstill torque 80.7 Nm 80.7 Nm 74.0 Nm
Rated torque 72.6 Nm 60.1 Nm 33.8 Nm
Rated speed 1000 min-1 2000 min-1 3000 min-1
Rated power 7.6 kW 12.6 kW 10.6 kW
Standstill current 16.1 A 29.2 A 53.0 A
Rotor moment of inertia 92.2 kgcm²
Drive Technology
360
AM8073 | Flange code F7, motor length 3, high-performance type with forced cooling
Data for 400 V AC AM8073-wPyz AM8073-wRyz AM8073-wUyz
Standstill torque 104 Nm 104 Nm 95.0 Nm
Rated torque 83.7 Nm 63.3 Nm 17.8 Nm
Rated speed 1000 min-1 2000 min-1 3000 min-1
Rated power 8.8 kW 13.3 kW 5.60 kW
Standstill current 19.8 A 37.4 A 66.5 A
Rotor moment of inertia 135 kgcm²
Rotor moment of inertia (with brake) 154 kgcm²
Connection technology M40 speedtec® plug
One Cable Technology (OCT) yes
Drive Technology
Connection technology M40 speedtec® plug M40 speedtec® plug terminal box
One Cable Technology (OCT) yes yes –
361
AM8074 | Flange code F7, motor length 4, high-performance type with forced cooling
Data for 400 V AC AM8074-wRyA AM8074-wTyA AM8074-wUyA
Standstill torque 129 Nm
Rated torque 93.3 Nm 51.7 Nm 24.5 Nm
Rated speed 1000 min-1 2000 min-1 3000 min-1
Rated power 9.77 kW 10.83 kW 7.7 kW
Standstill current 25.8 A 49.4 A 69.2 A
Rotor moment of inertia 180 kgcm²
Connection technology M40 speedtec® plug terminal box terminal box
One Cable Technology (OCT) yes – –
Resolver version
d k
Drive Technology
r
362
a
l
164.56
31.5 100
29.4
79
a
l
Drive Technology
AM8022 40 j6 9 k6 20 mm 63 mm 58 mm 133.5 mm 168 mm
AM8023 40 j6 9 k6 20 mm 63 mm 58 mm 155.5 mm 190 mm
AM8031 60 j6 14 k6 30 mm 75 mm 72 mm 129 mm 168 mm
AM8032 60 j6 14 k6 30 mm 75 mm 72 mm 154 mm 194 mm
AM8033 60 j6 14 k6 30 mm 75 mm 72 mm 180 mm 229 mm 363
www.beckhoff.com/AM80xx
complete series with increased simplified in areas in which a In the forced cooling ver- backlash-free permanent magnet
rotor moment of inertia. Due to high external inertia has to be sion the power density of the holding brake. The forced cooling
the modified rotor geometry it moved, e.g. CNC applications in AM8500 motor series is thus option is available for AM855x
is increased, depending on the machine tools and woodworking increased further thanks to the and AM856x.
364
length, by 100 to 300 % com- machines. The servomotors tend external axial ventilation of
pared to the AM8000 servomo- to vibrate less and are much the servomotors: the standstill Planetary gear units
tors. The AM8500 series covers easier to adjust to the applica- torques can be increased by see page 371
a wide performance range with tion on the servo controller. about 35 %; the rated torques
four sizes and three lengths with Where the ratio of external to at the rated speed even by up to Pre-assembled cables
standstill torques from 1.37 to inherent inertia has previously 150 %. In this version the servo- see page 344
41 Nm. A particular highlight, required a gearbox, this can now motor series offers high torques
as with all servomotors from the be dispensed with in some cases. even at high speeds. Cooling
AM8000 series, is the One Cable Typical areas of application for takes place with a 24 V DC fan,
Technology (OCT) that combines the AM8500 servomotors are in which is actuated independently
power and feedback system in woodworking machines, printing of the motor.In the forced cool-
the standard motor cable. machines and machine tools as ing version all further options
Ordering options
You will find the possible ordering options for the listed motors in this table. The options cannot be retrofitted. All specified electrical values
are RMS values. The specifications for the connection technology (size of the connector) apply to motors with OCT. For motors with standard
two-cable configuration, “connection technology” refers to the size of the power connector. The size of the feedback connector for a standard
two-cable configuration is different, as follows: flange size F3: ytec® plug, flange sizes F4…F6 = M23 speedtec® plug.
Drive Technology
y=B One Cable Technology for power and feedback: feedback transmission via motor cable,
no feedback cable necessary, electronic identification plate, multi-turn,
absolute position within 4096 revolutions, resolution 23 bit
z=0 without holding brake
z=1 with holding brake (not available for AM8533, AM8543, AM8553 and AM8563) 365
z=A forced cooling, without holding brake, for AM855x, AM856x (1) A
z=B forced cooling, with holding brake, for AM855x, AM856x (not available for AM8553 and AM8563) (1) A
(1)
The EL2022 2 120 or KL2022 2 425 digital output terminal with matching ZK4054-6400-xxxx 325 supply cable is recommended for controlling
the external 24 V DC ventilation.
366
AM8541 | Flange code F4, motor length 1
Data for 400 V AC AM8541-wDyz AM8541-wEyz AM8541-wHyz
Standstill torque 2.37 Nm 2.45 Nm 2.40 Nm
Rated torque 2.30 Nm 2.31 Nm 2.10 Nm
Rated speed 3000 min-1 6000 min-1 8000 min-1
Rated power 0.72 kW 1.45 kW 1.76 kW
Standstill current 1.65 A 3.00 A 5.25 A
Rotor moment of inertia 4.62 kgcm²
Rotor moment of inertia (with brake) 5.27 kgcm²
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
Drive Technology
One Cable Technology (OCT) yes
367
AM8551 | Flange code F5, motor length 1, high-performance type with forced cooling
Data for 400 V AC AM8551-wFyz AM8551-wJyz AM8551-wLyz
Standstill torque 6.20 Nm 6.30 Nm 6.30 Nm
Rated torque 5.8 Nm 5.5 Nm 3.6 Nm
Rated speed 2500 min-1 4750 min-1 8000 min-1
Rated power 1.52 kW 2.74 kW 3.02 kW
Standstill current 3.50 A 5.80 A 11.1 A
Rotor moment of inertia 8.75 kgcm²
Rotor moment of inertia (with brake) 9.41 kgcm²
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
AM8552 | Flange code F5, motor length 2, high-performance type with forced cooling
Data for 400 V AC AM8552-wGyz AM8552-wKyz AM8552-wNyz
Standstill torque 10.7 Nm 10.7 Nm 9.6 Nm
Rated torque 9.7 Nm 9.1 Nm 5.4 Nm
Rated speed 2000 min-1 4000 min-1 6000 min-1
Rated power 2.03 kW 3.77 kW 4.08 kW
Standstill current 4.30 A 8.50 A 13.6 A
Rotor moment of inertia 10.6 kgcm²
Rotor moment of inertia (with brake) 11.2 kgcm²
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
368
AM8553 | Flange code F5, motor length 3, high-performance type with forced cooling
Data for 400 V AC AM8553-wJyA AM8553-wLyA AM8553-wPyA
Standstill torque 15.4 Nm 15.4 Nm 13.3 Nm
Rated torque 14.9 Nm 12.9 Nm 7.1 Nm
Rated speed 2000 min-1 4000 min-1 5000 min-1
Rated power 3.12 kW 5.41 kW 3.72 kW
Standstill current 6.40 A 11.9 A 18.6 A
Rotor moment of inertia 12.5 kgcm²
Rotor moment of inertia (with brake) –
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
AM8561 | Flange code F6, motor length 1, high-performance type with forced cooling
Data for 400 V AC AM8561-wHyz AM8561-wLyz AM8561-wNyz
Standstill torque 17.1 Nm 17.1 Nm 15.5 Nm
Rated torque 16.1 Nm 14.7 Nm 10.7 Nm
Rated speed 1400 min-1 3000 min-1 5000 min-1
Rated power 2.36 kW 4.60 kW 5.60 kW
Standstill current 5.20 A 10.1 A 15.8 A
Rotor moment of inertia 48.2 kgcm²
Rotor moment of inertia (with brake) 50.6 kgcm²
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
Drive Technology
One Cable Technology (OCT) yes
369
AM8562 | Flange code F6, motor length 2, high-performance type with forced cooling
Data for 400 V AC AM8562-wKyz AM8562-wNyz AM8562-wRyz
Standstill torque 29.9 Nm 29.9 Nm 28.1 Nm
Rated torque 26.4 Nm 22.2 Nm 13.4 Nm
Rated speed 1400 min-1 3000 min-1 5000 min-1
Rated power 3.87 kW 7.00 kW 7.00 kW
Standstill current 8.70 A 17.4 A 28.7 A
Rotor moment of inertia 57.1 kgcm²
Rotor moment of inertia (with brake) 59.6 kgcm²
Connection technology M23 speedtec® plug M23 speedtec® plug M40 speedtec® plug
One Cable Technology (OCT) yes
AM8563 | Flange code F6, motor length 3, high-performance type with forced cooling
Data for 400 V AC AM8563-wLyA AM8563-wQyA AM8563-wTyA
Standstill torque 41.4 Nm 41.4 Nm 40.1 Nm
Rated torque 33.9 Nm 25.5 Nm 15.1 Nm
Rated speed 1400 min-1 3000 min-1 4000 min-1
Rated power 4.97 kW 8.00 kW 6.30 kW
Standstill current 11.6 A 24.0 A 39.8 A
Rotor moment of inertia 66.1 kgcm²
Rotor moment of inertia (with brake) –
Connection technology M23 speedtec® plug M40 speedtec® plug M40 speedtec® plug
One Cable Technology (OCT) yes
d k ±1
r
b
Drive Technology
370
l
www.beckhoff.com/AM85xx
Drive Technology
of the AG2300 series offer high operation (duty cycle > 60 %). high positioning quality in helical gearing
torque, low torsional backlash The gear units of the highly dynamic operating – flexible installation position
and a very low noise level in AG2300 series are perfectly cycles – output shaft with feather
all 14 gear ratios. The high-end matched to the AM8000 and – high-speed version MC for key or smooth shaft
371
gear units for the AM8000 and AM8500 motor series. The iner- high speeds in continuous – available in 7 or 6 sizes
AM8500 servomotors have a tia ratios, the required torques operation – MF: SP060 to SP240
high power density and are able and the suitable motors can be – low-backlash planetary – MC: SP075 to SP240
to absorb high radial and axial conveniently calculated directly gear unit with output shaft – 14 gear ratios, i = 3, 4, 5, 7,
forces. The high quality and run- in TwinCAT with the TC Motion – absolutely maintenance- 10 (single-stage), i = 16, 20,
ning smoothness of this helical Designer. In addition, the tool free, thanks to unique 25, 28, 35, 40, 50, 70, 100
gear unit series meet the highest checks in a single step whether lubrication concept (two-stage)
control quality demands. the selected motor can be adapt- – high axial and radial forces – acceleration torques
The MF standard variant ed to the gear unit. The planetary – long service life between 30 and 4500 Nm
allows high positioning accuracy gear units are fitted to the respec- (MF > 20,000 h, – low torsional backlash
and highly dynamic operating tive motor in the factory and MC > 30,000 h) (1…8 arcmin)
cycles (duty cycle < 60 %). delivered as a complete motor/ – maximum efficiency
The high-speed MC variant is gear unit. – maximum power density
Ordering options
You will find the possible ordering options for the gear units listed in this table. Please note: The options cannot be retrofitted.
Motorsize = AM807x (F7) flange code F7: AM807x; compatible with AM307x
Motorsize = AM308x in combination with AM308x
372
Drive Technology
Technical data AG2300-+SP180S-MF1-i AG2300-+SP180S-MF2-i AG2300-+SP180S-MC1-i AG2300-+SP180S-MC2-i
Variant standard MF standard MF high-speed MC high-speed MC
Gear ratio 3/4/5/7/10 16/20/25/28/35/ 3/4/5/7/10 16/20/25/28/35/
40/50/70/100 40/50/70/100
Nominal output torque 530…750 Nm 750 Nm 290…450 Nm 600 Nm 373
series offer high torques, low series AM3xxx. The inertia ratios, efficiency – 5 sizes LP050…LP155
torsional backlash and up to the required torques and the – absolutely maintenance- – 16 gear ratios
16 transmission ratios for opti- suitable motors can be con- free, thanks to unique i = 3, 4, 5, 7, 10
mised drive solutions as well as veniently calculated directly in lubrication concept (single-stage),
374
a very low running noise coupled TwinCAT with the TC Motion – long service life i = 9, 12, 16, 20, 25, 30, 35,
with maximum quality. Designer. In addition, the tool (> 20,000 h) 40, 50, 70, 100 (two-stage)
The gear units for the checks in a single step whether – high efficiency – acceleration torque
AM8000/AM8500 Synchronous the selected motor can be adapted (> 95 % at full load) between 13 and 500 Nm
Servomotors are mainly used in to the gear unit. The planetary – low running noise – low torsional backlash
applications where large mass gear units are fitted to the and smooth operation (≤ 8…13 arcmin)
inertia has to be accelerated, respective motor in the factory through maximum
or where the inertia ratio and delivered as a complete production quality
between load and motor pre- motor/gear unit. – flexible mounting
vents dynamic motion. Gears position
Ordering options
You will find the possible ordering options for the gear units listed in this table. Please note: The options cannot be retrofitted.
Drive Technology
Motorsize = AM305x in combination with AM305x
Motorsize = AM806x (F6) flange code F6: AM806x, AM856x; compatible with AM306x
Motorsize = AM807x (F7) flange code F7: AM807x; compatible with AM307x
375
376
www.beckhoff.com/AG2210
Drive Technology
guidelines in Hygienic Design. shaft are manufactured from conductor to the power supply AG2800 see page 380
The AM8800 is ideally suited for scratch-proof stainless steel so that the power and feedback
use in the food, pharmaceutical AISI 316L, no corrosion creep systems are combined in a single Pre-assembled cables
and chemical industries. or damage to the paint finish is motor supply cable. With the use see page 344
377
The windings of the AM8800 possible. The motors are manu- of OCT, the information is sent
motors are implemented using factured as standard with IP 69K reliably and without interference
salient pole-wound technology. protection, allowing the use through a digital interface. Since
This gives rise to a high copper of steam pressure cleaners. a cable and plug are omitted at
space factor. Due to the high slot An optional sealing air connec- both the motor and controller
space factor, high continuous tion to prevent the formation of end, the component and com-
torques can be attained. The fully condensation is also available. missioning costs are significantly
potted stator provides for a The cable gland also has a hygi- reduced.
thermally ideal transition of the enic design. The lubricants used
winding to the housing. A further are certified food-safe (FDA).
Ordering options
You will find the possible ordering options for the motors listed in this table. Please note: The options cannot be retrofitted.
All electrical variables are RMS values.
378
AM883x | Flange code 3
Data for 400 V AC AM8831-wByz AM8832-wCyz AM8833-wDyz
Standstill torque 0.85 Nm 1.40 Nm 1.85 Nm
Rated torque 0.70 Nm 1.00 Nm 1.35 Nm
Rated speed 3000 min-1
Rated power 0.22 kW 0.31 kW 0.42 kW
Standstill current 0.65 A 1.00 A 1.25 A
Rotor moment of inertia 0.469 kgcm² 0.850 kgcm² 1.231 kgcm²
Rotor moment of inertia (with brake) 0.548 kgcm² 0.929 kgcm² 1.471 kgcm²
One Cable Technology (OCT) yes
45° 45°
Drive Technology
379
b
a
r
d k ±1
www.beckhoff.com/AM88xx
with the high requirements in absolutely necessary. The same servo axis. The planetary gear – high protection class IP 69K
the food, beverage and pharma- requirements apply here as to units are fitted to the respec- (at 30 bar, refering to
ceutical industries with respect the stainless steel servomotors. tive motor in the factory and DIN 40050-9)
to optimum cleaning, resistance All gearbox materials that come delivered as a complete motor/ – laser-etched name plate
380
to aggressive cleaning agents, into contact with the environ- gear unit. – dead-space-free design and
heavy mechanical loads and ment exhibit high resistance to smooth, electro-polished
adverse environmental condi- a large number of aggressive Features surfaces
tions. With their absolutely edge- CIP (Cleaning in Place) clean- – corrosion-resistant
free design these motors reduce ing media. The dead-space-free implementation
the costs for machine manufac- design, the smooth surface, – resistant to aggressive
turers and users to a minimum. the round motor adapter and cleaning agents
A Hygienic Design drive the high resistance to corro- – stainless steel screw
axis does not always end at the sion of the gearboxes make the plug
Ordering options
You will find the possible ordering options for the gear units listed in this table. Please note: The options cannot be retrofitted.
AG2800 | Size 15
Drive Technology
Technical data AG2800-+HDV015Z-MF1-i AG2800-+HDV015Z-MF2-i
Gear ratio 4/5/7/10 16/20/25/35/50/70/100
Nominal output torque 15…16 Nm 15…16 Nm
Max. acceleration torque 29…32 Nm 29…32 Nm
Max. torsion. backlash standard/reduced ≤ 10/– arcmin ≤ 15/– arcmin 381
AG2800 | Size 25
Technical data AG2800-+HDV025Z-MF1-i AG2800-+HDV025Z-MF2-i
Gear ratio 4/5/7/10 16/20/25/35/50/70/100
Nominal output torque 35…40 Nm 35…40 Nm
Max. acceleration torque 72…80 Nm 72…80 Nm
Max. torsion. backlash standard/reduced ≤ 10/– arcmin ≤ 15/– arcmin
AG2800 | Size 35
Technical data AG2800-+HDV035Z-MF1-i AG2800-+HDV035Z-MF2-i
Gear ratio 4/5/7/10 16/20/25/35/50/70/100
Nominal output torque 90…100 Nm 90…100 Nm
Max. acceleration torque 180…200 Nm 180…200 Nm
Max. torsion. backlash standard/reduced ≤ 10/– arcmin ≤ 15/– arcmin
www.beckhoff.com/AG2800
a needle winder. With conven- design and high overload capac- and with a wide range of nom-
tional technology, the winding ity. The winding is sealed in order inal speeds, so that for each Option
is pressed into the grooved lami- to eliminate air between the application and gear ratio the – planetary gear units
nated core. This only achieves a individual wires, since the ther- motor with the optimum dimen- in different variants
382
copper filling ratio (which deter- mal resistance of air is higher sions can be selected.
mines the maximum torque) of than that of epoxy resin. This fur- Planetary gear units
approx. 40 %. Furthermore, the ther increases mechanical resil- Features see page 374
insulation layer has to be signifi- ience, e.g. in case of vibrations. – Rotable plug connectors:
cantly thicker in order to protect The plug connectors for Pre-assembled cables
the wire from mechanical stress Single-piece motor housing power and feedback are and more accessories
and prevent damage. Servomotors dissipate a large freely rotatable, making www.beckhoff.com/AM30xx
With pole winding, the cop- proportion of the heat generated wiring of the whole machine
per wire is in close contact with via the mounting flange. It is easier.
the iron core. The wire insulation therefore important to keep the – terminal box for AM308x
can be much thinner, since no heat transfer resistance as small – tight tolerances: resulting in
pressing of the winding head is as possible. For this reason, the a highly symmetric structure
required. These measures lead housings of the AM3000 motor inside the motor reducing
to a significant increase in the series are made from a single cogging to an absolute
proportion of “active“ copper, piece, since material transitions minimum
which determines the torque increase the thermal resistance – feedback option: resolver,
value, so that the performance and have a negative influence single-turn and multi-turn
of the AM3000 series is approx. on the stability of the motor. absolute encoders
25…35 % higher. An additional The AM3000 Synchronous – The motors are available
benefit is that the motors are Servomotors are available with with smooth shaft or
significantly shorter than con- eight different flange codes. with groove and feather
ventional models. For each size, once the flange key.
AM30uv-wxyz-000a Stand- Stand- Rated speed at rated supply voltage Rotor moment of inertia Weight Weight
still still 230 V AC 400 V AC 480 V AC (without (with (without (with
torque current brake) brake) brake) brake)
AM3011-wByz-000a 0.18 Nm 1.16 A 8000 min-1 – – 0.017 kg cm² 0.020 kg cm² 0.35 kg 0.55 kg
AM3012-wCyz-000a 0.31 Nm 1.51 A 8000 min-1 – – 0.031 kg cm² 0.034 kg cm² 0.49 kg 0.69 kg
AM3013-wCyz-000a 0.41 Nm 1.48 A 8000 min-1 – – 0.045 kg cm² 0.048 kg cm² 0.63 kg 0.83 kg
AM3013-wDyz-000a 0.40 Nm 2.40 A – – – 0.045 kg cm² 0.048 kg cm² 0.63 kg 0.83 kg
AM3021-wCyz-000a 0.48 Nm 1.58 A 8000 min-1 – – 0.107 kg cm² 0.118 kg cm² 0.82 kg 1.09 kg
AM3022-wCyz-000a 0.84 Nm 1.39 A 3500 min-1 8000 min-1 8000 min-1 0.161 kg cm² 0.172 kg cm² 1.10 kg 1.37 kg
AM3022-wEyz-000a 0.87 Nm 2.73 A 8000 min-1 – – 0.161 kg cm² 0.172 kg cm² 1.10 kg 1.37 kg
AM3023-wCyz-000a 1.13 Nm 1.41 A 2500 min-1 5500 min-1 7000 min-1 0.216 kg cm² 0.227 kg cm² 1.38 kg 1.65 kg
AM3023-wDyz-000a 1.16 Nm 2.19 A 5000 min-1
8000 min-1
8000 min-1 0.216 kg cm² 0.227 kg cm² 1.38 kg 1.65 kg
AM3024-wCyz-000a 1.38 Nm 1.42 A 2000 min-1 4500 min-1 5500 min-1 0.270 kg cm² 0.281 kg cm² 1.66 kg 1.93 kg
AM3024-wDyz-000a 1.41 Nm 2.21 A 4000 min-1 8000 min-1 8000 min-1 0.270 kg cm² 0.281 kg cm² 1.66 kg 1.93 kg
AM3031-wCyz-0000 1.15 Nm 1.37 A 2500 min-1 5000 min-1 6000 min-1 0.330 kg cm² 0.341 kg cm² 1.55 kg 1.90 kg
AM3031-wEyz-0000 1.20 Nm 2.99 A 6000 min-1 – – 0.330 kg cm² 0.341 kg cm² 1.55 kg 1.90 kg
AM3032-wCyz-0000 2.00 Nm 1.44 A 1500 min-1 3000 min-1 3500 min-1 0.590 kg cm² 0.601 kg cm² 2.23 kg 2.58 kg
AM3032-wDyz-0000 2.04 Nm 2.23 A 2500 min-1
5500 min-1
6000 min-1 0.590 kg cm² 0.601 kg cm² 2.23 kg 2.58 kg
AM3032-wHyz-0000 2.10 Nm 5.50 A 7000 min-1 – – 0.590 kg cm² 0.601 kg cm² 2.23 kg 2.58 kg
AM3033-wCyz-0000 2.71 Nm 1.47 A 1000 min-1 2000 min-1 2500 min-1 0.850 kg cm² 0.861 kg cm² 2.90 kg 3.25 kg
AM3033-wEyz-0000 2.79 Nm 2.58 A 2000 min-1
4500 min-1
5000 min-1 0.850 kg cm² 0.861 kg cm² 2.90 kg 3.25 kg
AM3041-wCyz-0000 1.95 Nm 1.46 A 1200 min-1 3000 min-1 3500 min-1 0.810 kg cm² 0.878 kg cm² 2.44 kg 3.07 kg
AM3041-wEyz-0000 2.02 Nm 2.85 A 3000 min-1 6000 min-1 6000 min-1 0.810 kg cm² 0.878 kg cm² 2.44 kg 3.07 kg
AM3041-wHyz-0000 2.06 Nm 5.60 A 6000 min-1 6000 min-1 6000 min-1 0.810 kg cm² 0.878 kg cm² 2.44 kg 3.07 kg
Drive Technology
AM3042-wCyz-0000 3.35 Nm 1.40 A – 1500 min-1 2000 min-1 1.450 kg cm² 1.518 kg cm² 3.39 kg 4.02 kg
AM3042-wEyz-0000 3.42 Nm 2.74 A 1800 min-1 3500 min-1 4000 min-1 1.450 kg cm² 1.518 kg cm² 3.39 kg 4.02 kg
AM3042-wGyz-0000 3.53 Nm 4.80 A 3500 min-1 6000 min-1 6000 min-1 1.450 kg cm² 1.518 kg cm² 3.39 kg 4.02 kg
AM3043-wEyz-0000 4.70 Nm 2.76 A 1500 min-1 2500 min-1 3000 min-1 2.090 kg cm² 2.158 kg cm² 4.35 kg 4.98 kg
AM3043-wGyz-0000 4.80 Nm 4.87 A 2500 min-1 5000 min-1 6000 min-1 2.090 kg cm² 2.158 kg cm² 4.35 kg 4.98 kg 383
AM30uv-wxyz-000a Stand- Stand- Rated speed at rated supply voltage Rotor moment of inertia Weight Weight
still still 230 V AC 400 V AC 480 V AC (without (with (without (with
torque current brake) brake) brake) brake)
AM3063-wHyz-0000 16.60 Nm 5.60 A – 1500 min-1 1800 min-1 31.60 kg cm² 32.21 kg cm² 13.3 kg 15.3 kg
AM3064-wKyz-0000 20.80 Nm 9.20 A 1200 min-1 2000 min-1 2500 min-1 31.60 kg cm² 32.21 kg cm² 13.3 kg 15.3 kg
AM3064-wLyz-0000 21.00 Nm 12.80 A 1500 min-1 3000 min-1 3500 min-1 31.60 kg cm² 32.21 kg cm² 13.3 kg 15.3 kg
AM3064-wPyz-0000 20.40 Nm 18.60 A 2500 min-1 4500 min-1 5500 min-1 31.60 kg cm² 32.21 kg cm² 13.3 kg 15.3 kg
AM3065-wKyz-0000 24.80 Nm 9.80 A 1000 min-1 2000 min-1 2200 min-1 40.00 kg cm² 40.61 kg cm² 15.4 kg 17.4 kg
AM3065-wMyz-0000 25.00 Nm 13.60 A 1500 min-1 2500 min-1 3000 min-1 40.00 kg cm² 40.61 kg cm² 15.4 kg 17.4 kg
AM3065-wNyz-0000 24.30 Nm 17.80 A 2000 min-1 3500 min-1 4000 min-1 40.00 kg cm² 40.61 kg cm² 15.4 kg 17.4 kg
AM3065-wPyz-0000 24.50 Nm 19.80 A 2400 min-1 4000 min-1 5000 min-1 40.00 kg cm² 40.61 kg cm² 15.4 kg 17.4 kg
AM3072-wKyz-0000 29.70 Nm 9.30 A – 1500 min-1 1800 min-1 64.50 kg cm² 66.14 kg cm² 19.7 kg 21.8 kg
AM3072-wMyz-0000 30.00 Nm 13.00 A – 2000 min-1 2500 min-1 64.50 kg cm² 66.14 kg cm² 19.7 kg 21.8 kg
AM3072-wPyz-0000 29.40 Nm 18.70 A 1800 min-1 3000 min-1 3500 min-1 64.50 kg cm² 66.14 kg cm² 19.7 kg 21.8 kg
AM3072-wQyz-0000 29.70 Nm 20.90 A – 3500 min-1 4000 min-1 64.50 kg cm² 66.14 kg cm² 19.7 kg 21.8 kg
AM3073-wMyz-0000 42.00 Nm 13.60 A – 1500 min-1 1800 min-1 92.10 kg cm² 93.74 kg cm² 26.7 kg 28.8 kg
AM3073-wPyz-0000 41.60 Nm 19.50 A 1300 min-1 2400 min-1 2800 min-1 92.10 kg cm² 93.74 kg cm² 26.7 kg 28.8 kg
AM3073-wQyz-0000 41.60 Nm 24.60 A – 3000 min-1 3500 min-1 92.10 kg cm² 93.74 kg cm² 26.7 kg 28.8 kg
AM3074-wLyz-0000 53.00 Nm 12.90 A – 1200 min-1 1400 min-1 119.7 kg cm² 121.34 kg cm² 33.6 kg 35.7 kg
AM3074-wPyz-0000 52.50 Nm 18.50 A – 1800 min-1 2000 min-1 119.7 kg cm² 121.34 kg cm² 33.6 kg 35.7 kg
AM3074-wQyz-0000 51.90 Nm 26.20 A – 2500 min-1 3000 min-1 119.7 kg cm² 121.34 kg cm² 33.0 kg 35.7 kg
AM3082-wTyz-0006 75.00 Nm 48.00 A – 2500 min-1 3000 min-1 172.0 kg cm² 177.00 kg cm² 65.0 kg 73.0 kg
AM3083-wTyz-0006 130.0 Nm 62.00 A – 2200 min-1 2500 min-1 334.0 kg cm² 339.00 kg cm² 85.0 kg 93.0 kg
AM3084-wTyz-0006 180.0 Nm 67.00 A – 1800 min-1 2000 min-1 495.0 kg cm² 500.00 kg cm² 105 kg 113 kg
u: flange code
Drive Technology
v: motor length
l
b
a
d k r
Drive Technology
brake) brake)
AM3011 30 mm 8 mm 25 mm 69.6 mm 106.6 mm 79.1 mm 116.1 mm 46 mm 40 mm
AM3012 30 mm 8 mm 25 mm 88.6 mm 125.6 mm 98.1 mm 135.1 mm 46 mm 40 mm
AM3013 30 mm 8 mm 25 mm 107.6 mm 144.6 mm 117.1 mm 154.1 mm 46 mm 40 mm
AM3021 40 mm 9 mm 20 mm 95.4 mm 129.5 mm 95.4 mm 129.5 mm 63 mm 58 mm 385
www.beckhoff.com/AM30xx
Primary section:
Coil unit
Drive Technology
386
Secondary section:
Magnet plate (sealed)
Compact power packages: possible to operate several primary sections between two homopolar magnets, i.e.
Linear Servomotors AL2xxx on one magnetic track. This significantly between two north poles, for example.
The AL2xxx Linear Servomotors complement reduces the installation and component costs The attainable accuracy of ±0.1 mm is
the servomotors series and can be used and opens up application options that would sufficient for simple positioning tasks and
wherever rotary design reaches mechanical not normally be considered for linear motors. depends to a large extent on the mechanical
limits during installation, or where special accuracy and position of the magnets along
drive characteristics, in terms of dynamics, AL2200 magnetic encoder system the travel path. Since no graduated rule has
synchronism or acceleration, are required. (MES) for linear motors to be installed, the MES is a cost-efficient
Linear Servomotors are easy to set up The feedback system required by linear feedback solution for linear motors.
and are not subject to mechanical wear. motors for commutation and detection of
Drive Technology
Moreover, there are virtually no limits on speed and position normally consists of a Ironless AL3800 Linear Servomotors
travel options. With their high accelera- reading head and a graduated rule installed www.beckhoff.com/AL38xx
tion characteristics, Linear Servomotors can parallel to the travel path. The hardware
achieve positioning velocities of up to 12 m/s requirements for the complete system
387
– with a high force constant and a very good increase with the length of the travel path.
force/mass ratio. The AL2200 in contrast detects the magnetic
The pole spacing is the same for all the field of a magnetic plate and supplies the
motors of a motor series. This has the advan- servo drive with the incremental encoder
tage that the procedure for adjusting the signals for commutation and position control.
drive amplifiers and the adaptation to a lin- The MES supplies one sine oscillation per
ear encoder is always the same, which saves logical motor revolution. A logical motor
time during commissioning. In principle, it is revolution is equivalent to the distance
AL20xx
AL24xx AL28xx
section contains a grooved, motors of the AL2xxx series 225 N to 1800 N precision of 1/10 mm.
laminated core with inlaid cop- are very suitable for dynamic
per windings. It is generally used movements, which require high AL24xx AL225x connector box
as the moving part. The second- acceleration values over short – velocity: The AL225x connector boxes
388
ary section contains the steel distances. 12 m/s facilitate wiring between linear
plate with attached permanent – peak forces: motor and servo drive. On one
magnets. Features 120 N to 480 N side, the motor, feedback and
The motors of the individ- – accelerations up to 30 g thermal protection cables are
ual series have the same width – no mechanical wear AL28xx connected. The standard motor
(including magnetic plate), i.e. – complete absence of – velocity: and encoder cables are con-
all motors can be operated on backlash, giving stiff 2.5 m/s or 6 m/s nected on the other side of the
the same magnetic plates, in control response – peak forces: boxes.
any combination. The magnetic – extremely precise position- 1800 N to 6750 N
plates are fully sealed and there- ing, high repeatability – operation optionally
fore have an almost perfectly – even, immediate force, with or without
level and robust surface. little cogging water cooling
The primary sections have – very low thermal resistance,
an IP 64 protection rating and allowing high capacity AL2200 scaleless feedback
are therefore suitable for appli- utilisation system (MES) for Linear
cation in harsh environments. – protection from thermal Servomotors
They are equipped with a 0.5 m overload through integrated An MES system is available as
cable strand and optionally with temperature sensors an optional accessory for moni-
pre-assembled connectors, so – Operation with the AX5000 toring the magnetic field of the
that they can be coupled with simplified through default permanent magnets on the mag-
the servo drives either via the values. netic plate. With the aid of an
connector box or via plug con- – connection to the AX5000 integrated electronic unit, it pro-
nectors. This greatly reduces the through pre-assembled vides incremental encoder sig-
difficulty of implementing the cables nals for the Servo Drives of the
h
lb
Dimensions b la h
AL2003 77 mm 98 mm 40 mm
AL2006 77 mm 146 mm 40 mm
AL2009 77 mm 195 mm 40 mm
AL2012 77 mm 244 mm 40 mm
AL2015 77 mm 290 mm 40 mm
AL2018 77 mm 336 mm 40 mm
AL2024 77 mm 468 mm 40 mm
Drive Technology
Continuous force with 75 N 200 N 300 N 400 N 500 N 600 N 800 N
air cooling (Fca)
Continuous current with 2.28 A 2.15 A (N), 2.14 A (N), 4.3 A (N), 4.46 A (N), 6.45 A (N), 8.6 A (N),
air cooling (Ica) 4.3 A (S) 6.45 A (S) 8.6 A (S) 10.75 A (S) 13.38 A (S) 17.2 A (S)
Force constant (Kf) 46 N/A 93 N/A (N), 140 N/A (N), 93 N/A (N), 112 N/A (N), 93 N/A (N), 93 N/A (N), 389
46 N/A (S) 46 N/A (S) 46 N / A (S) 46 N / A (S) 44.9 N / A (S) 46 N / A (S)
Motor constant (Km) 185 N²/W 380 N²/W 570 N²/W 760 N²/W 950 N²/ W 1140 N²/W 1520 N²/ W
Magnet pitch 24 mm
Magnetic attraction force (Fa) 500 N 950 N 1325 N 1700 N 2075 N 2450 N 3400 N
Weight of the coil (Mp) 0.9 kg 1.5 kg 2.0 kg 2.6 kg 3.2 kg 3.8 kg 5.2 kg
Air gap 0.5 mm
Temperature sensor PTC 1 kΩ and KTY83-122
Corresponding Servo Drive AX5x03 AX5x03 (N), AX5x03 (N), AX5x06 (N), AX5x06 (N), AX5112 (N), AX5112 (N),
AX5x06 (S) AX5112 (S) AX5112 (S) AX5112 (S) AX5118 (S) AX5118 (S)
h
lb
Dimensions b la h
AL2403 51 mm 93 mm 40 mm
AL2406 51 mm 143 mm 40 mm
AL2412 51 mm 241 mm 40 mm
www.beckhoff.com/AL24xx
h
lb
Dimensions b la h
AL2812 130 mm 244 mm 45 mm
AL2815 130 mm 290 mm 45 mm
AL2818 130 mm 344 mm 47 mm
AL2830 130 mm 562 mm 45 mm
AL2830-100x-0000 130 mm 580 mm 47 mm
AL2845 130 mm 852 mm 47 mm
Technical data AL2812 AL2815 AL2818 AL2830 AL2845
Winding type N|S N|S N|S N|S N|S
Max. speed 3 m/s (N), 2.5 m/s (N), 3 m/s (N), 2.5 m/s (N), 2.5 m/s (N),
6 m/s (S) 6 m/s (S) 6 m/s (S) 6 m/s (S) 6 m/s (S)
Motor configuration 3-phase synchronous Linear Servomotors (400…480 V AC)
Peak force (FP) 1800 N 2250 N 2700 N 4500 N 6750 N
Peak current (IPa) 13 A (N), 13.5 A (N), 19.6 A (N), 27 A (N), 41 A (N),
26 A (S) 33 A (S) 41 A (S) 66 A (S) 98 A (S)
Continuous force with – – 1200 N 2000 N 3000 N
water cooling (Fcw)
Continuous force with 760 N 950 N 1140 N 1900 N 2850 N
Drive Technology
air cooling (Fca)
Continuous current with – – 6.5 A (N), 8.9 A (N), 13.4 A (N),
water cooling (Icw) 13.4 A (S) 21.5 A (S) 32.3 A (S)
Continuous current with 4.1 A (N), 4.2 A (N), 6.1 A (N), 8.5 A (N), 12.5 A (N),
air cooling (Ica) 8.2 A (S) 10.2 A (S) 12.7 A (S) 20 A (S) 31 A (S) 391
Force constant (Kf) 186 N/A (N), 225 N/A (N), 186 N/A (N), 225 N/A (N), 225 N/A (N),
93 N/A (S) 93 N/A (S) 90 N/A (S) 93 N/A (S) 93 N/A (S)
Motor constant (Km) 1750 N²/W 2150 N²/W 2580 N²/W 4300 N²/W 6450 N²/W
Magnet pitch 24 mm
Magnetic attraction force (Fa) 3400 N 4150 N 4900 N 8300 N 12450 N
Weight of the coil (Mp) 4.9 kg 5.9 kg 7.3 kg 11.6 kg, 18.2 kg
(12.3 kg*)
Air gap 0.5 mm
Temperature sensor PTC 1 kΩ and KTY83-122
Corresponding Servo Drive AX5x06 (N), AX5x06 (N), AX5112 (N), AX5112 (N), AX5118 (N),
AX5112 (S) AX5118 (S) AX5118 (S) AX5125 (S) AX5140 (S)
* increased weight with water-cooled primary section
Ordering information AL28xx-000x-000y coil unit
AL2812-000x-000y Linear Servomotor, 400…480 V, Fp = 1800 N, Fca = 760 N
AL2815-000x-000y Linear Servomotor, 400…480 V, Fp = 2250 N, Fca = 950 N
AL2818-100x-000y Linear Servomotor, 400…480 V, Fp = 2700 N, Fcw = 1200 N, without connector plug, water cooling
AL2830-000x-0000 Linear Servomotor, 400…480 V, Fp = 4500 N, Fca = 1900 N
AL2830-100x-0000 Linear Servomotor, 400…480 V, Fp = 4500 N, Fcw = 2000 N, water cooling
AL2845-100x-0000 Linear Servomotor, 400…480 V, Fp = 6750 N, Fcw = 3000 N, water cooling
Option x = 0: N type, x = 1: S type, option y = 0: without connector plug, y = 1: with connector plugs (only possible with AL2812, AL2815 and AL2818!)
C D
A B
Drive Technology
ZK4509-0024-xxxx not assembled
ZK4501-0024-xxxx extension cable F
393
zzzz = ordering indication of the length of material in decimetres, e.g. ZK4509-0017-0100 = 10 metres
E F
Encoder cable (SinCos encoder with zero pulse) for ALxxxx and AL2250
at AX5000
Ordering information Encoder cable with 0.14 mm² wire gauge, highly flexible for drag-chain use
Drive Technology
ZK4520-0020-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 53 mm (7 x OD), max. drag-chain length horizontal = 20 m, vertical = 5 m,
(7 x 2 x 0.14 mm² + 2 x 0.5 mm²)
394
Drive Technology
395
A B C
D E F
396
Drive Technology
AG2250 | Planetary gear units for servo
397
and stepper motors
– straight or angled design
– low torsional backlash
– suitable for AM8100, AS2000, AS1000
of 10 mm and a peak force of 7 m/s² and linear speeds of with M8 plugs. linear actuator enables a rapid
of 800 N, new standards are 100 mm/s allow exceptionally An absolute stroke measur- return on investment. Beckhoff
achieved with regard to the short control cycles. Mounting ing system is integrated, allow- supplies the necessary preassem-
power density of linear actua- via a B5 flange is possible with- ing an accuracy of 0.01 mm to bled cables and the software to
398
tors. The complete adjusting axis out special tools in the tightest be achieved so that previously go with the actuators.
is defined with a size of only of spaces. The shaft is provided necessary limit switches are not
49 x 49 x 92 mm (flange square as standard with an M8x1 exter- required. In comparison with
x overall length). nal thread, on which commer- conventional pneumatics, the
The linear actuator is cially available adaptors such as linear actuator achieves a much
equipped with integrated power ball heads or tensioning hooks higher positioning accuracy,
electronics that is controlled common in pneumatic/hydraulic resulting in higher process safety.
simply and extremely fast via applications can be mounted. This holds above all for distrib-
EtherCAT. For easy commission- For connection in the protective uted systems. Depending on the
k
l
d l a
b
Drive Technology
l
xU r
xE X2 OUT
399
UP/US
X1 IN
Dimensions a b d xE xU l r k
AA1121 ø28 M8 16 mm 71.5 mm 81.5 mm 19.5 mm 49 mm 92 mm
www.beckhoff.com/AA1121
the servomotors open up a mul- encoder integrated in the motor: ally reduced by the simple read- dimensioned bearings for gen-
titude of possible applications: the position of the drive is saved ing of the motor parameters. eral mechanical engineering.
for example in industrial robots in the EEPROM, which is ideal The Beckhoff TwinCAT automa- Matching gears and prefabricat-
for pick-and-place applications, for adjustable axes. The encoder tion software enables the con- ed connecting cables complete
400
or in general in mechanical engi- data are transmitted entirely venient parameterisation of the the ultra-compact drive axis.
neering, where a compact design digitally to the Servo I/Os via the servomotors.
and high positioning accuracy motor cable. The encoder cable The AM81xx motors can
are necessary. Like all motors can be dispensed with. The full optionally be equipped with a
of the AM8xxx family they are integration of the servo terminal backlash-free permanent magnet
available in One Cable Technol- in the Beckhoff control system holding brake, a sealing ring or
ogy (OCT) versions where power facilitates the commissioning of a feather key groove. They are
Ordering options
You will find the possible ordering options for the listed motors in this table. The options cannot be retrofitted. All specified electrical values
are RMS values. The specifications for the connection technology (size of the connector) apply to motors with OCT. For motors with standard
two-cable configuration, “connection technology” refers to the size of the power connector. The size of the feedback connector for a standard
two-cable configuration is different, as follows: flange sizes F2…F3 = ytec® plug, F4…F7 = M23 speedtec® plug.
Drive Technology
Data for 50 V DC AM8111-wFyz AM8112-wFyz AM8113-wFyz
Standstill torque 0.20 Nm 0.38 Nm 0.52 Nm
Rated torque 0.19 Nm 0.36 Nm 0.50 Nm
Rated speed 4000 min-1 4500 min-1 3000 min-1 401
d k ±1
r
b
a
l
www.beckhoff.com/AM81xx
Drive Technology
Accessories for AM8100 servomotors 403
version. For better design, In addition, the tool checks in a – single-stage planetary – lifetime lubrication
planetary and angled planetary single step whether the selected gear, transmission ratios – suitable for motors of the
gears are available with the motor can be adapted to the 3, 4, 5, 7, 8, 10 AM8100 (48 V DC) and
following transmission ratios: gear unit. The planetary gear – two-stage planetary AS2000 (48 V DC) series
404
12, 16, 20, 25, 32, 40 and 64. units are fitted to the respec- gear/angled planetary
The AG2250 series com- tive motor in the factory and gear, transmission ratios
pletes the range of small, afford- delivered as a complete motor/ 12, 16, 20, 25, 32, 40, 64
able drive technology products. gear unit.The AG2250 series also – single-stage angled
The gears are especially suited contains angled planetary gears planetary gear, transmission
to applications where no particu- for space-saving installation of ratios 3, 4, 5, 7, 8, 10
larly low torsional backlash is motors at a right-angle.
required. The inertia ratios, the
Ordering options
You will find the possible ordering options for the gear units listed in this table. Please note: The options cannot be retrofitted.
AG2250 | Size 40
Drive Technology
Technical data AG2250-+PLE40-M01-i AG2250-+PLE40-M02-i AG2250-+WPLE40-M01-i AG2250-+WPLE40-M02-i
Variant planetary gear planetary gear angled planetary gear angled planetary gear
Gear ratio 3/4/5/7/8/10 12/16/20/25/32/40/64 3/4/5/7/8/10 12/16/20/25/32/40/64
Nominal output torque 5…15 Nm 7.5…20 Nm 4.5…8.5 Nm 7.5…20 Nm
Max. acceleration torque 8…24 Nm 12…32 Nm 7…13.5 Nm 12…32 Nm 405
Max. torsion. backlash standard/reduced ≤ 15/– arcmin ≤ 19/– arcmin ≤ 21/– arcmin ≤ 25/– arcmin
Typ. flange code F1 F1 F1 F1
AG2250 | Size 60
Technical data AG2250-+PLE60-M01-i AG2250-+PLE60-M02-i AG2250-+WPLE60-M01-i AG2250-+WPLE60-M02-i
Variant planetary gear planetary gear angled planetary gear angled planetary gear
Gear ratio 3/4/5/7/8/10 12/16/20/25/32/40/64 3/4/5/7/8/10 12/16/20/25/32/40/64
Nominal output torque 15…40 Nm 18…44 Nm 14…25 Nm 18…44 Nm
Max. acceleration torque 24…64 Nm 29…70 Nm 24…40 Nm 29…70 Nm
Max. torsion. backlash standard/reduced ≤ 10/– arcmin ≤ 12/– arcmin ≤ 16/– arcmin ≤ 18/– arcmin
Typ. flange code F2, F3, AM312x, N2 F2, F3, AM312x F2, F3, AM312x, N2 F2, F3, AM312x
AG2250 | Size 80
Technical data AG2250-+PLE80-M01-i-wXy-AS204x AG2250-+WPLE80-M01-i-wXy-AS204x
Variant planetary gear angled planetary gear
Gear ratio 3/5/7/10 3/5/7/10
Nominal output torque 38…110 Nm 38…67 Nm
Max. acceleration torque 61…176 Nm 61…107 Nm
Max. torsion. backlash standard/reduced ≤ 7/– arcmin ≤ 13/– arcmin
Typ. flange code N3 N3
www.beckhoff.com/AG2250
performance servomotor. With motors can also be used under operating characteristics. available. They were designed
their flange codes N2 (NEMA23) harsh environmental conditions. All motors in the AS2000 for the stepper motor terminals
and N3 (NEMA34), the stepper It also features easy cabling series were designed to be used and come preconfigured for
motors comply with internation- thanks to the standardised, with EtherCAT stepper motor the terminal points. With the
406
al standards. Users can select integrated M12 high-power terminals EL7037 (1.5 A) and low-backlash planetary gear of
from seven models ranging from screwtype connector for power EL7047 (5 A). Commissioning the AG2250 series in straight or
0.8 to 8 Nm. and the robust M12 connec- them in TwinCAT is easy. To sim- angled versions, a wide range
The AS2023 with 2.3 Nm is tor for the encoder. With its plify the axis layout, the AS2000 of applications can be accom-
a logical addition in the medium torsion-proof, integrated encoder stepper motors are integrated modated. A new elastic coupling
performance range, because the (1024 inc/rev), the motor is ideal into the TC3 Motion Designer connector for easy machine
AS2000 series of stepper motors for the Beckhoff-supported vec- for easy dimensioning. mounting completes the port-
delivers significantly improved tor control of stepper motors. The motors are optionally folio.
scalability. A non-encoder version is avail- available with a smooth shaft
Ordering options
You will find the possible ordering options for the listed motors in this table. The options cannot be retrofitted. All specified electrical values
are RMS values. The specifications for the connection technology (size of the connector) apply to motors with OCT. For motors with standard
two-cable configuration, “connection technology” refers to the size of the power connector. The size of the feedback connector for a standard
two-cable configuration is different, as follows: flange sizes F2…F3 = ytec® plug, F4…F7 = M23 speedtec® plug.
Drive Technology
AS202x | Stepper motor 0.83…2.30 Nm (standstill torque), flange code N2
Data for 24…50 V DC AS2021-wDy0 AS2022-wHy0 AS2023-wHy0 AS2023-wJy0
Flange code N2 (NEMA23/56 mm)
Rated supply voltage 24…50 V DC 407
r
y=1
a
l
k
Drive Technology
408
y=0
www.beckhoff.com/AS2000
Max. cable length 10 m, available in lengths of 1 m, 3 m, 5 m and 10 m (xxx = length in decimetres, e.g. -2010 = 1 m)
Technical data for drag-chain use see u www.beckhoff.com/compact-drive-technology
Max. cable length 10 m, available in lengths of 1 m, 3 m, 5 m and 10 m (xxx = length in decimetres, e.g. -2010 = 1 m)
Technical data for drag-chain use see u www.beckhoff.com/compact-drive-technology
Drive Technology
409
Coupling for AS2000
Ordering information AG2090-+JCbb-c/d
AX2090-+JC05-c/d jaw-type coupling for flange code N2 (AS202x), available in (drive/output) 6.35/6.00 mm, 6.35/6.35 mm, 6.35/8.00 mm
AX2090-+JC10-c/d jaw-type coupling for flange code N3 (AS204x), available in (drive/output) 14.0/14.0 mm, 14.0/16.0 mm
A B C D
Drive Technology
411
AS10xx | Rated current 1.0…1.5 A
Data for 24…50 V DC AS1010-0000 AS1020-0xyz AS1030-0000
Flange code 42 mm (NEMA17) 42 mm (NEMA17) 56 mm (NEMA23)
Rated current (per phase) 1.00 A 1.00 A 1.50 A
Standstill torque 0.38 Nm 0.50 Nm 0.60 Nm
Rotor moment of inertia 0.056 kgcm² 0.074 kgcm² 0.210 kgcm²
Bus Terminal KL2531 KL2531/KL2541 KL2531
EtherCAT Terminal EL7031/EL7037 EL7031/EL7041/EL7037/EL7047 EL7031/EL7037
EtherCAT Box EP7041-1002 EP7041-1002 EP7041-1002
Gear unit – – AG1000-+PM52.i
d k m
b
r
l
o
a
Dimensions a b d k l m o r
AS1010 22 mm 5 mm 24 mm 39 mm 31 mm – – 42 mm (NEMA17)
AS1020 22 mm 5 mm 24 mm 48 mm 31 mm 33 mm 24 mm 42 mm (NEMA17)
AS1030 38.1 mm 6.35 mm 20.6 mm 54 mm 47.14 mm – – 56 mm (NEMA23)
AS1050 38.1 mm 6.35 mm 20.6 mm 75.8 mm 47.14 mm 33 mm 24 mm 56 mm (NEMA23)
AS1060 73 mm 14 mm 30 mm 96.5 mm 69.6 mm 33 mm 24 mm 86 mm (NEMA34)
Drive Technology
www.beckhoff.com/AS10xx
412
A B
Available in lengths of 0.5 m, 1 m, 2 m and 10 m (xxxx = length in decimetres, e.g. -0005 = 0.5 m).
Technical data for drag-chain use see u www.beckhoff.com/compact-drive-technology
C D
Drive Technology
Technical data AG1000-+PM52.4 AG1000-+PM52.7 AG1000-+PM81.4 AG1000-+PM81.7
Nominal output torque 4 Nm 4 Nm 20 Nm 20 Nm
Max. acceleration torque 6 Nm 6 Nm 30 Nm 30 Nm
Gear ratio 3.7 or 63/17 6.75 or 27/4 3.7 or 63/17 6.75 or 27/4
Max. torsional backlash ≤ 0.7 ° ≤ 0.7 ° ≤ 0.5 ° ≤ 0.5 ° 413
d 4x m
l
c
b
a
Dimensions a b c d k l m
AG1000-+PM52.i 32 mm 12 mm 52 mm 25 mm 99.8 mm 40 mm M5 x 10
AG1000-+PM81.i 50 mm 19 mm 81 mm 49 mm 151.2 mm 65 mm M6 x 12
414
XTS | Standard
– linear motor characteristics on an
endless path
– replaces conventional mechanics
with innovative mechatronics
– individual product transport with
a continuous flow of material
– modular structure, simple adaptation
to the application
– low space and power requirements
Drive Technology
415
AT2001-0250 430
with feed
AT2001-0250-0002 435
with feed
AT9100-xxxx 432
with lock
Drive Technology
Hygienic | Guide rail
ATH9000-xxxx 441
without lock
ATH9100-xxxx 441
with lock
Standard | Mover
Hygienic | Mover
size of a machine can be significantly reduced. transferred this principle directly to the field of drive systems – and in
this way has opened up new efficiency potentials in mechanical engi-
neering, because XTS makes do with four simple components.
– Firstly: an arbitrary number of motor parts,
418
which serve as path modules.
– Secondly: an arbitrary number of movers,
which act individually or in groups.
– Thirdly: control software.
– And fourthly: an Industrial PC.
Industrial PC, TwinCAT NC PTP, Mover Guide rail Straight or curved motor module
TwinCAT XTS Extension
Drive Technology
can be realised with these few coordinated components. The desired – Beckhoff Industrial PC
geometries, lengths and radii are formed by the number and choice – TwinCAT NC PTP
of the components. – TwinCAT XTS extension
– power supply units
419
Straight motor
modules
Movements with constant force Synchronous movement of a group Free mobility of several movers
A mover follows another with a defined At any place on the path during movement, The movers can all be moved independently
force. It can apply a “clamping force” while groups can be formed that stop together of one another. They can take up absolute
at the same time following a movement, or drive past processing stations with a positions along the entire travel distance.
for example in order to hold a product. specified speed profile. The size of the group In addition, they can be moved relatively to
For other applications the force can be (number and spacing) can be changed each other and always avoid a collision with
limited so as not to place an unnecessary dynamically. their neighbour.
load on a product under any conditions.
From the combination of the basic functions, product flows can be kept constantly in motion with XTS. Since the movers
Drive Technology
in the XTS operate independently of each other, it is possible to stop and process individual objects without having to
interrupt the entire process. Viewed from the outside the production flow is maintained.
421
Push product, adapt product spacing, Clamp and move product
reduce or increase product speed Through the combination of the synchronous
The movers of the XTS system can always movement of a group and the application of
run with the flow of product. No return trip a constant force, a product can be clamped
or return stroke is necessary. The transported and moved in a clamped condition. Move-
material can be accumulated and grouped ment is controlled at all times and at all
during the movement via the dynamic places on the transport path.
buffering.
of the movers, the complex functions of XTS individual modules, which when combined force of a mover acts. Hence, even in the case
enable the gentle control of an endless prod- with one another create both small, compact of a collision with an obstacle, only the mass
uct flow. solutions and metre-long transport paths. of a mover with its payload acts.
Straight sections are made up of 250 mm
422
Arbitrary number of movers modules which can be made endless by the
There are no system limits for the number use of curved segments. A motor cable has
of movers; consequently the number can be to be attached at least every three metres.
optimally adapted to the application. In prac- The electrical connection between the mod-
tice the number is limited only by the avail- ules is automatically made when assembling.
able computing power of the PC. The guide rail system offers lengths of up to
2.5 m.
Unrestricted curve function
The entire travel path becomes the utilisable Lower mass, increased safety
path, since the outward and return path and Small masses lead to a lower hazard poten-
also the curve segments are available for the tial, because unlike XTS, a conveyor chain
transport and processing of materials. This is kept in motion by a central drive unit.
maximum utilisation of the machine volume The total acting force corresponds to the
results in very compact application solutions, sum of all necessary individual forces over
which enable completely new machine con- the entire length. In the case of an error,
cepts. a mechanical malfunction or a manual
F = constant
High-power dynamics, Absolutely precise configuration by changing the software parameters and
but no unrestrained force The arbitrary number of movers, the modular empirical values can also be retrieved at any
The fast signal processing and the large path guidance, the individual controllability time in the form of a stored parameter set.
bandwidth of EtherCAT enable the best of each individual mover and the simple inte- The parameters can be exchanged between
Drive Technology
dynamic characteristics. Together with large grability into existing machines and plants applications of the same type.
peak forces, high acceleration is available ensure a precisely matching solution with
to the application. Position lag monitoring which the production efficiency of a machine
avoids damage to the product in case of can be further optimised.
423
mechanical malfunctions. In addition, force
limitation and jerk reduction allow the opti- Fast, flexible format adaptation
mal handling of the product at all times at A change of format when changing products
different points in the production. For exam- or, for example, when the filling quantity
ple, the parameters can be adapted according changes can be carried out without stopping
to the filling level while moving. production: the modifications can be realised
424
Grouping system
Drive Technology
height and number of stacks without any manual inter-
vention. The distance between the movers and also the
motion profile are changed by parameters in the software.
This can even be done during operation without a stand-
Conveyor 425
still.
Travelling manipulator
Product
Possible
movements
XTS 1 XTS 2
Functioning as a distribution
XTS system, the XTS splits an incom-
Gate 1 ing product stream into multi-
ple streams (two in this case)
inexpensively and with great
flexibility.
Gate 2
Conveyor
XY axis
Drive Technology
ongoing operation.
427
XTS | Trajectories
Installation area
guide rail Motor, coil package
Drive Technology
428
Displacement measurement
Mounting area: This sur- integrated in motor module
face enables mounting at – non-contact
the machine base. – absolute positions When mounting two modules,
of all movers control voltage (24 V DC),
– multi-position power supply (48 V DC) and
measurement EtherCAT are automatically
– resistant to dirt connected through.
Motor module Guide rail system the attractive forces of the magnets on both
The motor module contains the electro- Movers and guide rails are optimally sides and compensates them as far as possi-
magnetic coils and all other active functions matched to each other. The geometry of the ble. This allows the rollers of the mover to
necessary for the operation of the system. rail and the combination of hard anodised run at high speed in the guide rail with low
Only a power supply and an EtherCAT con- aluminium rail surface and running surface wear. The rollers are equipped with a particu-
nection are required. The motor module of the mover rollers allow good running larly wear-resistant synthetic running surface.
contains no moving parts and is not subject characteristics and low wear. Lubrication The tensioning of the rollers prevents back-
to any wear. of the system is not necessary. lash and is at the same time designed for low
– fully integrated linear motor with wear. Consequently, the lifetime of the rollers
power electronics and displacement Mover depends on the payload. A mechanically
Drive Technology
measurement The mover contains magnetic plates which, robust encoder flag conveys the mover posi-
– Coil arrangement and mechanical together with the coils in the motor modules, tion to the motor module.
structure make up a ready-to-use unit. can generate propulsive forces. It absorbs
429
optimised for the requirement and compact total solution – no wiring expenditure ling fields/movers possible
and reduce assembly expendi- – displacement measurement – exclusion of errors – temperature monitoring
ture. There is an upper mechani- integrated, no additional – minimum mounting of the output stage
cal interface to the guide rail assembly, no calibration space – temperature model of the
430
and a lower one to the support – Tolerances are compensated – Output stage and coil coils for optimum peak load
structure. Straight segments and automatically. are optimally matched use (I²T model)
curves can be combined arbitrar- – Attractive forces neutralise to each other. – low temperature rise due
ily. The geometry of the motor each other. – supply voltage 50 V DC to good thermal coupling
module without edges and open- – lower force effect (wear) (low voltage, low safety to the machine bed
ings allows easy cleaning. on the guide expenditure)
– Friction losses are greatly
reduced.
www.beckhoff.com/AT2000
Magnetic plates
AT9011 AT9012
Drive Technology
the straights and in the curves. The centre of the encoder the controlled propulsive small product spacings.
The coating of the rollers causes flag supplies a position signal force via the motor module. – Geometry allows driving
very little running noise and is to the motor module. Movers – The attractive forces through curves with full
particularly low-wear without can be distinguished from each largely neutralise each dynamics.
431
lubrication of the guide rail. The other by differrent encoder flags. other in relation to the – no development of heat
attractive forces of the magnetic The encoder flag is made from guide mechanism. on and in the mover
plates are largely balanced by a sturdy, lightweight glass-fibre – low friction losses
the opposed arrangement, so reinforced material. – light mover (< 410…590 g)
Ordering information XTS mover suitable for the guide rail system AT9000/AT9050
AT9011-0050-0550 mover, 6 rollers, length 50 mm with magnetic plate set AT9001-0550, 410 g, rollers: 6 x 19 mm, plastic coated
AT9011-0070-0550 mover, 6 rollers, length 70 mm with magnetic plate set AT9001-0550, 590 g, rollers: 4 x 22 mm, 2 x 26 mm, plastic coated
AT9012-0050-0550 mover, 12 rollers, length 51 mm with magnetic plate set AT9001-0550, 450 g, rollers: 12 x 16 mm, plastic coated
The magnetic plates can also be procured separately in order to be able to fit them to a self-developed mover.
Technical boundary conditions and support on enquiry.
Accessories
AT9001-0550 magnetic plate set, 5-pin, 50 mm, encoder flag (individually orderable, components of mover AT9011-0050-0550)
AT9011-1440 encoder flag with electronic marking “Mover Standard”, t = 1.4 mm, 4 absorber areas
AT9011-1441 encoder flag with electronic marking “Mover 1”, t = 1.4 mm, 4 absorber areas
www.beckhoff.com/AT9011
Guide rail
used together with the magnetic on the motor module – high-precision mounting minium of the surface in combi-
plate sets as a custom solution – backlash-free due to by means of fits nation with the running surface
without the XTS guide rail. low manufacturing – easy maintenance through of the mover rollers allow good
The movers can be removed or tolerances and pre- lock for the removal of the running characteristics and low
432
inserted without tools through tensioned rollers movers wear.
Ordering information XTS guide rails available to suit the motor modules
AT9020-0500 guide rail, 22.5° curve (positive curve, convex, radius constant) and 250 mm straight,
suitable for 1 x AT2020-0250 and 1 x AT2000-0250
AT9025-0500 guide rail, -22.5° curve (negative curve, concave, radius constant) and 250 mm straight,
suitable for 1 x AT2025-0250 and 1 x AT2000-0250
AT9040-0500 guide rail, 45° (positive curve, convex, radius constant) and 250 mm straight, suitable for 1 x AT2040-0250 and 1 x AT2000-0250
AT9040-0750 guide rail, 2 x 45° (positive curve, convex, radius constant) and 250 mm straight,
suitable for 2 x AT2040-0250 and 1 x AT2000-0250
AT9040-1250 guide rail set for 180° curve, 2 parts, suitable for 4 x AT2040-0500 and 1 x AT2000-0250
AT9042-2000 guide rail set for full circle, 4 parts, suitable for 8 x AT2040-0500, with lock
AT9050-0500 guide rail, 180° (clothoid), 390 mm x 22 mm x 233 mm (L x W x H), suitable for 1 x AT2050-0500
AT9100-0250 guide rail, straight, with lock, suitable for 1 x motor module AT200x-0250: 250 mm
AT9100-0500 guide rail, straight, with lock, suitable for 2 x motor module AT200x-0250: 500 mm
AT9100-0750 guide rail, straight, with lock, suitable for 3 x motor module AT200x-0250: 750 mm
AT9100-1000 guide rail, straight, with lock, suitable for 4 x motor module AT200x-0250: 1000 mm
AT9100-1250 guide rail, straight, with lock, suitable for 5 x motor module AT200x-0250: 1250 mm
AT9100-1500 guide rail, straight, with lock, suitable for 6 x motor module AT200x-0250: 1500 mm
AT9000-xxxx guide rails, straight, in steps of 250 mm in length, overall length up to 2.5 m, on request
AT9000-0250 guide rail, straight, suitable for 1 x motor module AT200x-0250: 250 mm
AT9000-0500 guide rail, straight, suitable for 2 x motor module AT200x-0250: 500 mm
AT9000-0750 guide rail, straight, suitable for 3 x motor module AT200x-0250: 750 mm
AT9000-1000 guide rail, straight, suitable for 4 x motor module AT200x-0250: 1000 mm
AT9000-1250 guide rail, straight, suitable for 5 x motor module AT200x-0250: 1250 mm
AT9000-1500 guide rail, straight, suitable for 6 x motor module AT200x-0250: 1500 mm
www.beckhoff.com/AT9000
Drive Technology
Programming experience in IEC 61131-3 and – Industrial PC with all – 10 x mover, with rollers,
knowledge of TwinCAT NC are required for necessary interfaces and magnetic plates and encoder flag
this. The XTS starter kit contains all compo- sufficient system performance
nents required for the operation of an XTS – TwinCAT NC PTP and Starter kit large |
433
system. Depending on the required path XTS function package 1500 mm path length
length, a choice of three starter kits is avail- – installed in a control cabinet, – 12 x straight modules
able. The construction is fully functional and fully wired, ready for operation – 2 x curve modules
completely pre-assembled. – power supply units 24 V DC – 10 x mover, with rollers,
and 48 V DC magnetic plates and encoder flag
– 1 day instruction and
programming support Required user skills
– practical experience with TwinCAT
Starter kit small | – basic knowledge of Motion Control
500 mm path length
– 4 x straight modules For information on the Beckhoff
– 2 x curve modules training offers see page 554
– 5 x mover, with rollers,
magnetic plates and encoder flag
To create a track the single parts Smooth black Optimised for parallel
with protection class IP 65 are surface guide rail systems
mounted at the machine frame.
Drive Technology
434
Motor,
coil
package
The motor modules of the new XTS Black Straight and curved motor modules
Line supplement the existing product range can be combined with each other and
by variants without holes in the upper pro- also with standard modules as desired.
files of the motor module. The motor modules The Black Line motor modules are easier
in the XTS Black Line are intended for use to clean because there are no holes in
with guide rails that are not screwed onto the upper profile.
the modules.
Drive Technology
435
436
Mounting area:
Position feedback integrated This surface enables
in motor module mounting at the
– non-contact machine base.
When mounting two modules, – absolute positions
control voltage (24 V DC), of all movers
power supply (48 V DC) and – multi-position
EtherCAT are automatically measurement
connected through. – resistant to dirt
The fully encapsulated mechatronic trans- – multiple movers used as moved parts or undercuts. All components are sealed
port system, XTS Hygienic combines the for controlling the material flow at the joints with a high-quality elastic
advantages of rotary and linear drive systems – mechanical guide rails for configuration material and enable high-pressure wash-
for demanding environmental conditions. of any desired geometry down. As a result, the XTS Hygienic meets
The stainless steel version of the XTS linear With this matching set of only a few compo- all EHEDG requirements for system certifica-
transport system (with IP 69K protection rat- nents, the most diverse applications in the tion according to EL Class I AUX. Due to the
ing) provides all functions required for system food and pharmaceutical industries can be reduced construction volume of the XTS
operation: realised. All surfaces are chemically resist- components, users benefit from a smaller
– modular, fully integrated linear motor ant and provide ease of cleaning. A system machine footprint in a clear layout providing
combines power electronics and position implementation with XTS Hygienic offers ease of maintenance.
Drive Technology
feedback in a single component hygienic design without any hidden edges
437
ments of the food industry in modules seal to the machine bed state, compliance with protec- sible according to the “Hygienic
relation to media resistance and and the guide rails without leav- tion class IP 69K is ensured. Design Weihenstephan Certified
easy cleaning. ing any gaps or dead spaces. The XTS components in System”.
Power electronics and posi- The required FPM seals are hygienic design meet the require-
438
tion feedback are integrated in a fixed part of the housing, ments of the EHEDG recommen-
Drive Technology
439
www.beckhoff.com/ATH2000
Hygienic in order to guarantee magnetic plate set of the mover. with customer connections.
good cleanability. The design Customer-specific attachments
and the materials of the mov- and tools can be mounted on
440
Ordering information XTS Hygienic: stainless steel mover suitable for the ATH900 guide rail system
ATH9011-0075-0550 XTS mover, stainless steel, 6 rollers, length 75 mm with magnetic plate and encoder flag, 1.3 kg,
rollers: plastic coated 6 x 19 mm, magnetic plate: 2 x 5-pin, neodymium
www.beckhoff.com/ATH9011
Drive Technology
been revised for simple sealing. XTS Hygienic. Small manufactur- such junctions, too.
A lock allows fast exchange of ing tolerances and additional fits
the movers for cleaning and at the connection points to the
441
Ordering information XTS Hygienic: stainless steel guide rails available to suit the ATH2000 motor modules
ATH9000-1000 stainless steel guide rail 1000 mm, straight, suitable for 4 x AT200x-0250 stainless steel motor module straight,
with/without feed
ATH9000-1250 stainless steel guide rail 1250 mm, straight, suitable for 5 x AT200x-0250 stainless steel motor module straight,
with/without feed
ATH9100-1000 stainless steel guide rail 1250 mm, straight, with lock, suitable for 4 x AT200x-0250 stainless steel motor module straight,
with/without feed
ATH9100-1250 stainless steel guide rail 1250 mm, straight, with lock, suitable for 5 x AT200x-0250 stainless steel motor module straight,
with/without feed
ATH9050-0500-0075 stainless steel guide rail for 75 mm mover, 180° (clothoid, radius not constant),
suitable for 1 x AT2050-0500 stainless steel curved motor module
www.beckhoff.com/ATH9000
PC platform
Application software
NC functions
XTS Extension
Customer application
TC3 XTS Extension | In application programming, a mover is handled like a conventional servo axis.
The XTS configurator enables largely automated system Axis and controller parameters of a mover can
Drive Technology
configuration. simply be copied within the XTS configurator.
443
Ordering information
TF5850-0050 software license, TwinCAT 3 XTS Extension, TwinCAT 3 platform P50 (performance plus)
TF5850-0060 software license, TwinCAT 3 XTS Extension, TwinCAT 3 platform P60 (mid performance)
TF5850-0070 software license, TwinCAT 3 XTS Extension, TwinCAT 3 platform P70 (high performance)
TF5850-0080 software license, TwinCAT 3 XTS Extension, TwinCAT 3 platform P80 (very high performance)
TF5850-0081 software license, TwinCAT 3 XTS Extension, TwinCAT 3 platform P81 (Many Core, 5-8 Cores)
TF5850-0082 software license, TwinCAT 3 XTS Extension, TwinCAT 3 platform P82 (Many Core, 9-16 Cores)
TF5850-0083 software license, TwinCAT 3 XTS Extension, TwinCAT 3 platform P83 (Many Core, 17-32 Cores)
TF5850-0084 software license, TwinCAT 3 XTS Extension, TwinCAT 3 platform P84 (Many Core, 33-64 Cores)
www.beckhoff.com/TwinCAT3
444
..
Highlights
One software platform for
u www.beckhoff.com/TwinCAT
TwinCAT
476 TwinCAT 3 Base 512 TwinCAT 2 Supplements 445
TwinCAT 3 – Platforms
P81 P90
Very high Third-party
performance devices
P80
Many Core,
Very high
5-8 cores P91
Example of a TwinCAT 3 performance
performance class: P70 P82 5-8 cores
C6920 | Control cabinet Industrial PC High Very high
performance performance
with Intel® Core™ i3, 2 cores, processor
TwinCAT 3 performance class: (TC3: 60), P60
Mid Many Core, P92
corresponds to the TwinCAT 3 platform
performance 9-16 cores
P60 Mid performance 9-16 cores
P50
P83
Performance
Very high
plus
performance P93
P40
Performance Intel® Intel® Many Core, 17-32 cores
Core™ i3 Core™ i5 17-32 cores
Intel® Celeron®
P30 ULV
Economy plus P84 P94
Intel®
Very high
Intel® Celeron® Core™ i7
performance 33-64 cores
P20
Economy Intel Atom™
®
Intel Pentium
® ®
Many Core,
ARM 33-64 cores
Cortex™-A8
ARM, 600 MHz AMD LX800
TwinCAT
446 The controllers integrated in the platform categorisation are only example configurations.
T X abbb - 00 pp
Functions
TF1xxx | System
TwinCAT
447
TwinCAT 3 | Base
TwinCAT
System
TF1800 | TC3 PLC HMI stand-alone tool for displaying visualisations from the PLC development environment 480
TF1810 | TC3 PLC HMI Web display of visualisations from the PLC development environment in a web browser 480
TF1910 | TC3 UML UML (Unified Modeling Language) for modelling of PLC software 480
HMI
TF2000 | TC3 HMI Server modular web server, includes a client connection and a target connection 481
TF2010 | TC3 HMI Clients Pack 1 optional package for one further client connection 481
TF2020 | TC3 HMI Clients Pack 3 optional package for three further client connections 481
TF2030 | TC3 HMI Clients Pack 10 optional package for ten further client connections 481
TF2040 | TC3 HMI Clients Pack 25 optional package for 25 further client connections 481
TF2050 | TC3 HMI Targets Pack 1 optional package for one further control system 482
TF2060 | TC3 HMI Targets Pack 3 optional package for three further control systems 482
TF2070 | TC3 HMI Targets Pack 10 optional package for ten further control systems 482
TF2080 | TC3 HMI Targets Pack 25 optional package for 25 further control systems 482
TF2090 | TC3 HMI Targets Pack 100 optional package for 100 further control systems 482
TF2100 | TC3 HMI ADS server extension for access to TwinCAT target systems via ADS 482
TF2110 | TC3 HMI OPC UA server extension for access to TwinCAT target systems or other controllers via OPC UA 483
TF2200 | TC3 HMI Extension SDK software development kit (C++/.NET) for programming application-specific solutions 483
TwinCAT
TF2210 | TC3 HMI Recipe Management server extension for recipe management 483
TF2300 | TC3 HMI Scope software oscilloscope for graphic display of time sequences 483
449
Measurement
TF3300 | TC3 Scope Server data preparation for visual display in the TwinCAT 3 Scope View 484
TF3500 | TC3 Analytics Logger The TwinCAT Analytics Logger enables the cyclic archiving of the process image. 484
TF3510 | TC3 Analytics Library PLC library used for online or offline analysis in the PLC runtime of the TwinCAT Analytics Workbench 484
TF3600 | TC3 Condition Monitoring Level 1 PLC library for the implementation of Condition Monitoring for machines 485
TF3601 | TC3 Condition Monitoring Level 2 expanded PLC library for the implementation of Condition Monitoring for machines 485
TF3650 | TC3 Power Monitoring TwinCAT Power Monitoring PLC library 485
TF3900 | TC3 Solar Position Algorithm precise calculation of the sun’s position 485
Controller
TF4100 | TC3 Controller Toolbox basic controllers (P, I, D), complex controllers (PI, PID), pulse width modulation, ramps,
signal generators and filters 486
TF4110 | TC3 Temperature Controller temperature control for monitoring and controlling different temperature ranges 486
Motion
TF5000 | TC3 NC PTP 10 Axes NC PTP (point-to-point movements) for up to 10 axes 487
TF5010 | TC3 NC PTP Axes Pack 25 extension of TwinCAT 3 NC PTP to up to 25 axes 487
TF5020 | TC3 NC PTP Axes Pack unlimited extension of TwinCAT 3 NC PTP to over 25 axes 487
TF5050 | TC3 NC Camming using the TwinCAT NC cam plate functionality (table coupling) 488
TF5055 | TC3 NC Flying Saw implementing flying saw functionality 488
TF5060 | TC3 NC FIFO Axes implementation of a pre-defined user setpoint generator for an NC axis 489
TF5065 | TC3 Motion Control XFC high-precision logging and switching of digital signals in relation to axis positions 489
TF5100 | TC3 NC I NC I with 3 interpolating axes and 5 additional axes 489
TF5110 | TC3 Kinematic Transformation L1 realisation of different kinematic transformations Level 1 490
TF5111 | TC3 Kinematic Transformation L2 realisation of different kinematic transformations Level 2 490
TF5112 | TC3 Kinematic Transformation L3 realisation of different kinematic transformations Level 3 490
TF5113 | TC3 Kinematic Transformation L4 realisation of different kinematic transformations Level 4 490
TF5120 | TC3 Robotics mxAutomation direct communication between the PLC and the KUKA KR C4 robot control 491
TF5130 | TC3 Robotics uniVAL PLC direct communication between the PLC and the CS8C robotics controller from Stäubli 491
TF5200 | TC3 CNC CNC path control software 491
TF5210 | TC3 CNC E CNC path control software export version 492
TF5220 | TC3 CNC Axes Pack extension to up to a total of 64 axes/controlled spindles, of which a maximum of 32 can be
path axes and a maximum of 12 can be controlled spindles 492
TwinCAT
TF5230 | TC3 CNC Channel Pack further CNC channel, extension to a maximum of 12 channels, channel synchronisation,
axis transfer between channels 492
450 TF5240 | TC3 CNC Transformation transformation functionality (5-axis functionality) 493
TF5250 | TC3 CNC HSC Pack extending the CNC with HSC technology (high-speed cutting) 493
TF5260 | TC3 CNC Spline Interpolation path programming via splines with programmable spline type, Akima-spline, B-spline 493
TF5270 | TC3 CNC Virtual NCK Basis virtual TwinCAT CNC for simulation in a Windows environment 493
TF5271 | TC3 CNC Virtual NCK Options virtual TwinCAT CNC for simulation in a Windows environment 494
TF5280 | TC3 CNC Volumetric Compensation optional package for compensating geometric machine errors based on
an ISO-standardised parametric model 494
TF5290 | TC3 CNC Cutting Plus technology package for extending the CNC functionality for cutting operations 494
TF5410 | TC3 Motion Collision Avoidance collision avoidance and controlled accumulation when operating a number of linearly and/or
translationally dependent axes with TC3 NC PTP 495
TF5420 | TC3 Motion Pick-and-Place for handling tasks carried out by gantry robots and other kinematics 495
TF5800 | TC3 Digital Cam Server fast cam controller with monitoring for various fieldbuses 495
TF5810 | TC3 Hydraulic Positioning algorithms for control and positioning of hydraulic axes 495
Connectivity
TF6000 | TC3 ADS Communication Library ADS communication components 496
TF6100 | TC3 OPC UA access to TwinCAT in accordance with OPC UA with UA server (DA/HA/AC) and UA client (DA) 496
TF6120 | TC3 OPC DA access to TwinCAT variables, in accordance with OPC DA and OPC XML DA specification 497
TF6220 | TC3 EtherCAT Redundancy 250 extension of the TwinCAT EtherCAT master with cable redundancy capability for up to 250 slaves 497
TF6221 | TC3 EtherCAT Redundancy 250+ extension of the TwinCAT EtherCAT master with cable redundancy capability for more than 250 slaves 497
TF6225 | TC3 EtherCAT External Sync extension of the TwinCAT EtherCAT master with an option to synchronise the Beckhoff
real-time communication with external signals 497
TF6250 | TC3 Modbus TCP communication with Modbus TCP devices (server and client functionality) 497
TF6255 | TC3 Modbus RTU serial communication with Modbus end devices 498
TF6270 | TC3 PROFINET RT Device communication via PROFINET (PROFINET slave) 498
TF6271 | TC3 PROFINET RT Controller communication via PROFINET (PROFINET master) 498
TF6280 | TC3 Ethernet/IP Slave communication via EtherNet/IP (EtherNet/IP slave) 498
TF6281 | TC3 Ethernet/IP Master communication via EtherNet/IP (EtherNet/IP master) 499
TF6300 | TC3 FTP easy access from TwinCAT PLC to FTP server 499
TF6310 | TC3 TCP/IP communication via generic TCP server 499
TF6311 | TC3 TCP/UDP Realtime direct access from realtime to Ethernet communication 499
TF6340 | TC3 Serial Communication communication via serial Bus Terminals or PC COM ports with the 3964R and RK512 protocol 500
TF6350 | TC3 SMS/SMTP sending SMS and e-mails from the PLC 500
TwinCAT
TF6360 | TC3 Virtual Serial COM virtual serial COM driver for Windows platforms 500
TF6420 | TC3 Database Server accessing databases from the PLC 500
TF6421 | TC3 XML Server read and write access to XML files from the PLC 501 451
TF6500 | TC3 IEC 60870-5-10x communication according to IEC 60870-101, -102, -103, -104 501
TF6510 | TC3 IEC 61850/400-25 communication according to IEC 61850 and IEC 61400-25 501
TF6600 | TC3 RFID Reader Communication connection of RFID readers to the TwinCAT PLC 501
TF6610 | TC3 S5/S7 Communication communication with S5/S7 controllers 502
TF6650 | TC3 DBC File Import for CAN reading of DBC file formats 502
TF6701 | TC3 IoT Communication (MQTT) provides basic publisher/subscriber-based data connectivity via MQTT 502
TF6710 | TC3 IoT Functions provides connectivity for cloud-based communication services 503
TF6720 | TC3 IoT Data Agent gateway application for data connectivity between TwinCAT runtime and IoT services 503
TF6730 | TC3 IoT Communicator sends process data and push notifications from TwinCAT to smartphones and tablets through
a messaging service 503
TF6735 | TC3 IoT Communicator App smartphone and tablet app to receive and visualise live data and push notifications sent from TwinCAT 503
Industry specific
TF8000 | TC3 BA Connectivity Library libraries for programming of Bus Terminals for building automation (DALI, EnOcean, SMI, EIB,
LON, M-Bus, GENIbus, MP-Bus, DMX and manual operating modules) 504
TF8010 | TC3 Building Automation Basic executing basic room automation functions 504
TF8020 | TC3 BACnet/IP communication with data networks of building automation and building control systems 504
TF8040 | TC3 Building Automation software package covering all technical building automation services 505
TF8310 | TC3 Wind Framework framework for the development of operational management software for wind turbines 505
* version-dependent
TwinCAT
Geometries straight lines and circular paths in 3-D space, Interpreter subroutines and jumps, programmable loops,
circular paths in all main planes, helixes with base functions zero shifts, tool compensations, M and H functions,
circles in all main planes linear, circular, helical mathematical functions, programming of param- 453
interpolation in the main lanes and freely definable eters/variables, user macros, spindle and help
planes, Bezier splines, look-ahead function functions, tool functions
Axis functions online reconfiguration of axes in groups, Geometries linear, circular, helical interpolation in the main
path override, slave coupling to path axes, planes and freely definable planes, max. 32 inter-
auxiliary axes, axis error and sag compensation, polating path axes per channel, look-ahead function
measuring functions Axis functions coupling and gantry axis function, override, axis
Operation automatic operation, manual operation error and sag compensation, measuring functions
(jog / inching), single block operation, referencing, Operation automatic operation, manual operation
handwheel operation (motion /superposition) (jog / inching), single block operation,
referencing, block search, handwheel
operation (motion /superposition)
TS4110 | TwinCAT PLC Temperature Controller instanced temperature control function block for monitoring and controlling different
temperature ranges 516
454
TwinCAT
TS6507 | TwinCAT PLC IEC 60870-5-101, -104 implementation of IEC 60870-101 and -104 slaves
Slave 522
TS6507 | TwinCAT PLC IEC 60870-5-104 implementation of IEC 60870-104 slaves under Windows CE 455
-0030 Slave CE 522
TS6509 | TwinCAT PLC IEC 61400-25 Server IEC 61400-25 communication 523
TS6511 | TwinCAT PLC IEC 61850 Server IEC 61850 communication 523
TS6600 | TwinCAT PLC RFID Reader connection of RFID readers to the TwinCAT PLC
Communication 527
TS6610 | TwinCAT PLC S5/S7 Communication communication with S5/S7 controllers 527
456
458
TwinCAT 3
TwinCAT 3 highlights 459
TwinCAT 3 Runtime
Real-time Kernel
PLC Safety NC C
TcCOM
TcCOM
TcCOM
TcCOM
Module
TcCOM
TcCOM
TcCOM
Module Module
Fieldbus
TwinCAT 3
TwinCAT 3 Runtime
TwinCAT 3
Flexible use of programming languages 461
System C#
Manager
LD editor .NET
IL editor Silverlight
ST editor
CFC editor
Visual C/C++
editor
TwinCAT 3
462
Parallel use of the C++ and FBD programming languages TwinCAT System Manager integrated into Visual Studio®
TwinCAT 3
Improved inline monitoring 463
464
PREOP
Parameter
PS SP
SAFEOP
The routine CycleUpdate
is cyclically processed.
SO OS
The internal variables
are available for moni-
toring in the TwinCAT OP
online watch window
even without having to State machine with transitions
set a breakpoint. for the TwinCAT modules
TwinCAT 3
465
C and C++ programming languages – Beckhoff C++ Libraries for extended .NET programming languages
– powerful, widely used programming functionality in the real-time context – used for non-real-time programming
languages (e.g. HMI)
– standardised, object-orientated Extended debugging of – source control in the same project
programming languages C++ programs
– generation of efficient object code – debugging of C++ programs
– run under the same runtime as that run in real-time
PLC programs – monitoring, watch lists also
– for the implementation of drivers without the use of break points
466
– standard tool in scientific and – automatic code generation via – multiple module instantiation
measuring applications Realtime Workshop possible
– wide range of toolboxes – debug interface between TwinCAT 3 – Modules can be used without
(e.g. Fuzzy Logic Toolbox) and Simulink® MATLAB®/Simulink®.
– development, simulation and – parameterisation of the generated
optimisation of complex control module in TwinCAT 3
loops – download and execution of the
module in TwinCAT 3 runtime
Functionality
TwinCAT 3
467
For further information on TwinSAFE and the TwinSAFE products see page 530
TwinCAT 3
468
– fully integrated in TwinCAT 3 – overview of the online state – automatic project download
– graphical programming of relevant groups, connections verification
– convenient diagnostics through and function blocks – automatic generation of the
the direct display of online values – multi-level verification of the documentation for acception
in the graphical environment application for consistency and commissioning
L2 Shared Cache
System Memory
TwinCAT 3
Dialog for the distribution of tasks to processor cores: Moreover, in the so-called 469
PLC C++
TcCOM
TcCOM
Task Call
Module
NC
TcCOM
Task
C++ C
TcCOM
TcCOM
Task Call
Module Module
Simulink®
TcCOM
Task Module
TwinCAT Real-time Kernel
CNC Simulink®
TcCOM
TcCOM
Task
Module
Call
PLC
TcCOM
Task
Safety Safety
TcCOM
TcCOM
Task Call
FBD
TwinCAT 3 Runtime
Fieldbus
TwinCAT 3
470
Categories Pointers
ADS Port
TwinCAT 3
471
TwinCAT Engineering contains the engi- Virtual machine commissioning TC3 XCAD Interface serves the purpose
neering environment of the TwinCAT 3 becomes possible if the EtherCAT cable of importing already existing engineer-
control software: of the machine computer can simply ing results from an ECAD program.
– integration into Visual Studio® be plugged into a simulation computer, The TC3 XCAD Interface enables the
2010/2012/2013 (if available) without the need for reconfiguration. import of information about the struc-
– support for the native Visual With the TC3 EtherCAT Simulation ture of the I/Os and their links to PLC
Studio® interfaces (e.g. connec- function and a network adapter the variables, which is exported from the
tion to source code management simulation computer can simulate a ECAD tool by means of XML descrip-
systems) number of EtherCAT slaves. For con- tion. On the basis of this information
– IEC 61131-3 (IL, ST, LD, FBD, SFC) figuration purposes the EtherCAT slaves a system manager configuration
and CFC editors of the original machine configuration and a basic PLC program with the
– IEC 61131-3 compiler are inverted. All EtherCAT features I/O variables used are generated.
– integrated system manager for the necessary for machine simulation are The generation of NC and CNC axes
configuration of the target system modelled – including distributed clocks. is also possible.
– instancing and parameterisation of Since the communication protocols
TwinCAT modules CoE and SoE are implemented, acyclic
– integrated C++ debugger commands can also be processed in the
– user interface for the parameteri- simulation environment.
sation of modules generated by
MATLAB®/Simulink®
– if integrated into Visual Studio®,
instancing of .NET projects in the
same solution (e.g. for HMI)
– integrated Scope View Base as
charting tool for machine commis-
sioning in Visual Studio®
– integrated Bode Plot Base for the
optimisation of drive axes
TwinCAT 3
472
TC3 PLC Static Analysis TC3 PLC Profiler TC3 Scope View Professional TC3 Filter Designer
With the integration of the static Through dynamic measurement of TwinCAT 3 Scope View is a software The TC3 Filter Designer is a graphic
code analysis, a further tool is avail- the time response, it is possible with oscilloscope for the graphical dis- engineering tool for determining
able in TwinCAT 3.1 that supports the help of the TC3 PLC Profiler to play of data in a YT, XY or bar chart. coefficient digital filters. In Microsoft
the PLC software development analyse the runtime behaviour of a Scope View Professional extends the Visual Studio® it integrates seam-
process. PLC application and to identify time- Scope View Base version which is lessly with the existing TwinCAT
The static code analysis is an consuming call-ups and program included in TwinCAT 3 XAE by further engineering landscape.
analysis tool that tests PLC software sections. Runtime difficulties can be functionalities. It can be used for Selectable filter designs are
on the basis of coding rules and revealed and software optimisation tracking and monitoring processes Butterworth, Chebyshev and Inverse-
identifies potential weak points of potentials identified on the basis of over a longer period of time. Chebyshev, while the possible filter
an implementation even during the these results. Long-term recordings, print- types are lowpass, highpass, band-
development stage. The analysis out function, trigger-controlled data pass and bandstop. The filter coef-
extends from checking compliance logging are part of the functionality. ficients can be modified graphically
with naming conventions through With multi-core support Scope View or by means of a tabular specifica-
to examining the use of objects ensures optimised performance in tion. Once the filter coefficients have
and operators. Easier readability the display of signals. been determined, they can be used
and an improved program structure Like TwinCAT 3 XAE, Scope View in the PLC as an input for digital
are achieved through the analysis. integrates itself into Microsoft Visual filter function blocks or transferred
Furthermore, the user‘s attention is Studio®. It can be used as a stand- into the ELM measurement modules
drawn to possibly unintentional and alone project or in combination with by drag & drop. Each channel of
faulty implementations, so that these a TwinCAT project within a solution. an ELM measurement module has
program points can be optimised at Furthermore, Scope View two freely configurable digital filters
an early stage. Professional can be integrated into a connected in series, which as a result
user’s .NET-based visualisation. Thus, are very easy to adjust using the
seamless integration into an existing Filter Designer.
machine visualisation is possible.
TwinCAT 3
473
The TwinCAT MATLAB®/ The interface for MATLAB®/ The TC3 Target for FMI The TwinCAT Valve
Simulink® Target offers Simulink® provides a communica- provides an interface Diagram Editor allows the
System Target Files tion interface between MATLAB®/ for simulation tools that linearisation of non-linear
for the use of the Simulink® and the TwinCAT 3 support the Functional curves of hydraulic valves
MATLAB®/Simulink® runtime. It supports the acquisi- Mockup Interface (FMI). with the aid of a graphical
coder. It enables the tion and visualisation of real-time The interface enables the editor. On the basis of
generation of TwinCAT 3 parameters. It can be used both generation of TwinCAT 3 a few base points, straight
runtime modules, which for “software in the loop” simula- runtime modules, which lines or 5th degree polyno-
can be instanced and tion (SIL) and (in combination with can be instantiated and mials can be determined
parameterised in the TE1400) “hardware in the loop” parameterised in the that connect the points.
TwinCAT 3 engineering simulation (HIL) of the controller. TwinCAT 3 engineering The characteristic lineari-
environment. environment. Models sation curve thus deter-
Features exported with FMI 2.0 mined can be loaded into
– data exchange between – both Model Exchange the TwinCAT NC real-time
fieldbus devices and MATLAB®/ and Co-Simulation – are and taken into account
Simulink®, for example for the supported. There are when the voltages are
simple realisation of control already a number of solv- output in the drive.
loops with low real-time ers available in TwinCAT 3
requirements for the calculations of
– Data exchange between models exported as Model
the TwinCAT controller and Exchange.
MATLAB®/Simulink®; this
enables controller testing by
SIL simulation, for example.
– acquisition and visualisation
of process data via MATLAB®/
Simulink®
– configuration via graphic
editor
TwinCAT 3
TC3 Cam Design Tool TC3 EAP Configurator TC3 HMI TC3 Analytics Workbench
The TC3 Cam Design Tool The TwinCAT 3 EAP The TC3 HMI (human-machine The Analytics Workbench is the centrepiece of the
allows the generation and Configurator is a tool for interface) integrates itself into the TwinCAT 3 Analytics product family. With the Analytics
modification of cam plates visualising and configuring well-known Visual Studio® develop- Workbench a system for online and offline analyses
with the aid of a graphical communication networks, in ment environment. Based on the for one or more machines can be set up.
editor. These are composed which data exchange based latest web technologies (HTML5, The basic Analytics Workbench consists of:
of sections of laws of motion on the EtherCAT Automation JavaScript), it allows the user to – TwinCAT PLC runtime environment
such as modified sine waves, Protocol (EAP) takes place develop platform-independent user – Analytics PLC library
harmonic combinations, or is to be established. EAP interfaces that are “responsive”, – IoT communication environment for data
or of various polynomial is used for master/master i.e. they automatically adapt to the streaming
functions. Velocity, accelera- communication. screen resolution, size and orienta- – Analytics Configurator in Microsoft Visual Studio®
tion and jerk are displayed tion at hand. With the graphical – professional license for TwinCAT Scope Views
in addition to the slave WYSIWYG (what-you-see-is-what- The basic package can be expanded with C/C++ and
position. The generated cam you-get) editor, controls can be MATLAB®/Simulink® for enhancing your own Analytics
plates can be transferred to easily arranged via drag-and-drop application via Mathworks toolboxes for machine
the NC as tables with speci- and linked with real-time variables. learning and optimisation.
fied step size or as so-called The HMI is extensible on all With the TwinCAT PLC runtime own algorithms
motion functions. levels. Mixing standard controls for analysing a machine can be written. Existing code
with custom design elements can be reused without modification. Another benefit:
makes designing your own HMI machine manufacturers who have implemented their
easy. User controls can also be cre- machine application with TwinCAT do not need any
ated and configured by modifying new tools to run analyses. In addition, no special train-
the standard controls to create ing is needed, because the programming is done in the
your own toolbox. To create more same development environment with Visual Studio®.
complex pages, predefined designer With the TwinCAT 3 Analytics Configurator you
templates can be integrated. can comfortably sift through the data as it is cyclically
On the client side, the HMI acquired by the TwinCAT 3 Analytics Logger. Many
logic can be implemented in Java- different variables can be selected from a large data
Script or as a so-called server exten- package in order to graphically display them, for
sion in C++ or .NET, which allows example, with a “post-scope configuration“ in Scope
TwinCAT 3
users to protect their know-how. View Professional. The configurator also provides
some algorithms from the Analytics PLC library for
examining the data offline for limit values or perform-
ing a runtime analysis of machine cycles. The total 475
running time of a machine cycle – the shortest, the
longest, and the average running time – can be deter-
mined with ease. The determination and monitoring of
energy requirements can be used as further analysis
criteria. The results can be displayed on dashboards
produced with TC3 HMI.
The Automation Device Specification (ADS) is the communi- Using TwinCAT I/O, cyclic data can be collected by different
cation protocol of TwinCAT. It enables the data exchange and fieldbuses in process images. Cyclic tasks drive the corre-
the control of TwinCAT systems. ADS is media-independent sponding fieldbuses. Various fieldbuses can be operated with
and can communicate via serial or network connections. different cycle times on one CPU. Applications can directly
access the process image. The fieldbuses and the process
ADS enables: images are configured in TwinCAT Engineering.
– access to the process image – provides variable-oriented linkage of I/O devices
– consistent data exchange to tasks
– access to I/O tasks – tasks are variable-oriented among each other
– detection of status changes – the smallest unit is one bit
– read-out of the PLC symbol information – upports both synchronous and asynchronous
– access by variable name relationships
– sum commands – consistent exchange of data areas and process images
– synchronous and asynchronous access – online display in the directory tree
– cyclic and event-based messages – online watch window
– “Force and Write” for commissioning and
Libraries and runtime components are provided for common for testing task variables and I/O devices
programming languages (including .NET, C/C++, Delphi and – supported fieldbuses:
Java). In addition, interfaces are provided for communication – EtherCAT
with third-party software (e.g. MATLAB®, NI LabView, Office). – Lightbus
The ADS web services enable the development of device- – PROFIBUS DP (master and slave)
independent web applications (HTML5, WCF). – Interbus
The message router manages multiple connections and – CANopen
efficiently distributes the messages. The data packets can be – SERCOS interface
recorded via the ADS monitor using the integrated diagnostic – DeviceNet
interface. – Ethernet
The free TC3 ADS supplies the basic components – USB
required in order to communicate with TwinCAT systems. – SMB (System Management Bus)
The setup can be integrated in your own installation routines.
TwinCAT 3
476
TwinCAT PLC realises one or more PLCs with the international standard Extension of the TwinCAT Extension of the TwinCAT PLC/C++ TC1210
IEC 61131-3 3rd edition on one CPU. All programming languages described in PLC TC1200 with additional by the possibility to execute modules
the standard can be used for programming. The blocks of the type PROGRAM C++ functionalities: generated in MATLAB®/Simulink®:
can be linked with real-time tasks. Various convenient debugging options – online connection – contains the TwinCAT 3 PLC and
facilitate fault-finding and commissioning. Program modifications can be to PLC/C++ runtime C++ runtime
carried out at any times and in any size online, i.e. when the PLC is running. system locally or – allows the execution of modules
All variables are available symbolically by ADS and can be read and written worldwide via TCP/IP generated in MATLAB®/Simulink®
in appropriate clients. or via fieldbus – multiple instancing of modules
– process image size, flag range, program size, POU size and – online monitoring of – parameterisation of these modules
number of variables are limited only by size of RAM variables in variable at runtime
– cycle times from 50 µs lists, watch windows – online access to all parameters
– link time: typically 1 µs (Intel® Core™ 2 Duo) and editors without (can be deactivated)
– IEC 61131-3: IL, FBD, LD, SFC, ST, CFC setting break points – generic modules (no hardware
– online changes in programs and variables – online setting of connection necessary within
– remote debugging via TCP/IP variables the models)
– online connection with PLC runtime system worldwide via TCP/IP – connection to the external mode
or fieldbus of Simulink®
– online monitoring of variables in variable lists, watch windows, – connection to the TwinCAT C++
editors debugger, with graphical representation
– online status and powerflow (accumulator contents) of programs of the blocks
and instances – modules can be called from other
– triggering, forcing and setting variables modules or directly by tasks
– powerful debugging with single cycle, break points, step in,
step over, display of the current call stack, watchlist shows selection
of variable, trace functions
– online management of all variable names and structures across
the whole system
– remanent and persistent data, UPS supported storage on hard disk,
storage in NOVRAM as option
TwinCAT 3
– variable reading and writing access via ADS, OPC
– certified in accordance with PLCopen base level (IL/ST)
– structured programming with modular program management
– source code is stored in the target system 477
– convenient library management
– powerful compiler with incremental compilation
– all common data types, structures, arrays,
including multi-dimensional arrays
– convenient creation of programs with: autoformat, autodeclare,
cross-reference, search/replace, project comparison
– simple linking to source code administration tools by embedding
in Microsoft Visual Studio®
20 30 40 50 20 30 40 50 20 30 40 50
x x x x – – x x – – x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x
Windows XP, Windows 7/8/10, Windows CE Windows XP, Windows 7/8 Windows XP, Windows 7/8
(no Windows CE) (no Windows CE)
www.beckhoff.com/TC1200 www.beckhoff.com/TC1210 www.beckhoff.com/TC1220
Extension of the TwinCAT PLC TC1200 by the possibility Extension of the TwinCAT PLC/NC PTP 10 by the possibility
to realise point-to-point movements in software (TwinCAT to realise movements with up to three interpolating and
Motion Control PTP 10). The axes are represented by axis up to five auxiliary axes. Various axis types with various
objects and provide a cyclic interface, e.g. for the PLC. This fieldbus interfaces are supported. The movement is usually
axis object is then linked to a corresponding physical axis. programmed in DIN 66025, but it can also alternatively be
In this way the most diverse axis types with the most diverse carried out via PLC function blocks.
fieldbus interfaces can be connected abstractly with the – max. 3 path axes and up to 5 auxiliary axes per group
axis objects, which always offer an identical configuration – 1 group per channel, max. 31 channels
interface. The control of the axes can be configured in various – supports electric servo axes, stepper motor drives
constellations (position or velocity interface) and various – interpreter functions such as subroutine and jump
controllers. The axes are configured in TwinCAT Engineering. technology, programmable loops, zero point shifts,
– up to a maximum of 255 axes on one CPU tool corrections, M and H functions
– supports electrical and hydraulic Servo Drives, – geometry functions: straight lines and circles in 3-D
frequency converter drives, stepper motor drives, space, circles at all main levels, helices with base circles
DC drives, switched drives (fast/slow axes), at all main levels, linear, circular and helical interpola-
simulation axes and encoder axes tion at the main levels and freely definable levels,
– supports various encoders such as incremental encoder, Bezier splines, look-ahead function
absolute encoder, digital interface to the drives such as – online reconfiguration of axes in groups, path override,
EtherCAT, SERCOS, SSI, Lightbus, PROFIBUS DP/MC, slave coupling to path axes, auxiliary axes, axis error
pulse train and sag compensation, measuring functions
– standard axis functions such as start/stop/reset/ – programming in DIN 66025
reference, velocity override, master/slave couplings, – access alternatively via function blocks according to
electronic gearbox, online distance compensation, IEC 61131-3
programming is carried out via PLCopen-compliant – operation in automatic mode, manual mode (jog/inch),
IEC 61131-3 function blocks single block mode, referencing, handwheel mode
– convenient axis commissioning options (movement/overlay)
– online monitoring of all axis state variables such – convenient debugging with online monitoring of current
as actual/set values, releases, control values set/actual position (position lag of all axes), NC program
– online axis tuning line currently being processed, NC program line currently
TwinCAT 3
TC3 PLC/NC PTP 10/NC I/CNC TC3 PLC/NC PTP 10/NC I/CNC E TC3 C++ TC3 C++/
MATLAB®/Simulink®
Extension of the TwinCAT PLC/NC PTP 10 by TwinCAT CNC export version (E version): The TwinCAT 3 C++ runtime Extension of the TC1300 by
the possibility to realise an interpolation with extension of the TwinCAT PLC/NC PTP 10 by environment enables the the possibility to execute
up to 32 simultaneously interpolating axes. the possibility to realise an interpolation with execution of real-time modules generated by
The number of axes and/or the number of up to 4 simultaneously interpolating axes. modules written in C++. MATLAB®/Simulink®.
channels can be adapted to the requirements The number of axes and/or the number of The following functions are – contains the TwinCAT 3
of the application via the option packages. channels can be adapted to the requirements supported, among others: C++ runtime
Various transformations can be supple- of the application via the option packages. – online connection to – allows the execution of
mented via option packages. Programming Various transformations can be supple- C++ runtime system modules generated in
takes place according DIN 66025. The axes mented via option packages. Programming locally or worldwide via MATLAB®/Simulink®
and channels are configured in TwinCAT takes place according DIN 66025. The axes TCP/IP or via fieldbus – multiple instancing
Engineering. and channels are configured in TwinCAT – online monitoring of of modules
– 8 path axes/controlled spindles, Engineering. variables in variable – parameterisation
max. 64 axes/controlled spindles – max. 8 path axes/controlled spindles, lists, watch windows of these modules at
(optional), max. 12 channels (optional) max. 64 axes/controlled spindles and editors without runtime
– supports electric servo axes, stepper (optional), max. 12 channels (optional) setting break points – online access to
motor drives subroutine and jump – max. 4 simultaneously interpolating – online setting of all parameters
technology, programmable loops, zero path axes variables (can be deactivated)
point shifts, tool corrections, M and H – supports electric servo axes, stepper – generic modules
functions, mathematical functions, motor drives subroutine and jump (no hardware
programming of parameters/variables, technology, programmable loops, zero connection necessary
user macros, spindle and auxiliary func- point shifts, tool corrections, M and H within the models)
tions, zero point shifts, tool functions functions, mathematical functions, pro- – connection to the
– geometry functions: linear, circular gramming of parameters/variables, user external mode of
and helical interpolation at the main macros, spindle and auxiliary functions, Simulink®
levels and freely definable levels, zero point shifts, tool functions – connection to the
max. 32 interpolating path axes – geometry functions: linear, circular TwinCAT C++ debugger
per channel (optional), look-ahead and helical interpolation at the main with graphical represen-
function levels and freely definable levels, tation of the blocks
– axis functions, coupling and gantry axis max. 4 interpolating path axes per – modules can be called
TwinCAT 3
function, override, axis error and sag channel (optional), look-ahead function from other modules or
compensation, measuring functions – axis functions, coupling and gantry axis directly by tasks
– programming in DIN 66025 with function, override, axis error and sag
high-level language extension compensation, measuring functions 479
– access via function blocks from – programming in DIN 66025 with high-
TwinCAT PLC according to IEC 61131-3 level language extension
– operation with automatic mode, – access via function blocks from TwinCAT
manual mode (jog/inch), single block PLC according to IEC 61131-3
mode, referencing, block advance, – operation with automatic mode, manual
handwheel mode (movement/overlay) mode (jog/inch), single block mode,
– convenient debugging with online referencing, block advance, handwheel
monitoring of all states mode (movement/overlay)
– convenient debugging with online
monitoring of all states
20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50
– – – x – – – x – – x x – – x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x x x x x
Windows XP, Windows 7/8/10 Windows XP, Windows 7/8/10 Windows XP, Windows 7/8 Windows XP, Windows 7/8
(no Windows CE) (no Windows CE)
www.beckhoff.com/TC1270 www.beckhoff.com/TC1275 www.beckhoff.com/TC1300 www.beckhoff.com/TC1320
TC3 PLC HMI is a stand-alone tool TC3 PLC HMI Web is a web-based With the integration of UML (Unified
for the presentation of visualisations visualisation system. The TwinCAT PLC Modeling Language) in TwinCAT 3.1,
which are created in the TwinCAT PLC development environment can be used two additional editors for modelling of
development environment. They are as an editor for creating web pages. PLC software are available. The existing
shown in full-screen as soon as the The web pages are hosted by the TwinCAT PLC programming languages
system starts up. Internet Information Server (IIS). For are extended with the UML state and
display of the web pages HTML5 and UML class diagrams.
JavaScript is needed. Generally speaking, UML is a mod-
elling language for software analysis,
design and documentation. UML is
particularly suitable for object-oriented
implementations. The unified modelling
of the PLC application creates an easy
to follow software documentation,
which can also be analysed by other
departments.
The UML class diagram belongs to
the group of UML structure diagrams
and can be used for schematic repre-
sentation of the software architecture.
In this way, it is possible to represent
object classes and the elements
contained within them, as well as
object relationships in a transparent
manner. The UML state diagram is part
of the UML behaviour diagrams and is
used for dynamic software modelling.
It can be used for a graphic specifica-
tion of the dynamic response or the
TwinCAT 3
TwinCAT 3
481
482
TC3 HMI OPC UA TC3 HMI Extension SDK TC3 HMI Recipe Management TC3 HMI Scope
OPC Unified Architecture is a vendor- The TwinCAT HMI Server can be The TwinCAT HMI Recipe Man- The TwinCAT Scope software oscil-
independent communication inter- expanded modularly and flexibly via agement offers the possibility to loscope can be used to display time
face for linking TwinCAT or other extensions. The software develop- manage machine data in various sequences with high resolution.
controllers. The extension includes ment kit (C++/.NET) can be used recipes. General descriptions can be The extension enables integration
the OPC UA client, which enables for programming application-specific created by means of recipe defini- of the software oscilloscope into the
integration of an OPC UA server. solutions (e.g. business logics, tions so that machine data for dif- TwinCAT HMI and provides ready-
proprietary protocols). In addition, ferent states can be saved in recipes made scope control.
user IP (intellectual property) is derived from them. It is possible to
protected, and existing functions load these recipe data to the PLC
can be accessed by the server runtime both for engineering and
(e.g. ADS, logging). at the visualisation runtime. When
optimising production processes,
recipes can additionally be changed
at runtime.
TwinCAT 3
483
20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50
– x x x – x x x – x x x – x x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x x x x x
TF2000 TF2000 TF2000 TF2000
Windows 7/8/10, Windows CE, Windows 7/8/10, Windows CE, Windows 7/8/10, Windows CE, Windows 7/8/10, Windows CE,
Windows 10 IoT Core Pro Windows 10 IoT Core Pro Windows 10 IoT Core Pro Windows 10 IoT Core Pro
www.beckhoff.com/TF2110 www.beckhoff.com/TF2200 www.beckhoff.com/TF2210 www.beckhoff.com/TF2300
The TwinCAT 3 Scope Server prepares The TC3 Analytics Logger cyclically The TC3 Analytics Library is a PLC
data for visual display in the TwinCAT 3 collects data from the application library with analytical functions for
Scope View. It can be used for autarkic and the process image. Since it works process and application data. It can be
data recordings in distributed systems within the real-time context, it delivers run locally on the target system or on
within production, plant or machine outstanding performance. an analytical system that is linked to
networks. The data can be stored in a local the cloud.
file or sent to a message broker via an The library contains function
IoT communication protocol. The broker blocks for cycle analysis with minimum,
can run on your own network or in a maximum and average cycle times.
public cloud. The Analytics Logger can It also contains function blocks for
be easily configured in the engineering threshold value monitoring and is able
environment of TwinCAT 3 via Microsoft to document the number of threshold
Visual Studio®. value violations. Other function blocks
analyse signal amplitudes and store
indicators like maxima and minima.
The library makes it easy to ana-
lyse fault conditions as well as certain
states of a state machine. In combina-
tion with the TC3 HMI, easy-to-use
machine dashboards can be developed
that process and display valuable
information for operators and service
technicians.
TwinCAT 3
484
TC3 Condition Monitoring TC3 Condition Monitoring TC3 Power Monitoring TC3 Solar Position Algorithm
Level 1 Level 2
In order to implement Condition TwinCAT Condition Monitoring The TwinCAT Power Monitoring With the TwinCAT Solar Position
Monitoring for machines and plants, Level 2 includes further algorithms function is a PLC library for the Algorithm it is possible to determine
the TwinCAT Condition Monitoring in addition to the Level 1 functions. evaluation of raw current and the sun angle using the date, time,
library offers a modular construc- voltage data, which are usually geographical longitude and lati-
tion kit of mathematical algorithms supplied by EL3773 and EL3783 tude as well as further parameters
using which measured values can EtherCAT Terminals. Function blocks (depending on the desired accuracy).
be analysed. The functionality of the are available for the calculation The function block works with
library is independent of the physi- of RMS values for current, voltage a maximum inaccuracy of ±0.001°.
cal background of the measured and power. These can be output as
data, however, a focus is placed on a momentary or average values.
vibration measurement. From the Maximum and minimum values
available range of components, users are also available on the function
can select software modules to suit block. Frequency and frequency
specific application requirements spectra can be determined, such as
and to develop solutions that are e.g. harmonics in the network and
scaled to different platforms. their load in the form of the Total
The library’s functions primarily Harmonic Distortion (THD).
cover the areas of signal analysis All function blocks are avail-
or signal transformation, statistics able for single-phase and three-
and classification. In addition to phase systems. The TwinCAT prod-
spectral analysis via FFT or using, for ucts TE1300 Scope View Professional
instance, an envelope spectrum, it is and TF6420 Database Server are
possible to calculate key statistical suitable for displaying or perma-
values such as the kurtosis or the nently saving acquired data.
crest factor. Combining these algo-
rithms with limit value monitoring is,
for instance, ideally suited to moni-
toring roller bearings. Moreover, it is
possible to implement an evaluation
TwinCAT 3
of machine vibrations according to
DIN ISO 10816.
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x x x x x x x x x x x x x x x x
TC1200 TC1200 TC1200 TC1200
Windows XP, Windows 7/8/10 Windows XP, Windows 7/8/10 Windows 7/8/10 Windows XP, Windows 7/8/10,
Windows CE
www.beckhoff.com/TF3600 www.beckhoff.com/TF3601 www.beckhoff.com/TF3650 www.beckhoff.com/TF3900
The TwinCAT Controller Toolbox covers all essential blocks Temperature controllers can be simply implemented
for control applications. using TwinCAT Temperature Controller. Simple commission-
– controllers satisfy industrial requirements such as ing through self-adjustment of the controller (auto-tuning)
anti-reset windup is included.
– simple basic controllers (P, I, D) – automatic and manual operation with shock-free set up
– complex controllers (PI, PID, switching controllers) – control value analog or pulse-width modulated signal
– filter blocks – tolerance monitoring, absolute value monitoring
– control value generators (limiters, PWM) – scalable reaction to sensor error and heating
– ramp and signal generator blocks power faults
– limitation of set and control values
– optional ramping of the set value
– optional start-up phase for the setpoint variables
– industrial PID controller as base control algorithm
inside the temperature controller
TwinCAT 3
486
TC3 NC PTP 10 Axes implements Motion Control for point- Extension of Extension of
to-point movements in software. The axes are represented by TF5000-00pp up to a TF5000-00pp up to a
axis objects and provide a cyclic interface, e.g. for the PLC. maximum of 25 axes maximum of 255 axes
This axis object is then linked to a corresponding physical
axis. In this way, the most diverse axis types with the most
diverse fieldbus interfaces can be connected abstractly with
the axis objects, which always offer an identical configuration
interface. The control of the axes can be configured in various
conformations (position or velocity interface) and various
controllers. The axes are configured in TwinCAT Engineering.
– up to 10 axes, developable to a maximum of 255 axes
– supports electrical and hydraulic servo drives, frequency
converter drives, stepper motor drives, DC drives,
switched drives (fast/slow axes), simulation axes and
encoder axes
– supports various encoders such as incremental encoder,
absolute encoder, digital interface to the drives such as
EtherCAT, SERCOS, SSI, Lightbus, PROFIBUS DP/MC,
pulse train
– standard axis functions such as start/stop/reset/
reference, velocity override, master/slave couplings,
electronic gearbox, online distance compensation
– programming is carried out via PLCopen-compliant
IEC 61131-3 function blocks
– convenient axis commissioning options
– online monitoring of all axis state variables such
as actual/setpoint values, releases, control values,
online axis tuning
– forcing of axis variables
TwinCAT 3
– configuration of all axis parameters, such as measuring
system, drive parameters and position controller
– configurable controller structures: P control, PID control,
PID with velocity pre-control, PID with velocity and 487
acceleration pre-control
– online master/slave and slave/master conversion
– flying saw (diagonal saw)
– cam plates (support by TC3 Cam Design Tool [optional])
– FIFO axes (optional)
– external set point value generators
– multi-master coupling
– OMAC PackML PLC library
TwinCAT NC Camming (cam plate) is a non-linear relation- TwinCAT NC Flying Saw implements the coupling of a
ship between a master and a slave axis. The camming slave axis to a master axis in a certain synchronous
package offers various options for the storage of cam plates. position (flying saw). PLC function blocks enable coupling
Convenient PLC blocks enable the loading, coupling and and uncoupling as well as parameterisation.
uncoupling of cam plates. It is possible to load new cam – The master axis can be a real axis, a virtual axis,
plates or to modify cam plates during operation. The TwinCAT or some other external source of actual values.
Cam Design Tool offers support for the creation of the cam – synchronisation of the slave axis from any motion
plates. situation (stop, forward or reverse travel) with the
– position tables with master interpolation points and master in motion
corresponding slave positions; interpolation between – simple synchronisation with the master velocity
the points is done linearly or by splines – precise position synchronisation with the master axis
– motion function table describing a cam plate (velocity and position)
via motion laws according to VDI guideline 2143 – synchronous velocity can be set via a coupling factor
– cyclic or linear processing – optional return prevention as additional safety function
– cam plate with offset and scale, can be modified – superimposed section compensation during the synchro-
on the master or slave side nous phase for dynamic position correction
– high flexibility through online change of the motion
functions
TwinCAT 3
488
Using TwinCAT NC FIFO Axes, externally generated eXtreme Fast Control (XFC) is the technique Using TwinCAT NC I, movements can be imple-
set position values can be output to the axes in that enables very fast, temporally high-precision mented with up to three interpolating and up to
the form of a velocity pre-control. The set value reactions using EtherCAT, special I/O terminals and five auxiliary axes in the interpolation package.
generation is designed in such a way that both the TwinCAT on the PC. Using EtherCAT Distributed Various axis types with various fieldbus interfaces
set position and the set velocity are determined as Clocks (DC) and appropriate terminals, distributed are supported. The movement is usually pro-
the FIFO inputs are worked through in sequence. latches or cam controllers can be implemented grammed in DIN 66025, but it can also alterna-
It is also possible, if necessary, to interpolate simply in this way. tively be carried out via PLC function blocks.
between two neighbouring FIFO inputs. – function blocks for the high-precision acqui- – max. 3 path axes and up to 5 auxiliary axes
sition and switching of digital signals related per group
to axis positions – 1 group per channel, max. 31 channels
– EtherCAT Distributed Clocks with the – supports electric servo axes, stepper motor
timestamp-based EtherCAT EL1252, EL2252 drives
or EL2262 input and output terminals – interpreter functions such as subroutine
– blocks for the conversion of DC time to and jump technology, programmable loops,
position and vice versa zero point shifts, tool corrections, M and H
– convenient PLCopen-compliant functions
TouchProbe block – geometry functions: straight lines and circles
– digital cam controller as PLCopen- in 3-D space, circles at all main levels, helices
compliant block with base circles at all main levels, linear,
In conjunction with TwinCAT NC I, function blocks circular and helical interpolation at the main
are available for high-precision switching of levels and freely definable levels, Bezier
signals depending on the path position. splines, look-ahead function
– online reconfiguration of axes in groups,
path override, slave coupling to path axes,
auxiliary axes, axis error and sag compensa-
tion, measuring functions
– programming in DIN 66025
– access alternatively via function blocks
according to IEC 61131-3
TwinCAT 3
– operation of automatic mode, manual mode
(jog/inch), single block mode, referencing,
handwheel mode (movement/overlay)
– convenient debugging with online monitoring 489
of current setpoint/actual position (position
lag of all axes), NC program line currently
being processed, NC program line currently
being interpreted, channel status
– support of kinematic transformations in
combination with TF511x
20 30 40 50 20 30 40 50 20 30 40 50
– – x x – – x x – – x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x
TC1250 TC1250, TC1260 TC1250
Windows XP, Windows 7/8/10, Windows CE Windows XP, Windows 7/8/10, Windows CE Windows XP, Windows 7/8/10, Windows CE
www.beckhoff.com/TF5060 www.beckhoff.com/TF5065 www.beckhoff.com/TF5100
Various robot types kinematics can be Extension of the Extension of the Extension of the
realised using TwinCAT Kinematic Trans- TwinCAT Kinematic TwinCAT Kinematic TwinCAT Kinematic
formation. The programming of the robot Transformation L1 with Transformation Transformation
movements takes place in Cartesian coor- additional kinematics: L1/L2 with additional L1/L2/L3 with additional
dinates using either DIN 66025 instruc- – 2-D parallel kinematics: kinematics:
tions or the PLCopen-compliant blocks kinematics – 3-D Delta – 5-D kinematics
from the PLC. An integrated dynamic – shear kinematics – SCARA – serial 6-axis
pre-control ensures high precision of the – crane and roll kinematics
movement even at high accelerations kinematics – Stewart platform
and speeds. Configuration takes place in
TwinCAT Engineering.
– supports various parallel and also
serial kinematics, e.g. for pick-and-
place tasks
– supports the programming of
interpolating movements in G-code
(DIN 66025)
– alternatively, standard PTP and cam
plate applications can be realised
– simple programming in the Cartesian
coordinate system
– automatic calculation of the inverse
kinematic for the relevant motor
positions
– kinematics configured in TwinCAT 3
Engineering; in addition to the type
(e.g. delta), the bar lengths and
offsets must also be parameterised
– mass and mass inertia values can be
TwinCAT 3
TC3 Robotics mxAutomation allows direct The TC3 Robotics uniVAL PLC allows direct TwinCAT CNC offers the option to implement interpola-
communication between the PLC and the KUKA communication between the PLC and the CS8C tion with up to 32 simultaneously interpolating axes.
KR C4 robot control via a common interface. robotics controller from Stäubli via a common The number of axes and/or the number of channels can
The robot movements can be programmed interface. The robot’s movements can be be adapted to the requirements of the application via
directly in the PLC, and the actual values of programmed directly in the PLC and compared the option packages. Various transformations can be
the robot can be synchronised in real time. with the robot’s actual values in real-time. supplemented via option packages. Programming takes
TC3 Robotics mxAutomation combines PLC The TC3 Robotics uniVAL PLC combines PLC place according DIN 66025. The axes and channels are
control and robot on a single platform and control and robotics on a single platform and configured in TwinCAT Engineering.
enables programming from an existing system enables programming from a single system – 8 path axes/controlled spindles,
without knowledge of a specific robot pro- without having to know a special robot pro- max. 64 axes/controlled spindles (optional),
gramming language. gramming language. max. 12 channels (optional)
Communication takes place via EtherCAT, The communication takes place via – supports electric servo axes, stepper motor drives
with the TwinCAT EtherCAT master and the EtherCAT, with TwinCAT and the CS8C control- – subroutine and jump technology, programmable
KR C4 controller from KUKA exchanging data ler from Stäubli exchanging the data as master loops, zero point shifts, tool corrections, M and H
via the EL6695-1001 EtherCAT bridge terminal. and slave, respectively. functions, mathematical functions, programming
In doing so, drive commands are transmitted TwinCAT sends the motion commands to of parameters/variables, user macros, spindle and
from the controller to the robot and actual the robot via EtherCAT. Thanks to this efficient auxiliary functions, tool functions
values from the robot to the controller. The communication, commands can be sent from – geometry functions linear, circular and helical
robot position data are transmitted to the PLC the PLC to the robot at high speed. In addition, interpolation at the main levels and freely definable
in every cycle. In addition, the PLC programmer the PLC programmer has real-time access to levels, max. 32 interpolating path axes per channel
has access to the robot position data at all the robot’s position data at all times. Other (optional), look-ahead function
times in real-time. motion programs which are located in the – axis functions, coupling and gantry axis function,
robot controller’s database can also be acti- override, axis error and sag compensation,
vated via this interface. measuring functions
– programming in DIN 66025 with high-level
language extension
– access via function blocks from TwinCAT PLC
according to IEC 61131-3
– operation with automatic mode, manual mode
TwinCAT 3
(jog/inch), single block mode, referencing, block
advance, handwheel mode (movement/overlay)
– convenient debugging with online monitoring
of all states 491
20 30 40 50 20 30 40 50 20 30 40 50
– – – x – – – x – – – x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x
TC1200 TC1200 TC1260
Windows XP, Windows XP, Windows XP,
Windows 7/8/10, Windows 7/8/10, Windows 7/8/10
Windows CE Windows CE
www.beckhoff.com/TF5120 www.beckhoff.com/TF5130 www.beckhoff.com/TF5200
TwinCAT CNC in the export version (E-version) offers the Using the TwinCAT CNC Axes Using TwinCAT CNC Channel
option to implement an interpolation with up to four simul- Pack, extension is possible Pack, a further CNC channel
taneously interpolating axes. The number of axes and/or the up to a total of 64 axes/ can be extended to a maxi-
number of channels can be adapted to the requirements of controlled spindles, of which mum of 12 channels.
the application via the option packages. Various transforma- a maximum of 32 can be – channel synchronisation
tions can be supplemented via option packages. Program- path axes and a maximum – axis transfer between
ming takes place according DIN 66025. The axes and chan- of 12 can be controlled channels
nels are configured in TwinCAT Engineering. spindles.
– maximum 8 path axes/controlled spindles,
max. 64 axes/controlled spindles (optional),
max. 12 channels
– maximum 4 interpolationg path axes
– supports electric servo axes, stepper motor drives
– subroutine and jump technology, programmable loops,
zero point shifts, tool corrections, M and H functions,
mathematical functions, programming of parameters/
variables, user macros, spindle and auxiliary functions,
tool functions
– geometry functions linear, circular and helical
interpolation at the main levels and freely definable
levels, max. 64 path axes per channel, look-ahead
function
– axis functions, coupling and gantry axis function,
override, axis error and sag compensation,
measuring functions
– programming in DIN 66025 with high-level
language extension
– access via function blocks from TwinCAT PLC
according to IEC 61131-3
TwinCAT 3
TC3 CNC Transformation TC3 CNC HSC Pack TC3 CNC Spline Interpolation TC3 CNC Virtual NCK Basis
TwinCAT CNC Transformation TwinCAT CNC HSC Pack is an TwinCAT CNC Spline Interpolation TwinCAT CNC Virtual NCK Basis is a
is an optional function for the optional high-speed cutting solution is an optional package for the virtual TwinCAT CNC for simulation
TwinCAT CNC. for the TwinCAT CNC: TwinCAT CNC for path program- in a Windows environment as an
– transformation functionality – cross-block velocity and accel- ming via splines with programmable option for the TwinCAT CNC.
(5-axis functionality) eration control for optimum spline type, Akima-spline, B-spline.
– kinematics selection from utilisation of the axis dynamics
the kinematics library and thus higher path speeds
– RTCP function – high surface quality through
– TLC function smoothed dynamics and associ-
– definition of different ated reduction of vibrational
coordinate systems, excitation of the machine
linking/transition of – effective control of specified
coordinate systems contour tolerances
– path programming via splines
with programmable spline type
(Akima-spline, B-spline) for
reduction of NC blocks for
free-form surfaces
TwinCAT 3
493
20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50
– – – x – – – x – – – x – – – x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x x x x x
TC1270 TC1270 TC1270 TC1000
Windows XP, Windows 7/8/10 Windows XP, Windows 7/8/10 Windows XP, Windows 7/8/10 Windows XP, Windows 7/8/10
www.beckhoff.com/TF5240 www.beckhoff.com/TF5250 www.beckhoff.com/TF5260 www.beckhoff.com/TF5270
TwinCAT CNC Virtual NCK TC3 CNC Volumetric Compensation is an TC3 CNC Cutting Plus is a technology
Options is a virtual TwinCAT optional package for compensating geometric package and enhances the CNC function-
CNC for simulation in a machine errors based on an ISO-standardised ality for cutting.
Windows environment as parametric model.
a further option package Automatic lifting/lowering of an axis
for the TwinCAT CNC and Application (lifts)
TwinCAT CNC Virtual NCK – highly effective option for increasing – block-overlapping automatic lifting
Basis. the machine accuracy and therefore the and lowering of an axis
manufacturing accuracy, simply through – to prevent collisions between the
control measures tool head and ridges or cut-out parts
– correction of the TCP position through – jerk-limited profile without affecting
dynamic calculation of axis correction the path speed
values
– suitable for machines with 3 Cartesian Microsteps, fast laser switching signal
and up to 3 rotary axes – highly accurate output of an
– any kinematic axis order M function (1 μs) at a certain
(head/table kinematics) position
– use of time stamps
Features – supports various types of
– several parameter files per compensation, synchronisation
several compensations per controller – parameterisation by configuration of
– parameter update via NC command or HMI the M functions or programming the
– interpolation of parameter sets M functions via NC programs
(sag compensation, etc.)
– smoothing of parameter step changes Tube transformation
during modulo transitions – multi-axis transformation for sheath
– diagnostics possible via ADS, surface processing
Microsoft Excel file – supports various profiles such as
multi-edge pipes and profile pipes
TwinCAT 3
Standards
– DIN ISO 230 “Test code for machine tools”
– ISO/TR 16907 “Machine tools – Numerical
compensation of geometric errors”
TC3 Motion TC3 Motion Pick-and-Place TC3 Digital Cam Server TC3 Hydraulic Positioning
Collision Avoidance
TC3 Motion Collision Avoidance TC3 Motion Pick-and-Place is an The TwinCAT Digital Cam Server Algorithms for the control and positioning
is an optional package that extension of TC3 NC I (TF5100) is a fast cam controller with of hydraulic axes are combined in TwinCAT
prevents collisions when operating and was especially designed for monitoring for various fieldbuses. Hydraulic Positioning and are available as
a number of linearly and/or trans- handling tasks carried out by The cams are configured in PLCopen-compliant PLC blocks.
lationally dependent axes with gantry robots and other kinemat- TwinCAT Engineering. – programming via certified PLCopen
TC3 NC PTP. The underlying ics. It smooths the transition of – high-performance fieldbus- motion blocks
algorithm ensures the mainte- complex path segments. Special independent cam controller – set value generators especially
nance of a minimum distance methods are used to blend move- with many functions for hydraulic applications
from the previous axis. In this way, ment commands, facilitating – up to 320 outputs – coupling of the set value generators
TC3 Motion Collision Avoidance optimised cycle times when they – up to 180 cams per output to NC PTP/NC I/CNC possible
actively prevents collisions when are processed. This reduces the – path-path cams, path-time – free profile design through
a number of motors are using e.g. bumpiness of motion along the cams, brake cams connection of customer-specific
the same rail. As well as active path, making it run more smoothly, – dynamic speed correction set value generators
collision avoidance, TF5410 can which is vital for high cycle times, – measurement and monitoring – support of non-linear gears
also be used to allow axes to gentle treatment of the robot and of rotary speed – multiple-segmented movements
accumulate in a controlled way, careful handling of the products. (blending)
for example when carrying out The TF5420 is programmed – support of all necessary interfaces
linear movements such as with using a PLC library. There is no via Beckhoff I/O system
XTS (eXtended Transport System). limit on the number of axes in a – support of all common fieldbus
Programming of the PLC’s pick-and-place group, the only systems
movement commands is based on limiting factor is the processing – all process values in physical units,
the standard PTP motion library power of the controller. Given an determination of force true to surface
with an additional input “gap”. appropriate level of processing – support of standardised and
For example, when using TC3 power, interpolating movement application-specific controllers
Motion Collision Avoidance, all commands can be processed even for position, force/pressure
the axes can be given the same for complex machines with more – bumpless transfer of force and
target position. The algorithm then than three or eight axes (three position control
ensures that only the first axis path plus five auxiliary axes). – automatic identification of valve
actually moves to that position. characteristics and axis properties
TwinCAT 3
The remaining axes automatically – linearisation of characteristic curves
line up while maintaining their – maintenance and commissioning
minimum distance. This means that tool for
no further programming effort is – axis parameterisation 495
needed in order to implement a – valve parameterisation incl.
dynamic buffer in which products characteristic curves
can accumulate. – controller parameterisation
– triggering of test commands
– display of actual values
20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50
– – x x – – x x – – x x – – x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x x x x x
TC1250 TC1260 TC1200 TC1200
Windows XP, Windows 7/8/10 Windows XP, Windows 7/8/10 Windows XP, Windows 7/10, Windows XP, Windows 7/10,
Windows CE Windows CE
www.beckhoff.com/TF5410 www.beckhoff.com/TF5420 www.beckhoff.com/TF5800 www.beckhoff.com/TF5810
The Automation Device Specification OPC Unified Architecture offers secure, reliable and manufacturer-neutral
(ADS) is the communication protocol of transport of raw data and pre-processed information from the manufacturing
TwinCAT. It enables the data exchange level into the production planning or ERP system. With OPC UA, all desired
and the control of TwinCAT systems. information is available to every authorised application and every authorised
ADS is media-independent and can person at any time and in any place.
communicate via serial or network
connections. TwinCAT OPC UA Server
– certified in the OPC Laboratory, Europe
ADS enables: – functions: DataAccess/HistoricalAccess/Alarm&Condition
– access to the process image – PLC blocks for diagnosis and restart
– consistent data exchange – intermediate storage of data on the server: interruption of
– access to I/O tasks the communication connection does not lead to loss of data
– detection of status changes – configurator for simple handling and diagnostics of
– read-out of the PLC symbol local/remote OPC UA servers
information
– access by variable name TwinCAT OPC UA Gateway
– sum commands – wrapper technology for an OPC DA (Data Access) interface
– synchronous and asynchronous according to OPC UA
access – high-performance OPC DA access
– cyclic and event-based messages – aggregation of TwinCAT OPC UA servers
TC3 OPC DA TC3 EtherCAT TC3 EtherCAT TC3 EtherCAT TC3 Modbus TCP
Redundancy 250 Redundancy 250+ External Sync
OPC is the standard for TwinCAT EtherCAT Redun- TwinCAT EtherCAT Redun- TC3 EtherCAT External TwinCAT Modbus acts as
supplier-independent com- dancy 250 extends the dancy 250+ extends the Sync extends the TwinCAT gateway between Modbus
munication in automation TwinCAT EtherCAT Master TwinCAT EtherCAT Master by EtherCAT master with an TCP devices and TwinCAT
technology. OPC DA (Data by the possibility to imple- the possibility to implement option to synchronise the runtime systems. It provides
Access) is based on the ment cable redundancy for cable redundancy for more Beckhoff real-time communi- both server and client func-
Microsoft COM/DCOM up to 250 EtherCAT devices: than 250 EtherCAT devices: cation with external digital tionalities. In server mode
standard. from the last logical device from the last logical device signals. The digital signals the memory areas of several
a cable is returned back to a cable is returned back to are read via terminals sup- TwinCAT runtime systems
TwinCAT OPC DA Server the master. Configuration the master. Configuration porting timestamping, such can be mapped directly to
– specifications OPC- and diagnostics take place in and diagnosis take place in as the EL1252 EtherCAT the Modbus memory areas.
DA2x and OPC-XML-DA the TwinCAT 3 engineering the TwinCAT 3 engineering Terminal. A PLC library is provided for
– configurator for the environment. environment. implementing a Modbus TCP
set-up client, so that the memory
– demo DA client for areas of a Modbus TCP
diagnostic purposes and device can be accessed.
the loading of recipes
TwinCAT 3
497
20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50
– x x x – – x x – – x x x x x x x x x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x x x x x x x x x
TC1000 TC1100 TC1100 TC1100 TC1200
Windows XP Windows XP, Windows XP, Windows XP, Windows XP,
Windows 7/8/10, Windows 7/8/10, Windows 7/8/10, Windows 7/8/10,
Windows CE Windows CE Windows CE Windows CE
www.beckhoff.com/TF6120 www.beckhoff.com/TF6220 www.beckhoff.com/TF6221 www.beckhoff.com/TF6225 www.beckhoff.com/TF6250
TwinCAT Modbus RTU The TwinCAT PROFINET RT The TwinCAT PROFINET RT The TwinCAT EtherNet/IP
implements Modbus RTU Device (slave) is a sup- Controller (master) is a Slave is a supplement that
communication via a serial plement that turns any supplement that turns any turns any PC-based control-
RS232, RS422 or RS485 PC-based controller with PC-based controller with ler with an Intel® chipset
interface and is thus suit- an Intel® chipset and the an Intel® chipset and the and the real-time Ethernet
able both for the PC/CX real-time Ethernet driver real-time Ethernet driver driver developed by Beckhoff
interfaces and for operation developed by Beckhoff developed by Beckhoff into into an EtherNet/IP slave.
with the KL6xxx serial Bus into a PROFINET RT device. a PROFINET RT controller. Through this supplement
Terminals. It contains func- By installing the function, By installing the function, the Ethernet interface
tion blocks for master and a standard Ethernet inter- a standard Ethernet inter- becomes an EtherNet/IP
slave operating mode with face becomes a PROFINET face becomes a PROFINET slave. The product can be
simple configuration. slave. master. used on all PC controllers
and Embedded PC control-
lers with an Intel® chipset.
A further feature of
the supplements is that it
enables up to eight slaves
to be parameterised using
a single physical interface.
For this purpose, a virtual
MAC address is created
in order to be able to oper-
ate a total of up to eight
EtherNet/IP slaves on one
PC via a single Ethernet
interface. This feature
can be used, for example,
to exchange larger
amounts of data using
TwinCAT 3
The TwinCAT EtherNet/IP Master TwinCAT FTP enables easy access TwinCAT TCP/IP enables the imple- TwinCAT 3 already offers an option
is a supplement that turns any from the PLC to one or several FTP mentation and realisation of one to access the network card of the
PC-based controller with an Intel® servers with the aid of various func- or several TCP/IP servers and/or operating system (TF6310) from
chipset and the real-time Ethernet tion blocks. Files can be loaded to TCP/IP clients within the TwinCAT 3 the PLC via the user mode. As an
driver developed by Beckhoff into or from a server after the establish- PLC. Corresponding blocks exist for enhancement, TC3 TCP/UDP Real-
an EtherNet/IP master. Through this ment of a connection (optional with the establishment/disconnection time (TF6311) now enables fast
supplement, the Ethernet interface authentication). Additional function of communication as well as for and convenient access from the real-
becomes an EtherNet/IP master. blocks allow files or directories to be the pure exchange of data (send time directly to the network card.
The product can be used on all PC searched for, created, deleted and and receive). The function blocks The TwinCAT 3 network card driver
controllers and Embedded PC con- renamed. also support the use of multicast handles the access via a dedicated
trollers with an Intel® chipset. addresses. stack. The implementation facilitates
The process data is configured cooperative use of the network card
using TwinCAT 3 allowing various by the operating system. TF6311
process data and various sizes. provides both server and client
The supplement supports both functionality, so that the TCP/IP,
multicast and unicast connections. UDP/IP and Ping/ARP protocols
Up to 16 simple EtherNet/IP slave can be implemented.
devices can be connected via one Unlike the TF6310 function
generic node. modules, TF6311 is realised as a
TcCOM (TwinCAT Component Object
Model) module and directly imple-
ments the TwinCAT 3 philosophy:
modules encapsulate functionality
and can be used without knowledge
of the internal workings. In addition,
this approach enables seamless
integration of the module in the
two PLC and C++ programming
environments. Examples of client
TwinCAT 3
and server applications in differ-
ent protocols illustrate the use of
the TcCOM module, making imple-
mentation of an application efficient 499
and easy.
20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50
– – x x x x x x x x x x x x x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x x x x x
TC1100 TC1200 TC1200 TC1200, TC1300
Windows XP, Windows XP, Windows XP, Windows XP,
Windows 7/8/10, Windows 7/8/10, Windows 7/8/10, Windows 7/8/10,
Windows CE Windows CE Windows CE Windows CE
www.beckhoff.com/TF6281 www.beckhoff.com/TF6300 www.beckhoff.com/TF6310 www.beckhoff.com/TF6311
TwinCAT Serial Communi- TwinCAT SMS/SMTP TwinCAT Virtual Serial TwinCAT Database Server
cation implements com- enables the transmission COM allows the EL60xx enables the exchange of
munication with serial of SMS messages or e-mails EtherCAT Terminals or data between databases
devices such as printers, using PLC function blocks. EP6002 EtherCAT Box and the TwinCAT system.
bar code scanners, etc. The latter also allows the modules to be inte- PLC variables or direct
The serial interface of the transmission of file attach- grated into Windows XP, values of the EtherCAT I/Os
PC and the serial Beckhoff ments, HTML texts and the Windows 7/8/10 or can be logged cyclically
EL6xxx EtherCAT Terminals setting of message priorities. Windows CE as normal when changes occur or
and KL6xxx Bus Terminals Support for STARTTLS/SSL serial interfaces. The com- event-controlled by means
are supported. enables encrypted e-mail puter on which a serial of PLC function blocks.
Via the network- communication to be interface is to be generated A TwinCAT 3 PLC
based fieldbus system configured. for it is defined individually library for the Database
from Beckhoff the serial for each EL60xx/EP6002. Server utilises the object-
terminals can be accessed Access to the device con- oriented extensions of the
over a distance of up to nected to the terminal takes IEC 61131-3. As a result,
100 m. In addition, it is place via Windows API for the program code is more
possible to address virtual serial interfaces. structured and much simpler
COM interfaces of the to extend. The performance
operating system from of command processing is
the PLC. also considerably higher.
Furthermore, a C++ inter-
face is implemented for the
Database Server. This allows
the user to communicate
with the Database Server
not just from the PLC, but
also directly from a C++
application.
TwinCAT 3
500
TC3 XML Server TC3 IEC 60870-5-10x TC3 IEC 61850/ TC3 RFID Reader
IEC 61400-25 Communication
The TwinCAT XML Server provides TwinCAT IEC 60870-5-10x enables For the standard-compliant com- RFID Reader Communication
a PLC library enabling write/read communication according to the munication between client and allows various RFID readers to
access for XML data. The user- IEC standard 60870-5-10x from the server, corresponding servers can be addressed via a serial interface.
friendly XML Server facilitates e.g. PLC. Both server and client operating be realised directly in the TwinCAT The new TwinCAT RFID reader library
the loading of initialisation data, modes are possible. PLC with IEC 61850/IEC 61400-25 offers a general abstract interface
which is often required at machine Telecontrol in TwinCAT 3. IEC 61850 that can be used for all readers.
startup. PLC library for the realisation of provides data models for substa- The configuration can easily be
masters for tion communication. IEC 61400-25 adapted to a specific reader.
– IEC 60870-5-101 is based on IEC 61850 and offers
– IEC 60870-5-102 specific extensions of the data
– IEC 60870-5-103 model for wind farm communication.
– IEC 60870-5-104 The respective server is configured
using the TwinCAT telecontrol con-
PLC library for the realisation of figurator. This decouples the configu-
slaves for ration work from the programming
– IEC 60870-5-101 work in the PLC and generates the
– IEC 60870-5-104 corresponding PLC code. The PLC
code can be imported into new or
existing PLC projects.
TwinCAT 3
501
20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50
x x x x x x x x x x x x x x x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x x x x x
TC1200 TC1200 TC1200 TC1200
Windows XP, Windows XP, Windows XP, Windows XP,
Windows 7/8/10, Windows 7/8/10, Windows 7/8/10, Windows 7/8/10,
Windows CE Windows CE Windows CE Windows CE
www.beckhoff.com/TF6421 www.beckhoff.com/TF6500 www.beckhoff.com/TF6510 www.beckhoff.com/TF6600
TwinCAT S5/S7 Communication allows The TwinCAT 3 Function enables the TC3 IoT Communication provides
the simple connection of TwinCAT to reading of DBC file formats (.dbc). basic functionalities in the form of
an S5 or S7 controller. The data blocks, The DBC data format is a CAN network PLC libraries for sending and receiving
flags, inputs, outputs, counters and description and allows the definition data via the so-called MQ Telemetry
timers of an S5 or S7 controller can of attributes as well as the assignment Transport (MQTT) protocol.
be accessed using function blocks. of these attributes to the elements By enabling the transmission
The communication takes place using of a network. DBC files are text files and receipt of publisher/subscriber-
TCP/IP. that contain e.g. scaling information based MQTT messages directly from
for CAN data and signal definitions. the controller, this function makes
The TF6650 Function can be used easy data communication between
for data import and pre-processing diverse devices possible. MQTT is an
according to the parameters that are open, standardised communication
stored in the DBC file. As an additional protocol that is becoming increasingly
function, network nodes can also be popular for fast and efficient data
simulated according to the DBC files. transmission applications due to its low
The function uses the EL6751 CANopen overhead. Many IT providers, but par-
master terminal as hardware interface. ticularly those in the cloud computing
field, provide access to their services
via this protocol.
TwinCAT 3
502
TC3 IoT Functions TC3 IoT Data Agent TC3 IoT Communicator TC3 IoT Communicator App
The TwinCAT 3 Function can be used The TC3 IoT Data Agent provides The TC3 IoT Communicator makes The TC3 IoT Communicator App
to establish connectivity for cloud- IoT communication functions bi- it possible to easily transmit process provides a simple solution for
based communication services. directional in the form of a gateway data to multiple end devices, monitor monitoring and analysing TwinCAT
The focus is not on the proto- application that can be configured status changes, and send informa- process data on mobile end devices.
col implementation itself (such and operated independently from tion back to the machine. To receive, send and display selected
as with the TF6701, for example), the TwinCAT real-time environment. The TC3 IoT Communicator TwinCAT messages, apps can be
but on targeted communication The data agent picks up config- connects the TwinCAT controller to downloaded from the app stores
with a cloud-based system, e.g. ured process data and transmits it a messaging service, making it easy free of charge.
the Microsoft Azure IoT hub or to a specific communication or data to set it up within the TwinCAT engi- The TC3 IoT Communicator App
Amazon Web Services IoT. Several service in the Microsoft Azure or neering environment to send and communicates with the TwinCAT
PLC function blocks are available Amazon Web Services (AWS) cloud, receive push messages and process controller via a messaging service
for sending process data from the or it sends the process data to an data between the PLC and mobile in the cloud or in a local network.
TwinCAT runtime to such cloud- MQTT or AMQP message broker. operating systems. Since each end Various mechanisms are available
based communication services or To pick up the process data, both device is registered with a unique for authentication and encryption.
receiving data from such services. TwinCAT ADS and the OPC UA IEC ID, messages can be transmitted to
standard with their security mecha- specific people and/or controllers.
nisms are available. This ensures A flag within the message indicates
data protection down to the control- whether messages and status data
ler or the respective end device. is buffered in the messaging service
To reduce the amount of traffic and available on demand.
and associated costs, the data Since the TC3 IoT Communicator
agent supports advanced sampling is based on the publish-subscribe
mechanisms, such as on-data-change pattern, it does not require any
transmissions. special firewall settings but can be
If the connection is interrupted, easily integrated into an existing
buffering algorithms are available IT network. To receive, send and
to prevent the loss of data. The display such messages, apps can
entire parameterisation of the data be downloaded from the app stores
agent can be done via a graphical free of charge.
TwinCAT 3
editor. This makes it easy to use and
reduces set-up times when commis-
sioning the system.
503
20 30 40 50 20 30 40 50 20 30 40 50 –
– – x x x x x x – – x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x
TC1200 TC1000 TC1200 TF6730
Windows 7/8/10 Windows 7/8/10, Windows CE Windows 7/8/10 –
The TwinCAT BA Connectivity Library The TC3 Building Automation Basic BACnet (Building Automation Control
simplifies the programming of Bus software library allows the implemen- Network) is a standardised, manu-
Terminals for building automation and tation of all functions which are impor- facturer-independent communication
is part of TwinCAT PLC TC1200. tant for room automation. Among protocol for building automation.
It contains all libraries for com- these are lighting (constant light con- Areas of application include HVAC,
munication with the following fieldbus trol, light dimmer,…), facade control, lighting control, safety and fire alarm
systems: scaling functions, filter blocks, timer technology. Implementation of this
– DALI (KL6811, KL6821) functions and peak load limiter for protocol is carried out as server as
– DMX (EL6851, EL6851-0010) energy optimisation. well as client and can be run on all
– SMI (KL6831, KL6841) Beckhoff Industrial PCs and Embedded
– EnOcean (KL6021-0023, KL6032, PCs. All services of a BBC (BACnet
KL6581, KL6583) Building Controller) are supported
– M-Bus (KL6781) such as for example, common data
– MP-Bus (KL6771) use (DS), alarm and event processing
– EIB/KNX (KL6301) (AE), time-tabling (SCHED), trend
– LON (KL6401) recording (T) as well as device and
– GENIbus (KL6021, KL6041, network management (DM).
EL6021, COM port)
– manual operating modules
(KL8519, KL8524, KL8528,
KL8548)
TwinCAT 3
504
TF8040-00pp TF8310-00pp
TC3 Building Automation is a software package that The TwinCAT 3 Wind Framework is based on the modular architecture of TwinCAT 3 and pro-
covers all technical building automation services. It con- vides control technology and industry expertise in the form of encapsulated modules and an
tains PLC libraries for control, signal processing, special application template. TcCOM modules provide higher-level system services. The status module
mathematical functions, alarm processing and general enables the monitoring of all components and includes error detection, event management,
system functions. In addition to modules for conventional error handling and reporting. The parameter and command modules provide services for
HVAC applications it also covers room automation including configuration and interaction with the system.
lighting, air-conditioning and shading. The acquisition of signals and their statistical analysis is supported by the capture
and statistic module. The user module checks, manages and logs all interactions by the
user. The recording of all events and signals as well as the saving and loading of the entire
configuration are enabled by the database module, which is based on an SQL database.
The programming of the operational management using these services is simplified
by a PLC library and a complete sample application. When using the TC3 Wind Framework,
each subsystem of the wind turbine system (such as converters, pitch, etc.) is representing
an individual module. Each subsystem module comes with a specific set of information and
settings. These properties integrate themselves via specific objects from the framework into
the higher-level services and operational management.
When replacing a subsystem module, the associated objects are automatically inte-
grated into the services. In this way a group of objects is created that represent the complete
system and enable the monitoring and parametrisation of the turbine. Nevertheless, these
subsystem modules are self-contained and reusable in another operational management or
test environment.
TwinCAT 3
505
20 30 40 50 20 30 40 50
x x x x – – x x
60 70 8x 9x 60 70 8x 9x
x x x x x x x –
TC1200 TC1000
Windows XP, Windows 7/8/10, Windows 7/8/10
Windows CE
www.beckhoff.com/TF8040 www.beckhoff.com/TF8310
506
TwinCAT 2
507
TwinCAT system
TwinCAT
Supplements System Manager
TwinCAT CP
TwinCAT I/O
Building Automation
TwinCAT PLC
Communication
TwinCAT NC PTP
Controller
TwinCAT NC I
Motion
System
TwinCAT CNC
TX12xx | TwinCAT 2
TwinCAT PLC
TwinCAT PLC realises one or more PLCs with the international standard IEC 61131-3 on one CPU. All programming
languages described in the standard can be used for programming. The blocks of the type PROGRAM can be linked
with real-time tasks. Various convenient debugging options facilitate fault-finding and commissioning. Program modi-
fications can be carried out at any times and in any size online, i.e. when the PLC is running. All variables are available
symbolically by ADS and can be read and written in appropriate clients.
– process image size, flag range, program size, POU size and number of variables are limited only by size of RAM
– cycle times from 50 µs
– link time: typically 1 µs (Intel® Core™ 2 Duo)
– IEC 61131-3: IL, FBD, LD, SFC, ST, CFC
– online changes in programs and variables
– remote debugging via TCP/IP
– online connection with PLC runtime system worldwide via TCP/IP or fieldbus
– online monitoring of variables in variable lists, watch windows, editors
– online status and powerflow (accumulator contents) of programs and instances
– triggering, forcing and setting variables
– powerful debugging with single cycle, break points, step in, step over, display of the current call stack,
watchlist shows selection of variable, trace functions
– online management of all variable names and structures across the whole system
– remanent and persistent data, UPS supported storage on hard disk, storage in NOVRAM as option
– variable reading and writing access via ADS, OPC
– certified in accordance with PLCopen base level (IL/ST)
– source code is stored in the target system
– convenient library management
– powerful compiler with incremental compilation
– all common data types, structures, arrays, including multi-dimensional arrays
– convenient creation of programs with autoformat, autodeclare, cross-reference, search/replace,
project comparison
TwinCAT 2
508
TX1250 TX1260
TwinCAT NC PTP implements Motion Control for point-to-point movements Using TwinCAT NC I, movements can be implemented with up to three inter-
in software. The axes are represented by axis objects and provide a cyclic polating and up to five auxiliary axes in the interpolation package. Various
interface, e.g. for the PLC. This axis object is then linked to a corresponding axis types with various fieldbus interfaces are supported. The movement is
physical axis. In this way, the most diverse axis types with the most diverse usually programmed in DIN 66025, but it can also alternatively be carried
fieldbus interfaces can be connected abstractly with the axis objects, which out via PLC function blocks.
always offer an identical configuration interface. The control of the axes can – max. 3 path axes and up to 5 auxiliary axes per group
be configured in various conformations (position or velocity interface) and – 1 group per channel, max. 31 channels
various controllers. The axes are configured in TwinCAT Engineering. – supports electric servo axes, stepper motor drives
– max. 255 axes – interpreter functions such as subroutine and jump technology,
– supports electrical and hydraulic servo drives, frequency converter programmable loops, zero point shifts, tool corrections,
drives, stepper motor drives, DC drives, switched drives (fast/slow axes), M and H functions
simulation axes and encoder axes – geometry functions: straight lines and circles in 3-D space, circles at
– supports various encoders such as incremental encoder, absolute encoder, all main levels, helices with base circles at all main levels, linear, circular
digital interface to the drives such as EtherCAT, SERCOS, SSI, Lightbus, and helical interpolation at the main levels and freely definable levels,
PROFIBUS DP/MC, pulse train Bezier splines, look-ahead function
– standard axis functions such as start/stop/reset/reference, velocity – online reconfiguration of axes in groups, path override,
override, master/slave couplings, electronic gearbox, online distance slave coupling to path axes, auxiliary axes, axis error and
compensation sag compensation, measuring functions
– programming is carried out via PLCopen-compliant IEC 61131-3 – programming in DIN 66025
function blocks – access alternatively via function blocks according to IEC 61131-3
– convenient axis commissioning options – operation of automatic mode, manual mode (jog/inch), single block
– online monitoring of all axis state variables such as actual/setpoint mode, referencing, handwheel mode (movement/overlay)
values, releases, control values, online axis tuning – convenient debugging with online monitoring of current setpoint/
– forcing of axis variables actual position (position lag of all axes), NC program line currently
– configuration of all axis parameters, such as measuring system, being processed, NC program line currently being interpreted,
drive parameters and position controller channel status
– configurable controller structures: P control, PID control, PID with
velocity pre-control, PID with velocity and acceleration pre-control
– online master/slave and slave/master conversion
TwinCAT 2
– flying saw (diagonal saw [optional])
– cam plates (support by TwinCAT Cam Design Tool [optional])
– FIFO axes
– external set point value generators 509
– multi-master coupling
version-dependent: Windows NT/2000/XP/Vista, Windows 7/10, Windows CE version-dependent: Windows NT/2000/XP/Vista, Windows 7/10, Windows CE
www.beckhoff.com/TX1250 www.beckhoff.com/TX1260
TX1xxx | TwinCAT 2
TwinCAT CNC
TwinCAT CNC offers the option to implement interpolation with up to 32 simultaneously interpolating axes.
The number of axes and/or the number of channels can be adapted to the requirements of the application via
the option packages. Various transformations can be supplemented via option packages. Programming takes
place according DIN 66025. The axes and channels are configured in TwinCAT Engineering.
– 8 path axes/controlled spindles, max. 64 axes/controlled spindles (optional), max. 12 channels (optional)
– supports electric servo axes, stepper motor drives
– subroutine and jump technology, programmable loops, zero point shifts, tool corrections, M and H functions,
mathematical functions, programming of parameters/variables, user macros, spindle and auxiliary functions,
tool functions
– geometry functions linear, circular and helical interpolation at the main levels and freely definable levels,
max. 32 interpolating path axes per channel (optional), look-ahead function
– axis functions, coupling and gantry axis function, override, axis error and sag compensation, measuring functions
– programming in DIN 66025 with high-level language extension
– access via function blocks from TwinCAT PLC according to IEC 61131-3
– operation with automatic mode, manual mode (jog/inch), single block mode, referencing, block advance,
handwheel mode (movement/overlay)
– convenient debugging with online monitoring of all states
TwinCAT 2
510
TX1100 TX1000
Using TwinCAT I/O, cyclic data can be collected by different fieldbuses in TwinCAT CP is a driver for the Beckhoff Control Panels CP6xxx and CP7xxx,
process images. Cyclic tasks drive the corresponding fieldbuses. Various field- the industrial operating and display devices.
buses can be operated with different cycle times on one CPU. Applications Control Panels are optimised for use as a human-machine interface.
can directly access the process image. The fieldbuses and the process images Operating and display elements create an independent unit, separated from
are configured in TwinCAT Engineering. the PC by a simple cable link.
– provides variable-oriented linkage of I/O devices to tasks TwinCAT CP creates the driver connection between general Windows pro-
– tasks are variable-oriented among each other grams and the operating and display elements on the Beckhoff Control Panel:
– the smallest unit is one bit – direct switches for fast machine functions
– supports both synchronous and asynchronous relationships – switch feedback by LEDs
– consistent exchange of data areas and process images – UPS support
– online display in the directory tree The driver permits variable-oriented operation of the Control Panel’s functions
– online watch window by the Windows programs.
– “Force and Write” for commissioning and for testing task variables
and I/O devices
– supported fieldbuses:
– EtherCAT
– Lightbus
– PROFIBUS DP (master and slave)
– Interbus
– CANopen
– SERCOS interface
– DeviceNet
– Ethernet
– USB
– SMB (System Management Bus)
TwinCAT 2
511
TwinCAT ECAD Import serves With the TwinCAT Engineer- The TwinCAT Eventlogger The TwinCAT XML Data
the purpose of importing ing Interface (ENI) server it is an alarm and diagnostic Server permits direct access
already existing engineer- is possible for the work of a system for TwinCAT-based to an XML file from the PLC.
ing results from an ECAD number of programmers to controllers. The TwinCAT The values of variables can
program. It enables the be coordinated via a central Eventlogger has the task be read by the PLC or writ-
import of information about source code management of managing all messages ten to the XML file. Access to
the structure of the I/Os and system. The TwinCAT ENI (events) appearing in the structures in the PLC is also
their links to PLC variables, server offers interfaces with TwinCAT system; to for- possible.
which is exported from the Microsoft Visual Source Safe ward them and where
ECAD tool by means of XML and a driver for Subversion necessary to write them
description. On the basis of (SVN). A user and rights into the TwinCAT log file.
this information a system management is as much In this context “events”
manager configuration and part of the product as a are understood to comprise
a basic PLC program with database-independent diag- alarms, warnings, notes
the I/O variables used are nostic tool, which gives an or instructions. Messages
generated. The generation of overview of all current tasks can be acknowledged.
NC devices is also possible. of the various users. The Message Formatter
produces the connection
between the actual event
and its message text.
This is stored in an exter-
nal database.
By integration of the
TcEventViewer type library
it is possible, to create your
own message display. Con-
figuration of the message
text is done by the TcEvent
configurator. The event
TwinCAT 2
512
Target system Windows NT/2000/XP, Windows NT/2000/XP Windows NT/2000/XP, Windows NT/2000/XP,
Windows 7 Windows 7, Windows CE Windows 7
Min. TwinCAT level TwinCAT PLC/ TwinCAT PLC TwinCAT PLC TwinCAT PLC
TwinCAT NC PTP
(for NC devices)
Further information www.beckhoff.com/TS1120 www.beckhoff.com/TS1600 www.beckhoff.com/TS1010 www.beckhoff.com/TS6421
TwinCAT XML Data Server CE TwinCAT Backup TwinCAT Simulation Manager TwinCAT Database Server
The TwinCAT XML Data Server CE Files, directories, OS-specific The TwinCAT Simulation Manager TwinCAT Database Server enables
permits direct access to an XML file information, settings and TwinCAT is a tool for simplified configuration the exchange of data between
from the PLC. The values of variables configurations can be backed up and of a simulation environment, which databases and the TwinCAT system.
can be read by the PLC or written to restored using the TwinCAT Backup integrates into the TwinCAT system PLC variables or direct values of
the XML file. Access to structures in Server. This can be carried out on all environment. It supports the creation the EtherCAT I/Os can be logged
the PLC is also possible. connected media and also via the of a “virtual machine”, which cor- cyclically when changes occur or
network. responds to a real one in its runtime event-controlled by means of PLC
performance. function blocks.
TwinCAT 2
513
The TwinCAT Database TwinCAT PLC HMI is a stand- TwinCAT PLC HMI CE is TwinCAT PLC HMI Web is
Server CE has the same alone tool for the presenta- a stand-alone tool for the a web-based visualisation
functional attributes as tion of visualisations which presentation of visualisa- system. The TwinCAT PLC
the version which runs on are created in TwinCAT PLC tions which are created Control acts as an editor
non-CE operating systems. Control. They are shown in in TwinCAT PLC Control. for the generation of web
The only difference is full-screen as soon as the They are shown in full- pages. Activation is carried
the range of supported system starts up. screen as soon as the sys- out simply by setting an
databases: MS SQL, MS SQL tem starts up. option in the TwinCAT PLC
Compact and ASCII files. Control. The web pages
are hosted by the Internet
Information Server (IIS).
For display of the web
pages a Java VM is needed.
TwinCAT 2
514
Min. TwinCAT level TwinCAT PLC TwinCAT PLC TwinCAT PLC TwinCAT PLC
Further information www.beckhoff.com/ www.beckhoff.com/TS1800 www.beckhoff.com/ www.beckhoff.com/TS1810
TS6420-0030 TS1800-0030
TwinCAT Management Server TwinCAT Scope 2 TwinCAT EtherCAT Redundancy TwinCAT Solar Position
Algorithm
The TwinCAT Management Server With the TwinCAT Scope 2 Beckhoff With TwinCAT EtherCAT Redundancy With the TwinCAT Solar Position
enables the central administration offers a graphical tool for signal the TwinCAT EtherCAT master offers Algorithm it is possible to determine
of Beckhoff CE controllers. Software analysis and data collection. Due to the possibility of implementing cable the sun angle using the date, time,
updates, for example, can thus the separation of the data logger redundancy. From the last logical geographical longitude and lati-
be loaded onto controllers in the and viewer it is possible to show the device a cable is returned back to tude as well as further parameters
network from a central location. signal processes of multiple systems the master. The TwinCAT System (depending on the desired accuracy).
In addition to operating system in the field in a central Scope 2 view. Manager is used for configuration The function block works with
updates, device-specific components Depending on the system it is pos- and diagnostics. a maximum inaccuracy of ±0.001°.
(PLC boot projects) can also be sible to browse, for example in the
loaded. By the option of separating PLC, NC or directly in the connected
known network devices into groups, EtherCAT I/Os, in order to select the
individual actions can be defined for corresponding values. Alongside the
each group. possibility of long-term recording,
various trigger functionalities and
cursors are available in the TwinCAT
Scope 2.
TwinCAT 2
515
Windows NT/2000/XP, Windows 7 Windows XP, Windows 7 Windows NT/2000/XP, Windows 7, Windows XP, Windows CE
Windows NT/XP Embedded,
Windows CE
TwinCAT I/O TwinCAT I/O TwinCAT I/O TwinCAT PLC
www.beckhoff.com/TS1140 www.beckhoff.com/TS3300 www.beckhoff.com/TS622x www.beckhoff.com/TS3900
The TwinCAT Controller Toolbox covers all essential blocks Temperature controllers can be simply implemented using
for control applications. TwinCAT Temperature Controller. Simple commissioning
– controllers satisfy industrial requirements such as through self-adjustment of the controller (auto-tuning) is
anti-reset windup included.
– simple basic controllers (P, I, D) – automatic and manual operation with shock-free
– complex controllers (PI, PID, switching controllers) set up
– filter blocks – control value analog or pulse-width modulated signal
– control value generators (limiters, PWM) – tolerance monitoring, absolute value monitoring
– ramp and signal generator blocks – scalable reaction to sensor error and
heating power faults
– limitation of set and control values
– optional ramping of the set value
– optional start-up phase for the setpoint variables
– industrial PID controller as base control algorithm
inside the temperature controller
TwinCAT 2
516
eXtreme Fast Control (XFC) is the technique that enables Algorithms for the control and positioning of hydraulic
very fast, temporally high-precision reactions using EtherCAT, axes are combined in TwinCAT Hydraulic Positioning and
special I/O terminals and TwinCAT on the PC. Using EtherCAT are available as PLCopen-compliant PLC blocks.
Distributed Clocks (DC) and appropriate terminals, distributed – programming via certified PLCopen motion blocks
latches or cam controllers can be implemented simply in – set value generators especially for hydraulic applications
this way. – coupling of the set value generators to
– function blocks for the high-precision acquisition and NC PTP/NC I/CNC possible
switching of digital signals related to axis positions – free profile design through connection of
– EtherCAT Distributed Clocks with the timestamp-based customer-specific set value generators
EtherCAT EL1252, EL2252 or EL2262 input and output – support of non-linear gears
terminals – multiple-segmented movements (blending)
– blocks for the conversion of DC time to position and – support of all necessary interfaces via
vice versa Beckhoff I/O system
– convenient PLCopen-compliant TouchProbe block – support of all common fieldbus systems
– digital cam controller as PLCopen-compliant block – all process values in physical units, determination
of force true to surface
– support of standardised and application-specific
controllers for position, force/pressure
– bumpless transfer of force and position control
– automatic identification of valve characteristics
and axis properties
– linearisation of characteristic curves
– maintenance and commissioning tool for
– axis parameterisation
– valve parameterisation incl. characteristic curves
– controller parameterisation
– triggering of test commands
– display of actual values
TwinCAT 2
517
Using TwinCAT NC FIFO Axes, exter- TwinCAT NC Flying Saw implements Due to the increasing use of decentral-
nally generated set position values the coupling of a slave axis to a master ised controllers, time synchronisation
can be output to the axes in the form axis in a certain synchronous position of different systems is becoming an
of a velocity pre-control. The set value (flying saw). PLC function blocks enable increasingly important issue. The imple-
generation is designed in such a way coupling and uncoupling as well as mentation of cyclically-sent information
that both the set position and the set parameterisation. on systems without identical timebase
velocity are determined as the FIFO – The master axis can be a real leads to a beat effect. These manifest
inputs are worked through in sequence. axis, a virtual axis, or some other themselves for example as periodic
It is also possible, if necessary, to inter- external source of actual values. operational faults in the synchronisa-
polate between two neighbouring FIFO – synchronisation of the slave tion of drives, whose axis information
inputs. axis from any motion situation is transferred via network.
(stop, forward or reverse travel) The TwinCAT PLC Remote
with the master in motion Synchronisation library offers options
– simple synchronisation with for general time synchronisation of
the master velocity information with distributed systems as
– precise position synchronisation well as special techniques for synchro-
with the master axis nising NC axes (“distributed axes”).
(velocity and position)
– synchronous velocity can be set
via a coupling factor
– optional return prevention as
additional safety function
– superimposed section compensa-
tion during the synchronous phase
for dynamic position correction
TwinCAT 2
518
Target system Windows NT/2000/XP, Windows 7, Windows NT/2000/XP, Windows 7, Windows NT/2000/XP, Windows 7,
Windows CE Windows CE Windows CE
Min. TwinCAT level TwinCAT NC PTP TwinCAT NC PTP TwinCAT PLC
Further information www.beckhoff.com/TS5060 www.beckhoff.com/TS5055 www.beckhoff.com/TS5066
TwinCAT NC Camming TwinCAT Cam Design Tool TwinCAT Digital Cam Server
TwinCAT NC Camming (cam plate) is a non-linear The TwinCAT CAM Design Tool allows the The TwinCAT Digital Cam Server is a fast cam
relationship between a master and a slave axis. generation and modification of cam plates with controller with monitoring for various fieldbuses.
The camming package offers various options the aid of a graphical editor. These are composed The cams are configured in TwinCAT Engineering.
for the storage of cam plates. Convenient PLC of sections of laws of motion such as modified – high-performance fieldbus-independent
blocks enable the loading, coupling and uncou- sine waves, harmonic combinations, or of various cam controller with many functions
pling of cam plates. It is possible to load new cam polynomial functions. Velocity, acceleration and – up to 320 outputs
plates or to modify cam plates during operation. jerk are displayed in addition to the slave position. – up to 180 cams per output
The TwinCAT Cam Design Tool offers support for The generated cam plates can be transferred to – path-path cams, path-time cams,
the creation of the cam plates. the NC as tables with specified step size or as so- brake cams
– position tables with master interpolation called motion functions. – dynamic speed correction
points and corresponding slave positions; – measurement and monitoring
interpolation between the points is done of rotary speed
linearly or by splines
– motion function table describing a
cam plate via motion laws according to
VDI guideline 2143
– cyclic or linear processing
– cam plate with offset and scale, can be
modified on the master or slave side
– high flexibility through online change
of the motion functions
TwinCAT 2
519
The TwinCAT Valve Diagram Editor allows the linearisation of Various robot types kinematics can be realised using TwinCAT
non-linear curves of hydraulic valves with the aid of a graphi- Kinematic Transformation. The programming of the robot
cal editor. On the basis of a few base points, straight lines or movements takes place in Cartesian coordinates using either
5th degree polynomials can be determined that connect the DIN 66025 instructions or the PLCopen-compliant blocks
points. The characteristic linearisation curve thus determined from the PLC. An integrated dynamic pre-control ensures high
can be loaded into the TwinCAT NC real-time and taken into precision of the movement even at high accelerations and
account when the voltages are output in the drive. speeds. Configuration takes place in the TwinCAT Engineering
Interface Server.
– supports various parallel and also serial kinematics,
e.g. for pick-and-place tasks
– supports the programming of interpolating movements
in G-code (DIN 66025)
– alternatively, standard PTP and cam plate applications
can be realised
– simple programming in the Cartesian coordinate system
– automatic calculation of the inverse kinematic for the
relevant motor positions
– kinematics configured in the TwinCAT Engineering
Interface Server; in addition to the type (e.g. delta),
the bar lengths and offsets must also be parameterised
– mass and mass inertia values can be specified for
dynamic pre-control
– tracking with the aid of flying saw and cam plates for
synchronisation (e.g. to conveyor belts)
– optimised for the Beckhoff Servo Drives from the AX5000
series
– The following kinematics are integrated:
– cartesian portals
– 2-D parallel kinematics
TwinCAT 2
– shear kinematics
– crane and roll kinematics
– 3-D Delta
520 – SCARA
– separated in different product levels, depending on the
complexity of the kinematics
TwinCAT Serial Communication imple- Serial communication via the 3964R TwinCAT Modbus RTU implements
ments communication with serial devices or the RK512 protocols is imple- Modbus RTU communication via a
such as printers, bar code scanners, etc. mented via the TwinCAT PLC Serial serial RS232, RS422 or RS485 interface
The serial interface of the PC and the Communication 3964R/RK512 software and is thus suitable both for the PC/CX
serial Beckhoff EL6xxx EtherCAT Termi- library. The PCs serial interface and the interfaces and for operation with the
nals and and KL6xxx Bus Terminals are Beckhoff KL6xxx serial Bus Terminals KL6xxx serial Bus Terminals. It contains
supported. are supported. The library also contains function blocks for master and slave
Via the network-based fieldbus the TwinCAT PLC Serial Communication operating mode with simple configura-
system from Beckhoff the serial termi- library. tion.
nals can be accessed over a distance of The TwinCAT Serial Communication
up to 100 m. In addition, it is possible RK512 PLC library supports transmis-
to address virtual COM interfaces of the sion and reception of PLC variables of
operating system from the PLC. any type. Data up to 128 bytes long is
transferred transparently in the form
of data blocks. To ensure secure data
transmission, the 3964R protocol is
used underneath the RK512 protocol.
TwinCAT 2
521
Target system Windows NT/2000/XP, Windows 7, Windows NT/2000/XP, Windows 7, Windows NT/2000/XP, Windows 7,
Windows CE Windows CE Windows CE
Min. TwinCAT level TwinCAT PLC TwinCAT PLC TwinCAT PLC
Further information www.beckhoff.com/TS6340 www.beckhoff.com/TS6341 www.beckhoff.com/TS6255
TwinCAT Modbus TCP Server TwinCAT Modbus TCP Server The TS650x enable The TS650x-0030 enable
acts as gateway between CE acts as gateway between IEC 60870-5-10x-compliant IEC 60870-5-10x-compliant
Modbus TCP devices and Modbus TCP devices and communication from the communication from the
TwinCAT runtime systems. TwinCAT runtime systems. TwinCAT PLC. Both master TwinCAT PLC. Both master
It provides both server It provides both server and slave libraries are and slave libraries are avail-
and client functionalities. and client functionalities. available. able for applications under
In server mode the memory In server mode the memory Windows CE.
areas of several TwinCAT areas of several TwinCAT PLC library for the realisa-
runtime systems can be runtime systems can be tion of masters for PLC library for the realisa-
mapped directly to the mapped directly to the – IEC 60870-5-101 tion of masters for
Modbus memory areas. Modbus memory areas. – IEC 60870-5-102 – IEC 60870-5-104
A PLC library is provided for A PLC library is provided for – IEC 60870-5-103
implementing a Modbus TCP implementing a Modbus TCP – IEC 60870-5-104 PLC library for the realisa-
client, so that the memory client, so that the memory tion of slaves for
areas of a Modbus TCP areas of a Modbus TCP PLC library for the realisa- – IEC 60870-5-104
device can be accessed. device can be accessed. tion of slaves for
– IEC 60870-5-101
– IEC 60870-5-104
TwinCAT 2
522
TwinCAT PLC TwinCAT PLC TwinCAT DriveTop Server TwinCAT DriveCOM OPC Server
IEC 61850 Server IEC 61400-25 Server
IEC 61850 defines a communication IEC 61400-25 is a specialisation The TwinCAT DriveTop Server is a The DriveCOM user organisation has
protocol which is used particularly of IEC 61850 for wind turbines. communication server for linking the set itself the aim of facilitating uni-
in electrical switchgears. Such stan- The data model is especially Indramat DriveTop Tools to TwinCAT. form, standardised communication
dardised communication can be extended for objects, such as, for This means that the DriveTop tool between configuration, commission-
implemented using the PLC library example wind turbine generators. can be used for configuration and ing and diagnostic tools from different
TwinCAT IEC 61850 Server. The com- The TwinCAT Telecontrol Configura- commissioning of Indramat drives. drive manufacturers, independent of
munication stack developed by tor can also be used here. Beside Configuration with a number of the fieldbus. The TwinCAT DriveCOM
Beckhoff is based on the MMS PLC codes it can also generate SERCOS rings is also supported. OPC Server offers precisely this
protocol and as well as the basic TwinCAT Scope 2 configurations. type of communication connection.
IEC 61850 standard also supports It enables data flow from the engi-
the related specialisations. For easy neering tool to the drive, indepen-
configuration the TwinCAT Telecon- dent of the fieldbus. Based on the
trol Configurator can be used, which network-capable ADS TwinCAT com-
is delivered with the PLC library. munication system, distributed drives
Thanks to the created configuration can be configured and diagnosed
a PLC code export can be carried out, from a central point.
which can be integrated into existing The TwinCAT DriveCOM OPC
PLC projects. Server requires a subordinate TwinCAT
system with an FCxxxx-type Beckhoff
fieldbus card. The TwinCAT DriveCOM
configurator finds supported drives
in the TwinCAT configuration and
makes this information available
for the engineering tool. The config-
urator features an automation inter-
face and can therefore be operated
remotely by other tools.
TwinCAT 2
523
The TwinCAT OPC Server is a stand- OPC Unified Architecture (IEC 62541) OPC Unified Architecture (IEC 62541)
ardised data exchange interface. is the newest technology generation is the newest technology generation
It supports the DataAccess (DA) and of the OPC Foundation for the secure, of the OPC Foundation for the secure,
XML DA specifications. DataAccess is reliable and manufacturer-neutral reliable and manufacturer-neutral
based on the Microsoft COM technol- transport of raw data and pre-processed transport of raw data and pre-processed
ogy and provides data for the client. information from the manufacturing information from the manufacturing
The OPC XML DA specification enables level into the production planning or level into the production planning or
data exchange through XML via HTTP. ERP system. With OPC UA, all desired ERP system. With OPC UA, all desired
Configuration of the server is carried information is available to every information is available to every
out in a configuration tool or via XML. authorised application and every authorised application and every
authorised person at any time and authorised person at any time and
in any place. in any place.
purposes purposes
524
TwinCAT SMS/SMTP Server TwinCAT SMS/SMTP Server CE TwinCAT TCP/IP Server TwinCAT TCP/IP Server CE
TwinCAT SMS/SMTP Server enables TwinCAT SMS/SMTP Server CE TwinCAT TCP/IP Server enables the TwinCAT TCP/IP Server CE enables
the transmission of SMS messages enables the transmission of SMS implementation and realisation of the implementation and realisation
or e-mails using PLC function blocks. messages or e-mails using PLC func- one or several TCP/IP servers and/ of one or several TCP/IP servers
The latter also allows the transmis- tion blocks. The latter also allows or clients within the TwinCAT PLC. and/or clients within the TwinCAT
sion of file attachments, HTML texts the transmission of file attachments, Corresponding blocks exist for the PLC. Corresponding blocks exist for
and the setting of message priorities. HTML texts and the setting of mes- establishment/disconnection of the establishment/disconnection of
Support for STARTTLS/SSL enables sage priorities. Support for START- communication as well as for the communication as well as for the
encrypted e-mail communication to TLS/SSL enables encrypted e-mail pure exchange of data (send and pure exchange of data (send and
be configured. communication to be configured. receive). The SNMP library provided receive). The SNMP library provided
enables messages to be sent (traps) enables messages to be sent (traps)
and queries to be answered (get) for and queries to be answered (get) for
monitoring TwinCAT runtimes. monitoring TwinCAT runtimes.
TwinCAT 2
525
The TwinCAT PROFINET RT The TwinCAT PROFINET RT The TwinCAT EtherNet/IP The TwinCAT EtherNet/IP
Controller (master) is a Device (slave) is a sup- Slave is a supplement turns Slave is a supplement turns
supplement that turns any plement that turns any any PC-based controller any PC-based controller
PC-based controller with PC-based controller with with an Intel® chipset and with an Intel® chipset and
an Intel® chipset and the an Intel® chipset and the the real-time Ethernet driver the real-time Ethernet driver
real-time Ethernet driver real-time Ethernet driver developed by Beckhoff developed by Beckhoff
developed by Beckhoff into developed by Beckhoff into an EtherNet/IP slave. into an EtherNet/IP slave.
a PROFINET RT controller. into a PROFINET RT device. By installing the supple- By installing the supple-
An Ethernet interface By installing the supple- ment, the Ethernet interface ment, the Ethernet interface
becomes a PROFINET ment, an Ethernet interface becomes an EtherNet/IP becomes an EtherNet/IP
controller by enabling a key. becomes a PROFINET slave. slave. This product can be slave. This product can be
The PROFINET supplement The supplement can be used used on all PC controllers used on all PC controllers
is part of the TwinCAT instal- on PCs and Embedded PCs. and Embedded PC control- and Embedded PC control-
lation and can be operated PROFINET can also be tun- lers running Windows XP lers running Windows CE.
without key in Config mode. nelled via EtherCAT in con- and Windows CE.
It runs on PCs and Embed- junction with the EL6631-
ded PCs and can be used 0010 PROFINET terminal for
from TwinCAT 2.11 R3. the EtherCAT I/O system.
In conjunction with the In this way, any EtherCAT
EL6631 PROFINET terminal network can exchange data
for the EtherCAT I/O system, with PROFINET IO control-
PROFINET can also be lers. If the EL6631-0010 is
tunnelled via EtherCAT. used, the TwinCAT PROFINET
In this case the supplement RT controller supplement is
is not required. In this not required.
way, any EtherCAT network
can exchange data with
PROFINET RT devices.
TwinCAT 2
526
TwinCAT Virtual Serial COM TwinCAT FTP Client TwinCAT PLC RFID Reader TwinCAT PLC S5/S7
Driver Communication Communication
TwinCAT Virtual Serial COM Driver TwinCAT FTP Client enables simple TwinCAT PLC RFID Reader Commu- TwinCAT PLC S5/S7 Communication
allows the EL60xx EtherCAT access from the PLC to several nication allows various RFID readers allows the simple connection of
Terminals or EP6002 EtherCAT FTP servers with the aid of various to be addressed via a serial interface. TwinCAT to an S5 or S7 controller.
Box modules to be integrated into function blocks. This way, files can The new TwinCAT RFID reader library The data blocks, flags, inputs, out-
Windows CE or Windows as normal be loaded to or from a server after offers a general abstract interface puts, counters and timers of an S5 or
serial interfaces. The computer on the establishment of a connection that can be used for all readers. S7 controller can be accessed using
which a serial interface is to be gen- (optional with authentication). The configuration can easily be function blocks. The communication
erated for it is defined individually Additional function blocks allow adapted to a specific reader. takes place using TCP/IP.
for each EL60xx/EP6002. Access to files or directories to be searched
the device connected to the terminal for, created, deleted and renamed.
takes place via Windows API for
serial interfaces.
TwinCAT 2
527
TwinCAT PLC HVAC is an The TwinCAT PLC Building BACnet (Building Automation Control Network) is a stand-
extensive TwinCAT PLC Automation Basic soft- ardised, manufacturer-independent communication protocol
library with function blocks ware library allows the for building automation. Areas of application include HVAC,
for automating all building implementation of all func- lighting control, safety and fire alarm technology. Implemen-
services. In addition to tions which are important tation of this protocol is carried out as server as well as client
conventional HVAC functions for room automation. and can be run on all Beckhoff Industrial PCs and Embed-
relating to energy genera- Among these are lighting ded PCs. All services of a BBC (BACnet Building Controller)
tion and distribution, it also (constant light control, light are supported such as for example, common data use (DS),
includes room automation dimmer, …), facade control, alarm and event processing (AE), time-tabling (SCHED),
functions for lighting, shad- scaling functions, filter trend recording (T) as well as device and network manage-
ing and air-conditioning. blocks, timer functions and ment (DM).
peak load limiter for energy
optimisation. BACnet revision 12
Embedded PCs corresponding to the ISO 16484-5:2012
standard:
BACnet revision 6
528 Embedded PCs corresponding to the ISO 16484-5:2010
standard:
The FIAS (Fidelio Interface Crestron is one of the Bang & Olufsen is recog- TwinCAT Building Automation The TwinCAT Building
and Application Specifica- leading manufacturers nised all over the world for is a software package that Automation Framework
tion) interface is a world- of AV control systems. its unmistakable range of covers all technical building includes a configuration
leader in hotel manage- The TwinCAT Crestron Server high-quality audio, video automation services. In addition program (TwinCAT Building
ment software. The TwinCAT enables communication and multimedia products. to modules for conventional Automation Manager) and
FIAS Server is a software between a TwinCAT PLC The TwinCAT Bang & HVAC applications it also covers a PLC library.
package for communica- and a Crestron control. Olufsen server enables room automation including The PLC library is
tion between TwinCAT PLC Both systems are connected communication between a lighting, air-conditioning and configured such that a
and a system with a FIAS by Ethernet. SIMPL user TwinCAT PLC and a Bang & shading. Essentially, the soft- complete application
standard interface. The macros are available for Olufsen audio/video instal- ware package consists of program with the main
communication takes place programming the Crestron lation. For the TwinCAT PLC three components: room automation functions
using TCP/IP. The connec- controller. The required a corresponding PLC library is available, including
tion of hotel management function blocks are included is available, which enables TwinCAT BA PLC Libraries lighting, shading, climate
software and automation in the TwinCAT PLC library. access to the Bang & The TwinCAT BA PLC libraries control, time switching
system helps to optimise Read and write access to Olufsen Masterlink gate- contain basic functions for con- functions, scene manage-
the energy consumption: the other device is available way. The data exchange is trol, signal processing, special ment, weather stations
e.g. the climate control from the Crestron controller bidirectional via Ethernet. mathematical functions, alarm and energy consumption
is automatically adjusted and the TwinCAT PLC. processing and general system monitoring.
for an unoccupied room; functions. All actuators and
if there is strong sunlight sensors are registered in
the shading is automatically TwinCAT BA PLC Templates the TwinCAT Building Auto-
activated. TwinCAT BA PLC templates mation Manager, grouped
consist of ready-made TwinCAT together and linked with
program blocks for sensors, the Bus Terminals. The
actuators, complete modules logical ordering of sensors
for system components and for to actuators is also done in
entire heating, ventilation and the TwinCAT Building Auto-
air-conditioning system installa- mation Manager. From this
tions/plants. information the configura-
TwinCAT 2
tion program generates
TwinCAT BA Project Builder and activates the I/O links
The TwinCAT BA Project Builder for all devices entered in
is a configuration program the system and writes all 529
for defining system compo- necessary parameters in
nents and assigning them to the controller.
individual templates. Based on
this information, the project files
for TwinCAT PLC Control func-
tions and the TwinCAT System
Manager can be generated for
each controller.
Windows NT/2000/XP, Windows NT/2000/XP, Windows NT/2000/XP, Windows NT/2000/XP, Windows NT/2000/XP,
Windows 7, Windows CE Windows 7, Windows CE Windows 7, Windows CE Windows 7, Windows CE Windows 7, Windows CE
TwinCAT PLC TwinCAT PLC TwinCAT PLC TwinCAT PLC TwinCAT PLC
www.beckhoff.com/TS8035 www.beckhoff.com/TS8036 www.beckhoff.com/TS8037 www.beckhoff.com/TS8040 www.beckhoff.com/TS8100
530
..
Highlights
Integrated safety system from I/Os
..to drives
u www.beckhoff.com/TwinSAFE
532 Open and scalable safety 538 Controller, Coupler 544 Safe outputs
solution
533 Safety over EtherCAT (FSoE) 538 Compact Controller EK1960 544 EtherCAT Terminals EL290x
534 Modular and flexible 540 EtherCAT Coupler EK1914 545 EtherCAT plug-in modules
safety technology EJ29xx
536 TwinCAT 3 and Safety 547 Bus Terminal KL2904
548 Safe Drive Technology
2 84 EtherCAT Terminals with 541 Logic
TwinSAFE SC Technology
541 EtherCAT Terminals EL69xx 548 Safe drives
541 EtherCAT plug-in module
EJ6910 338 AX5000 Servo Drives
546 Bus Terminal KL6904 330 AX8000 Servo Drives
550 Servomotor terminal with STO
EL72xx-9014
551 Servomotor module with STO
542 Safe inputs EP7211-9034
551 STO/SS1 implementation
542 EtherCAT Terminal EL1904 552 Safe Motion implementation
542 EtherCAT Box EP1908
543 EtherCAT plug-in modules
EJ19xx TwinSAFE
547 Bus Terminal KL1904
531
TwinSAFE | Open and scalable safety solution
The TwinSAFE integrated safety solution Communication via independent Certified safety function blocks
represents the consistent continuation of safety circuits and customising options facilitate
the open and PC-based control philosophy Communication between distributed configuration
from Beckhoff. Due to their modularity and TwinSAFE Logic terminals is very simple The certified safety function blocks of the
versatility, the TwinSAFE terminals fit seam- to implement with TwinCAT software. This TwinSAFE Logic terminals allow the simple,
lessly into the Beckhoff control system. applies not only to terminals in a network, error-free and inexpensive implementation
The I/O components are available as Bus but also to devices connected to different of all safety tasks: from the simple monitor-
Terminals, EtherCAT Terminals, EtherCAT controllers. Safety-relevant data and signals ing of a safety door to complex muting func-
plug-in modules and EtherCAT Box modules. can also be exchanged as soon as the con- tions based on digital signals and the safe
With the fieldbus-neutral safety pro- trollers have established a communication control of highly complex process based on
tocol (TwinSAFE/Safety over EtherCAT), connection via a fieldbus or via network analog signals. It’s also possible to imple-
TwinSAFE devices can be integrated into variables. Of course, the response times ment connected and daisy-chained systems
any desired fieldbus system. To this end, and capabilities of the systems employed in compliance with safety requirements.
the IP 20 TwinSAFE Bus Terminals are inte- need to be considered. For this purpose, the so-called customising
grated into existing stations with K-bus or For this purpose, TwinCAT software capability is especially useful: Within a safety
EtherCAT or used directly in the machine assumes the task of distributing the data. application, safety-relevant subgroups can be
as IP 67 modules. These safety I/Os provide This central distribution of the data has formed. Subsequently they can be deactivated
the interfaces to safety-relevant sensors two significant advantages: or passivated permanently or temporarily
and actuators. – Since all safety-relevant data are fed during ongoing operation. These are essential
The possibility to transmit safety-relevant via the functional controller, it can be functions that are required to reliably oper-
TwinSAFE
signals over a standard bus system creates used by the controller for diagnostic ate networked safety systems. Without these
significant advantages in terms of planning, purposes. The generation of diagnostic functions, commissioning, maintenance and
532 installation, operation, maintenance, diag- data on the safety controller is not partial operation of linked machines is not
nostics and costs. necessary. That saves programming possible or a highly complex task.
The safety-relevant application is config- effort as well as computing perfor- With the TwinSAFE Logic terminals,
ured or programmed in TwinCAT software. mance and thus costs. all diagnostic and status data of the func-
This application is then transmitted over the – All fieldbus systems that are interoper- tion blocks can be merged into the cyclic
bus system to a TwinSAFE Logic terminal. able with TwinCAT software are also EtherCAT telegram. In addition, diagnostic
These logic terminals are at the heart of the accessible to the safety equipment. data are stored directly in the logic com-
TwinSAFE system. All safety devices in an The TwinSAFE/Safety over EtherCAT ponent to enable asynchronous access.
installation communicate with this logic protocol is so safe that even heteroge- Extensive diagnostics is thus easy to
terminal. Due to the enormous flexibility of neous fieldbus environments as well as implement without additional application
the system, however, several TwinSAFE Logic the safety-relevant exchange of data requirements.
terminals can be operated simultaneously in between modules on different fieldbus
one network. systems are not a problem.
Ethe
erCAT
EtherCAT
EtherCAT Terminals
EtherCAT
EtherCAT Box
plug-in modules Safety inputs
A backup and restore mechanism The logic components provide a special Logic component and the valid TwinSAFE
facilitates exchange in the event backup and restore mechanism. Therefore, application is loaded automatically into the
of a fault no additional exchangeable storage medium new terminal. The safety-related check takes
Since all parameters and settings as well is required as in other systems. The user can place fully automatically and requires no
as the application software are stored on activate this function in TwinCAT software intervention by the user.
TwinSAFE Logic components, the safety con- or by the application. The maintenance staff only needs to
troller can be programmed either in the plant If the original terminal has been ex- exchange the Bus Terminal, everything else
over the bus system or at the workstation changed, e.g. due to a defect, the system is accomplished reliably and securely by the
and then simply plugged into the system. automatically recognises a new TwinSAFE TwinSAFE system.
Fibre optic
overs can be implemented quickly and with- 128 TwinSAFE connections. For flexible Drives with integrated safety
out wiring effort. On account of the openness adaptation to different safety tasks, Safe drive functions are implemented
534 and fieldbus neutrality, any data transmission the EK1960 can be extended by further simply with TwinSAFE using the AX58xx
medium and link can be used with Safety- TwinSAFE I/Os and drive components TwinSAFE drive option cards for the AX5000
over-EtherCAT: in addition to different field- via the TwinSAFE protocol. EtherCAT Servo Drive or the ordering option
buses, media converters between copper and -0100 or -0200 for the AX8000 multi-axis
optical fibre physics and between copper and Local | Combination of safe and servo system. The AX5801 option card and
radio can be used as well as transmission standard I/Os the ordering option -0100 include STO and
concepts such as data light barriers. Safe signals and standard signals in auto- SS1 functions. The function is controlled via
mation technology can be mixed in a single a safe output and is wired separately. STO
Scalable safety technology system with the CX8000, CX5000 and and SS1 can also be activated via FSoE in
Regardless of the complexity of the safety CX9000 Embedded PCs as well as the small the case of the -0100.
application, TwinSAFE is equally suited to controllers from the BX series. The KL6904 The AX5805/AX5806 option card and
small, local or central projects or to the safe logic and combinations of KL1904 safe the ordering option -0200 are able to switch
decentralised networking of safety-related inputs and KL2904 safe outputs can be the motor torque-free or to monitor speed,
EtherCAT
EtherCAT
PROFIBUS
CANopen EtherCAT
Local stand-alone Safety Local integrated Safety Decentral Safety Safety Motion Control PC-based Safety
position and direction of rotation (in com- certified function blocks. The safety
pliance with EN ISO 13849-1:2015 to PL e). application can be implemented here
No further devices such as contactors or in the safety-oriented high-level language
circuit breakers are necessary in the supply Safety C, allowing higher complexity of
lines for this. The safe drive technology com- a safety application.
municates directly with the TwinSAFE compo-
nents in the network via the servo drive.
Furthermore, the AX8000 multi-axis servo
drive encompasses new functions of safe drive
technology with TwinSAFE: With the order-
ing options -0100 and -0200, the AX8108,
AX8118 and AX8206 axis modules feature
a programmable TwinSAFE Logic correspond-
ing to an EL6910 and enable the direct
implementation of a safety application in
the servo drive. Depending on the applica-
tion, the safety-oriented information can be
pre-processed directly in the drive so that the
central TwinSAFE Logic need only process
the information that is aggregated there.
TwinSAFE
PC-based Safety | Safety technology
on a standard Industrial PC 535
The topologies presented so far use a hard-
ware TwinSAFE Logic component as the
core of the safety application. The TwinCAT
Safety PLC transfers the safety application
to a standard Industrial PC. In this way
a SIL 3 safety application according to
IEC 61508 (ed. 2) or category 4, PL e accord-
ing to EN ISO 13849-1:2015 can be imple-
mented within the standard TwinCAT 3
runtime environment. Unlike the TwinSAFE
Logic hardware components, the TwinCAT
Safety PLC cannot be configured with pre-
blocks for KL6904 and EL69xx; additional mode on the other hand, it is possible to debugging and maintenance.
analog function blocks for EL6910, EJ6910, create function blocks in Safety C and thus
536 EK1960, AX8xxx-x1xx, AX8xxx-x2xx etc.). to create custom libraries. Before loading it TwinCAT Safety PLC
The safety editor offers increased flexi- into the safety controller, a check is made as The enormous advances in the field of
bility and portability. This is achieved by to whether the programmed logic consists of Industrial PCs and the associated increase
initially programming independently of the already certified function blocks or whether in reliability and quality allow a standard
actual hardware used. To this end, both the created application requires renewed IPC to be used as a safety controller. This
the target system and all input and output examination. is enabled on a strictly mathematical basis,
devices are made available as so-called alias In addition to programming, improved so that the proof of safety does not only
devices. At this level, all safety-relevant set- tools optimally support the debugging and hold for a specific processor and its environ-
tings can be selected in advance. Before the test phase. Programs can be debugged as ment. The independence from the hardware
project is finally transferred to the execut- usual in the Visual Studio® environment: the com-ponent used that this creates, enables
ing hardware, these alias devices must be online values of variables and states of the the use of standard components up to a
assigned to the actually installed physical function blocks are displayed directly in the SIL 3 safety level according to IEC 61508.
devices. graphical environment, enabling fast and
TwinSAFE
537
538
TwinSAFE | Coupler
The EK1914 EtherCAT Coupler combines the EtherCAT Coupler
functionalities of the EK1100 EtherCAT Cou- with 4 inputs and 4 outputs
pler with standard and safe digital I/Os. This as well as 2 safe inputs and
results in a compact design that is especially 2 safe outputs
suitable for applications with a low number
of I/Os. The EK1914 can be extended by all Technical data EK1914
EL/ES terminals.
The EK1914 has four digital inputs and Task within coupling of EtherCAT Terminals (ELxxxx)
four digital outputs as well as two fail-safe EtherCAT system to 100BASE-TX EtherCAT networks
inputs and two fail-safe outputs. The safe Number of up to 65,534
outputs switch 24 V DC actuators with up to EtherCAT Terminals
0.5 A current per channel. The EK1914 meets Data transfer rates 100 Mbit/s
the requirements of DIN EN ISO 13849-
1:2008 (Cat 4, PL e). Safety standard DIN EN ISO 13849-1:2008 (Cat 4, PL e)
Sys 24 V Sys 0 V
1 9
2 10
3 11
Pwr 24 V
4 12
5 13
Pwr 0 V
6 14
7 15
8 16
Protocol EtherCAT
Bus interface 2 x RJ45
Data transfer medium Ethernet/EtherCAT cable (min. Cat.5), shielded
Nominal voltage 24 V DC (-15 %/+20 %) (PELV)
Current consumption typ. 72 mA (excluding current consumption of the sensors/
actuators and further terminals on the E-bus)
Distance between stations max. 100 m (100BASE-TX)
Delay approx. 1 µs
TwinSAFE
TwinSAFE | Logic
TwinSAFE Logic, TwinSAFE/PROFIsafe TwinSAFE Logic, TwinSAFE Logic,
EtherCAT Terminal logic and gateway terminal, EtherCAT Terminal EtherCAT plug-in module
EtherCAT Terminal
The TwinSAFE Logic can The EL6930 logic terminal The TwinSAFE Logic can The TwinSAFE Logic can
establish 128 connections can establish 127 connec- establish 212 connections establish 212 connections
to other TwinSAFE devices. tions to other TwinSAFE/ to other TwinSAFE devices. to other TwinSAFE devices.
Safety over EtherCAT devices
and one PROFIsafe slave
connection to a PROFIsafe
master.
Number of inputs 4 8
Number of outputs – –
+60 °C
-25 °C
Ch 1
2 3
Ch 2
1 5 1 4
5
2 6
3 7
4 8
power contacts
Current consumption approx. 200 mA –
E-bus
542
Current consumption – 80 mA/40 mA
from US/UP
Response time typ. 4 ms (read input/write to E-bus) typ. 4 ms (read input/write to bus)
Fault response time ≤ watchdog time (parameterisable) ≤ watchdog time (parameterisable)
Special features 4 safe inputs 8 safe inputs
Operating/storage -25…+55 °C/-40…+70 °C -25…+60 °C/-40…+85 °C
temperature
Approvals CE, UL, Ex, TÜV SÜD CE, UL, TÜV SÜD
Weight approx. 50 g approx. 165 g
Further information www.beckhoff.com/EL1904 www.beckhoff.com/EP1908
distribution board
– – 500 mA
4 8 8
– – 4
543
– – –
typ. 4 ms (read input/write to E-bus) typ. 4 ms (read input/write to E-bus) typ. 4 ms (read input/write to E-bus)
≤ watchdog time (parameterisable) ≤ watchdog time (parameterisable) ≤ watchdog time (parameterisable)
4 safe inputs 8 safe inputs 8 safe inputs, 4 safe outputs
0…+55 °C/-25…+85 °C 0…+55 °C/-25…+85 °C 0…+55 °C/-25…+85 °C
Max. output current 10 A 2.3 A (per channel) 0.5 A (per channel), min. 20 mA
(with active current measurement)
Number of inputs – – –
Number of outputs 1 2 4
1 5 1 5 1 5
2 6 2 6 2 6
3 7 3 7 3 7
4 8 4 8 4 8
TwinSAFE
Protocol TwinSAFE/Safety over EtherCAT TwinSAFE/Safety over EtherCAT TwinSAFE/Safety over EtherCAT
Current consumption load-dependent load-dependent load-dependent
power contacts
544
Current consumption approx. 221 mA approx. 221 mA approx. 221 mA
E-bus
Response time – – –
Fault response time ≤ watchdog time (parameterisable) ≤ watchdog time (parameterisable) ≤ watchdog time (parameterisable)
Special features safe power supply 2 safe outputs 4 safe outputs
Operating/storage 0…+55 °C/-40…+70 °C 0…+55 °C/-40…+70 °C -25…+55 °C/-40…+70 °C
temperature
Approvals CE, UL in preparation CE, UL in preparation CE, UL, Ex, TÜV SÜD
Weight approx. 90 g approx. 90 g approx. 90 g
Further information www.beckhoff.com/EL2901 www.beckhoff.com/EL2902 www.beckhoff.com/EL2904
distribution board
8 – –
4 4 8
TwinSAFE/Safety over EtherCAT TwinSAFE/Safety over EtherCAT TwinSAFE/Safety over EtherCAT TwinSAFE
– – –
545
typ. 330 mA typ. 260 mA typ. 310 mA
1 5
2 6
3 7
4 8
Safety standard DIN EN ISO 13849-1:2008 (Cat 4, PL e) Safety standard DIN EN ISO 13849-1:2008 (Cat 4, PL e)
and EN 61508:2010 (SIL 3) and EN 61508:2010 (SIL 3)
Number of inputs 4 Max. output current 0.5 A/20 mA min. (per channel)
1 5 1 5
2 6 2 6
3 7 3 7
4 8 4 8
The KL1904 Safety Bus Terminal The KL2904 Safety Bus Terminal
has four fail-safe inputs. has four outputs.
and control cabinet space requirements. – AX8000 multi-axis servo system is necessary in order to implement the safety
Even safe position monitoring or posi- with TwinSAFE AX81xx-x1xx and functions SDI (Safe Direction) or SLS (Safely
548 tion range monitoring is simple to implement AX82xx-x1xx axis modules Limited Speed); many standard motors from
with the aid of the safe drive technology. – servo terminals variant: EL72xx-9014 Beckhoff support these functions without fur-
This does not require any additional wiring, – servomotor box variant: EP7211-9034 ther expense and without additional encoder
because the EtherCAT communication is used system when the AX5000 is used. A detailed
in the servo drives, enabling seamless com- Safe Motion according to list of permissible motors can be found under
munication between TwinSAFE Logic com- IEC 61800-5-2 u www.beckhoff.com/Documentation
ponents and the safe drive technology. More complex safety functions can be im-
Like the programming or configuration plemented with the aid of the Safe Motion
of a safety application, the entire param- function package:
Stop functions Safe Torque Off (STO), Safe Torque Off (STO), Safe Torque Off (STO),
Safe Stop 1 (SS1) Safe Stop 1 (SS1) Safe Stop 1 (SS1)
TwinSAFE
550
Servomotor module TwinSAFE drive option card Single-axis module, 8 A/18 A, Double-axis module 2 x 6 A,
with OCT and STO, for AX5000 up to 40 A, feedback: OCT, TwinSAFE: STO/SS1, feedback: OCT, TwinSAFE: STO/SS1,
50 V DC, 4.5 A (Irms) HW 2.0: STO/SS1 TwinSAFE Logic integrated TwinSAFE Logic integrated
option card axis module for one drive axis axis module for two drive axis
+60 °C
-25 °C
TwinSAFE
551
Stop functions Safe Torque Off (STO), Safe Stop 1 (SS1), Safe Stop 2 (SS2), Safe Torque Off (STO), Safe Stop 1 (SS1), Safe Stop 2 (SS2),
Safe Operating Stop (SOS) Safe Operating Stop (SOS)
Safe position functions Safely Limited Position (SLP), Safe CAM (SCA), Safely Limited Position (SLP), Safe CAM (SCA),
Safely Limited Increment (SLI) Safely Limited Increment (SLI)
Safe speed functions Safe Speed Range (SSR), Safely Limited Speed (SLS), Safe Speed Range (SSR), Safely Limited Speed (SLS),
Safe Speed Monitor (SSM) Safe Speed Monitor (SSM)
Direction functions Safe Direction positive (SDIp), Safe Direction positive (SDIp),
Safe Direction negative (SDIn) Safe Direction negative (SDIn)
Acceleration functions Safe Maximum Acceleration (SMA), Safe Maximum Acceleration (SMA),
Safe Acceleration Range (SAR) Safe Acceleration Range (SAR)
Braking functions – –
TwinSAFE
552
AX81xx-0200 AX82xx-0200
axis module for one drive axis axis module for two drive axis
TwinSAFE
553
AX8101: 8 A, AX8118: 18 A 2 x 6 A
≤ watchdog time (parameterisable) ≤ watchdog time (parameterisable)
AX8108: 2.0 kg, AX8118: 2.5 kg approx. 2.0 kg
0…+55 °C 0…+55 °C
CE, UL in preparation, TÜV SÜD CE, UL in preparation, TÜV SÜD
www.beckhoff.com/AX81xx www.beckhoff.com/AX82xx
..
ranging services
Support in all matters of after-sales
..
service
Worldwide training for Beckhoff
system components
Support, Service,
Training
u www.beckhoff.com/support
u www.beckhoff.com/training
Beckhoff and its partners around the world offer comprehensive support and service, guaranteeing fast
and competent assistance with all questions related to Beckhoff products and system solutions.
Beckhoff Support
Beckhoff Service
Beckhoff offers a comprehensive training program worldwide for Beckhoff system components.
The training takes place at training centres at the headquarters in Germany or at the Beckhoff
subsidiaries. Please contact the appropriate companies in your country with regard to training
with the partner firms around the world. For addresses see page 10
557
TR2020 | NC Point-to-Point
Information TR2020
Content operation of TwinCAT NC: functional plan, operating modes; NC control with NC MC2 library, cyclic interface, axis function
blocks; TwinCAT ScopeView: recording of set value profiles; programming examples; TwinCAT cam plates and MC function
blocks for cam plate functionality
Requirements assured handling of TwinCAT PLC programming; solid knowledge of PLC programming; level of knowledge
corresponding to courses TR1000/TR1020, or corresponding experience in IEC 61131-3 programming; programming
languages: ST, Structured Text
Duration 2 days
Further information www.beckhoff.com/TR2020
TR8010 | TwinSAFE
Information TR8010
Content integration of TwinSAFE Terminals, handling the TwinSAFE configurator, using the TwinSAFE library
Requirements experience in handling TwinCAT software
Duration 1 day
Further information www.beckhoff.com/TR8010
TR8020 | EtherCAT
Information TR8020
Content EtherCAT basics, configuration in the System Manager, EtherCAT diagnostics (topology view, emergency scan),
oversampling terminals
Requirements experience in handling of TwinCAT software
Duration 1 day
Support, Service, Training
TR3030 | Programming
Information TR3030
Content TwinCAT PLC: introduction to TwinCAT eXtended Automation Technology (XAT), eXtended Automation Engineering
environment (XAE), Microsoft Visual Studio® integration, IEC 61131-3 programming; TwinCAT NC PTP: basics of axis
commissioning and motion control components; TwinCAT ADS: communication interface, high-level language link
Requirements sound knowledge of PLC or high-level language concepts such as declaration of variables, variable classes and structures;
no prior knowledge of TwinCAT 2 is necessary
Duration 5 days
Further information www.beckhoff.com/TR3030
TR3050 | NC Point-to-Point
Information TR3050
Content operation of TwinCAT NC: functional plan, operating modes; NC control with NC MC2 library, cyclic interface, axis function
blocks; TwinCAT Measurement: recording of set value profiles; programming examples; TwinCAT cam plates and MC func-
tion blocks for cam plate functionality
Requirements assured handling of TwinCAT 3 PLC programming; solid knowledge of PLC programming; level of knowledge corresponding
to courses TR3020/TR3030, or corresponding experience in IEC 61131-3 programming; programming languages: ST
Duration 2 days
Further information www.beckhoff.com/TR3050
TR3054 | CNC
Information TR3054
Support, Service, Training
Content introduction to TwinCAT CNC, creating and processing CNC configurations in the System Manager, creating NC programs
compliant with DIN 66025 and extensions of the CNC kernel, operating CNC interfaces via structures in the PLC, data
and communication exchange between PLC and CNC using M functions and V. E. variables, recording and displaying CNC
quantities using Scope View, system diagnostics facilities, operation and use of the “HLI” (high level interface), kinematic
transformations, commissioning of servo drives using the CNC
Requirements basics of programming and automation technology using TwinCAT; familiarity with TwinCAT 3 system configuration and
564
programming; in-depth knowledge of PLC programming; contents of the courses TR3030/TR3020, or equivalent experience
of IEC 61131-3 programming (we recommend advanced TwinCAT 2 users to first take the course “TR3040 | Switching from
TC2 to TC3” as a basis); ST programming language
Duration 2 days
Further information www.beckhoff.com/TR3054
TR3072 | OPC UA
Information TR3072
Content overview and benefits of OPC Unified Architecture (OPC UA); basic components of TF6100 TC3 OPC UA; operating principle
of the TwinCAT OPC UA Server (architecture, configuration, symbol files, communication patterns, security, setup scenarios);
operating principle of the TwinCAT OPC UA Configurator (architecture, online panel, diagnostics, certificate management);
operating principle of the TwinCAT OPC UA Client (architecture, function blocks of the PLCopen_Opc_Ua library, read/write
workflow, MethodCall workflow, security)
Requirements knowledge of handling the TwinCAT system is required, such as I/O configuration, PLC handling, linking of PLC variables
Duration 1 day
Further information www.beckhoff.com/TR3072
Support, Service, Training
TR3076 | EtherCAT
566
Information TR3076
Content EtherCAT basics, diagnostics, Hot Connect, XFC, redundancy, simulation
Requirements knowledge of handling the TwinCAT 3 software
Duration 1 day
Further information www.beckhoff.com/TR3076
568
PC Control is issued four times per year and includes general automation technology reports,
particularly from the areas of IPC, I/O, Motion and Automation, and PC-based control tech-
nology. The online version of the Beckhoff company magazine can be found at www.pc-control.
net. All contributions are available both in German and in English as web pages or as PDF
files. The reports are supplemented with links to background or other additional information.
The previous issues of PC Control are available in the archive for online viewing or for down-
loading.
PC Control Magazine
Order no. DK112x Order no. DK130x Order no. DK140x Order no. DK337x
Main Catalog 2018 News Catalog Product Overview IoT and Industry 4.0
Volume 2 | I/O
Support, Service, Training
570
Order no. DK338x Order no. DK367x Order no. DK340x Order no. DK336x
Order no. DK357x Order no. DK365x Order no. DK369x Order no. DK364x
Wind Energy Shipbuilding Print and Paper Industry Stage and Show Technology
571
Order no. DK351x Order no. DK354x Order no. DK358x Order no. DK377x
A AT9050-xxxx
AT9100-xxxx
432
432
B
AX2090-BW80-xxxx 337
AA1121 398 AX2090-MD50 347 Built-in Control Panel 162
AG1000 413 AX2090-ND50 347 Built-in Panel PC 30
AG2210 374 AX2090-ND80 337
AG2250 404 AX2090-NF50 347
AG2300 371 AX5000 338
AG2800 380 AX5021 347
AL20xx 388 AX57xx 342
AL21xx 389 AX5801-0200 551
AL2200 392 AX5805-0000 552
AL225x 392 AX5806-0000 552
AL24xx 390 AX58xx 342
AL25xx
AL28xx
390
391
AX8000
AX81xx
332
333
C
AL29xx 391 AX81xx-0100 551
AM30uv-wxyz-000a 382 AX81xx-0200 553 C3620 84
AM31uv-wxyz-000a 400 AX82xx 333 C3640 85
AM80uv-wxyz 361 AX82xx-0100 551 C5102 89
AM81uv-wxyz 400 AX82xx-0200 553 C5210 92
AM85uv-wxyz 364 AX86xx 332 C5240 93
AM88uv-wxyz 377 AX8810 334 C6015 95
AMxxxx 350 C6140 98
AS20uv-wxyz 406 C6150 99
ASxxxx 406 C6240 102
Product Index
573
Product Index
CX900x-1x0x
CX9010
206
208
EL7201-9014
EL7211-9014
323
323
K
CX901x-0x0x 208 EL7221-9014 323
CX901x-1x0x 208 Embedded PC 180 K7xxx | KT7xxx 182
CX9020 212 Encoder option cards 342 Keyboard 182
CX90x0-A001 210 EP1908 542 KL1904 547
CX90x0-N010 210 EP7041-1002 284 KL2904 547
CX90x0-N030 210 EP7041-3002 285 KL6904 546
CX90x0-N031 210 EP7211-9034 323
CX90x0-N070 210 EP7342 286
EPP7041-1002 323
EPP7041-3002 323
EPP7342 324
ER7041-1002 284
ER7041-3002 285
ER7342 286
EtherCAT Drives 338
M
D MES system 392
Motor cable 344
DIN rail PC 180 Motor cable, not assembled 346
Drive Technology 312 Motor cable, AS20xx 409
Motor cable, AX8000 336
Motor module 430
F Motor module,
stainless steel
438
Mover 431
FC3161 134 Multi-touch built-in 146
FC9062 135 Control Panel
FC9071 135 Multi-touch built-in 34
FC9361-0010 56 Panel PC
EJ1914 543
EJ1918 543
EJ1957 543
EJ2914 545
EJ2918 545
EJ6910 541
EJ7047 357
EJ7211-0010 357
G
EJ7342
EK1914
357
540
O
EK1960 539 Guide rails XTS Hygienic 441
EL1904 542 Guide rails XTS Standard 432 OCT servomotor terminal 323
EL2901 544
EL2902 544
EL2904 544
EL6900 541
EL6910 541
EL6930 541
Product Index
574
Product Index
R Simulation
TE1120 | TC3 XCAD Interface 472
TF5100 | TC3 NC I
TF5110 | TC3 Kinematic
489
490
TE1200 | TC3 PLC Static Analysis 473 Transformation L1
RFID reader 179 TE1210 | TC3 PLC Profiler 473 TF5111 | TC3 Kinematic 490
TE1300 | TC3 Scope View 473 Transformation L2
Professional TF5112 | TC3 Kinematic 490
TE1310 | TC3 Filter Designer 473 Transformation L3
TE1400 | TC3 Target for 474 TF5113 | TC3 Kinematic 490
MATLAB®/Simulink® Transformation L4
TE1410 | TC3 Interface for 474 TF5120 | TC3 Robotics 491
MATLAB®/Simulink® mxAutomation
TE1420 | TC3 Target for FMI 474 TF5130 | TC3 Robotics 491
TE1500 | TC3 Valve Diagram 474 uniVAL PLC
S Editor
TE1510 | TC3 Cam Design Tool 475
TF5200 | TC3 CNC
TF5210 | TC3 CNC E
491
492
TE1610 | TC3 EAP Configurator 475 TF5220 | TC3 CNC Axes Pack 492
Safety 530 TE2000 | TC3 HMI 475 TF5230 | TC3 CNC Channel Pack 492
Servo Drives 328 TE35xx | TC3 Analytics 475 TF5240 | TC3 CNC 493
Servoterminal with STO 323 Workbench Transformation
Slotbox 137 TE5910 | TC3 Motion Designer 321 TF5250 | TC3 CNC HSC Pack 493
Stainless steel mover 440 TF1800 | TC3 PLC HMI 480 TF5260 | TC3 CNC 493
STO (Safe Torque Off) 550 TF1810 | TC3 PLC HMI Web 480 Spline Interpolation
Supplements, TwinCAT 512 TF1910 | TC3 UML 480 TF5270 | TC3 CNC Virtual NCK 493
TF2000 | TC3 HMI Server 481 Basis
TF20xx | TC3 HMI Clients Pack 481 TF5271 | TC3 CNC Virtual NCK 494
TF20xx | TC3 HMI Targets Pack 482 Options
TF2100 | TC3 HMI ADS 482 TF5280 | TC3 CNC Volumetric 494
TF2110 | TC3 HMI OPC UA 483 Compensation
TF2200 | TC3 HMI Extension 483 TF5290 | TC3 CNC Cutting Plus 494
SDK TF5410 | TC3 Motion Collision 495
TF2300 | TC3 HMI Scope 483 Avoidance
TF3300 | TC3 Scope Server 484 TF5420 | Motion Pick-and-Place 495
575
Product Index
TF6220 | TC3 EtherCAT 497 TS1110 | TwinCAT Simulation 513 TS6271 | TwinCAT PROFINET RT 526
Redundancy 250 Manager Controller
TF6221 | TC3 EtherCAT 497 TS1120 | TwinCAT ECAD Import 512 TS6280 | TwinCAT EtherNet/IP 526
Redundancy 250+ TS1140 | TwinCAT Management 515 Slave
TF6225 | TC3 EtherCAT External 497 Server TS6300 | TwinCAT FTP Client 527
Sync TS1150 | TwinCAT Backup 513 TS6310 | TwinCAT TCP/IP 525
TF6250 | TC3 Modbus TCP 497 TS1500 | TwinCAT Valve 520 Server
TF6255 | TC3 Modbus RTU 498 Diagram Editor TS6310-0030 | TwinCAT TCP/IP 525
TF6270 | TC3 PROFINET RT 498 TS1510 | TwinCAT Cam Design 519 Server CE
Device Tool TS6340 | TwinCAT PLC Serial 521
TF6271 | TC3 PROFINET RT 498 TS1600 | TwinCAT Engineering 512 Communication
Controller Interface Server TS6341 | TwinCAT PLC Serial 521
TF6281 | TC3 EtherNet/IP Master 499 TS1800 | TwinCAT PLC HMI 514 Communication 3964R/RK512
TF6300 | TC3 FTP Client 499 TS1800-0030 | TwinCAT PLC 514 TS6350 | TwinCAT 525
TF6310 | TC3 TCP/IP 499 HMI CE SMS/SMTP Server
TF6311 | TC3 TCP/UDP Realtime 499 TS1810 | TwinCAT PLC 514 TS6350-0030 | TwinCAT 525
TF6340 | TC3 Serial 500 HMI Web SMS/SMTP Server CE
Communication TS3300 | TwinCAT Scope 2 515 TS6360 | TwinCAT Virtual Serial 527
TF6350 | TC3 SMS/SMTP 500 TS3900 | TwinCAT Solar Position 515 COM Driver
TF6360 | TC3 Virtual Serial COM 500 Algorithm TS6370 | TwinCAT DriveCOM 523
TF6420 | TC3 Database Server 500 TS4100 | TwinCAT PLC 516 OPC Server
TF6421 | TC3 XML Server 501 Controller Toolbox TS6371 | TwinCAT DriveTop 523
TF6500 | TC3 IEC 60870-5-10x 501 TS4110 | TwinCAT PLC 516 Server
TF6510 | TC3 IEC 61850/ 501 Temperature Controller TS6420 | TwinCAT Database 513
IEC 61400-25 TS5050 | TwinCAT NC 519 Server
TF6600 | TC3 RFID Reader 501 Camming TS6420-0030 | TwinCAT 514
Communication TS5055 | TwinCAT NC 518 Database Server CE
TF6610 | TC3 S5/S7 502 Flying Saw TS6421 | TwinCAT XML 512
Communication TS5060 | TwinCAT NC FIFO Axes 518 Data Server
TF6650 | TC3 DBC File Import 502 TS5065 | TwinCAT PLC Motion 517 TS6421-0030 | TwinCAT XML 513
for CAN Control XFC Data Server CE
TF6701 | TC3 IoT 502 TS5066 | TwinCAT PLC Remote 518 TS6509 | TwinCAT PLC 523
Communication (MQTT) Synchronisation IEC 61400-25 Server
TF6710 | TC3 IoT Function 503 TS511x | TwinCAT Kinematic 520 TS650x | TwinCAT PLC 522
TF6720 | TC3 IoT Data Agent 503 Transformation IEC 60870-5-10x
TF6730 | TC3 IoT Communicator 503 TS5800 | TwinCAT Digital Cam 519 TS650x-0030 | TwinCAT PLC 522
TF6735 | TC3 IoT Communicator 503 Server IEC 60870-5-10x
App TS5810 | TwinCAT PLC Hydraulic 517 TS6511 | TwinCAT PLC 523
TF8000 | TC3 BA Connectivity 504 Positioning IEC 61850 Server
Library TS6100 | TwinCAT OPC UA 524 TS6600 | TwinCAT PLC RFID 527
TF8010 | TC3 Building 504 Server Reader Communication
Automation Basic TS6100-0030 | TwinCAT OPC UA 524 TS6610 | TwinCAT PLC S5/S7 527
TF8020 | TC3 BACnet/IP 504 Server CE Communication
TF8040 | TC3 Building 505 TS6120 | TwinCAT OPC Server 524 TS8000 | TwinCAT PLC HVAC 528
Automation TS622x | TwinCAT EtherCAT 515 TS8010 | TwinCAT PLC Building 528
TF8310 | TC3 Wind Framework 505 Redundancy Automation Basic
TR1xxx 558 TS6250 | TwinCAT 522 TS8020 | TwinCAT BACnet/IP 528
TR2xxx 559 Modbus TCP Server TS8035 | TwinCAT FIAS Server 529
TR3xxx 562 TS6250-0030 | TwinCAT 522 TS8036 | TwinCAT Crestron 529
TR5xxx 559 Modbus TCP Server CE Server
TR7xxx 567 TS6255 | TwinCAT PLC 521 TS8037 | TwinCAT Bang & 529
TR8xxx 561 Modbus RTU Olufsen Server
Training 557 TS6270 | TwinCAT PROFINET RT 526 TS8040 | TwinCAT Building 529
TS1010 | TwinCAT Eventlogger 512 Device Automation
Product Index
576
Product Index
X
XAT 458
XTS 418
XTS Hygienic 437
Z
ZK4000-xxxx-xxxx 409
ZK4500-802x-xxxx 344
ZK4509-00xx-xxxx 346
ZK4510-8020-xxxx 346
ZK4530-8010-xxxx 346
ZK4530-8110-xxxx 346
ZK4800-802x-xxxx 336
ZK480x-8003-xxxx 336
Product Index
577
In use worldwide:
PC-based Control.
Beckhoff®, TwinCAT®, EtherCAT®, EtherCAT P®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS® are registered trademarks of and licensed by
Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes
could violate the rights of the owners.
The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual application
do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective
characteristics shall only exist if expressively agreed in the terms of contract.
The certification procedure for the ELX and CPX series products was not completed at the time this catalog went to print.
Volume 1 Volume 2
IPC I/O
Motion
Automation
www.beckhoff.com/contact