4.

MANUFACTURING

4.1. Materials requirement:

The materials used in this project are detailed as follows:

A) Mild steel

The machine is basically made up of mild steel.

Reasons:

1. Mild steel is readily available in market

2. It is economical to use
3. It is available in standard sizes
4. It has good mechanical properties i.e. it is easily machinable.
5. It has moderate factor of safety, because factor of safety results in
unnecessary wastage of material and heavy selection. Low factor of safety
results in unnecessary risk of failure
6. It has high tensile strength
7. Low co-efficient of thermal expansion

Properties of Mild Steel:

M.S. has carbon content from 0.15% to 0.30%. They are easily wieldable thus can
be hardened only. They are similar to wrought iron in properties. Both ultimate
tensile and compressive strength of these steel increases with increasing carbon
content. They can be easily gas welded or electric or arc welded. With increase in
the carbon percentage weld ability decreases. Mild steel serve the purpose and was
hence was selected because of the above purpose.
4.2. Process sheets:

4.2.1. Part Name: Supporting Frame

Part weight –kg

Part material – M.S.

Part quantity – 1

Part size – mm X mm X mm.

Sr. No. Operation Machine Tool Time

1 Cutting the material as per our Hand cutter Hand cutter

required size.
2 Grinding the sides and make at Grinding Grinding tool
required length. machine
3 Welding the frame as per Welding Arc Welding
required size specify in machine torch
Drawing.

4 Welding the foundation supports Welding Arc Welding

as per Drawing. machine torch

4.2.2. Part Name: Frame Heights

Part weight –kg

Part material – M.S.

Part quantity – 2

Part size – mm X mm X mm.

Sr. No. Operation Machine Tool Time

1 Cutting the material as per our Hand cutter Hand cutter

required size.
2 Grinding the sides and make at Grinding Grinding tool
required length. machine
3 Welding the frame as per Welding Arc Welding
required size specify in machine torch
Drawing.

4.2.3. Part Name: Side square plate

Part weight –kg

Part material – M.S.

Part quantity – 2

Part size – mm X mm X mm.

Sr. No. Operation Machine Tool Time

1 Cutting the material as per our Hand cutter Hand cutter

required size.
2 Grinding the sides and make at Grinding Grinding tool
required length. machine
3 Drill on face of plate 2 Nos. Drilling Drilling Bit
20 MM. machine
4 Drill on face of plate 2 Nos. Drilling Drilling Bit
10MM. machine
5 Welding the frame as per Welding Arc Welding
required size specify in machine torch
Drawing.

4.2.4. Part name: plate supporter shafts

Part weight –kg

Part material – M.S.

 Part quantity – 02

Part size –mm.

Sr. No. Operation Machine Tool Time

1 Cutting the material as per our Hand cutter Hand cutter

required size.
2 Grinding the sides and make at Grinding Grinding tool
required length. machine

3 Welding the bolts at each shaft Welding Arc Welding

end as per required size specify machine torch
in Drawing.

5. COST ESTIMATION

9 5.1. COST OF STANDARD PARTS:

 Sr.No Part Quantity Rate/unit Total Cost

1 PADESAL BEARING 1

2 PULLIES 1

3 TEST SPECIMAN SHAFT 3

4 NUT & BOLT (for bearing) 2

5 WEIGHT (500gm) 4

6 WEIGHT (1kg) 3

7 ROPE 1

8 HANGER 1

Rs. /-

5.2. Cost of raw material:

Sr.No part name Weight kg. Rate/kg. total cost

1 Square pipe 50

2 plate 60

3 Angle 50

4 Shaft 60

Rs.

5.3. Cost of machining:

Sr.No Part Time Rate/hr Total Cost

1 Cutting machine

2 Drilling machine
 3 Welding machine

4 Grinding machine

Rs.

5.4. Other cost:

Sr. No Details Total Cost

1 Painting

2 Transport

3 Other/overhead

Rs.

TOTAL PROJECT COST:

Cost of std. part + Cost of material + Cost of machining + other Cost

Total project cost =