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An Innovative EMI Reduction Design Technique in Power Converters
An Innovative EMI Reduction Design Technique in Power Converters
--
rely on fast odoff time pulses, thus producing emissions due to 2
the high-frequencyspectral content of pulses. An original design
method for switched-mode power supplies is developed allowing
to obtain an acceptable compromise between power losses and
EMI. Emphasis is placed on the analysis of the commutation cell
of the switching static converter in order to demonstrate that it --&-I
f v
vccJ
I
....
................................ ................................. J A,
Fig. 5. Tum-off behavior of the new driver
Fig. 4. Tum-on behavior with the new driving technique.
4 e T t
tf
Fig. 6. The periodic trapezoidal pulse train representing the current Zd.
(a)
Fig. 7. Simulated magnitude spectra (a) [dB PA] and (b) [dB PA].
TABLE I
PULSEPARAMETERS
FOR THE SIMULATION
where:
-
0f f
sin ( n r f o t o f f ) e-jn.rrfo.r
n7rfo i (6) different spectra obtained by changing the values of the pulse
parameters. Therefore, an investigation has been carried out to
check the effect of decreasing the rise-time and the fall-time of
the current pulses, respectively, at turn-on and turn-off of the
[%lo, =
A
t,,
A
(7) gate controlled device. This is very useful for the design of
the driver circuit because from (1) and (2), the relationship
(8) between the Fourier coefficients and the parameters of the
off t0.f.f driver circuit is known. Let us consider (1) and (2), where
CONSOLI et al.: EM1 REDUCTION DESIGN TECHNIQUE 571
TABLE I1
CONDITIONS
OF MEASUREMENT
we assume
EUT
b b
REF
~. 90.0 dS6V #AT 10 OB REF 90.0 dS6V 7 A 7 10 OB
PEAK
LOG
10
dB/
WA se
SC FC
CGRR
1 1 1 1 1 1 1 1 1 1 1
START 150 kHZ srop 30.0~MHZ START 150 K H Z STOP 30.00 MHz
#RES BW 9.3 kH2 VBW 30 kHz SWP 1 . 1 1 sec dRES BW 9 0 kHz b8W 30 kHZ SWP 1 . i i sec
(4 (b)
Fig. 9. Conducted emissions measurement results. (a) Standard circuit and (b) improved circuit.
B. Conducted Emission Measurements It should be noted that the experimental spectra of the
The block diagram of the measurement setup is drawn in conducted emissions cannot equal those obtained by simula-
Fig. 8. tion (Fig. 7), since the simulated spectra have been obtained
The harmonic content of the current flowing in the ac power by plotting the Fourier expansion coefficients of the current
cord of the EUT is the conducted emission to be measured. waveform and no theoretical study has been done on the
According to EN 55022 requirements, the conducted emission differential mode emissions or on the voltage spectrum. This
tests have to be carried out by inserting a line impedance was not the aim of the present paper, which was essentially
stabilization network (LISN) in series between the main power devoted to show the main improvements of the proposed
system and the EUT so that ac 220 V supply flows through design strategy on the current spectrum.
the LISN to the EUT. As is well known, the LISN has two Results of the two sets of measurements are reported in
important functions: to present a constant impedance (50 0) to order to demonstrate the reduction of conducted emission
the product’s power cord outlet over the test frequency range when the improved driving circuit is employed. In Fig. 9,
and to prevent external conducted noise on the power system the magnitude spectra obtained with the standard and the
net from contaminating the measurements [5]. improved circuit are shown. Both spectra are compared with
A spectrum analyzer is used as a receiver in order to display QP conducted emission limits recommended in CISPR 22
the magnitude spectrum of the signals coming from the LISN. for Class A electronic equipment. These are the same limits
Moreover, the peak detecting function is used, so that the adopted by EN’S and reported in EN 55022 [6].
measured results are performed in more restrictive conditions It can be seen from Fig. 9 that a large reduction of the
with respect to the quasipeak (QP) limits imposed by the harmonic amplitudes is obtained with the improved circuit,
EN’S. The results of the conducted emission measurements especially in the 10-15 MHz frequency range where about 10
are compared with such limits over the frequency range that dB pV reduction is detected. Such a reduction is mainly due
extend from 150 kHz to 30 MHz [6]. to the improvements made to the current spectrum. In fact,
CONSOLI et aJ.: EM1 REDUCTION DESIGN TECHNIQUE 513
/b /b
RFF :aa 0 #ai jm as PS rlti 0 a8
(a)
Fig. 11. Near-field radiated emission measurements: (a) frequency range: 0.15-30 MHz (standard circuit), (b) frequency range: 0.15-30 MHz (improved
circuit), (c) frequency range: 30-100 MHz (standard circuit), and (d) frequency range: 30-100 MHz (improved circuit).
the main harmonic reduction in the simulated spectra plotted In Fig. 11 the results of diagnostic radiated measurements
in Fig. 7 can be observed in the same frequency range. obtained with the probe placed at a distance of about 2 cm from
the collector are shown. All the measurements were performed
C. Diagnostic Radiated Emission Measurements by changing the probe orientation until maximum coupling
with the magnetic field radiated by the circuit was achieved.
The improvement achieved with the proposed design strat- Particular attention was paid in order to place the probe in the
egy of the driver circuit can be demonstrated also through the same position during each measurement.
radiated emission measurements reported in this section. Results obtained from collector emissions tests were also
The measured radiated disturbances are of magnetic nature, confirmed by similar measurements affected near the gate. A
since a magnetic field sensor is used. This detector is a close noticeable reduction of the radiated emissions is detected at
field probe which consists of two single turn loops feeding low frequencies, as it can be seen from a comparison between
a BALUN structure. The word BALUN is an acronym for Fig. ll(a) and (b), where are shown the spectra measured in
BALanced to UNbalanced, referring to the transition from an the range of 0.15-30 MHz. The spectra plotted in Fig. ll(c)
unbalanced coaxial cable to a balanced antenna [4]. By means and (d) show again a strong reduction of radiated emission
of this structure the unbalance due to the coaxial feed cable in the low frequency range, while a minimal difference be-
is prevented. tween the two spectra is detected when frequency approaches
The block diagram of the measurement setup is repre- 100 MHz. Over this frequency, further measurements have
sented in Fig. 10. The receiver is a spectrum analyzer as for confirmed the same result.
the conducted emission measurements. Antenna factors and
preamplifier gain are considered by means of an EMC software
included in the spectrum analyzer. v. CONCLUSION
Given the purely diagnostic purpose of this investigation, the The results of addressing EMC objectives in the design stage
radiated emissions are measured in the near-field. Therefore, of a power converter are presented in this paper. In particular,
the recommended measurement practices are intentionally not an optimal driving circuit for gate controlled devices has been
followed and the results are not compared with any standard designed in order to reduce conducted and radiated emissions
limit on radiated emissions. of commutation cell of the converter. A theoretical analysis
514 IEEE TRANSACTIONS ON ELECTROMAGNETIC COMPATIBLLITY, VOL. 38, NO. 4, NOVEMBER 1996
APPENDIXA
SWITCHING BEHAVIOROF INSULATED GATE
DEVICES FROM THE GATECHARGE CURVE
Useful information about switching behavior of insulated
gate devices can be obtained from the gate charge curve.
Although measuring conditions are generally different from
the operating ones, the total charge supplied to the gate during
the switching transients is the same. The gate-charge curve
(Fig. 12), obtained by injecting a constant current into the
gate, is split in several areas. At the beginning, starting from
Vg = 0, I d remains equal to I d , , (few PA) until V, reaches
Vth at point 1. The slope of the gate voltage is fixed by the
gate input capacitance that, in this phase, is constant and equal
to C,,,. From now on the device is turned-on and the drain
current flows reaching its maximum value at point 2, while
Fig 12. Load line and dynamic characteristics versus gate-charge.
the drain voltage remains constant at its maximum value.
Between points 2 and 4 the Miller effect takes place.
During this phase the input capacitance appears to be infinite; where C,,, and Cgdr are the gate-drain capacitances,
in fact, the gate voltage remains constant even if the gate respectively, when the drain-gate voltage is positive and
circuit supplies current to the gate. This is due to the drain when such voltage reverses.
voltage decreasing with consequent modulation of the gate- It must be noted that the curve obtained by injecting
drain capacitance. In addition, the drain voltage exhibits two charges into the gate is the mirror image of the one obtained
different slopes due to the transition from a highly charged P extracting charges. Therefore, for power MOSFET's the above
zone to the simple depletion of the MOSFET capacitor that observations remain valid also during turn-off.
exists between the deep body cells. As soon as the Miller IGBT devices require separate comments. In fact, due to
effect ends, the gate voltage can increase again reaching its their inner structure, the current fall is strongly related to the
final value at point 5. used technology and its effect can hardly be mitigated by the
From the previous description it is possible to obtain some driving circuit.
relationships which allow us to understand the equations in
Section 11-A. APPENDIXB
a) The current slope is related to the rate of supplying ENERGYCONSUMPTION
DURINGSWITCHING
TRANSIENTS
charge to the gate during the first slope of the gate In Fig. 13 the linearized curves of current and voltage at
voltage by mean of the following relation turn-on and turn-off for a MOSFET are plotted. From such
curves it is possible to compute theoretical expressions of
energy losses during the switching transients.
Turn-On Transient: Looking at the curves in Fig. 13 the
Smig energy losses at turn on can be calculated as
E- (All
c,,,
b) The voltage slope is connected to the rate of supplying
won = ;(head + -IRM)(Vcc- av)
charge to the gate during the Miller effect zone ' (tr + trr) + iIload(Vcc
- a v ) h ~ (B1)
in this equation contributions of the freewheeling diode and
dv
-
-
-~ i,
AV of the collector voltage due to leakage inductances have
dt Cgd
been included. Such AV can be obtained by the following
'g 1st slope relation:
('42)
~
Cgdr
2nd slope av =L,- d l ldota d
CONSOLI ef ai.: EM1 REDUCTION DESIGN TECHNIQUE 575
= L,
Iload + IRM University of Catania, where he is presently Pro-
fessor of electrical engineering teaching Electrical
tr + trr Machines and Electric Drives. He is responsible for
the research activities at the University of Catania
The time interval to1 in (Bl) is obtained by experimental in the areas of electromechanical energy conversion
measurements. systems and power electronics. He is also responsible for the graduate-level
and Ph.D. programs for electrical engineering students. He was a Fellow with
Turn-OffTransient: Similarly to what has been made for a Nato Grant at Purdue University, and a Visiting Professor at the University
turn-on energy losses, the following expression can be com- of Wisconsin, Madison, WI.
puted from the curves in Fig. 13 Dr. Consoli is a member of the Executive Board of the Industry Application
Society and serves on the Industrial Drives and the Electrical Machines
Committees as well as in the Power Electronics Society.
woff= $ I l o a d V c c t O 2
+ iIload(Vcc + Av)tf (B3)
where tO2is obtained by experimental measurements and AV Salvatore Musumeci (S’81-M’89) was born in
can be calculated by the following expression: Giarre (Catania), Italy. He received the M.S. and
Ph.D. degrees in electrical engineering from the
Iload University of Catania, Italy, in 1991 and 1995,
AV = L,-. respectively.
tf His research interests include the fields of power
electronics, power devices, and electrical drives.
In both (B1) and (B3) it can be considered AV e 0 if
the leakage inductances have been reduced by optimizing the
layout of the circuit. In addition, by assuming the freewheeling
diode to be ideal, the overcurrent at turn-on can be neglected.
With such assumptions, a simplified expression for the energy
consumption during switching transients can be computed
Giovanna Oriti (S’96) was bom in Catania, Italy,
I
and received the Laurea degree with honors in
electrical engineering in 1993 from the University
WE- f s v d s l d vds + v ds
of Catania, Italy, where she is presently pursuing
2 (duds\ (duds\ the Ph.D. degree in electrical engineering. She has
recently been a visiting scholar at the University of
Wisconsin, Madison, WI.
1 Her current research interest is in the field of
power converters and electromagnetic compatibility.