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    Cost of Production: Company Name: Suscok Jaya Gemilang

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    Samuel Areliano
    This document provides a cost of production analysis for a project to produce 10,000 metric tons per year of hex bolt M10. Key details include: 1) Total fixed capital costs are estimated at $3.479 million including ISBL, OSBL, engineering, and contingency costs. Working capital is estimated at $0.435 million. 2) Revenues of $10 million per year are expected from sales of the hex bolts at $1,000 per metric ton. 3) Main raw materials are wire coil at $731.76 per metric ton and zinc at $0.42 per metric ton. Total raw material costs are $7.31 million per year. 4

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    Cost of Production: Company Name: Suscok Jaya Gemilang

    Uploaded by

    Samuel Areliano
    25 views1 page
    This document provides a cost of production analysis for a project to produce 10,000 metric tons per year of hex bolt M10. Key details include: 1) Total fixed capital costs are estimated at $3.479 million including ISBL, OSBL, engineering, and contingency costs. Working capital is estimated at $0.435 million. 2) Revenues of $10 million per year are expected from sales of the hex bolts at $1,000 per metric ton. 3) Main raw materials are wire coil at $731.76 per metric ton and zinc at $0.42 per metric ton. Total raw material costs are $7.31 million per year. 4

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    Original Title

    Cost of Production Kel 14

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    This document provides a cost of production analysis for a project to produce 10,000 metric tons per year of hex bolt M10. Key details include: 1) Total fixed capital costs are estimated at $3.479 million including ISBL, OSBL, engineering, and contingency costs. Working capital is estimated at $0.435 million. 2) Revenues of $10 million per year are expected from sales of the hex bolts at $1,000 per metric ton. 3) Main raw materials are wire coil at $731.76 per metric ton and zinc at $0.42 per metric ton. Total raw material costs are $7.31 million per year. 4

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    25 views1 page

    Cost of Production: Company Name: Suscok Jaya Gemilang

    Uploaded by

    Samuel Areliano
    This document provides a cost of production analysis for a project to produce 10,000 metric tons per year of hex bolt M10. Key details include: 1) Total fixed capital costs are estimated at $3.479 million including ISBL, OSBL, engineering, and contingency costs. Working capital is estimated at $0.435 million. 2) Revenues of $10 million per year are expected from sales of the hex bolts at $1,000 per metric ton. 3) Main raw materials are wire coil at $731.76 per metric ton and zinc at $0.42 per metric ton. Total raw material costs are $7.31 million per year. 4

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    of 1

    Project Name

    Company Name : Suscok Jaya Gemilang Project Number Sheet 1


    Address REV DATE BY APVD REV DATE BY APVD

    COST OF PRODUCTION

    Form XXXXX-YY-ZZ
    Owner's Name Samuel, Daniel, Faridz Capital Cost Basis Year 2006
    Plant Location Cikarang Units English ● Metric
    Case Description On Stream 8,000 hr/yr 333.33 day/yr
    YIELD ESTIMATE CAPITAL COSTS

    $MM
    ISBL Capital Cost 2.071
    OSBL Capital Cost 0.828
    Engineering Costs 0.290
    Contingency 0.290
    Total Fixed Capital Cost 3.479
    Working Capital 0.435

    REVENUES AND RAW MATERIAL COSTS


    MASS BALANCE MB Closure 100%

    Key Products Units Units/Unit product Units/yr Price $/unit $MM/yr $/unit main product
    Hex Bolt M10 MT 1 10,000 1000 10.00 1000.00
    MT 0.00 0.00
    MT 0.00 0.00
    MT 0.00 0.00
    Total Key Product Revenues (REV) MT 1 10000 10.00 1000.00

    By-products & Waste Streams


    Byproduct 1 MT 0 0 0 0.00 0.00
    Byproduct 2 MT 0 0 0 0.00 0.00
    Byproduct 3 MT 0 0 0 0.00 0.00
    Byproduct 4 MT 0 0 0 0.00 0.00
    Off-gas MT 0 0 0 0.00 0.00
    Organic Waste MT 0 0 0 0.00 0.00
    Aqueous Waste MT 0 0 0 0.00 0.00
    MT 0.00 0.00
    MT 0.00 0.00
    Total Byproducts and Wastes (BP) MT 0 0 0.00 0.00

    Raw Materials
    Wire Coil AISI 1045 MT 1 10,000 731 7.31 730.76
    Zinc MT 1 2 2100 0.00 0.42
    Feed 3 MT 0 0 0 0.00 0.00
    Feed 4 MT 0 0 0 0.00 0.00
    MT 0.00 0.00
    MT 0.00 0.00
    MT 0.00 0.00
    Total Raw Materials (RM) 2 10,002 7.31 731.18

    Gross Margin (GM = REV + BP - RM) 2.69 268.82

    CONSUMABLES

    Units Units/Unit product Units/yr Price $/unit $MM/yr $/unit product


    Solvent 1 kg 0 0 0.00 0.00 0.00
    Solvent 2 kg 0 0 0.00 0.00 0.00
    Solvent 3 kg 0 0 0.00 0.00 0.00
    Acid 1 kg 0 0 0.00 0.00 0.00
    Acid 2 kg 0 0 0.00 0.00 0.00
    Base 1 kg 0 0 0.00 0.00 0.00
    Base 2 kg 0 0 0.00 0.00 0.00
    Other kg 0 0 0.00 0.00 0.00
    Other kg 0 0 0.00 0.00 0.00
    Other kg 0 0 0.00 0.00 0.00
    Other kg 0 0 0.00 0.00 0.00
    Total Consumables (CONS) 0.00 0.00

    UTILITIES

    Units Units/Unit product Units/hr Price $/unit $MM/yr $/unit product


    Electric MW 1.0 0 105.00 0.025 2.52
    HP Steam MT 0.0 0 0.00 0.000 0.00
    MP Steam MT 0.0 0 0.00 0.000 0.00
    LP Steam MT 0.0 0 0.00 0.000 0.00

    Boiler Feed MT 0.0 0 0.00 0.000 0.00


    Condensate MT 0.0 0 0.00 0.000 0.00
    Cooling Water MT 0.0 0 0.00 0.000 0.00
    Fuel Fired GJ 0.0 0 0.00 0.000 0.00
    Total Utilities (UTS) 0.025 2.520

    Variable Cost of Production (VCOP = RM - BP + CONS + UTS) 7.34 733.70

    FIXED OPERATING COSTS


    $MM/yr $/unit product
    Labor
    1 Operators per Shift Position
    Number of shift positions 1 127452 $/yr each 0.13 12.75
    Supervision 25% of Operating Labor 0.03 3.19
    Direct Ovhd. 45% of Labor & Superv. 0.07 7.17

    Maintenance 3% of ISBL Investment 0.10 10.44

    Overhead Expense
    Plant Overhead 65% of Labor & Maint. 0.22 21.80
    Tax & Insurance 2% of Fixed Investment 0.05 5.22

    Interest on Debt Financing 0% of Fixed Capital 0.00 0.00


    0% of Working Capital 0.00 0.00

    Fixed Cost of Production (FCOP) 0.61 60.56

    ANNUALIZED CAPITAL CHARGES

    $MM Interest Rate Life (yr) ACCR $MM/yr $/unit product


    Fixed Capital Investment 3.479 15% 15 0.171 0.60 59.50
    Royalty Amortization 0.000 15% 10 0.199 0.00 0.00
    Inventory Amortization
    Catalyst 1 0.000 15% 3 0.438 0.00 0.00
    Catalyst 2 0.000 15% 3 0.438 0.00 0.00
    Adsorbent 1 0.000 15% 3 0.438 0.00 0.00
    Equipment 1 0.000 15% 5 0.298 0.00 0.00
    Equipment 2 0.000 15% 5 0.298 0.00 0.00

    Total Annual Capital Charge 0.60 59.50

    SUMMARY
    $MM/yr $/unit product
    Variable Cost of Production 7.34 733.70
    Fixed Cost of Production 0.61 60.56
    Cash Cost of Production 7.94 794.26

    Gross Profit 2.06 205.74

    Total Cost of Production 8.54 853.76

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