SOYABEAN SOLVENT EXTRACTION UNIT WITH

VEGETABLE OIL REFINERY

[EIRI/EDPR/4042] J.C.: 2175XL

INTRODUCTION

Soybean seeds contain 18% to 20% oil. Normally soya bean seeds are not subjected to
mechanical pressing but the entire oil is extracted after preparation of the seeds in the
solvent and Soybean Extraction Plant. Preparation of soya bean seeds includes seed
cleaning, destoning, cracking, husk separation (if required), cooking, flaking, expanding
and drying

Oil extraction, isolation of oil from animal by-products, fleshy fruits such as the olive
and palm, and oilseeds such as cottonseed, sesame seed, soybeans, and peanuts. Oil is
extracted by three general methods: rendering, used with animal products and
oleaginous fruits; mechanical pressing, for oil-bearing seeds and nuts; and extracting
with volatile solvents, employed in large-scale operations for a more complete extraction
than is possible with pressing.

Soybean oil is produced from the seeds of the soybean plant. Plant sterols, chemicals
derived from soybean oil, are used to lower total cholesterol and “bad” low-density
lipoprotein (LDL) cholesterol. Specially processed soybean oil is used to treat
osteoarthritis.

Some people apply soybean oil directly to the skin to repel mosquitoes and other insects.
Soybean oil is also used as a nutritional supplement in intravenous feedings.

www.eiribooksandprojectreports.com 1
EFFECTIVE FOR...

Use as a nutritional supplement in intravenous feedings.

LIKELY EFFECTIVE FOR...

Preventing mosquito bites when applied to the skin. Soybean oil is an ingredient in some
commercial mosquito repellents. It seems to work about as well as some other mosquito
repellents including some products that contain a small amount of DEET.

POSSIBLY EFFECTIVE FOR...

Lowering cholesterol levels in people with high cholesterol. Soybean oil plant sterols
used in margarine seem to help lower total cholesterol and “bad” LDL cholesterol
without affecting “good” HDL. The FDA has allowed the makers of the products Take
Control and Benecol to include this claim on their labels.

Osteoarthritis, when a specific processed part of the oil (unsaponifiable fractions) is used
in combination with avocado oil. This combination seems to significantly improve pain
and overall disability. It appears to work better for osteoarthritis of the hip than the
knee.

www.eiribooksandprojectreports.com 2
 CONTENTS

INTRODUCTION
EFFECTIVE FOR...
LIKELY EFFECTIVE FOR...
POSSIBLY EFFECTIVE FOR...
PRIMARY RAW MATERIAL
PRODUCTION
PRODUCTION
HARVESTING
CONSUMPTION
PRESENT MANUFACTURERS/SUPPLIERS
SOY OILS
PALM OIL
USES AND APPLICATIONS
FOOD FOR HUMANS
FEED FOR ANIMALS
OTHER USES
BENEFITS
1. HIGH SMOKE POINT
2. RICH IN HEART-HEALTHY FATS
3. MAY SUPPORT BONE HEALTH
4. CONTAINS OMEGA-3 FATTY ACIDS
5. PROMOTES SKIN HEALTH
6. VERSATILE AND EASY TO USE
MARKET POSITION
GLOBAL SOYBEAN OIL MARKET DRIVERS:
BREAKUP BY END-USE:
REGIONAL INSIGHTS:
COMPETITIVE LANDSCAPE:
SOYBEAN OIL FUTURES – QUOTES
SOYBEAN OIL MAR '21 (ZLH21)
PROPERTIES AND APPLICATIONS
ON THE BASIS OF END USE, THE INDUSTRY IS DIVIDED INTO:
RAW MATERIALS - SEGMENT ANALYSIS
APPLICATIONS - SEGMENT ANALYSIS
GEOGRAPHY - SEGMENT ANALYSIS
DRIVERS – SOYBEAN OIL MARKET
CHALLENGES – SOYBEAN OIL MARKET
SOYBEAN OIL INDUSTRY OUTLOOK
ACQUISITIONS/PRODUCT LAUNCHES

www.eiribooksandprojectreports.com 3
LIST OF KEY VEGITABLE OIL COMPANIES IN NORTHERN NIGERIA
TOTAL DEMAND OF EDIBLE OIL IN THE NATION
AVERAGE LOCAL PRODUCTION:
GAP AND IMPORT FIGURES
PROSPECT OF LOCAL PRODUCTION
CURRENT POLICY ON THE SECTOR
SOLVENT EXTRACTION PROCESS
PROCESS DESCRIPTION
PREPARATION OF SOYA BEAN SEED
NOTE ON EXTRACTION PLANT EXTRACTOR
DESOLVENTIZER
DISTILLATION
HEXANE RECOVERY
SOYA PREPARATORY SECTION
EXTRACTION SECTION
CONSISTING OF:-
MEAL DESOLVENTISING SECTION
MEAL DESOLVENTISING AND TOASTING SECTION
MEAL CONDITIONING SECTION
DISTILLATION SECTION
DISTILLATION SECTION
ABSORBER SECTION
ABSORBER SYSTEM
PUMPS
PIPING AND INSTRUMENTATION
ONE LOT ALL WATER VALVES.
THE EQUIPMENT SUPPLY INCLUDES:
WATER COOLING TOWER
PROCESS STORAGE
PERFORMANCE AND CONSUMPTION DATA
DESCRIPTION OF INPUT MATERIAL:
DESCRIPTION OF OUTPUT MATERIAL
A. SOLID MATERIAL PHASE
B. IN THE LIQUID PHASE
CONSUMPTION OF UTILITIES
FEATURES OF THE PRODUCTS FROM THE EXTRACTION PLANT
FEATURES OF THE WASTE DISPOSAL FROM THE PLANT
WASTE WATER (PROCESS WATER FROM THE WATER STRIPPER)
EXHAUST AIR FROM THE ABSORPTION PLANT
SPECIFICATION OF EXTRACTION MATERIAL TO SEP.
TECHNICAL SPECIFICATION OF AUXILIARY & OPERATING MEDIA FOR THE PROCESS
C. COOLING WATER
D. STEAM
REFINING PROCESS

www.eiribooksandprojectreports.com 4
CONTINUOUS SPECIAL ACID DEGUMMING SECTION
CONTINUOUS BLEACHING PLANT
PROCESS
CONTINUOUS DEODORIZATION / DEACIDIFIER
CONTINUOUS DEGUMMING, NEUTRALIZATION AND WASHING SECTION
ONTINUOUS BLEACHING
CONTINUOUS DEODORIZATION
WATER COOLING AND DISTRIBUTION
HEAT INSULATION
PERFORMANCE AND CONSUMPTION DATA
BLEACHER PERFORMANCE GUARANTEE
FEED
CONSUMPTION OF UTILITIES
DEODORIZATION / DEACIDIFICATION
CONSUMPTION OF UTILITIES
FILLING LINE
PROCESS FLOW DIAGRAM
UTILITIES
WATER
WATER QUALITY PARAMETERS FOR PROCESSED WATER:
STEAM
POWER
EFFLUENT TREATMENT AND DISPOSAL
STANDARDS
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
WASTE TREATMENT
PRIMARY TREATMENT
ANAEROBIC TREATMENT
SECONDARY TREATMENT
TERTIARY TREATMENT
SOLIDS CONCENTRATION
TYPICAL WASTE SOLIDS CHARACTERISTICS
EQUIPMENT REQUIREMENT
EQUIPMENT REQUIREMENTS
QUALITY CONTROL
1.0 DETERMINATION OF SAPONIFICATION VALUE
2.0 PREPARATION OF TEST SAMPLE
3.0 DETERMINATION OF MOISTURE CONTENT
4.0 DETERMINATION OF SPECIFIC GRAVITY
5.0 DETERMINATION OF THE REFRACTIVE INDEX
6.0 DETERMINATION OF FLASH POINT.
7.0 DETERMINATION OF COLOUR
8.0 DETERMINATION OF MELTING POINT OF FAT
MANPOWER

www.eiribooksandprojectreports.com 5
GENERAL
BASIS OF ESTIMATION
PROCESS FLOW DIAGRAM OF SOLVENT EXTRACTION PLANT
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
COMPLETE PLANT AND MACHINERY SUPPLIERS FOR SOLVENT EXTRACTION PLANT
MACHINERY SUPPLIER
FOOD AND AGRO PROCESSING CONSULTANTS
SEED OIL MANUFACTURER
MACHINERY LIST
LIST OF LABORATORY EQUIPMENTS
RAW MATERIAL PHOTOGRAPHS
PRODUCT PHOTOGRAPHS
SOYA CRUDE OIL
SOYA DE OILED MEAL
REFINED SOYA OIL
SOYA GUM
SOYA SOAP STOCK

www.eiribooksandprojectreports.com 6
APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

www.eiribooksandprojectreports.com 7
 COST ESTIMATION

Plant Capacity 210 Ton/Day

Land & Building (24,420 sq.mt.) US$ 4.99 Lac
Plant & Machinery US$ 20.18 Lac
Working Capital for 1 Month US$ 63.97 Lac
Total Capital Investment US$ 99.61 Cr
Rate of Return 68%
Break Even Point 57%

www.eiribooksandprojectreports.com 8