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Cast Iron Pipes

Electrosteel has a cast iron spun pipe

manufacturing unit at Elavur, near Chennai in Tamil
Nadu, which are manufactured as per IS:1536.

There are some speci c applications in which cast

iron pipes are being used like in certain new water
supply works, sewerage pumping mains and old cast
iron pipe replacement works. Thick-walled cast-
iron pipes are also used for ash slurry handling.

Electrosteel Elavur unit is the largest producer of

Cast iron spun pipes in India. The unit has ISO 9001
and ISO 14001 certi cation and this unit is
presently manufacturing 3000 MT per month
against the installed capacity of 9000 MT per
month of Cast Iron Pipes.

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Metallurgical Coke

The Metallurgical Coke division at our Haldia plant

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was commissioned in 2005-06. Presently we produce
2,40,000 MT/ annum.

Our Coke Oven plant at Haldia consists 4 batteries, INVESTORS CAREERS

with 131 horizontal waste heat recovery type ovens.
The coke oven produces Low Ash Metallurgical
(LAM) coke. Majority of this produce is consumed
captively in our Blast furnace at Khardah plant. Apart
from meeting captive requirement, we also sell in the
market.

The waste heat of the coke oven gas is utilized for

generating steam through waste recovery boilers.
This steam is used for power generation at our
captive power plant through ef cient and
environment friendly processes.

Sponge Iron

Direct Reduced Iron (DRI) / Sponge Iron Plant was

commissioned during 2005-06 at our Haldia plant.
This plant has two 100 TPD rotary kilns, with a total
production capacity of 60,000 MT/Year, producing
both pellet based and iron ore based DRI, which is
suitable for Ductile Iron Pipe and steel making
processes.

The majority of the production is used for captive

consumption at our Khardah plant and the balance
is sold in the domestic market.

Two waste heat recovery boilers are also connected

to the kilns for environment friendly power
generation.

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Silico Manganese
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Alloy

Electrosteel commissioned its Ferro Alloy

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manufacturing unit at Haldia in mid-2019 with a
capacity of 16000 TPA. Our products are suitable for
steel making process and cater both to the domestic
and export market.

Power Generation –
Utilizing Waste Heat

Electrosteel’s Haldia plant initially commissioned a

12 MW Power Plant in 2006, using waste heat from
its coke ovens and sponge iron plants.
Subsequently, another 5 MW power generation
unit was also added in February 2020 to meet the
additional power demand.

Since power is generated from waste heat of coke

ovens and DRI plant without burning fossil fuel, it
grossly reduces the carbon foot print.

Our project was recognised by UNFCC (United

Nation Frame Work Convention on Climate
Change) granting CDM (Clean Development
Mechanism) bene t on equivalent carbon
reduction in the atmosphere.

After meeting the internal power demand, the

surplus power is exported to the State Power grid.

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