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Reviewer - DC Machines - Lecture
Reviewer - DC Machines - Lecture
A dc generator is an electrical machine which converts mechanical After assembly on the generator, the number of poles (P), number of
energy into direct current electricity. This energy conversion is based armature windings (Z), and the number of parallel paths (a) will
on the principle of production of dynamically induced emf. become constant.
Field winding: They are usually made of copper. Field coils are former PNZ
E a mP, for lap
wound and placed on each pole and are connected in series. They are 60a
wound in such a way that, when energized, they form alternate North
4(1250)(72 slots x 12 conductors )(0.02)
and South poles. = slot a mP, for lap
60(1 4)
Armature core: Armature core is the rotor of the machine. It is E = 360 V
cylindrical in shape with slots to carry armature winding. The armature
is built up of thin laminated circular steel disks for reducing eddy EXAMPLE 3: A 4-pole dc generator has 124 simplex lap coils each
current losses. It may be provided with air ducts for the axial air flow having two turns. The flux per pole is 0.015 Wb. Calculate the dc
for cooling purposes. voltage appearing across the brushes when running at 1500 rpm in a
steady field.
Armature winding: It is wound copper coil which rests in armature
slots. The armature conductors are insulated from each other and also Note: Each turn of a coil, there are 2 conductors. As given each coil has
from the armature core. Armature winding can be wound by one of the two turns, thus there are 4 conductors per coil
two methods; lap winding or wave winding.
PNZ
Lap winding – use for low voltage dc generators E= a mP, for lap
60a
Wave winding – use for high voltage dc generators
4(1500)(124 coils x 4 conductors )(0.015)
= coil
Commutator and brushes: The function of a commutator, in a dc 60(1 4) 1 coil = 2 turns
generator, is to collect the current generated in armature conductors. A E = 186 V = 4 wires
commutator consists of a set of copper segments which are insulated
from each other. The number of segments is equal to the number of
POWER LOSSES IN DC GENERATORS
armature coils. Brushes are usually made from carbon or graphite.
They rest on commutator segments and slide on the segments when
Copper loss – when an electric current of I ampere flows in a
the commutator rotates keeping the physical contact to collect or
resistance of R ohms, heat energy is lost at the rate of I2R, watts.
supply the current.
Page 1
ROJAS ELECTRICAL ENGINEERING REVIEW CENTER
2nd Floor, Yap Building, 35 M. Velez St , Barangay Guadalupe, Cebu City
P N RL = load resistance
Physteresis = k hN e2 = 2 2 Ia = armature current
Pe1 N1 1 If = field current; IL = load current
E = generated emf in the armature
Stray load loss: These are load losses not covered by the above losses VL = load voltage or terminal voltage
as outlined. The stray load losses (assumed) shall be taken as 1% of
the output. Include these losses only when it is given or when the EXAMPLE 5: The armature of a separately excited generator has a
answer in computing efficiency is not available from choices. resistance of 0.16 ohm. When run at its rated speed, it yields 132 V on
open circuit and 126 V on full load. How much power is delivered to the
FOOD FOR THE BRAINS: Friction and windage loss plus the core loss external circuit?
also called stray power loss These losses are assumed constant at any
loading, unless otherwise specified as to vary.
Ra
EXAMPLE 4: The hysteresis and eddy current losses of a given dc 0.16 Ia VL
LOAD
RL
machine are 200 watts and 120 watts respectively when running at 126V
1000 rpm. At what operating speed will the total core loss be increased Eg=132V +
-
by 20%? Assume flux per pole is constant.
Separately-excited DC Generator
Ph = kN1.6 is constant as given
E g VL I a R a
Ph2 N2
= 132 126 I a ( 0.16 )
Ph1 N1
Ph2 N Ia 37.5 A
2 Ph2 0.2N2
200 1000 PL VL Ia 126 ( 37.5 ) 4725 W
SEPARATELY-EXCITED DC GENERATOR RULE OF THUMB: If not specified, in a series generator the flux is
assumed to be proportional to the armature current.
The field winding of the generator is excited or supplied from a
separate or external dc source like a battery or another dc generator DC LONG-SHUNT COMPOUND GENERATOR
Page 2
ROJAS ELECTRICAL ENGINEERING REVIEW CENTER
2nd Floor, Yap Building, 35 M. Velez St , Barangay Guadalupe, Cebu City
LOAD
Rsh
Ra 50 Ish IL 220V
Ia E +
- 2V
Rsh RL RL VL
E + Ish IL
- DC Short-shunt Generator
Rsh
45 Ish IL 110V
Eg +
- Pin Pout Pb Pcu Pstray
Rsh
110 Ish IL 220V
E +
- DC GENERATOR WITH A DIVERTER RESISTANCE
R dR se
E = VL + Ia (R a R eq ) R eq
R d R se
Page 3
ROJAS ELECTRICAL ENGINEERING REVIEW CENTER
2nd Floor, Yap Building, 35 M. Velez St , Barangay Guadalupe, Cebu City
Voltage
Requirements
VNL VFL VNL VL
- Equal magnitude of terminal voltage by similar triangle
- Same terminal polarity VNL IFL IL
- Same type of dc generator (as to external characteristics) I (V VL )
VL IL FL NL
IL VNL VFL
CASE I: Given the internal parameters of the generators VFL
IFL
Current
IL1 IL2
Ia1 Ia2 IL VNL = no-load voltage
Ra1 Ra2 VFL = full-load voltage
Ish1 Ish2
Rsh1 Rsh2 R L VL VL = operating voltage or bus bar voltage
E1 + E2 + IFL = current delivered when terminal voltage is VFL
- - IL = current delivered when terminal voltage is VL
LOAD
E VL V E VL V I1 ; I2 G1 G2 It VL
IL1 1 L ; IL2 2 L 260 - 220 270 220
R a1 R sh1 R a2 R sh2
I1 I2 Itotal
IL1 = current delivered by generator 1
30(260 - VL ) 45(270 VL )
IL2 = current delivered by generator 2 65
260 - 220 270 220
PL1 VL IL1 power shared by generator 1 VL = 226.06 volts
PL2 VL IL2 power shared by generator 2
INDUCED EMF IN THE ARMATURE CONDUCTORS OF A DC MOTOR
EXAMPLE 9: Two shunt generators are running in parallel to supply a FOOD FOR THE BRAINS: A dc motor is similar in construction to a dc
total current of 1,500 A. Each machine has a field resistance of 100 generator. Any dc generator will run as dc motor when its field and
and an armature resistance of 0.02 . The emfs generated by each armature windings are connected to a source of direct current.
machine are 450 V and 460 V, respectively. Find the kW share by the
460-V generator. Induced emf of a dc motor is similar concept to the induced emf of a dc
generator. In dc motors this is normally called counter emf or back emf
Using Millman’s Theorem:
I=1500A
IL1 IL2 Ra PNZ
Ia Eb =
Vs 60a
Ia1 Ia2 + N
0.02 0.02 Eb E b = Vs - I a R a
Ish1 Ish2
100 100 VL -
E1 +- 450V E2 +- 460V Equivalent circuit of the armature of a dc motor
Eb = back emf, in volt (V)
P = number of poles
Z = total number of conductors
E1 E = flux per pole, weber (Wb)
2 N = speed at which the armature is driven (rpm)
R a1 R a2 1 I
VL note, L a = number of armature current paths
1 1 1 1 1 R L VL
Vs = external supply voltage
R a1 R a2 R sh1 R sh2 RL Ia = armature current
450 460
VL 0.02 0.02 use calculator a mP for lap winding
1 1 1500 a = 2m for wave winding
2 2
0.02 100 VL
VL 439.91 volts After assembly, P, Z & a will become constant.
Page 4
ROJAS ELECTRICAL ENGINEERING REVIEW CENTER
2nd Floor, Yap Building, 35 M. Velez St , Barangay Guadalupe, Cebu City
E N SPEED REGULATION
Eb = kN b1 1 1
Eb2 N2 2 Speed regulation is the percentage rise in the speed of a motor when
the load on the motor is taken out.
Subscript 1 – for condition 1
Subscript 2 – for condition 2 No load speed - Full load speed NNL NFL
% Speed Reg. =
TORQUE & POWER DEVELOPED IN A DC MOTOR Full load speed NFL
Torque is a measure of how much force is acting on a rotating object. SEPARATELY-EXCITED DC MOTOR
Gross torque is the torque developed by the armature
A separately-excited dc motor is a dc motor whose field winding is
2 NT exited from a separate dc source.
P = Eb Ia P =
60
Is Ra
Ra
P = power, in watt (W) Vf Rf Vs
Eb = back emf, in volt (V) Ia + Eb
Ia = armature current, in ampere (A) -
N = speed of armature rotation, in rev/min (rpm)
T = torque, in newton-meter (N-m) External Source Equivalent Circuit Diagram
Combining the above formulas, the torque developed in the armature is Eb = Vs - IaR a ; Is Ia
given by the equation,
Vs = dc supply voltage, in volts (V)
PZI a
T= Eb = back emf of the motor, in volts (V)
2 a Ra = armature winding resistance, in ohms ()
Ia = armature current, in ampere (A)
Note: After assembly, P, Z & a will become constant. Is = motor current drawn from the supply, (A)
I 1 DC SHUNT MOTOR
T
T = kIa 1 a1
T2 Ia2 2 The armature and field windings of this motor are connected in parallel
across the supply voltage.
Shaft torque is the torque available for useful work. It is so called shaft
torque because it is available at the shaft. The horsepower obtained
using the shaft torque is called brake horsepower (B.H.P.) Is Ra
Vs RL Rsh
2 NT Ia Ish
P= P = hp; N = rpm; T = N - m + Eb
-
44760
2 NT Equivalent Circuit Diagram
P= P = hp; N = rpm; T = lb - ft
33000
Rsh = shunt field winding resistance, in ohm ()
Ish = shunt field current, in ampere (A)
EXAMPLE 11: A 4-pole dc shunt motor, lap wound armature has 650
conductors. The flux per pole is 30 mWb. Calculate the armature
Vs
torque when the armature current is 40 A. Is = Ia Ish ; Ish ; Eb = Vs - IaR a
R sh
PZIa
T= for lap, a = mP
2a Note: In a shunt motor, the flux is assumed constant at any loading, if
-3 not specified to vary.
4(650)(30 x 10 )(40)
T= = 124 N - m
(2)(1 4) DC SERIES MOTOR
POWER LOSSES IN DC MOTORS The armature and field windings of this motor are connected in series
across the supply voltage.
Note: The losses in a dc motor are basically similar to a dc generator
Is=Ia Rse
Total losses Copper loss + Stray power loss Ra
Vs Ia
Note: Stray power loss is equal to core loss plus friction and windage
+ Eb
loss . Stray power loss is sometimes called as constant loss. -
MEASUREMENT OF STRAY POWER LOSSES
Rse= resistance of the series field winding, in ohm
During the test, the dc machine (either a generator or a motor) is run
light or without a load at rated speed. Eb = Vs - Ia (R a R se ); Is = Ia
Pstray VsIa(NL) Ia(NL)2R a(total) Note: In a series motor, flux is proportional to the armature current.
T = k I a but, = k' I a
Vs = supply voltage, in volts (V)
Ia = armature current at no load, in amperes (A) T = k' I a 2 for series motors
Ra(total) = total resistance in the armature circuit, in ohm
Page 5
ROJAS ELECTRICAL ENGINEERING REVIEW CENTER
2nd Floor, Yap Building, 35 M. Velez St , Barangay Guadalupe, Cebu City
400
EXAMPLE 12: A 110 V separately-excited motor runs at 1000 rpm Ish 4A; Ia 24 4 20A
while drawing an armature current of 50 A. The armature resistance is 100
0.2 . What will be its speed when the motor draws an armature
current of 80 A at the same suuply voltage. Pout Pin Ptotal losses
Eb = kN is constant
Vs Ia Ia2 (R se R a ) Ish2R sh Pstray
Eb1 N1
=
Vs
Ra=0.2
400(24) (20)2 (0.4 0.6) (4)2 (100) 500
Eb2 N2
110V Pout 7100 W
Ia + Eb
- P 7100
Eb Vs IaR a out x 100% 73.96%
Pin 400(24)
Eb1 110 50(0.2) 100 V Separately-excited DC Motor
Eb2 110 80(0.2) 94 V EXAMPLE 16: A 220 V short shunt compound motor has an armature
resistance of 0.4 , a shunt field resistance of 175 and a series field
Eb1 N1 resistance of 0.4 . Calculate the horsepower developed in the
= armature if the armature is drawing a current of 30 A.
Eb2 N2
100 1000
N2 940 rpm Rse=0.4
94 N2
EXAMPLE 13: A dc shunt motor has an armature and shunt field Is =30A
Ra=0.4
resistances of 1 ohm and 100 ohms respectively. The motor draws a Vs Rsh
line current of 10 A when connected from a 100 V supply. If the total 220V 175 Ish
+ Eb
mechanical loss is 90 W, calculate the efficiency. Ia=30A -
Page 6
ROJAS ELECTRICAL ENGINEERING REVIEW CENTER
2nd Floor, Yap Building, 35 M. Velez St , Barangay Guadalupe, Cebu City
Eb Vs IsR se IaR a EXAMPLE 18: The measured speed of a dc motor is 1100 rpm. The
net force registered on the scale used with a prony brake is 16 lbs. If
Eb 220 31.185(0.4) 30(0.4) 195.526 V
the brake arm measured 28 inches, what is the horsepower output of
Pdev EbIa 195.526(30) 5865.78 W the motor.
1 hp
Pdev = 5865.78 W x = 7.86 hp 2NT 2N(Net force x length of arm)
746 W HP
33, 000 33, 000
DC MOTOR STARTING
2(1100)(16)( 28 )
HP 12 7.82 hp
At starting, the back emf is zero or not yet present thus causing the 33,000
armature current to become very high. To reduce the starting current
to a safe level, a starting resistance (a rheostat) is connected in series <end of disussion>
to the armature winding.
R
Ra
VS
Ia(start) + Eb=0
-
Armature equivalent circuit at starting
Vs
Ia(start)
Ra R
Vs
Ia ( start ) formula
Ra R
230
1.5 ( 40 )
0.5 R
R 3.33 ohms
Scale
Reading
Brake Shoe
MOTOR
SHAFT
N Length of arm
The purpose of the test is to determine the output power of the motor.
Page 7