ELC-SC-2447-I

SHIELDED POWER CABLE (5–46 KV)

APPLICATION: ONSHORE, TOPSIDES

Commented Copy - Not for Supplier Distribution

This document is the confidential property of Chevron U.S.A. Inc. Neither

the whole nor any part of this document may be disclosed to any third
party without the prior written consent of Chevron U.S.A. Inc. Neither the
whole nor any part of this document may be reproduced, stored in any
retrieval system, or transmitted in any form or by any means (electronic,
mechanical, reprographic, recording, or otherwise) without the prior
written consent of Chevron U.S.A. Inc.

Rev Date Description Author Sponsor

H 09/06 Initial release. MCFO MCFO
— 07/09 Reference to PMP-SU-3042 changed to MCFO MCFO
GEN-SU-3042. No technical content change
I 08/12 General revision. Converted from exception AFFB MCRO
specification to Chevron narrative specification.
Some content is reproduced from PIP ELSWC07
and used under PIP’s membership agreement.

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Shielded Power Cable (5–46 kV) ELC-SC-2447-I

CONTENTS

1.0 Scope ..........................................................................................................................3

2.0 References ..................................................................................................................3
2.1 Purchaser Documents ......................................................................................3
2.2 Industry Codes and Standards .........................................................................3
2.3 Conflict Resolution and Order of Precedence ..................................................4
3.0 Acronyms ....................................................................................................................4
4.0 Purchasing Requirements .........................................................................................5
4.1 Instructions to Supplier .....................................................................................5
4.2 Guarantee ........................................................................................................5
5.0 Requirements .............................................................................................................5
5.1 Design and Fabrication ....................................................................................5
5.2 Inspection and Testing .....................................................................................9
5.3 Shipping .........................................................................................................10
5.4 Documentation ...............................................................................................11
Appendix A Additional References .................................................................................13

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Shielded Power Cable (5–46 kV) ELC-SC-2447-I

1.0 SCOPE
1. This specification describes the minimum technical requirements for design, material,
construction, inspection, testing, and shipping of solid dielectric insulated shielded copper
conductor cable, 5 kV to 46 kV, rated for use in a petrochemical or offshore topsides facility.
This specification does not specify or cover shipboard type cable.
2. This specification describes requirements in U.S. Customary units and in accordance with
North American standards in jurisdictions where National Fire Protection Association
(NFPA) 70, the National Electrical Code (NEC), governs.
Note Many electrical units are metric. For example, temperature is typically specified in
metric units (°C) for electrical equipment. In this specification, U.S. Customary units
(°F) may be shown in parentheses following metric units where required for clarity.
3. This specification does not include requirements for metric power cables governed by
International Electrotechnical Commission standards.
4. Some content herein is reproduced from PIP ELSWC07 and used under PIP’s membership
agreement.
Comment: Three-conductor cables are typically recommended for the majority of applications.
Single-conductor or triplexed (cabled/twisted together) cables may be considered for
existing facilities to match existing installations or for special cases or where
three-conductor cables are not practical.

2.0 REFERENCES
1. The following documents are referenced herein and are considered part of this specification.
2. Unless otherwise specified in Section 2.1 or 2.2, use the latest edition of the referenced
document.
3. Refer to Appendix A for additional references not cited in the text of this specification.

2.1 Purchaser Documents

ELC-DG-2447 Data Sheet Guide for Shielded Power Cables Rated 5–46 kV
ELC-DS-2447 Data Sheet for Shielded Power Cables Rated 5–46 kV
GEN-SU-3042 Equipment Warranties

2.2 Industry Codes and Standards

Association of Edison Illuminating Companies (AEIC)
CS8 Specification for Extruded Dielectric Shielded Power Cables
Rated 5 through 46kV
ASTM International (ASTM)
B3 Standard Specification for Soft or Annealed Copper Wire
B8 Standard Specification for Concentric-Lay-Stranded Copper Conductors,
Hard, Medium-Hard, or Soft
B496 Standard Specification for Compact Round Concentric-Lay-Stranded
Copper Conductors

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Shielded Power Cable (5–46 kV) ELC-SC-2447-I

Institute of Electrical and Electronics Engineers (IEEE)

1202 Standard for Flame-Propagation Testing of Wire and Cable
1580 Recommended Practice for Marine Cable for Use on Shipboard and Fixed
or Floating Facilities
Insulated Cable Engineers Association (ICEA)
A-9-428 Wire and Cable Reels
S-93-639 (NEMA WC 74)
5–46 kV Shielded Power Cable for Use in the Transmission and
Distribution of Electric Energy
Comment: S-93-639 (NEMA WC 74) is to be referenced for the armor/sheath assembly.
S-97-682 Standard for Utility Shielded Power Cables Rated 5 Through 46 kV
National Electrical Manufacturers Association (NEMA)
WC 26 Binational Wire and Cable Packaging Standard
National Fire Protection Association
70 National Electrical Code
Process Industry Practices
ELSWC07 Shielded Power Cable Specification (5 to 46 kV)
Underwriters Laboratories (UL)
1072 Medium-Voltage Power Cables

2.3 Conflict Resolution and Order of Precedence

1. Conflicts between the referenced documents shall be identified to the Purchaser in writing for
resolution.
2. In general, when resolving conflicts, the following order of precedence shall apply:
a. Purchase Order (PO)
b. One-line diagram and associated documents
c. Data sheet ELC-DS-2447
d. This specification
e. Other referenced standards

3.0 ACRONYMS
ASD—Adjustable Speed Drive
AWG—American Wire Gauge
CPE—Chlorinated Polyethylene
CSPE—Chlorosulfonated Polyethylene
ESC—End Sealing Cap
EPR—Ethylene Propylene Rubber
MC-HL—Metal Clad Cable for Hazardous Location

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Shielded Power Cable (5–46 kV) ELC-SC-2447-I

MV—Medium Voltage
PE—Polyethylene
PO—Purchase Order
PVC—Polyvinyl Chloride
TC—Tray Cable
TRXLPE—Tree-Retardant Cross-Linked Polyethylene
XLPE—Cross-Linked Polyethylene

4.0 PURCHASING REQUIREMENTS

4.1 Instructions to Supplier

1. Supplier’s proposal shall be in strict conformance with this specification and ELC-DS-2447,
drawings or purchase order (PO).
2. If Supplier takes exception or proposes alternatives to this specification, ELC-DS-2447, or
drawings, then Supplier shall describe the deviations and shall indicate the proposed price
adjustment for each deviation should Purchaser elect to accept individual deviations.
3. Supplier’s proposal shall completely describe the equipment offered. Each copy of the
proposal shall be accompanied by documents, descriptions, catalog sheets, drawings,
dimensions, bulletins, and descriptive literature required to evaluate the proposal.
4. Supplier’s proposal shall include a quote for optional hourly or daily rate information for field
service engineering to oversee proper installation and operation of equipment at the job site,
and shall indicate the extent of such field service engineering with unit prices included in the
quoted price of the equipment.

4.2 Guarantee
The equipment warranties specification, GEN-SU-3042, shall apply.
Comment: GEN-SU-3042 should also be submitted for information and review by manufacturers.

5.0 REQUIREMENTS
Cables shall be suitable for installation in wet or dry locations, indoors, outdoors (exposed to direct
sunlight), cable tray (sunlight resistant), direct burial or conduit, underground duct or any other
raceway, or messenger supported, unless otherwise noted.

5.1 Design and Fabrication

1. Metal clad cable for hazardous location (MC-HL) continuous corrugated aluminum armored
cables shall be recommended and typically installed on offshore topsides facilities. MC-HL
corrugated aluminum armored cables shall also be recommended for onshore facilities.
2. Unarmored-type TC (tray cable) cables may be considered for some onshore applications and
inside offshore buildings.
3. Other types of cable may be required to match existing onshore facilities. Exceptions shall be
discussed with facility electrical engineer.

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Shielded Power Cable (5–46 kV) ELC-SC-2447-I

5.1.1 Conductors
1. Conductors shall be bare uncoated annealed copper in accordance with ASTM B3.
Copper shall be new; recycled copper shall not be acceptable.
2. Conductors shall be round concentric-lay-stranded in accordance with ASTM B8
Class B or compact stranded in accordance with ASTM B496 unless otherwise
specified in ELC-DS-2447 (hereafter referred to as “the data sheet”).
3. Conductor diameter shall be in accordance with ICEA S-97-682. If left blank in the
data sheet, conductors shall be either concentric stranded in conformance with
ASTM B8 or compact-round-stranded in conformance with ASTM B496. When
specified in the data sheet, the conductor shall be configured accordingly.
Comment: Manufacturer’s standard conductor configurations may vary among
vendors. Unless there is reason to select a specific configuration, leave
this portion of the data sheet blank.
It is important to check with or notify the cable accessory manufacturer of
the conductor wire size, cross section, configuration, compact, shape,
outside diameter, etc. This may affect the type/size of lug, crimping die,
etc. A convenient method of providing and verifying this information is to
provide cable catalog sheets to the accessory manufacturer.

5.1.2 Conductor Shield (Stress Control Layer)

1. Conductor shield shall be in accordance with ICEA S-97-682, AEIC CS8,
and UL 1072.
2. Semiconducting tape shield shall not be acceptable.

5.1.3 Insulation
1. Insulation shall be manufactured from high-quality heat-, moisture-, ozone-, and
corona-resistant ethylene propylene rubber (EPR) compounds in accordance with
ICEA S-97-682, AEIC CS8, and UL 1072.
Comment: “Treeing” is a gradual deterioration of insulation developed under
voltage stress, especially when moisture is present. The name “treeing” is
derived from the branched appearance of the deterioration channels on
the affected insulation. This phenomenon occurs in solid dielectric
insulation and is more prevalent and may result in a greater possibility of
cable failure in polyethylene (not acceptable for medium voltage [MV]
cable), cross-linked polyethylene (XLPE), and tree-retardant polyethylene
(TRXLPE) (to an extent) than EPR. For this reason and the long life of
EPR insulation, EPR is Chevron’s insulation of choice for MV cable.
2. Insulation type, voltage rating, and insulation level (100% or 133%) shall be in
accordance with the data sheet.
3. The following requirements shall apply to EPR insulation:
a. It shall not contain fillers that would make the insulation susceptible to “treeing.”
b. The conductor shield, insulation, and insulation shield shall be single-pass triple
head or single-pass triple tandem extruded and cured simultaneously, and shall
meet or exceed the electrical and physical requirements of ICEA S-97-682, AEIC
CS8-07, and UL 1072.

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Shielded Power Cable (5–46 kV) ELC-SC-2447-I

c. Insulation thickness levels for shielded cables rated 2001 V to 5000 V shall be in
accordance with the 133 percent insulation level requirements of NFPA 70
(NEC Table 310.104[E]), unless otherwise specified in the data sheet. Minimum
insulation thickness shall be not less than 115 mils under any circumstances.
Comment: The 115 mil wall thickness is a more efficient thickness to triple
extrude. The 90 mil wall may not easily coordinate with the two
semiconducting layers.
d. Insulation thickness (level) for shielded cables rated 5001 V and above shall be in
accordance with the 133 percent insulation level requirements of NFPA 70 (NEC
Table 310.104[E]), unless otherwise specified in the data sheet.
Comment: 133 percent insulation level cable is recommended for MV
installations because of possible increased cable life and decreased
likelihood of faults.
Insulation thickness defined as 133 percent of the insulation level
requirements of NFPA 70 (NEC Table 310.104[E]) mimics the ICEA
standard with one exception. The ICEA standard lists the insulation
thicknesses as “minimum.” NEC Table 310.104(E) shows the same
thicknesses as minimum average (or the industry traditional means of
defining the walls). The ICEA minimum walls are shown as 95
percent of the minimum average.
4. Unless otherwise specified in the data sheet, cable shall be rated a minimum of 90°C
for normal operation, 140°C for emergency overload conditions, and 250°C for
short-circuit conditions.
Comment: The majority of EPR insulated cables produced by quality manufacturers
are now rated 105°C continuous operation as a standard, although
Chevron recommends using them at their 90°C rating. Sizing cables for
90°C continuous operation ensures maximum reliability and service life.
It also ensures that termination lugs, splices, terminations, splice/joints
are applied within their rating.
5. Unless otherwise specified in the data sheet, individual conductor phase identification
shall be manufacturer’s standard.
6. Cross-linked polyethylene (XLPE), tree-retardant cross-linked polyethylene
(TRXLPE), or other insulating materials shall not be provided without Owner’s
acceptance.

5.1.4 Insulation Shielding

1. Insulation shielding shall be in accordance with ICEA S-97-682, AEIC CS8, and
UL 1072.
2. Nonmetallic semiconducting covering shall be extruded and in accordance with ICEA
S-97-682, AEIC CS8-07, and UL 1072.
3. Unless otherwise indicated in the data sheet, a nonmagnetic metallic tape shield shall
be applied directly over the semiconducting covering.

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Shielded Power Cable (5–46 kV) ELC-SC-2447-I

4. Unless otherwise specified in the data sheet, the metal tape shall be minimum 5.0 mil
bare copper, continuous length, and applied helically with a 12.5 percent minimum
overlap and in accordance with other requirements of ICEA S-97-682.
Comment: Shielding tape is preferred because it provides a more uniform electric
field. Wire shielding (common for utility cables) may deform or break
during installation causing a distorted electrical field and possible
insulation failure.
5. Shield drain wire(s) shall be supplied if specified in the data sheet.
Comment: Shield drain wire(s) are generally not required or recommended unless
studies indicate they are required. Chevron requires that ground
conductors be provided with power conductors in cables.

5.1.5 Inner Conductor Jacket

1. If specified in the data sheet for multiconductor cables, an inner jacket shall be
provided over the conductor assembly. Wall thicknesses and tolerances shall be in
accordance with ICEA S-97-682.
Comment: An inner conductor jacket is typically not required for metal-clad cable
for hazardous location (MC-HL).
2. Unless specified otherwise in the data sheet, inner jacket material shall be
flame-retardant polyvinyl chloride (PVC).

5.1.6 Ground Conductor(s)

1. Unless specified otherwise in the data sheet, minimum ground conductor(s) for
multiconductor-cable shall be supplied and shall be sized in accordance with UL 1072
as summarized in the following table:

Table 1: Minimum Ground Conductor Sizes

Copper Power Minimum Grounding
Conductor Sizes Conductor Size
8 AWG 8 AWG or 3 x 12 AWG
6–2 AWG 6 AWG or 3 x 10 AWG
1–2/0 AWG 4 AWG or 3 x 8 AWG
3/0 AWG–4/0 AWG 3 AWG or 3 x 7 AWG
250–350 kcmil 2 AWG or 3 x 6 AWG
400–500 kcmil 1 AWG or 3 x 5 AWG
550–750 kcmil 1/0 AWG or 3 x 4 AWG
800–1000 kcmil 2/0 AWG or 3 x 13 AWG

2. Cable for adjustable speed drive (ASD) applications shall be 3-conductor cable
provided with an overall sheath (continuous aluminum welded and corrugated sheath)
and shall be provided with three symmetrical ground conductors located in the outer
interstices between the phase conductors.

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Shielded Power Cable (5–46 kV) ELC-SC-2447-I

5.1.7 Fillers and Binder Tape

For multiple conductor cables, the insulated single conductors shall be cabled together
with non hygroscopic filler material and an overall binder tape.

5.1.8 Armor Assembly

1. Unless otherwise specified in the data sheet, metallic armor and associated coverings
for multiple conductor cables shall be provided in accordance with ICEA S-93-639,
Section 7.3, Division I-type protective armor and associated coverings.
2. The armor shall be in accordance with ICEA S-93-639 for MC-HL cables.

5.1.9 Outer Jacket

1. Unless otherwise specified in the data sheet, an outer protective flame-retardant PVC
jacket shall be applied over the completed cable assembly.
Comment: Chlorosulfonated polyethylene should be specified where additional
abrasion resistance, fire retardation, or chemical resistance is desired.
The costs are approximately 5 percent higher than PVC. Be sure to
specify the type of jacket required.
2. Jacket shall be in accordance with ICEA S-93-639.
3. Unless otherwise specified in the data sheet, jacket color shall be manufacturer’s
standard.
4. Jacket shall be oil resistant and sunlight resistant in accordance with UL 1072.

5.1.10 Cable Flame Rating

Unless otherwise specified in the data sheet, cable shall be flame retardant and shall meet
or exceed the testing requirements of IEEE 1202.

5.1.11 Cable Type and Identification

1. The cable shall be marked and identified in accordance with NEC.
2. Cables shall be NEC type MV (medium voltage), MC-HL if armored or TC for
unarmored, and marked “Sunlight Resistant,” “For Use in Cable Tray,” and “Direct
Burial,” in accordance with UL 1072, unless otherwise specified.
3. Cables for offshore installations shall also meet IEEE 1580 requirements.

5.1.12 Cable Length Tolerance

Unless otherwise specified in the data sheet, the tolerance for the length of each segment
of cable shall be -0 percent to +2 percent.

5.2 Inspection and Testing

Factory testing and, if specified, inspection, shall be performed on all cables in accordance with
manufacturer’s standards and the following standards:
1. ICEA S-97-682
2. IEEE 1202
3. UL 1072

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Shielded Power Cable (5–46 kV) ELC-SC-2447-I

5.3 Shipping

5.3.1 Cable Reel Identification

1. Minimum reel identification and marking shall be in accordance with
NEMA WC 26.
2. Reel flange marking shall also include the following marking information:
a. Cable manufacturer
b. Number of conductors
c. Voltage rating
d. Conductor size
e. PO number
f. Cable length
g. Cable numbers and lengths per electrical fabrication Supplier
h. Gross weight in pounds
3. Marking shall be permanent and capable of withstanding a minimum of two years of
outdoor storage.
4. Additional reel identification and marking shall be provided as indicated in the data
sheet or in the PO.

5.3.2 Test Lead

A minimum of 3 feet (0.91 m) of the inner end of the cable shall be left out of the test hole
to facilitate field testing on the reel.
Comment: Cable may be field-tested on the reel for acceptance.

5.3.3 Pulling Eye

If specified in the data sheet, a factory-installed pulling eye shall be provided.

5.3.4 Preparation for Shipment

1. Cable shall be placed on the reel type specified in the data sheet to protect it from
damage during shipment.
2. Each cable end shall be firmly secured to the reel. Care shall be taken to prevent
loosening of reeled cable.
3. Unless otherwise specified in the data sheet, reel schedule, or PO, each length of cable
shall be shipped on a separate reel.
Comment: The majority of MV cables are long and heavy enough to warrant
consideration of one reel for each cable. This also provides maximum
flexibility for installation. Exceptions may be shorter cables such as those
installed inside or around substations.
4. Cable ends shall be sealed with Raychem-type end sealing cap (ESC) heat-shrinkable
protective caps (or equal when accepted by Purchaser), with cable ends sealed prior to
shipment, during transit, and during ordinary storage and handling operations. Enough

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Shielded Power Cable (5–46 kV) ELC-SC-2447-I

cable shall be exposed to facilitate testing and to ensure that the sequential footage is
readable.
a. Cable reels shall be stored indoors when possible.
b. Cable reels stored outdoors shall be supported off the ground and covered with a
suitable weatherproof material.
c. Reel supports shall be at least twice the width of the reel flange.
5. Reel packaging and protective coverings shall be in accordance with NEMA WC 26.
If specified in the data sheet, wood lagging shall be used.
6. There shall be no water and no corrosion in the completed cable when the reel is
shipped. If the conductor shows evidence of slight corrosion and no pitting, then the
Supplier shall verify that the cable has been durably sealed before shipment to prevent
entrance of moisture.
7. Material handling equipment shall not come into contact with cable surfaces.
8. The minimum diameter of the drum of the shipping reel shall not be less than
prescribed in ICEA A-9-428.
9. The cable manufacturer minimum recommended bending radius shall not be
exceeded, and in no case shall the drum diameter be less than 15 times the cable
external diameter.
10. Lifting yokes shall be used when lifting heavy reels of cable.
11. Steel arbors of suitable diameter and length shall be used when lifting cable reels with
overhead lifting devices.
12. Weatherproof tags bar-coded with description, footage, reel number, and traceability
number shall be permanently attached to the inside flange of reel.

5.4 Documentation

5.4.1 Documentation for Quotation

The following information shall be provided by Supplier with quotation:
1. Standard and maximum reel lengths.
2. Overall diameter of complete cable assembly.
3. Cable weight.
4. Individual conductor diameter.
5. Minimum bending radius.
6. Maximum conductor continuous operating temperature.
7. Cable short-circuit withstand capacity presented in graphical form or by formula.
8. Maximum pulling tension and sidewall loading for each conductor or cable assembly.
9. Descriptive literature (catalogs, etc.).
10. Manufacturer installation instructions, including requirements for installation in cold
temperatures.

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Shielded Power Cable (5–46 kV) ELC-SC-2447-I

5.4.2 Documentation at Time of Shipping

The following information shall be provided to Purchaser:
1. Certified test reports at time of shipment.
2. X-Y plot of the partial discharge test, supplied within 2 weeks after shipment.

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Shielded Power Cable (5–46 kV) ELC-SC-2447-I

APPENDIX A
ADDITIONAL REFERENCES

The following references are not cited in this specification but are listed here for further reference.

American Bureau of Shipping

(Specific documents may be listed under “Other Requirements” in the data sheet.)

Canadian Standards Association

(Specific documents may be listed under “Other Requirements” in the data sheet.)

Underwriters Laboratories
UL 2225 Cables and Cable-Fittings for Use in Hazardous (Classified) Locations

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