ALKHORAYEF LUBRICANTS MANUFACTURING .

Co Date: 12-February-2019

Construction of Lubricating Oil Blending Plant (LOBP)

CE-7610-RA-06
Rev. 01
RISK ASSESSMENT FOR CLEANING, PAINTING,
INSULATION AND CLADDING OF PIPELINES
SN ACTIVITY HAZARD CAUSES OF HAZARD CONSEQUENCES/IMPACT RISK RISK IMPLEMENTED CONTROL RESIDUAL RISK ACCEPT
EVALUATION LEVEL MEASURES Y/N
P S H/M/L P S H/M/L

a Cleaning and Trip, slip and Poor housekeeping, Serious Personnel injuries. 4 4 H Maintain good housekeeping all the 2 2 L Y
painting. fall Trailing cables, tools and time, use mandatory PPE all the
material kept in access. time at site. Don’t trail cables and
Uneven Floor don’t store material at the access.
Sharp edges Keep access always free from
Nails or upright steel re obstructions. Care is required while
bars walking and don’t use mobile
phone. Check the working area
carefully. Remove or fold the
exposed nails and rebar’s

Collision of Carelessness while Serious head injury 4 4 H Special care is required while 2 1 L Y
head with steel walking. Not using hard moving in the structural and ping
structure and hat. Use of mobile phone areas. Hard hat must be worn all
pipes while while moving. the time.
moving. Use of mobile phone is prohibited
while walking.
Electrocution Using damaged power tool Serious personnel injuries, 4 5 H Work permit shall be obtained. 1 4 L Y
or electric and cables, Lack of unconsciousness- possible STA shall be conducted prior to
shock while inspection prior to use. fatality start activity. Don’t use damaged
using hand Missing of safety devices Internal or external Burn cables, tools and equipment at site.
held power on electrical tool and injuries Inspect the tools and cables prior to
tools (grinder equipment’s and wet use.
with power conditions. All power tools and equipment’s
brush) shall be tested periodically. Make
sure safety devices are installed
(ELCB, earthling) for all electrical
equipment’s,
Suitable PPE must be worn by
workers. Keep the clothing and
environment dry as reasonably
practicable.

fire Damaged power tools and External Burn injuries 2 4 M Don’t use damaged cables, tools 1 2 L Y
 ALKHORAYEF LUBRICANTS MANUFACTURING .Co Date: 12-February-2019

Construction of Lubricating Oil Blending Plant (LOBP)

CE-7610-RA-06
Rev. 01
RISK ASSESSMENT FOR CLEANING, PAINTING,
INSULATION AND CLADDING OF PIPELINES
cables, loose connections, Property damaged and equipment at site. Inspect the
Overloading, Flammable tools and cables prior to use. Make
material nearby cleaning sure the all cables connections are
area. proper. Don’t over load the cables.
Don’t trail the cables on vehicle
routes. Maintain good
housekeeping .Remove flammable
material from working area.
Vibration Cleaning with power brush HAVs (pain and disabling 4 3 M Use grinder that are in good 2 2 L Y
disorders of the blood condition, use hand gloves, keep
vessels, nerves and joints hands and arms dry as much as
in hands and arms) possible. Job rotation or 15 minutes
rest after two hours

Inhalation, Vapors or mists of paint, Health effects (sickness, 3 4 H Work permit shall be obtained. 1 2 L Y
injection, dust, Incorrect or missing cancer), skin and eyes STA shall be conducted prior to
absorption. PPE. irritation. start activity. Work related PPE shall
Swollen while Lack of information about be worn e.g. Use Respirator,
painting paint. chemical resistance clothing, glove
for painting.
Take rest breaks every two hours.
Wash hands and face with soap.
Before eating or drinking.
Read and communicate hazards and
information to labors, that are
mentioned on paint MSDS and to
act accordingly.
b Insulation and Manual Repetitive work Work related upper limb 4 3 L Take 15 mines rest brake after every 1 3 L Y
cladding handling Wrong posture disorder. Back pain. two hours or job rotation if
possible. Keep back in upright
position as reasonably practice able.
Cuts. Sharp edges of cladding. Hand injuries. 3 3 M Use correct gloves while lifting or 3 1 L Y
Inhalation, Missing or improper hand Ill health (itching in lips, handling of cladding sheets.
Swollen. gloves. mouth or throat, Use nose mask, and proper clothing
Insulation dust. vomiting, asthma, skin or and eyes protection for insulation.
 ALKHORAYEF LUBRICANTS MANUFACTURING .Co Date: 12-February-2019

Construction of Lubricating Oil Blending Plant (LOBP)

CE-7610-RA-06
Rev. 01
RISK ASSESSMENT FOR CLEANING, PAINTING,
INSULATION AND CLADDING OF PIPELINES
eyes itching etc.) Read and communicate hazards and
information to labors, that are
mentioned on paint MSDS and to
act accordingly.
Trip, slip and Poor housekeeping, Serious Personnel injuries. 4 4 H Maintain good housekeeping all the 2 2 L Y
fall Trailing cables, tools and time, use mandatory PPE all the
material kept in access. time at site. Don’t trail cables and
Uneven Floor don’t store material at the access.
Sharp edges Keep access always free from
Nails or upright steel re obstructions. Care is required while
bars walking and don’t use mobile
phone. Check the working area
carefully. Remove or fold the
exposed nails and rebar’s

c Work at Personnel Unprotected scaffold
height falling from edges. Opening on working
height platform. Over loading of
scaffold Using uninspected
scaffold. Not using full
body harness and not
following 100% tie off rule.
Lack of work at height
awareness.
Over reaching.
Serous personnel injuries
or possible fatality.
4 5 H Don’t climb on scaffold with red tag. 1 3 L Y
Inspect the scaffold visually prior to
climb on scaffold. Don’t overload
the working platform. Use full body
harness, follow 100% tie of rule and
clamp accordingly. Create the work
at height awareness between
workers through tool box talk.
Avoid from over reaching.
Scaffolding inspection shall be done
by third party certified scaffolding
inspector.

Falling of Openings on working Serious Personnel injuries. 4 3 M Minimize the gaps between the 1 2 L Y
material (e.g. platform, toe board not planks of working platform as
cladding installed at the edge of reasonably practicable. Don’t work
sheets) and working platform, poor if the toe boards are missing.
tools from housekeeping. Maintain good housekeeping all the
height Improper handling of time at working platforms. Remove
material and tools. the material and tools if it’s not
Over stacking. belongs to work or work is finished.
Don’t come under the material
falling area. Mandatory PPE’ must
 ALKHORAYEF LUBRICANTS MANUFACTURING .Co Date: 12-February-2019

Construction of Lubricating Oil Blending Plant (LOBP)

CE-7610-RA-06
Rev. 01
RISK ASSESSMENT FOR CLEANING, PAINTING,
INSULATION AND CLADDING OF PIPELINES
be worn all the time. Avoid from
material over staking.
d Man basket Moving Setup of crane covering Property damage, injuries 3 4 M PTW shall be obtained. STA shall be 1 4 L Y
equipment the traffic route fully or conducted prior to start activity.
striking the partially, Setup of crane shall be away from
crane Lifting Area not barricaded the traffic route as reasonably
possible.
Barricade the lifting area.

Crane toppling Overloading, outriggers Serious personal injuries 3 4 M Crane, crane Operator and rigger 1 4 L Y
over while not fully extended, soft Property damage shall be certified by third party.
lifting of man ground, crane is not in Don’t exceed the WLL of cranes.
basket. balance. Outrigger shall be fully extended
Heavy wind Stop the operation if wind speed
Fast swinging of man exceeds from 7 m/s. Crane shall be
basket, boom angle less in balance while lifting.
than 35ᵒ Swing the load slow as possible.
Boom angle shall not be decrease
by 35ᵒ.
Workers Struck Uneven swinging of man Serious personnel injuries 2 3 M Ensure crane operator and rigger 1 3 L Y
by swinging basket due to poor have clear communication.
man basket. communication Don’t stand nearby the suspended
Pinch points Or workers standing near basket. control the movement of
the basket basket with tag (line)s
Putting hands over the appropriate PPE must be worn at
basket’s guard rail. site
never put hands over the guard rail
of basket.
Personnel or Improper door lock of Serous personnel injuries 4 5 H Lock the basket door properly. 1 3 L Y
tools falling basket. Outreaching. Not or possible fatality. Don’t come out the basket, use full
from man using full body harness and Tools damage body harness, follow 100% tie of
basket not following 100% tie off rule and clamp accordingly.
rule. Tools not secured Secure the tools properly in basket.
properly. Fast swinging of Swing the crane boom as slow as
boom possible.

Fall of Improper hooking of crane Serious personal injuries 3 4 M Hook shall be placed to the basket 1 3 L Y
suspended with man basket. by qualified rigger only.
 ALKHORAYEF LUBRICANTS MANUFACTURING .Co Date: 12-February-2019

Construction of Lubricating Oil Blending Plant (LOBP)

CE-7610-RA-06
Rev. 01
RISK ASSESSMENT FOR CLEANING, PAINTING,
INSULATION AND CLADDING OF PIPELINES
man basket Exceeding WLL or using Don’t exceed the WLL.
from height. damaged rigging Select the rigging accessories in
accessories. good condition.
Don’t come under suspended
basket.
Inspect the rigging accessories and
basket prior to use.
Crane’s Poor visibility. Serious peroneal injuries. 3 4 Assure the operator can see the 1 4 L
swinging boom Wrong signaling or poor Property damage rigger signals clearly.
or man basket communication. Appoint the competent rigger for
striking the Lake of concentration. the job and assure the proper
tanks, building communication between rigger and
or structure. operator.
Lifting team shall pay full attention
on the lifting activity and usage of
mobile is prohibited while lifting
activity.

NAME SIGNATURE

PREPARED BY CS Azhar Hussain

REVIEWED BY CS Mervaiz Khan

 ALKHORAYEF LUBRICANTS MANUFACTURING .Co Date: 12-February-2019

Construction of Lubricating Oil Blending Plant (LOBP)

CE-7610-RA-06
Rev. 01
RISK ASSESSMENT FOR CLEANING, PAINTING,
INSULATION AND CLADDING OF PIPELINES
REVIEWED BY ALMC
APPROVED BY ALMC

RISK MATRIX
LIKELIHOOD Rare remote possibility Unlikely Possible Likely Almost certain could
happen frequently
SEVERITY
(IMPACT) 2 3 4 5
1
Low Low Low Low Medium
Insignificant 1 1 2 3 4 5
Low Low Medium Medium Medium
Minor 2 2 4 6 8 10
Low Medium Medium Medium High
Moderate 3 3 6 9 12 15
Low Medium Medium High High
Significant 4 4 8 12 16 20
Medium Medium High High High
Major 5
5 10 15 20 25