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WDH-SL3 Iom M01M40N13-07 - 1542713324932
WDH-SL3 Iom M01M40N13-07 - 1542713324932
operating manual
WDH-SL3 220.2-580.2
WATER-COOLED LIQUID CHILLERS.
M01M40N13-07 27-06-16
Dear Customer,
For many years Clivet has been offering systems that provide maximum comfort, together with high
reliability, efficiency, quality and safety.
The aim of the company is to offer advanced systems, that assure the best comfort, reduce energy
consumption and the installation and maintenance cost for the life cycle of the system.
The purpose of this manual is to provide you with information that is useful from reception of
the equipment, through installation, operational usage and finally disposal so that this advanced
system offers the beat solution.
Yours faithfully.
CLIVET Spa
The data contained in this manual is not binding and may be changed by the manufacturer without
prior notice.
Reproduction, even is part, is FORBIDDEN © Copyright - CLIVET S.p.A. - Feltre (BL) - Italia
Index of contents
1 General description 4
2 Reception 6
3 Positioning 8
4 Water connections 9
5 Electrical connections 13
6 Start-up 19
7 Control 27
8 Maintenance 33
9 Status 36
10 Accessories 41
11 Decommissioning 47
12 Residual risks 48
13 Technical information 49
14 Dimensional drawings 5
1.1 Manual
The manual provides correct unit installation, use and maintenance.
Pay particular attention to:
Warning, identifies particularly important operations or information.
Prohibited operations that must not be carried out, that compromise the operating of the unit or may cause damage to persons or things.
• It is advisable to read it carefully so you will save time during operations.
• Follow the written indications so you will not cause damages to things and injuries people.
1.2 Preliminaries
Only qualified personnel can operate on the unit, as required by the regulation in force.
1.5 Installation
The positioning, hydraulic system, refrigerating, electrics and the ducting of the air must be determined by the system designer in accordance
with local regulations in force.
Follow local safety regulations.
Verify that the electrical line characteristics are in compliance with data quotes on the unit serial number label.
1.6 Maintenance
Plan periodic inspection and maintenance in order to avoid or reduce repairing costs.
Turn the unit off before any operation.
1.7 Modification
All unit modifications will end the warranty coverage and the manufacturer responsibility.
1.8 Breakdown/Malfuction
Disable the unit immediately in case of breakdown or malfunction.
Contact a certified service agent.
Use original spares parts only.
Using the unit in case of breakdown or malfunction:
• voids the warranty
• it may compromise the safety of the unit
• may increase time and repair costs
Series
Size
Serial number
Year of manufacture
Electrical wiringdiagram
2.1 Storage
Observe external packaging instructions.
2.2 Handling
1. Verify unit weight and handling equipment lifting capacity.
2. Identify critical points during handling (disconnected routes, flights, steps, doors).
3. Suitably protect the unit to prevent damage.
4. Lifting eyebolt
5. Screw pin shackle.
6. Safety pin shackle.
7. Lifting with balance
8. Lifting with spacer bar
9. Align the barycenter to the lifting point
10. Gradually bring the lifting belts under tension, making sure they are positioned correctly.
11. Before starting the handling, make sure that the unit is stable.
3.2 Positioning
Units are designed to be installed:
• INTERNAL
• in fixed positions
Limit vibration transmission:
• use antivibration devices on unit bearing points
• install flexible joints on the hydraulic connections
Choose the installation place according to the following criteria:
• safe accessible position
• Standard unit operating range at full load
• verify unit weight and bearing point capacity
• verify that all bearing points are aligned and leveled
• install the unit raised from the ground
A. minimum distance
5.2 Connections
1. Refer to the unit electrical diagram (the number of the diagram is shown on the serial number label).
2. Verify that the electrical supply has characteristics conforming to the data shown on the serial number label.
3. Before starting work, ensure the unit is isolated, unable to be turned on and a safety sign used.
4. Ensure correct earth connection.
5. Ensure cables are suitably protected.
6. Before powering up the unit, make sure that all the protections that were removed during the electrical connection work have been
restored.
YES NO !
A B A B A
A
B
1. Service keypad
2. RJ45: standard connection
3. P.C.-not supplied
4. P.C. connection, shift RJ45 from T-HI to T-IP
Configure P.C.
LED BSP communication with AP1 module LED BUS communication with Modbus
green communication ok green communication ok
yellow software ok but communication with AP1 yellow startup / channel not communicating
down
red flashing: software error red communication down
fixed: hardware error
Path
Main menu Unit Parameters Modbus
A. Unit
B. Metal conduit
C. Metal septums
D. Metal-lined sheath (sleeve)
LED BSP communication with AP1 module LED BUS communication with LonWorks
green communication ok green ready for communication
yellow software ok but communication with AP1 yellow startup
down
red flashing: software error red flashing: communicating not possible
fixed: hardware error communication down
5.12 BACnet IP
LED BSP communication with AP1 module LED BUS communication with BACnet
green communication ok green ready for communication
yellow software ok but communication with AP1 yellow startup
down
red flashing: software error red BACnet server down
fixed: hardware error restart after 3 sec
Working outside of these limits can cause irreversible damages and voids the warranty.
6.8 Voltages
Check that the air and water temperatures are within in the operating limits.
Start-up the unit.
With unit operating in stable conditions, check:
• Voltage
• Total absorption of the unit
• Absorption of the single electric loads
1 Press 3 sec.
3 Press
8 Confirm
9 Press 3 sec.
Example
1 Press 3 sec.
3 Press
7 Set
8 Confirm
9 Press 3 sec.
1 Press 3 sec.
3 Press
7 Set
8 Confirm
9 Press 3 sec.
MODE A
Every unit manages its own compressors according to the
setpoint.
Every unit optimizes its refrigeration circuits.
Pumps always active, even with compressor stoped.
P0343 = 0
P0344 > 0 °C
setpoint1 > setpoint2 > setpoint3
or
setpoint1 < setpoint2 < setpoint3
MODE B
The master manages the single cooling.
The master optimizes individual refrigerant circuits.
Pumps always active, even with compressor stoped.
P0343 = 1
P0344 = 0 °C
setpoint1 = setpoint2 = setpoint3
plus: optimal H2O temperature control
MODE C
The master manages the single cooling.
The master optimizes individual refrigerant circuits.
Active pumps only with active compressors.
P0343 = 2
P0344 = 0 °C
setpoint1 = setpoint2 = setpoint3
plus: minimum pumps consumption need balanced system (t1 = t2 = t3)
7.1 Led
INFO Not used
ALARM Blink / fixed = alarm present
CANCEL not used currently
7.2 Display
Ref. Variable Description
A Date - Time
B ActualSetPoint Temperature setting
C T.InH2OUtilitySide Water inlet temperature utility side
D T.OutH2OUtilitySide Water outlet temperature utility side
E ActualState On / off / eco / pmp On
Cool: water cooling
F ActualMode Heat: water heating (option)
2 Installed compressors
Compressors ON
1-0 example: circuit 1 = 1 compr. On
circuit 2 = 0 compr. On
50% Heating capacity
7.3 Keys
Symbol Name Description
Exit
Cancel Previous level
Keyboard settings
Up Increases value
Confirm
Enter Password
1 Press
4 Confirm
6 Exit
* Local state
ECO: recurrent pump ON-OFF; compressors keep water system at setpoint ECO
Pmp ON: pump ON, compressor OFF
1 Press
4 Confirm
5 Exit
1 Press
6 Confirm
7 Exit
1 Press
4 Exit
7.8 Scheduler
It is possible to set 6 events (Off, Eco, On, Recirculating) for each week day.
1 Press
4 Select Time
6 Confirm
7 Select Value
8 Set On/Eco..
9 Confirm
10 Exit
Enable Scheduler
1 Press 3 sec.
3 Press *
6 Set P0061=1
7 Press 3 sec.
1 Press
Reset
8 Select Executed
9 Press 3 sec.
1 Press 3 sec.
2 Press
4 Press
5 Press
Module:
687 = main module
985 = circuit module
94U = thermostatic driver module
* Refer to the local regulations; and ensure correct adherance. Companies and technicians that effect interventions of installation, maintenance/re-
pairs, leak control and recovery must be CERTIFIED as expected by the local regulations. The leak control must be effected with annual renewal.
NO PUMP-DOWN !
Only if present
A. Supply line shut-off valve
Do not remove the seal
Remove only if authorized by the manufacturer.
Please contact the maker for informations.
Example
A. emptying condenser
B. emptying evaporator
C. emptying pump
It’s recommended that the re-start after the stopping period is performed by a qualified technician, especially after seasonal stops or seasonal
switching.
When restarting, refer to what is indicated in the “start-up” section.
Schedule technical assistance in advance to avoid hitches and to guarantee that the system can be used when required.
8.12 Insulations
Check the condition of the insulations: if necessary apply glue and and renew the seals.
Cooling
1. Internal exchanger (evaporator)
2. Compressor
3. External exchanger (condenser)
4. Electronic expansion valve
5. Switching valves (provided by Customer)
6. Thermal source (heat rejection)
7. Use (cold)
T - Temperature probe
PD - Differential pressure switch
TWS - Water source side
TWL - Water user side
Heating
1. Internal exchanger (evaporator)
2. Compressor
3. External exchanger (condenser)
4. Electronic expansion valve
5. Switching valves (provided by Customer)
6. Thermal source (heat withdrawal)
7. Use (hot)
T - Temperature probe
PD - Differential pressure switch
TWS - Water source side
TWL - Water user side
To prevent constant switching in the unit’s refrigeration circuit, it is necessary to install a storage tank with an adequate capacity in the
system’s hot water circuit.
11.1 Disconnecting
Only authorised personnel must disconnect the unit.
Avoid leak or spills into the environment.
Before disconnecting the unit, the following must be recovered, if present:
• refrigerant gas
• anti-freeze solutions in the water circuit
Awaiting dismantling and disposal, the unit can also be stored outdoors, if the electrical, cooling and water circuits of the unit have 100%
integrity and are isolated, bad weather and rapid change in temperature will not result in any environmental impact.
1. Data referred to the following conditions: - internal exchanger (evaporator) = 12 / 7 °C - external exchanger 6. Data referred to the unit in the ‘OHI - Operation with Water circuit change-over’. Data calculated in compliance
(condenser) = 30/35°C. The data do not consider the pump share, required to overcome the pressure drop for the with Standard EN 14511:2013 referred to the following conditions: - external exchanger water = 40/45°C -
solution circulation inside the exchangers. external exchanger water = 12/7 °C
2. Recovery exchanger water=40/45°C 7. DSW = twin-screw compressor
3. Data calculated in compliance with Standard EN 14511:2013 referred to the following conditions: - internal 8. S&T = shell and tube
exchanger water = 12/7°C - external exchanger water = 30/35 °C 9. Fittings with flexible joint and solder pipe connection. Internal exchanger (evaporator)
4. Data calculated in compliance with Standard ARI 550/590-2003 referred to the following conditions: internal 10. Fittings with flexible joint and solder pipe connection. Exchanger exchanger (condenser)
exchanger water outlet = 6.7 °C. external exchanger water inlet = 29.4 °C 11. The unit is able to modulate STEPLESS continuously. The following data refers to a continuous operation of the
5. Data referred to the unit in the ‘OHI - Operation with Water circuit change-over’. Data referred to the following unit. During start-up and stop, each compressor is able to modulate up to 25% of its capacity.
conditions: internal exchanger water = 12/7 °C. external exchanger water = 40/45 °C. The data do not consider
the pump share, required to overcome the pressure drop for the solution circulation inside the exchangers.
Sound levels
Standard acoustic configuration (ST)
Operating range
Standard acoustic configuration (ST)
1. Standard unit
2. Operation range extension for unit in ‘Low water temperature
(Brine)’ configuration’
3. Operation range extension (extremely low water temperature
option available on request)
To (°C) = internal exchanger outlet water temperature (evaporator)
Tws (°C) = external exchanger outlet water temperature (condenser)
Volume calculated does not consider internal heat exchanger (evaporator) water content.
The water flow rate must be calculated with the following formula
220.2 240.2 260.2 280.2 300.2 320.2 340.2 360.2 400.2 440.2 470.2 500.2 540.2 580.2
Qmin [l/s] 20,1 20,1 20,1 21,9 21,9 21,9 38,9 38,9 31,2 31,2 31,2 60,2 60,2 60,2
Qmax [l/s] 46,6 46,6 46,6 52,9 52,9 52,9 88,7 88,7 72,1 72,1 72,1 100,0 100,0 100,0
External exchanger (condenser) pressure drop
Le perdite di carico sono calcolate considerando una temperatura
dell’acqua di 7°C
220.2 240.2 260.2 280.2 300.2 320.2 340.2 360.2 400.2 440.2 470.2 500.2 540.2 580.2
Qmin [l/s] 29,3 29,3 29,3 29,3 29,3 29,3 38,3 38,3 38,3 46,2 46,2 46,2 50,8 50,8
Qmax [l/s] 62,0 62,0 62,0 62,0 62,0 62,0 81,2 81,2 81,2 97,7 97,7 97,7 107,2 107,2
220.2 240.2 260.2 280.2 300.2 320.2 340.2 360.2 400.2 440.2 470.2 500.2 540.2 580.2
Qmin [l/s] 10,9 10,9 10,9 10,9 10,9 10,9 13,7 13,7 13,7 16,5 16,5 16,5 18,1 18,1
Qmax [l/s] 24,2 24,2 24,2 24,2 24,2 24,2 30,5 30,5 30,5 36,7 36,7 36,7 40,2 40,2
VERSION: HIGH TEMPERATURE
General technical data
Acoustic treatment: Standard (ST)- Super-silenced(EN)
Size 220.2 240.2 260.2 280.2 300.2 320.2 340.2 360.2 400.2 440.2 470.2 500.2 540.2 580.2
Cooling
Cooling capacity 1 kW 625 668 727 817 857 898 964 1021 1128 1264 1314 1391 1521 1612
Compressor power input 1 kW 117 125 137 151 160 167 179 192 210 235 246 259 284 305
Total power input 1 kW 117 125 138 152 160 168 180 192 211 236 247 260 284 305
Total recovery heating capacity 2 kW 716 767 837 938 986 1033 1106 1178 1298 1453 1514 1591 1739 1857
Partial recovery heating capacity 2 kW 37.1 39.6 43.2 48.4 50.8 53.3 57.1 60.6 66.9 75.0 78.0 82.5 90.2 95.8
EER 1 5.34 5.34 5.28 5.37 5.34 5.35 5.36 5.32 5.36 5.37 5.32 5.35 5.35 5.28
Cooling capacity (EN14511:2011) 3 kW 623 665 724 813 853 894 962 1019 1124 1259 1308 1388 1518 1608
Total power input (EN14511:2011) 3 kW 121 129 143 159 168 177 185 198 220 246 258 269 294 317
EER (EN 14511:2011) 3 5.16 5.14 5.06 5.12 5.08 5.06 5.19 5.14 5.12 5.12 5.07 5.17 5.16 5.08
ESEER 5.78 5.81 5.75 5.74 5.72 5.72 5.83 5.81 5.73 5.76 5.71 5.82 5.82 5.69
IPLV 4 6.52 6.56 6.50 6.49 6.45 6.46 6.59 6.56 6.47 6.51 6.44 6.55 6.56 6.39
Heating
Heating capacity 5 kW 715 767 837 938 986 1033 1106 1178 1298 1453 1514 1591 1739 1857
Compressor power input 5 kW 140 151 166 183 193 202 216 231 253 283 297 312 341 368
Total power input 5 kW 141 151 166 183 193 202 216 232 254 284 297 313 342 368
COP 5 5.09 5.07 5.03 5.13 5.10 5.10 5.11 5.09 5.12 5.12 5.09 5.09 5.09 5.04
Heating capacity (EN14511:2011) 6 kW 717 769 839 941 989 1037 1109 1182 1303 1458 1519 1597 1745 1865
Total power input (EN14511:2011) 6 kW 144 155 171 189 200 210 221 237 262 293 307 320 350 378
COP (EN 14511:2011) 6 4.99 4.96 4.91 4.98 4.95 4.94 5.02 4.98 4.98 4.98 4.94 4.99 4.98 4.93
Compressor
Type of compressors 7 DSW DSW DSW DSW DSW DSW DSW DSW DSW DSW DSW DSW DSW DSW
No. of compressors No 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Rated power (C1) HP 110 120 120 140 140 160 160 180 200 220 220 250 270 290
Nominal capacity (C2) HP 110 120 140 140 160 160 180 180 200 220 250 250 270 290
Std Capacity control steps 11 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100%
Oil charge (C1) l 17.0 17.0 21.0 21.0 21.0 21.0 21.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0
Oil charge (C2) l 17.0 17.0 21.0 21.0 21.0 21.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0
Refrigerant charge (C1) kg 62 62 62 65 65 65 70 70 75 77 77 80 90 95
Refrigerant charge (C2) kg 62 62 62 65 65 65 70 70 75 77 77 80 95 95
Refrigeration circuits No 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Internal exchanger (evaporator)
Type of internal exchanger 8 S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T
Water flow rate (Utility Side) 1 l/s 29.9 31.9 34.7 39.0 40.9 42.9 46.0 48.8 53.9 60.4 62.8 66.5 72.7 77.0
Internal exchanger pressure drops 1 kPa 40 45 53 57 62 68 27 30 53 65 70 24 28 31
Water content l 307 307 307 280 280 280 481 481 514 514 514 917 917 917
External exchanger (condenser)
Type of external exchanger 8 S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T
Water flow rate (Source Side) 1 l/s 35.4 37.9 41.3 46.2 48.6 50.9 54.6 57.9 64.0 71.6 74.5 78.8 86.2 91.6
External exchanger pressure drop 1 kPa 29 33 40 50 55 60 41 46 55 48 52 58 58 65
Water content l 112 112 112 112 112 112 146 146 146 182 182 182 192 192
Quantity No 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Connections
Water connections 9 6” 6” 6” 6” 6” 6” 8” 8” 8” 8” 8” 10” 10” 10”
Water connections 10 4” 4” 4” 4” 4” 4” 5” 5” 5” 5” 5” 5” 5” 5”
Power supply
Standard power supply V 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50
1. Data referred to the following conditions: - internal exchanger (evaporator) = 12 / 7 °C - external exchanger (condenser) = 30/35°C. 6. Data referred to the unit in the ‘OHI - Operation with Water circuit change-over’. Data calculated in compliance with Standard EN
The data do not consider the pump share, required to overcome the pressure drop for the solution circulation inside the exchangers. 14511:2011 referred to the following conditions: - external exchanger water = 40/45°C - external exchanger water = 12/7 °C
2. Recovery exchanger water=40/45°C 7. DSW = twin-screw compressor
3. Data calculated in compliance with Standard EN 14511:2011 referred to the following conditions: - internal exchanger water = 8. S&T = shell and tube
12/7°C - external exchanger water = 30/35 °C 9. Fittings with flexible joint and solder pipe connection. Internal exchanger (evaporator)
4. Data calculated in compliance with Standard ARI 550/590-2003 referred to the following conditions: internal exchanger water 10. Fittings with flexible joint and solder pipe connection. Exchanger exchanger (condenser)
outlet = 6.7 °C. external exchanger water inlet = 29.4 °C 11. The unit is able to modulate STEPLESS continuously. The following data refers to a continuous operation of the unit. During start-up
5. Data referred to the unit in the ‘OHI - Operation with Water circuit change-over’. Data referred to the following conditions: internal and stop, each compressor is able to modulate up to 25% of its capacity.
exchanger water = 12/7 °C. external exchanger water = 40/45 °C. The data do not consider the pump share, required to overcome
the pressure drop for the solution circulation inside the exchangers.
Sound levels
Standard acoustic configuration (ST)
Operating range
Standard acoustic configuration (ST)
1. Standard unit
2. Operation range extension for unit in ‘Low water temperature
(Brine)’ configuration’
3. Operation range extension (extremely low water temperature
option available on request)
To (°C) = internal exchanger outlet water temperature (evaporator)
Tws (°C) = external exchanger outlet water temperature (condenser)
Volume calculated does not consider internal heat exchanger (evaporator) water content.
Dimensional Drawing
The presence of optional accessories may result in a substantial variation of the weights shown in the table
340.2-360.2 Acoustic configuration: Standard (ST)
A - Length
B - Deepth
C - Height
Operating weight
Shipping weight
Compressors
Internal exchanger (evaporator)
External exchanger (condenser)
External exchanger water inlet 12. Minimum dimension for Maintenance
Internal exchanger water inlet
internal exchanger water outlet
External exchanger water inlet
external exchanger water outlet
Antivibration fixing holes Ø 25mm
Lifting eyebolt
Electrical panel
Power input
Minimum dimension for Maintenance
A - Length
- Deepth
C - Height
Operating weight
Shipping weight
Compressors
Internal exchanger (evaporator)
External exchanger (condenser)
Internal exchanger water inlet
internal exchanger water outlet
External exchanger water inlet
external exchanger water outlet
Antivibration fixing holes Ø 25mm
Lifting eyebolt
Electrical panel
Power input
Minimum dimension for Maintenance
A - Length
B - Deepth
C - Height
Operating weight
Shipping weight
The presence of optional accessories may result in a substantial variation of the weights shown in the table
400.2-470.2 Acoustic configuration: Standard (ST)
The presence of optional accessories may result in a substantial variation of the weights shown in the table
500.2-580.2 Acoustic configuration: Standard (ST)
The presence of optional accessories may result in a substantial variation of the weights shown in the table
220.2-320.2 Acoustic configuration: Super-silenced (EN)
The presence of optional accessories may result in a substantial variation of the weights shown in the table
340.2-360.2 Acoustic configuration: Super-silenced (EN)
The presence of optional accessories may result in a substantial variation of the weights shown in the table
400.2-470.2 Acoustic configuration: Super-silenced (EN)
The presence of optional accessories may result in a substantial variation of the weights shown in the table
500.2-580.2 Acoustic configuration: Super-silenced (EN)
The presence of optional accessories may result in a substantial variation of the weights shown in the table
220.2-320.2 Acoustic configuration: Standard (ST) - High Temperature
The presence of optional accessories may result in a substantial variation of the weights shown in the table
340.2-360.2 Acoustic configuration: Standard (ST) - High Temperature
The presence of optional accessories may result in a substantial variation of the weights shown in the table
400.2-470.2 Acoustic configuration: Standard (ST) - High Temperature
The presence of optional accessories may result in a substantial variation of the weights shown in the table
500.2-580.2 Acoustic configuration: Standard (ST) - High Temperature
The presence of optional accessories may result in a substantial variation of the weights shown in the table
220.2-320.2 Acoustic configuration: Super-silenced (EN) - High Temperature
The presence of optional accessories may result in a substantial variation of the weights shown in the table
340.2-360.2 Acoustic configuration: Super-silenced (EN) - High Temperature
The presence of optional accessories may result in a substantial variation of the weights shown in the table
400.2-470.2 Acoustic configuration: Super-silenced (EN) - High Temperature
The presence of optional accessories may result in a substantial variation of the weights shown in the table
500.2-580.2 Acoustic configuration: Super-silenced (EN) - High Temperature
The presence of optional accessories may result in a substantial variation of the weights shown in the table
CLIVET SPA
Via Camp Lonc 25, Z.I. Villapaiera - 32032 Feltre (BL) - Italy
Tel. + 39 0439 3131 - Fax + 39 0439 313300 - info@clivet.it
CLIVET GmbH
Hummelsbütteler Steindamm 84, 22851 Norderstedt - Germany
Tel. + 49 (0) 40 32 59 57-0 - Fax + 49 (0) 40 32 59 57-194 - info.de@clivet.com
CLIVET RUSSIA
Elektrozavodskaya st. 24, office 509 - 107023, Moscow, Russia
Tel. + 74956462009 - Fax + 74956462009 - info.ru@clivet.com