DOC8517-202-Installation Quality Plan

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 17

A 05/08020 FIRST EMISSION PBO JBA GJA

AL SAHEL RESORT - BAHRAIN

VOLTAS
EQUIPMENT :

Water Intake Screens

DOCUMENT No.:

DOC851720-202
TITLE :
E. BEAUDREY & Cie.
14, Boulevard Ornano
75018 PARIS – FRANCE INSTALLATION QUALITY PLAN
Telephone: 33-(0)1 42 57 14 35
Fax : 33-(0)1 42 64 74 62 DESALIA DOCUMENT No REV.
E-mail : beaudrey@beaudrey.fr
A
JOB N° ISSUED BY DOC. SIZE SCALE PAGE SUIT PAGE TOTAL

C8517 E. BEAUDREY & Cie A4 None Cover 16 17

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
DOC8517-202-IQP-TBS-P065-revA
E. BEAUDREY & Cie
Installation Quality Plan for Travelling Band Screen

INDEX OF PAGES

Page Date Rev.


1 05/08/20 A
2 05/08/20 A
3 05/08/20 A
4 05/08/20 A
5 05/08/20 A
6 05/08/20 A
7 05/08/20 A
8 05/08/20 A
9 05/08/20 A
10 05/08/20 A
11 05/08/20 A
12 05/08/20 A
13 05/08/20 A
14 05/08/20 A
15 05/08/20 A
16 05/08/20 A
17 05/08/20 A

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK Page : 2
DOC8517-202-IQP-TBS-P065-revA
E. BEAUDREY & Cie
Installation Quality Plan for Travelling Band Screen

UPDATING DETAILS

Rev. Date Description


A 05/08/2020 First issue

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK Page : 3
DOC8517-202-IQP-TBS-P065-revA
E. BEAUDREY & Cie
Installation Quality Plan for Travelling Band Screen

TABLE OF CONTENTS
COVER SHEET ..............................................................................................................................1
INDEX OF PAGES .........................................................................................................................2
UPDATING DETAILS ....................................................................................................................3
TABLE OF CONTENTS ................................................................................................................4
FOREWORD ..................................................................................................................................5
CHECK PLAN ................................................................................................................................6

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK Page : 4
DOC8517-202-IQP-TBS-P065-revA
E. BEAUDREY & Cie
Installation Quality Plan for Travelling Band Screen

FOREWORD
The Installation Quality Plan, as provided by Beaudrey, must be signed by the Client
and Beaudrey technical support engineer when all installation and installation work
has been completed on site. When signed, a copy of the document must be returned
to Beaudrey.( 1).for checking the result of site installation work.
This check plan is for one equipment. Duplicate each checking sheet to control and
report every unit and line equipment.
In the event of problems resulting from equipment installation, should this procedure
not be followed, Beaudrey's warranty will not be applicable. ( 2)
Refer to Installation Manual DOC8517-201.

1
If the Beaudrey technical assistant is not available, the buyer has full responsibility of installation.
2
In the event of problems resulting from equipment installed by others than Beaudrey, the installation
contractor responsibility will be engaged.
E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK Page : 5
DOC8517-202-IQP-TBS-P065-revA
E. BEAUDREY & Cie
Installation Quality Plan for Travelling Band Screen

Name of site : ............................ AL SAHEL RESORT Equipment : ....... Travelling Band Screen P065
Unit Nber : ............................................... Tag Nber : ..........................................................
Test result code: A: Accepted B: Accepted with comments C: Rejected

CHECK PLAN
Refer to Installation manual Manual DOC8517-201.
Value / Test results Date/Signature
Scope of Tests Refer to Observations
Check A B C BDY CHEC Aramco

Civil works checking

- Service deck level (in m) + 1.40

- Invert level (in m) - 2.30

- Invert flatness (in mm) 2.3.1 10

- Invert horizontality (in mm) 10

- Downstream wall flatness (in


10
mm)
- Perpendicularity between
invert and downstream wall (in 10
mm)

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK Page : 6
DOC8517-202-IQP-TBS-P065-revA
E. BEAUDREY & Cie
Installation Quality Plan for Travelling Band Screen

Name of site : ............................ AL SAHEL RESORT Equipment : ....... Travelling Band Screen P065
Unit Nber : ............................................... Tag Nber : ..........................................................
Test result code: A: Accepted B: Accepted with comments C: Rejected

Value / Test results Date/Signature


Scope of Tests Refer to Observations
Check A B C BDY CHEC Aramco

- Deck level aperture width (in


1250±20
mm)

- Deck level aperture length (in


860±20
mm)

- Deck level aperture position On axis


2.3.1
- Downstream aperture position On axis

- Downstream aperture width (in


700
mm)

- Downstream aperture high (in


2300
mm)

Frame preparation

• Bottom frame jack screw


2.3.2.1 Length adjusted
adjustment

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK Page : 7
DOC8517-202-IQP-TBS-P065-revA
E. BEAUDREY & Cie
Installation Quality Plan for Travelling Band Screen

Name of site : ............................ AL SAHEL RESORT Equipment : ....... Travelling Band Screen P065
Unit Nber : ............................................... Tag Nber : ..........................................................
Test result code: A: Accepted B: Accepted with comments C: Rejected

Value / Test results Date/Signature


Scope of Tests Refer to Observations
Check A B C BDY CHEC Aramco

Frame installation

- Bottom frame installation 2.3.3.1 Frame in the pit

- Bottom intermediate frame Frame in the pit


installation
2.3.3.2 and bolted

- Top intermediate frame


installation
2.3.3.3

Frame setting

• Frame position according to


±3
aperture axis (in mm) 2.3.4

• Frame elevation (in m) - 1.30± 3

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK Page : 8
DOC8517-202-IQP-TBS-P065-revA
E. BEAUDREY & Cie
Installation Quality Plan for Travelling Band Screen

Name of site : ............................ AL SAHEL RESORT Equipment : ....... Travelling Band Screen P065
Unit Nber : ............................................... Tag Nber : ..........................................................
Test result code: A: Accepted B: Accepted with comments C: Rejected

Value / Test results Date/Signature


Scope of Tests Refer to Observations
Check A B C BDY CHEC Aramco

• Frame vertical position (in


2.3.4 ±3
mm)

In place and
Head frame installation 2.3.5 bolted

Driving unit installation

- Torque arm on gear reducer 2.3.6.1 On axis

thrust block
- Torque arm thrust block
2.3.6.2 installed and
installation secured

- Driving unit installation on Torque arm


main shaft
2.3.6.3 engaging

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK Page : 9
DOC8517-202-IQP-TBS-P065-revA
E. BEAUDREY & Cie
Installation Quality Plan for Travelling Band Screen

Name of site : ............................ AL SAHEL RESORT Equipment : ....... Travelling Band Screen P065
Unit Nber : ............................................... Tag Nber : ..........................................................
Test result code: A: Accepted B: Accepted with comments C: Rejected

Value / Test results Date/Signature


Scope of Tests Refer to Observations
Check A B C BDY CHEC Aramco

Main chain installation

Chain
- Main chain assemble 2.3.7 assembled

- Main chain installation

2.3.8
- Main chain closing Chain closed

Screening panel preparation


2.3.9
- Screening element assembled
Secured
with deflectors

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK Page : 10
DOC8517-202-IQP-TBS-P065-revA
E. BEAUDREY & Cie
Installation Quality Plan for Travelling Band Screen

Name of site : ............................ AL SAHEL RESORT Equipment : ....... Travelling Band Screen P065
Unit Nber : ............................................... Tag Nber : ..........................................................
Test result code: A: Accepted B: Accepted with comments C: Rejected

Value / Test results Date/Signature


Scope of Tests Refer to Observations
Check A B C BDY CHEC Aramco

Screening panel installation

- Panel's fixing screw with


protective paste 2.3.10

- Screening panels installation


Secured
with seal plates

Main chain tension


adjustment
- Main chain tension (gap
between the chain rollers and 15 to 25 mm
the bottom rails (in mm) 2.3.11
- Horizontal position of main
shaft

- Counter nuts tighten

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK Page : 11
DOC8517-202-IQP-TBS-P065-revA
E. BEAUDREY & Cie
Installation Quality Plan for Travelling Band Screen

Name of site : ............................ AL SAHEL RESORT Equipment : ....... Travelling Band Screen P065
Unit Nber : ............................................... Tag Nber : ..........................................................
Test result code: A: Accepted B: Accepted with comments C: Rejected

Value / Test results Date/Signature


Scope of Tests Refer to Observations
Check A B C BDY CHEC Aramco

Top cover installation


2.3.12
Top cover
- Install the top cover installed and
secured

Filter's cover preparation

2.3.13 Counter installed


- Install the counter plates
and secured

In place and
- Install the blend flange secured

Covers installation

- Install the opposite washing 2.3.14 Cover installed


side cover and secured

Cover installed
- Install the washing side cover
and secured

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK Page : 12
DOC8517-202-IQP-TBS-P065-revA
E. BEAUDREY & Cie
Installation Quality Plan for Travelling Band Screen

Name of site : ............................ AL SAHEL RESORT Equipment : ....... Travelling Band Screen P065
Unit Nber : ............................................... Tag Nber : ..........................................................
Test result code: A: Accepted B: Accepted with comments C: Rejected

Value / Test results Date/Signature


Scope of Tests Refer to Observations
Check A B C BDY CHEC Aramco

Pipes trough installation

- Pipes position with regard to


900
filater axis (in mm)

- Inlet pipe elevation (in mm) 2.3.15.1 247

- Outlet pipe elevation (in mm) 220

In place and
- Pipes fixing secured

External trough installation


2.3.15.2
Debris trough
- Debris trough installation on
installed and
cover secured

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK Page : 13
DOC8517-202-IQP-TBS-P065-revA
E. BEAUDREY & Cie
Installation Quality Plan for Travelling Band Screen

Name of site : ............................ AL SAHEL RESORT Equipment : ....... Travelling Band Screen P065
Unit Nber : ............................................... Tag Nber : ..........................................................
Test result code: A: Accepted B: Accepted with comments C: Rejected

Value / Test results Date/Signature


Scope of Tests Refer to Observations
Check A B C BDY CHEC Aramco

Screw compactor installation

- Screw compactor assembled Assembled and


with trough pipe secured

- Screw compactor flushing


flange elevation (in mm)
2.3.15.3 175

Secured on
- Screw compactor securing
concrete

Screw compactor flushing


pipes installation

- Pipes assembled and fixed on Assembled and


screw compactor secured

- Pipes elevation (in mm) 2.3.15.4 175

Secured on
- Pipes securing
concrete

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK Page : 14
DOC8517-202-IQP-TBS-P065-revA
E. BEAUDREY & Cie
Installation Quality Plan for Travelling Band Screen

Name of site : ............................ AL SAHEL RESORT Equipment : ....... Travelling Band Screen P065
Unit Nber : ............................................... Tag Nber : ..........................................................
Test result code: A: Accepted B: Accepted with comments C: Rejected

Value / Test results Date/Signature


Scope of Tests Refer to Observations
Check A B C BDY CHEC Aramco

Wash water device


installation
Pipe and valve in
- Install the spray pipe flushing
device
2.3.16.1 place and
secured

- Install pressure gauge and Installed and


isolating valve
2.3.16.2 secured

Trash basket
Trash basket installation 2.3.17 checked

Ultrasonic probes installation

Installed and
- Probe on support secured
2.3.18
- Probe in place Installed

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK Page : 15
DOC8517-202-IQP-TBS-P065-revA
E. BEAUDREY & Cie
Installation Quality Plan for Travelling Band Screen

Name of site : ............................ AL SAHEL RESORT Equipment : ....... Travelling Band Screen P065
Unit Nber : ............................................... Tag Nber : ..........................................................
Test result code: A: Accepted B: Accepted with comments C: Rejected

Value / Test results Date/Signature


Scope of Tests Refer to Observations
Check A B C BDY CHEC Aramco

Local control box installation

Installed and
- Local control box support
secured vertically
installation at 30 mm

Installed and
- Local control box installation 2.3.19 sIecured

- Flash light and horn Installed and


installation secured

- Support grouting Smooth grouted

Safety labels installation

Installed
- Safety label for eyes protection
2.3.20
- Safety label for hands Installed
protection

- Safety label for auto start Installed


Warning

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK Page : 16
DOC8517-202-IQP-TBS-P065-revA
E. BEAUDREY & Cie
Installation Quality Plan for Travelling Band Screen

Name of site : ............................ AL SAHEL RESORT Equipment : ....... Travelling Band Screen P065
Unit Nber : ............................................... Tag Nber : ..........................................................
Test result code: A: Accepted B: Accepted with comments C: Rejected

Value / Test results Date/Signature


Scope of Tests Refer to Observations
Check A B C BDY CHEC Aramco

Complementary operations

Oil and grease


Lubricating operation 2.3.21.1 filled

Electrical
connection
Electrical connection 2.3.21.2 performed and
checked
Tight bolts
Bolts tighten 3.2 according to
table

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK Page : 17

You might also like