Service Manual (Common) Service Manual (Common) : History Information For The Following Manual

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL (COMMON)

ITC3.5 CHASSIS
Segment: SE
Version Date Subject
1 07/2014 1st Issue.

LCD TV

9-888-162-01
For SM - Unique , please refer :
9-888-162-Ax ( America )
9-888-162-Ex ( Europe )
9-888-162-Px ( Pan Asia )
SERVICE MANUAL (COMMON)

ITC3.5 CHASSIS
Segment: SE

LCD TV
MODEL LIST
THIS SERVICE MANUAL CONTAINS COMMON INFORMATION FOR BELOW REGIONS AND MODELS:

REGION
ASIA AMERICA EUROPE

MODEL
KLV-32R3*B KLV-40R3*B
KDL-32R3*B KDL-40R3*B

3
TABLE OF CONTENTS

Section Title Page Section Title Page

1. SAFETY NOTES 4. SERVICE ADJUSTMENTS


1-1. Warnings and Caution………………………………………………………. 5 4-1. Accessing Service Mode ..................................................................... 69
12
1-2. Caution Handling of LCD Panel ......…………….................................... 5 4-2. Accessing
g Software Version....................……….……………………… 69
4-3. Accessing Self Diagnostic History………………………………..…….. 70
1-3. Caution About the Lithium Battery……………......................................... 6
4-4. Accessing Self Diagnostic Menu………………………………………... 70
1-4. Safety Check Out ........................……………......................................... 6 4-5. Accessing Serial Number Edit……………….………………………….. 71
1-5. Leakage Test .......................................................................................... 6 4-6. Accessing Model Name Edit................................................................ 72
1-6. How to Find a Good Earth Ground………………………………………… 6
1
1-7. L dF
Lead Free Information….……………………………………………………
I f i 7 5. DIAGRAMS
5
1-8. Handling the Flexible Flat Cable (FFC)……………………………………. 7 5-1. Circuit Board Location ......................................................................... 74
5-2. Block Diagram...................................................................................... 75
5-3. Connector Diagram ………………………………………...................... 79
2. SELF DIAGNOSTIC FUNCTION
2-1. Overview of Control Buttons ................................................................... 8
2-2. LED Display Control ………..................................................................... 8
2-3. LED Pattern………………........................................................................ 8
2-4. Standby LED Error Display…………………………………………………. 8
2-5. Triage Chart ............................................................................................ 9

3. TROUBLE SHOOTING
3-1. General..................................................................................................... 10
3-2. No Power…….……………………………………………………………….. 10
3-3. Standby LED Blinking....…………............................................................ 14
3-4. No Picture................................................................................................. 23
3-5. Audio.............................…………………………………………................. 26
3-6. Video Problem.......................................................................................... 36
3-7. HDMI……………..……...……………………………………………………. 45
3-8. Tuner…………………………………………………………………………. 50
3-9. CI…………………………………..……………………………………… 61
3-10. Tact Buttons………………………………………………………………… 65 Please refer Service Manual – Unique for below information :
3-11. IR………………………………………………………………………………. 68
-Safety Warnings
-Wire Dressing
-Circuit
Circuit Board Location
-Disassembly and Exploded View.

4
SECTION 1
SAFETY NOTES

1-1. Warnings and Caution 1-2. Caution Handling of LCD Panel


1) These servicing instructions are for use by qualified service personnel only. When repairing the LCD Panel, make sure you are grounded with a wrist band.
2) To reduce the risk of electric shock, do not perform any servicing other than When repairing the LCD Panel on the wall, the panel must be secured using the
that contained in the operating instructions unless you are qualified to do so. 4 mounting
ti h holes
l on ththe rear cover.
3) An isolation transformer should be used during any service to avoid 1) Do not press the panel or frame edge to avoid the risk of electric shock.
Possible shock hazard, because of live chassis. The chassis of this receiver is 2) Do not scratch or press on the panel with any sharp objects.
directly connected to the ac power line.
3) Do not leave the module in high temperature or in areas of high humidity for
4)) Be sure to follow
f these guidelines to protect your property and
an extended period of time.
avoid causing serious injury :
4) Do not expose the LCD panel to direct sunlight.
• Carry the TV with an adequate number of people; larger size TVs require
two or more people. 5) Avoid contact with water. It may cause short circuit within the module.
• Correct hand placement while carrying the TV is very important for 6) Di
Disconnectt the
th AC power when
h replacing
l i theth backlight
b kli ht (CCFL) or
safety and to avoid damages.
inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms)
5) Components identified by shading and ! mark on the exploded views,
7) Always clean the LCD panel with a soft cloth material.
and in the parts list are critical for safe operation. Replace these
components with Sony parts whose part numbers appear as shown in this 8) Use care when handling the wires or connectors of the inverter circuit.
manual or in supplements published by Sony. Circuit adjustments that are Damaging the wires may cause a short circuit.
critical for safe operation are identified in this manual. Follow these
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
procedures whenever critical components are replaced or improper
10) During the repair, DO NOT leave the Power On or Burn-in period for more
p
operation is suspected.
p
than 1 h
th hour while
hil th
the TV is
i face
f down
d on a cloth.
l th

Figure 1. TV is faced down on a cloth during repair.

5
Safety Notes

1-3. Caution About the Lithium Battery


1) Danger of explosion if battery is incorrectly replaced. Replace only with 3) Measuring the voltage drop across a resistor by means of a VOM or battery
the same or equivalent type. operated AC voltmeter. The 'limit' indication is 0.75V so analog meters must
2) Outer case broken battery should not contact to water. have an accurate low voltage scale. The SIMPSON'S 250 and SANWA SH-
1-4 Safety Check-Out
1-4. 63TRD are
63 a e examples
e a p es o of pass
passive
e VOMs
O s that
a aaree su
suitable.
ab e Nearly
ea y aall ba
battery
ey
operated digital multimeter that have a 2 VAC range are suitable.
After correcting the original service problem, perform the following
(see Figure 2.)
safety checks before releasing the set to the customer:-
1) Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and bridges.
2) Check the inter board wiring to ensure that no wires are pinched or
contact high-wattage resistors.
3)Check all control knobs, shields, covers, ground straps and mounting
hardware have been replaced. Be absolutely certain you have replaced all
th insulators.
the i l t
4) Look for unauthorized replacement parts, particularly transistors that
Figure 2. AC voltmeter to check AC leakage
were installed during a previous repair. Point them out to the customer and
recommend their replacement. 1-6. How to Find a Good Earth Ground
5) Look for parts which, though functioning show obvious signs of 1) A cold-water pipe is a guaranteed earth ground; the cover-plate retaining
d t i ti
deterioration. P i t them
Point th outt to
t the
th customer
t and
d recommend d their
th i screw on most AC outlet boxes is also at earth ground
ground.
replacement. 2) If the retaining screw is to be used as your earth ground, verify that it is at
6) Check the line cords for cracks and abrasion. Recommend the ground by measuring the resistance between it and a cold-water pipe with an
replacement of any such line cord to the customer. ohmmeter. The reading should be zero ohms.
7) Check the antenna terminals, metal trim, metalized knobs, screws and all 3) If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble-
other exposed
e posed metal parts for AC leakage.
leakage Check leakage test as described light (not a neon lamp) between the hot side of the receptacle and the
next. retaining screw. Try both slots, if necessary, to locate the hot side on the line;
8. For safety reasons, repairing the Power board and/or Inverter board is the lamp should light at normal brilliance if the screw is at ground potential
prohibited. (see Figure 3).
1-5.Leakage Test
The AC leakage from any exposed metal part to earth ground and from all Figure 3. Checking for earth
exposed metal parts to any exposed metal part having a return to chassis must ground.
not exceed 0.5mA (500 microamperes).
Leakage current can be measured by any one of the three methods:-
1) A commercial leakage tester such as the SIMPSON 229 or RCA WT540A.
Follow the manufacturers instructions to use those instructions.
2) A battery-operated AC milliampmeter The DATA PRECISION 245 digital
multimeter is suitable for this job.
6
Safety Notes

1-7. Lead Free Information Please hold reinforcement board and Please pull out FFC while pushing the
The circuit boards used in these models have been processed using Lead plunge it to depths. button of both ends at the same time.
Free Solder. The boards are identified by the LF logo located close to the Main Board Main Board
board designation.

Figure 4: LF Logo Figure 5: LF logo on circuit board

The servicing of these boards requires special precautions. It is strongly


recommended to use Lead Free Solder material in order to guarantee optimal
quality of new solder joints.

1-8. Handling the FLEXIBLE FLAT CABLE (FFC) < Insertion> <Pull out>
 When you insert / pull out FFC, please grasp a reinforcement board and main
body of FFC.

Release Button
of Connector

FFC connector broken if pull out FFC


without press and hold both Release
Button of Connector. Symptom 5X blinking
will be appear due to improperly seated
seated.

7
Self Diagnostic Function

SECTION 2
SELF DIAGNOSTIC FUNCTION

2-1. Overview of Control Buttons 2-3. LED Pattern


When safety shutdown occurs, Standby LED display reports the cause by using the lightning
patterns as indicated below.

0.5sec 3.0sec 3.0sec


0.5sec
Example: The figure above shows LED display when SHUTDOWN is caused by Audio
Error. It repeats flashing for a specified number of times in 0.5sec/cycle and has a 3 seconds interval of lighting
off. Please note that a 3 seconds interval of lighting off is fixed regardless of abnormal state types.
LED Indicator
• Lights up in green when you select “Picture Off”.
• Lights up in amber when you set the timer or 2-4. Standby LED Error Display
“Photo Frame Mode”.
• Lights
g ts up in g
green
ee when
e the
t e TV iss turned
tu ed on.
o
• Flashes while the remote is being operated. The Number
Th N b off S Standby
db LED D
Detection
i IItems B d Error
Board E IItem
(RED blinking)

2-2. LED Display Control Amber = Red + Green 2 Main Power Error AC adapter Error

Status LED Colour Remarks 3 Audio Error B* board Error

Power Off ( AC Off and *1) OFF *1 power switch off (by touch button) 4 P
Panel
lPPower E
Error B* b
board
dEError

Power On Green 5 Panel I2C COMM Error B* or Source board Error

Standby( by remote control 6 Backlight Error B* board Error


OFF
off only )

Pi t
Picture Off G
Green
Set "Sleep Timer" Amber

Set "On Timer” ( Power On ) Amber

Set "On Timer”( Standby ) Amber

Picture Frame Amber


The number of LED blinking indicates
Failure Red Blinking
cause of failure.
B* Board Type
Amber/Green Size
Error of panel ID Blinking:0.5sec Amber/ 0.5sec Green PAN ASIA,AMERICA EUROPE
6 Blinking
32” BIS2 BIL2
Amber 40” BIS2 BIL2
Software Updating Blinking: 1sec On / 1sec Off
Blinking
8
Self Diagnostic Function

2-5. Triage Chart

No Picture No Sound
Blinking
UI OK
Reference

Main
2 3 4 5 6 UI NG Tuner USB Video Component HDMI SCART HP Video Component Tuner HDMI SCART USB
Speaker

B* Board                    

HK Board
Light Source  
Board

Open Cell  

AC
C Adaptor 

       
Speaker Unit

LS Harness 

      
Main Harness
Speaker 
Harness

FFC Cable  

Most likely defective part


Secondary possible defective part

B* Board Type
Size
PAN ASIA,AMERICA
, EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

9
Troubleshooting

SECTION 3
TROUBLESHOOTING
3-1. General 3-2. No Power

START No Power

No

Does the Power Led


Open Detail B-Board
stay on when the Yes •See
See DDCON
- No
N Power
P Check DC voltage at
TV is switched on ? Sheet
JL6001
19V - 19.5V?

No
Is the Standby Led Open Detail Adaptor
blink ? - Standby LED Blink Take out adaptor
Yes
and check the output voltage. B-board
19V – 19.5V?
(Refer Figure 1)

Green & Amber - Panel ID Error No

blink? - Panel Not Supported Adaptor


Change adaptor
Yes
and recheck the output voltage. Adaptor
19V – 19.5V?
(Refer Figure 1)
Is the Picture and Open Detail
No
Sound OK ? - Picture/Audio/Video

AC source

B* Board Type
Size
PAN ASIA,AMERICA
ASIA AMERICA EUROPE
END
32” BIS2 BIL2
40” BIS2 BIL2

10
3-2. No Power
3-2-1. DD Con

Start
DDCON

OK

B-Board B-Board
No No
Check voltage at JL6003 Check fuse. Fuse
3.3V? F6001 & F6002

Yes

B-Board
Check voltage at JL6000 No
Change B-board
1.2V? DDCON

Yes OK
B-Board
B-Board
Check voltage at : No B-Board
Check voltage at JL6002 No
Change B-board BIS2  JL6012. Check Fuse.
1.5V?
BIL2  JL6007.
JL6007 F6003
12V?
Yes No

B-Board
Fuse
Check voltage at JL6005 No
Change B-board
5V?

B* Board Type
Size
Yes PAN ASIA,AMERICA
, EUROPE
After checking
checking, take note of
32” BIS2 BIL2
NG condition & change B board
40” BIS2 BIL2

11
BIS2

JL6003 F6002
JL6012

JL6009
JL6002
F6001
JL6006

JL6001
F6003

JL6005 JL6000

LVDS FFC
CONNECTOR

12
BIL2

F6002
F6003
JL6002 F6001

JL6009
JL6003
JL6006

JL6001

JL6000
JL6007

JL6005
LVDS FFC
CONNECTOR

13
3-3. Standby LED Blinking
3-3-1. 2 times blinking

2 times Blinking

-ve
B-Board
Yes
Check DC voltage at
Change
g B-board
JL6001
+ve
19V - 19.5V?

Ensure that
+ve probe is No
touching the
needle.
Adaptor
Take out adaptor Yes
and check the output voltage. Change B-board
19V – 19.5V?
(Refer Figure 1)

No
Figure 1: How to check adaptor’s output
voltage
voltage.

Change adaptor

B* Board Type
Size
PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

14
3-3. Standby LED Blinking
3-3-2. 3 times blinking
START

3 bli
3x blinking
ki
Speaker impedance
Remove No 3x blinking
≠ 6~8 Ω
Speaker Connector Check Speaker harness Change
at CN4500 & perform and Speaker impedance Speaker

AC OFF - ON No connectivity
3x blinking for speaker harness

Change
Speaker
Harness

Connect back
3x blinking
Speaker Connector to CN4500
No connectivity &p
perform AC OFF - ON
of F4000
Check connectivity No 3x blinking
F4500 broken
of F4500.

3x blinking
& F4000 OK

Audio IC problem,
IC4500 damage

Change B board
B* Board Type
Size
PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
DONE 40” BIS2 BIL2

15
BIS2_Board

F4000

IC4500

CN4500

F4000

IC4500

16
BIL2_Board

IC4500 F4000

CN4500

IC4500
F4000

17
3-3. Standby LED Blinking
3-3-3. 4 times blinking

N 12V
No

Check Fuse. No
Fuse
(F6003) ok?
Yes

Check JL6009. No
B-board
3.3V?
Yes

Check JL6007. No
DDCON
12V?
Yes

LVDS

B* Board Type
Size
PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

18
BIS2

JL6003 F6002
JL6012

JL6009
JL6002
F6001
JL6006

JL6001
F6003

JL6005 JL6000

LVDS FFC 
CONNECTOR

19
BIL2

F6002
F6003
JL6002 F6001

JL6009
JL6003
JL6006

JL6001

JL6000
JL6007

JL6005
LVDS FFC 
CONNECTOR

20
3-3. Standby LED Blinking
3-3-4. 5 times blinking

START

TV Boots Up
TV Boots Up
Remove and reinsert LVDS Flat Normally
Normally Incorrect FFC Replace B-Board B-Board Issue
Flexible Cable (FFC) at B-Board
B Board and
Insertion
Panel Side

5x Blinking is Still
5x Blinking is Still Observed
Observed

TV Boots Up TV Boots Up
Replace LVDS Flat Flexible Normally Replace Normally
LVDS
O-Cell Issue
Cable ((FFC)) *O-Cell or *Panel Module
Cable Issue
* O-Cell or Panel
Module replacement
depends on service
capabilities

5x Blinking is Still
Observed
END

B* Board Type
Size
PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

21
3-3. Standby LED Blinking
3-3-5. 6 times blinking Location of CN9000

BIL2 Board
6x blinking

Check if LED harness/FFC (CN9000) NG


Connect LED harness
is connected p
properly
p y

Symptom gone
Change B Board B board

6x blinking

Able to repair No
Change Panel Module
Panel Module

Yes
Symptom gone
Change Harness Harness

6x blinking *To avoid changing all LS bar, please follow steps below CN9000
(1) Turn off AC
Replace LS Bar* (2) Unplug DC adaptor from DC jack
(3) Plug in DC adaptor to DC jack
((4)) Turn on AC
(5) LS bar will turn on for ~4s before 6x blinking
(6) Observe which LS bar cannot turn on during power on
(7) Replace LS bar that failed to turn on
B* Board Type
Size
PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

22
3-4. No Picture
3-4-1. General
No Picture

Input Still No Check +12V BL_ON


Check Input Source: Picture CHECK BL_ON on
OK PANEL VCC SW at
PANEL_VCC_SW OK OK
-Tuner Replace LVDS FFC B-Board at JL9012.
JL6007 on
- MHL/HDMI Harness HIGH (+3.3V): OK
B-Board
-Video/Component LOW (0V): NG
(12V±0.8V)

Input NG Picture OK +12V NG BL_ON NG

LVDS FFC Adaptor


Replace Input Backlight or LED Driver
Source Harness or +12V DDCON Problem
P bl
Problem
Problem

Still No
Picture
*Panel Module
Replace B-Board or *O-Cell END
Problem

Picture OK Picture OK
B* Board Type
* O-Cell or Panel Size
Panel or O-Cell Module replacement PAN ASIA,AMERICA EUROPE
B B d Issue
B-Board I Issue d
depends
d on service
i 32” BIS2 BIL2
capabilities 40” BIS2 BIL2

23
“NO
NO PICTURE”
PICTURE Probing Points

PANEL_VCC
Note :  
PANEL_VCC_SW =  12V±0.8V  

JL6007

BIS2 Board
BIS2 Board

JL9012 Note :  
BL ON
BL_ON BL_ON = +3.3V (OK)
( )
BL_ON = 0V (NG)  

24
“NO
NO PICTURE”
PICTURE Probing Points
PANEL_VCC

Note :  
PANEL_VCC_SW =  12V±0.8V  
JL6007

BIL2 Board
BIL2 Board

BL_ON

JL9012 Note :  
BL_ON = +3.3V (OK)
BL ON = 0V (NG)
BL_ON = 0V (NG)  

25
3-5. Audio
3-5-1. General

Main Speaker No Sound Refer “Main


Main Speaker No
Audio Problem
Sound”

HP Out No Sound Refer “HP Out


No Sound”

Video/Component or HDMI 2 Refer “Analog Audio Input


no sound? No Sound”
Sound

Analog RF no sound? Refer “Analog RF


No Sound”

Refer “HDMI Audio


HDMI Audio no sound?
No Sound”

Refer “USB Audio


USB Audio no sound?
No Sound”

26
3-5. Audio
3-5-2. Main Speaker No Sound
START Main Speaker No Sound

Sound
Do a Factory Setting

No connectivity for speaker No Sound

Sound harness
Check Speaker Harness
Change Speaker Harness
connectivity
No Sound
No Sound
Speaker Impedance
Sound
≠ 6~8 Ω
Change Speaker Check Speaker Impedance

No Sound
N S
No Sound
d

No connectivity
of F4000 Check fuse connectivity
F4500 broken
at F4000

F4000 OK No Sound

Audio IC problem
IC4000 damage

Change B-Board B* Board Type


Size
PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

DONE
27
BIS2_Board

F4000

IC4500

CN4500

F4000

IC4500

28
BIL2_Board

IC4500 F4000

CN4500

IC4500
F4000

29
3-5. Audio
3-5-3. Headphone (HP) Out No Sound

START Headphone (HP) No Sound

Sound

Do a Factory Setting

No Sound

Sound
Headphone
Use another Headphone
problem

No Sound & Headphone OK

HP IC (IC4000) or Main IC (IC5000) problem

Change B-board

DONE

B* Board Type
Size
PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

30
B* Board Type
Size
PAN ASIA,AMERICA EUROPE

BIS2_Board
_ 32”
40”
BIS2
BIS2
BIL2
BIL2

IC4000

IC4000

IC4000

31
B* Board Type
Size
PAN ASIA,AMERICA EUROPE
BIL2_Board 32” BIS2 BIL2
40” BIS2 BIL2

IC4000

IC4000

32
3-5. Audio
* Please refer to IM for supported HDMI
3-5-4. Analog Audio Input No Sound 3-5-5. HDMI Audio No Sound audio format.

Analog Audio Input No Sound ONLY


O h source OK
Other OK. START

Sound
START

Do a Factory Setting
Sound Sound
Do a Factory Setting
NG
No Sound Change HDMI cable,
Sound HDMI cable ok?
RCA cable
Use another RCA cable
problem No Sound & HDMI cable OK
No Sound & RCA cable OK Sound NG
Analog Change HDMI source,
Sound
Input Check Analog Input Source HDMI source ok?
Source & use another input source
problem
No Sound & HDMI source OK
No
N SSound
d &A
Analog
l IInputt S
Source OK
Sound NG
Yes
Check Any missing Change to supported *HDMI sound
Replace part
parts or pattern Short
format format ok?
No
No Sound & HDMI fformatt OK
Main IC (IC5000) problem
Main IC (IC5000)
or Audio IC (IC4500) problem
Change B-
board
Change B-board

DONE
DONE
B* Board Type
Size
PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2
33
3-5. Audio
3-5-6. Analog RF No Sound

Analog RF input no ATV or DTV Input No Sound ONLY


Other source OK.
sound

NG
RF cable,
Change RF cable NG
ok? UI setting, ok?
Correct UI
(TV System, AFT, Audio Filter)
OK

NG
Change RF RF source,
source/channel ok? OK

OK

Refer “Speaker No NG
Raster sound,
Sound”
ok?

Change B-board
OK

NG OK
Tuning,
Refer “Tuner
Tuner
Problem” ok?

B* Board Type
Size
PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

34
3-5. Audio
3-5-7. USB No Sound

START

Sound

Do a Factory Setting

Sound
No Sound
NG

Change to supported *Confirm USB audio


format format

No Sound & USB format OK


Sound
NG
Change USB Check USB thumbdrive
thumbdrive Condition

No Sound & USB condition OK

*Confirm with OSD on bottom panel,


Main IC (IC5000) or Audio IC (IC4500) problem
if playback not support.
*Please refer to IM for detail supported USB
audio format.
Change B-board

B* Board Type
Size
DONE PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

35
3-6. Video Problem
3-6-1. General
Picture On Screen
Distorted Or Missing
Yes
Check LED 6x Refer to Power Troubleshoot (STANDBY LED BLINK  6x
times blink? times blinking

No
Backlight
B kli ht tturns N
No
ON? Yes
Check Eco Power
Saving ON?
Yes Refer to IM Eco
No Power Saving
Refer “Tuner
Tuner Setting
Tuner, OK?
Problem”
No
Yes
No
Refer “Video
Video , OK?
Problem”

Yes
No
Refer “Component
Component, OK?
Problem”
Yes
No
Refer “HDMI/MHL Change B- board
HDMI, OK?
Problem”
Yes
No
Refer “HDMI/MHL
MHL, OK?
Problem” B* Board Type
Size
PAN ASIA,AMERICA EUROPE
Yes
32” BIS2 BIL2
Finish 40” BIS2 BIL2

36
3-6. Video Problem
3-6-2. Video & Component Block Diagram

Video/Comp
Share Video / 
Component
75ohm 5V IC5000
Input detection

5V
Input detection

37
3-6. Video Problem
B* Board Type
3-6-3. BIS2 Video Troubleshooting Flow Size
PAN ASIA,AMERICA EUROPE
No Picture 32” BIS2 BIL2
40” BIS2 BIL2

Video NG Component
No Picture No Picture

NG Video Signal NG Video Signal


Check signal source Check signal source
Source problem Source problem
or cable. or cable.
or cable problem or cable problem

OK OK

Make sure jack NG Make sure jack


Check Input jack NG Check Input jack
proper connection proper connection
‘J3000’ connection ‘J3000’ connection
to board to board

OK OK

Check input
NG signal 1.0Vp-p NG R3029, R3031,
Check input signal R3029
at R3029_Y0P line , R3032
1.0Vp-p at R3029 connection/defect
R3031_PB0P line & connection/defect
R3032_PR0P line

OK OK
Confirm R3010, C3009,
NG
Confirm waveform at Confirm R3029 & Confirm waveform at R3029, C3020 (Y0P line)
C3020 (face to IC5000 C3020 connection C3020 (face to IC5000) connection and value
same as Ref1 and value same as Ref2.
(CB input pattern) Confirm waveform at NG
C3022 (face to IC5000) Confirm R3011, C3010,
Ref2 Ref3 same as Ref3. R3031, C3022 (PB0P line)
Confirm waveform at connection and value
OK C3023 (face to IC5000)
same as Ref4.
Ref1 Input CB pattern. Confirm R3012, C3011,
R3032, C3023 (PR0P line)
connection and value
OK
Ref4

IC5000 defect

IC5000 defect

38
B* Board Type
Size
BIS2 FOR VIDEO NG (NO PICTURE) PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2
R3029

C3020
J3000

39
B* Board Type
Size
BIS2 FOR VIDEO NG (NO PICTURE) 32”
PAN ASIA,AMERICA
BIS2
EUROPE
BIL2
40” BIS2 BIL2

R3032 R3021 R3029


R3010 R3012 R3011

C3023 C3022 C3020


C3009 C3011 C3010

J3000

40
3-6. Video Problem
B* Board Type
3-6-4. BIL2 Video Troubleshooting Flow Size
PAN ASIA,AMERICA EUROPE
No Picture 32” BIS2 BIL2
40” BIS2 BIL2

Video NG Component
No Picture No Picture

NG Video Signal NG Video Signal


Check signal source Check signal source
Source problem Source problem
or cable. or cable.
or cable problem or cable problem

OK OK

Make sure jack NG Make sure jack


Check Input jack NG Check Input jack
proper connection proper connection
‘J3000’ connection ‘J3000’ connection
to board to board

OK OK

Check input
NG signal 1.0Vp-p NG R3029, R3031,
Check input signal R3029
at R3029_Y0P line , R3032
1.0Vp-p at R3029 connection/defect R3031_PB0P line & connection/defect
R3032_PR0P line

OK OK
Confirm R3010, C3009,
Confirm waveform at Confirm waveform at R3029, C3020 (Y0P line)
R3029
NG Confirm
C fi R3029 &
C3020 (face to IC5000) C3020 (face to IC5000) connection and value
C3020 connection
same as Ref5 same as Ref6.
and value
(CB input pattern) Confirm waveform at
NG
C3022 (face to IC5000) Confirm R3011, C3010,
Ref6 Ref7 same as Ref7. R3031, C3022 (PB0P line)
Confirm waveform at connection and value
OK C3023 (face to IC5000)
Ref5 same as Ref8. Confirm R3012, C3011,
Input CB pattern. R3032, C3023 (PR0P line)
OK connection and value
Ref8
IC5000 defect

IC5000 d
defect
f t

41
BIL2 FOR VIDEO NG (NO PICTURE)
BIL2 FOR VIDEO NG (NO PICTURE)

J3000

C3020

C3020

R3029
B* Board Type
Size
PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

42
BIL2 FOR COMPONENT NG (NO PICTURE)
( )

J3000

C3023 R3023

C3022
R3010 R3011 C3011
R3031

C3020 R3029
C3009 C3010 R3012

B* Board Type
Size
PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2
43
3-6. Video Problem
3-6-5. Auto Switching Component / Video Troubleshooting Flow

Auto switching NG

Input Pr-input NG
at J3000 and check at R3033
3033 de
defect
ect
R3033 = 5V?

OK

Take out
Pr-input at J3000 NG
and check at J3000 defect
R3033 = 0V?

OK

IC5000 defect

B* Board Type
Size
PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

44
3-7. HDMI Problem
3-7-1. General

HDMI Problem

NG
Check HDMI input
p source signal
g or HDMI Signal
g Source Problem or cable
cable. problem

OK

NG
Confirm HDMI input source format / Change HDMI input source to TV supported
resolution supported by TV? format

OK
NG
Change B-board
Check HDMI jack.

OK

Change board circuit

B* Board Type
Size
PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

45
3-7. HDMI Problem
3-7-2. BIS2/BIL2 HDMI 1/ HDMI 2 Troubleshooting

Check 5V on OK OK
Check Short Circuit Check OK
CN3601(pin18, 15,
HDMI1, CN3601(pin1,3,4,6,7,9,1 RB3606,RB3607, Change B-board
16), HPD(CL3601)
no picture 0,12) = 3.3V? RB3602,RB3603 (Power
Off)

NG
NG NG
Check input source, Check RB3606, RB3607, Check RB3606,RB3607,
R3710, R3709, R3601 , RB3602, RB3603 RB3602 and RB3603 all
RB3601, R3740, Q3602 connectivity pins condition
and Q3603 connectivity

Check 5V on OK OK
Check Short Circuit Check
HDMI2 CN3600(pin18, 15 OK
CN3600(pin1,3,4,6,7,9,1 RB3608,RB3604,RB360 Change B-board
,16) HPD(JL5008)
no picture 0,12) = 3.3V? 9,RB3605 (Power Off)

NG
NG NG
Check input source, Check RB3608, RB3604,
R3711, R3712, R3692, RB3609, RB3605 Check RB3608, RB3604,
R3742, R3741, R3745 connectivity RB3609, RB3605 all pins
R3724, R3747,R5116, condition
Q3608 and Q3607
B* Board Type
connectivity. Size
PAN ASIA,AMERICA
ASIA AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

46
BIS2

BIS2

45
R374

R3724
Q3607
Pin19
R3698
Q3608
R3692
R5116
R3747
R3712
RB3609 R3711
RB3605

RB3608
RB3604
Pin1
CN3600

3601
CN3
C

Pin1
RB3606
RB3602

RB3607
RB3603

601
R3710

RB36
R3709

R3740
R3601
Q3603 Q3602 Pin19

47
BIS2

BIL2 Q3607

Pin1

RB3606

RB3602
RB3607
RB3603
R3710

1
RB3601
R3709

R3601
R3740
CN3600

CN3601
CN3600

Q3603 Q3602
C

R3692
3724
R3745

Pin19
R3

R3698
Q3608

R5116
R3747
RB3609 R3712
R3711
RB3605
RB3608 RB3604
Pin1

48
3-7. HDMI Problem
3-7-3. HDMI Power Off Checking

HDMI Checking
g Item OK NG
1 and 2 Check RB3602, RB3603, RB3606, RB3607,
RB3604, RB3605, RB3608, RB3609 No Short Short
Pin 1 & Pin 2 No Short Short
Pin 2 & Pin 3 N Sh
No Shortt Sh t
Short
Pin 3 & Pin 4 No Short Short
Pin 5 & Pin 6 No Short Short
Pin 6 & Pin 7 No Short Short
Pi 7 & Pin
Pin Pi 8

49
3-8. Tuner
3-8-1. General

RF input no picture / noisy picture

Check RF source cable and NG


Change RF cable and antenna
antenna, OK?

OK

NG
Check JL1001 = +3.3V? Change B Board

OK

Digital
Tuning for Digital or
Analog?

Analog

Refer Analog Tuning


Refer Digital Tuning

B* Board Type
Size
PAN ASIA,AMERICA
ASIA AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

50
BIS2 BOARD
BIS2 BOARD

JL1001

B* Board Type
Size
PAN ASIA,AMERICA
ASIA AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

51
BIL2 BOARD
BIL2 BOARD

JL1001

B* Board Type
Size
PAN ASIA,AMERICA
ASIA AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

52
3-8. Tuner
3-8-2. Analog Tuning
FOR ANALOG TUNING: @ PAA,PAD,BR-ISDB,RU-T2. Fig.1
RF level  RF level
For BR-ISDB onlyy Destination IFAGC1 (V)
( )
A l T
Analog Tuning
i (dB )
(dBm) (dB V)
(dBuV)
Confirm ANT or Cable selection at UI PAA ‐35 80 TBD
For Other destination
RU‐T2 ‐35 80 TBD
BR‐ISDB ‐35 80 TBD
NG PAD2 ‐35 80 TBD
Channel can be lock?

OK
Check below part mounting
IFAGC1 (V) tolerance ±0.1V
condition OK?
condition,
NG
FB1002, FB1003, C1002,
C1003, R1011, R1012, R1015,
C1012, R1001, R1003, C1016,
R1013

OK

NG Confirm RF level and IFAGC1 NG


Picture quality is noisy? (V)
of Analog RF (Fig: 1)
OK
OK

OK Please re-upgrade Firmware NG


(PKG) Ch
(PKG), Check
k againi Pi
Picture
t Ch
Change B *Board
*B d
quality?

B* Board Type
Size
PAN ASIA,AMERICA
ASIA AMERICA EUROPE
Done (End)
32” BIS2 BIL2
40” BIS2 BIL2

53
BIS2 BOARD

C1002

R1011 R1012

FB1002

C1016

R1013

R1001

C1012
R1015 FB1003 C1003 R1003

54
BIS2 BOARD

R1017 R1018 C1025 C1034 C1038 R1049 R1036 C1030 R1057 C1043 C1044

R1005

R1004

R1016

R5015

R1011 R1012
C1002

C1003

R5016

FB1002

FB1003

R1015 RB5004
R1006

R1007

C1005 C1004 R1003 C1012 C1022 R1001


BIS2 BOARD

C1008 C1009

R1010

R1009

C1001

C1000

C1069

C1070

R1024

C1016

R1013

R1028 R1030 C1072 R1032 R1038


BIL2 BOARD

R1001 C1012

R1003

R1015

R1012

R1011

FB1002

FB1003

R1013

C1002 C1003
C1016

57
3-8. Tuner B* Board Type
3-8-3. Digital Tuning Size
PAN ASIA,AMERICA EUROPE
Digital Tuning
FOR DIGITAL TUNING: @ RU-T2,PAD2,BR-ISDB 32” BIS2 BIL2
For BR-ISDB only
40” BIS2 BIL2

Confirm ANT or Cable selection at UI For Other destination

OK
Sound is normal? Check IC5000 (MTK)

No sound
Error free
Check IC5000 (MTK) and
Confirm BER of digital RF by Service mode
mount condition in TS line

NG
NG
Confirm Power supply for Digital Demod Check Power supply
DEMOD_VIN and 3.3V Circuit for Digital Demod

OK

Confirm Tuner and Demod control line NG


Ch k mountt condition
Check diti
M_SCL / M_SDA / DEM_RESET / OSC_ENBN-1 / TU_DATA_DEMOD
in Tuner and Demod control line
/ TU_CLK_DEMOD

OK

Check M’t condition RF level = High RF level = Low


Confirm RF Level and AGC
in AGC2/IF2_N_DEMOD/
of Digital RF by Service mode
IF2_P_DEMOD line
OK
Please re-upgrade Firmware NG
(PKG), Change B-Board
Check again Picture quality?
OK
Notes:
Done (End) -Voltage for DEMOD_VIN = 1.1V for other destination.
- Parts for AGC2: R1016,C1022,R1003,R1001,C1012.
- Parts for DEM_RESET: C1034,C1038,R1049,R1036,C1030,R1057. - Parts for TU_DATA_DEMOD:
R1004,R1024.
- Parts for OSC_ENBN-1: R1050 (for BIL). - Parts for IF2_P_DEMOD:
C1070,FB1003,C1001,R1010,C1009,R1018.
- Parts for IF2_N_DEMOD:
IF2 N DEMOD: C1069,FB1002,C1000,R1009,C1008,R1017.
C1069 FB1002 C1000 R1009 C1008 R1017 - Parts for TU
TU_CLK_DEMOD:
CLK DEMOD: R1005,R1025.
R1005 R1025
-Parts for TS line: R1028,R1030,R1032,R1038,C1072,RB1004 (for BIL) / R1028,R1030,R1032,R1038,C1072 (for BIS).
-Parts for Tuner Control: R1007,R1006,C1004,C1005,C1043,C1044,R5015,R5016, RB5003(for BIS)/R5201,5202(for BIL).

58
BIL2 BOARD

R1038 R1032 C1072 R1030 R1028 R1016 R1003 R1001 C1012 C1022 C1004 C1005

R1006

R1007

R1004

R1004
R1005
C1069
C1044 R1025

C1043

C1070

FB100
2
FB100
3

C1000

C1001

C1009

R5016

R5015 R1050 R1057 R1036 C1030 C1038 R1049 C1034 R1018 R1017 C1008 R1010 R1009
BIL2 BOARD

RB1004

R5201 R5202
3-9. CI ( For Europe)
3-9-1. General

CI CI Check if TV can detect CICAM Yes


Check CI or CI+ case Channel Setup Digital Setup Change B Board
 CA Module

CI+ No

Valid key Check any pin on Yes


Check service menu for
CI Slot is bend or
CI+ Credentials  CI+ Key
broken.

Invalid key No

Yes OK
Invalid Key Insert CICAM and Main IC NG
Check CI routing
Change B Board Check CI 5V Change B Board

No NG

Insert CICAM and NG Part Knock Off


Check CI Detection Pin Change B Board

OK

IC7000 or Main IC NG Main IC NG


Change B Board B* Board Type
Change B Board Size
,
PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

61
Check CI 5V

CI 5 Volts, PIN 17/18/51/52

62
Check CI Detection Pin

Both CI Detection Pin should be


3.3V before CICAM insert and 0v
when CICAM inserted.
inserted

Card Detect 2 – PIN 67 Card Detect 1 – PIN 36

63
Check CI Routing

2
1 Confirm these 7 network resistor
is mount properly.

3
4

5 6
7

64
3-10. Tact Buttons
3-10-1. General

*VOLTAGE LEVEL FOR EACH PRESSED BUTTON

TACT BUTTON NOT FUNCTIONING KEY Voltage Voltage Range


((Average)
g )
- 0.000 0.00000 – 0.82353

+ 1.113 0.83451 – 1.37255


NG
Check 3.3V at R9900/ CH/Inp t
CH/Input 1.693 1.383529 – 2.03137
Change Tact Button
Power Key
No Input 2.420 2.04235 – 2.80000

OK

*Check NG

Voltage Level at
R9901/R9902 /
Tact Key

OK

Change B-board
B* Board Type
Size
,
PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

65
BIS2 BOARD

66
BIL2 BOARD

67
3-11. IR Troubleshooting
3-11-1. General

TV cannott be
b controlled
t ll d
by remote commander

OK Green LED blinks at Power indicator


Green LED light OK Mechanical
when using commander
at Power LED indicator (ex. Bezel, Guidelight)
near sensor’s window

NG
NG

OK
Confirm Harness connection
Harness loose connection
OK on B-Board
B Board and HK
HK-2
2 Board

NG
OK
Ch
Change H
Harness Harness NG

NG

OK
Change HK
HK-2
2 board HK-2 board NG

NG

B* Board Type
Change B-board Size
,
PAN ASIA,AMERICA EUROPE
32” BIS2 BIL2
40” BIS2 BIL2

68
SECTION 4
SERVICE ADJUSTMENTS
4-1. Accessing Service Mode
4-2. Accessing Software Version
1) Go to TV standby condition by remote commander.
1) Press (Enter) or button on Remote to enter status information.
2) Press “i+ (info)”, “5”, “Volume +” then “TV power” on remote.
3) You can see Service Mode on display.
4

Remote Commander

Remote Commander

Screen Sample

2) Press (Enter) button on Remote to back to Service Mode.

Remote Commander

Service Mode Screen Sample


Screen Sample
69
Service Adjustment

4-3. Accessing Self Diagnostic History 4-4. Accessing Self Diagnostic Menu
1) Press (Enter) button on Remote to enter Self Check Mode. 1) Go to TV standby condition by remote commander.
2) Press “i+ (info)”, “5”, “Volume -” then “TV power” on remote.
3) To
T Exit
E it – Press
P Power
P Off & On.
O

Number of Standby
Error count
LED flashings Error name

Remote Commander

0- indicates no error
Screen Sample was detected.

1- indicates an error
was detected.

Screen Sample
2) Press Enter button on Remote to back to Service Mode Total Operation Time [h] – Boot Count – Panel Operation Time [h]
(max 65535) (max 65535) (max 65535)

•Total Operation Time and Panel Operation Time and is recorded every 1 h.

Remote function:
Error history clear : <8> -> <0>
Panel operation time clear: <7> -> <0>

Screen Sample

70
Service Adjustment

4-5. Accessing Serial Number Edit


1) Press button on Remote to edit Serial Number.

Screen Sample
Remote Commander
Note: * The font color of YES is change to black when it is selected.
4) If YES is
i selected,
l t d the
th iinputt d
data
t iis saved
d iinto
t EEPROM
EEPROM.
Screen Sample
SERIAL NUMBER EDIT is grayed out and the serial number that has
2) Press or button to select number
been input is displayed.
. * The font color of YES is change to black when it is selected. User will not able to edit anymore.

Remote Commander

3) Serial Number can be set ONLY ONCE. Screen Sample


After user input data , press <Enter>.
Pop dialog will appear to inform user to confirm data.
Press or button to select YES or NO.
Select YES if input data is correct
correct. Screen Sample

Select NO if input data is incorrect. Note : * The font color of SERIAL NUMBER is change to orange
Press <Enter> to save answer. after YES is selected.
71
Service Adjustment

5) If NO is selected, the input data is not saved into EEPROM. 4-6. Accessing Model Name Edit
The serial number that has been input is displayed.
User can still edit the Serial Number. 1) Press button on Remote to edit Model Name.

Remote Commander

Screen Sample
p
S
Screen Sample
S l
Note : * The font color of NO is change to black when it is
2) Press or button on Remote to select character.
selected.

Remote Commander

Screen Sample
Note : * The font color of SERIAL NUMBER is white after NO is selected.
Screen Sample

72
Service Adjustment

3) Model Name can be set ONLY ONCE.


After user input data , press <Enter>.
Pop dialog will appear to inform user to confirm data.
Press or button to select YES or NO
NO.
Select YES if input data is correct.
Select NO if input data is incorrect.
Press <Enter> to save answer.

Screen Sample

Note : *The font color of MODEL NAME is change to orange


after YES is selected.
selected

5) If NO is selected, the input data is not saved into EEPROM.


The model name that has been input is displayed.
Screen Sample User can still edit the Model Name.
Note :* The font color of YES is change to
black when it is selected.

4) If YES is selected, the input data is saved into EEPROM.


Model Name EDIT is grayed out and the model name that has been
input
pu iss displayed.
d sp ayed
User will not able to edit anymore

Note: *The font color of NO is change to Note :* The font color of MODEL NAME
black when it is selected. is white after NO is selected.
73
Diagrams

SECTION 5
DIAGRAMS
5-1 CIRCUIT BOARD LOCATION
5-1.CIRCUIT
5-1-1. 32”
BIS2 BOARD (PAN ASIA, AMERICA)
BIL2 BOARD (EUROPE)

PANEL ORNAMENTAL

PANEL ORNAMENTAL PANEL ORNAMENTAL

5-1-2 40”
5-1-2. 40
HK BOARD
BIS2 BOARD (PAN ASIA, AMERICA) BIL2 BOARD (EUROPE)

PANEL ORNAMENTAL PANEL ORNAMENTAL

74
Diagrams

5-2. Block Diagram


5-2-1. PAA - BIS2 BOARD

USB2.0
Indicator LED/SIRCS LED
60Hz backlight
Switch Unit (4keys) HDMI 1(ARC)
Embedded On
B
Boardd LED
Driver
HDMI2
LVDS
MT5309MUDT

HP/
HP AMP A-OUT

Embedded
DDR3 1Gb
NAND Flash
I2S
2GB
IF

SP Audio
AMP

19.5V from AC adapter / A3 Tuner


Component
12V from Car Battery Module
Composite
DC-IN SUT-RE231
Component/Composite

75
Diagrams

5-2. Block Diagram


5-2-2. PAD- BIS2 BOARD

USB2 0
USB2.0
Indicator LED/SIRCS LED
60Hz backlight
Switch Unit (4keys) HDMI 1(ARC)
Embedded On
Board LED
Driver
HDMI2
LVDS
MT5561OUHT

S/FPDIF
Opt Ether HP AMP
HP/
A-OUT
PHY
Embedded
DDR3 2Gb
NAND Flash
I2S
2GB
IF P TS
P-TS
Ext.
Demod
SP Audio
AMP IF
I2C
19 5V ffrom AC adapter
19.5V d t / A3 Tuner
T
Module Component
12V from Car Battery Composite
DC-IN EEPROM SUT-RE231
Component/Composite
128Kb

76
Diagrams

5-2. Block Diagram


5-2-3. BR- BIS2 BOARD

USB2 0
USB2.0
Indicator LED/SIRCS LED
60Hz backlight
Switch Unit (4keys) HDMI 1(ARC)
Embedded
LED
Driver
HDMI2
LVDS
MT5561GUHT

Ether HP/
HP AMP A-OUT
PHY

Embedded
DDR3 2Gb
NAND Flash
I2S
2GB
IF P TS
P-TS
Ext.
Demod
Audio
SP AMP IF

19.5V from AC adapter A3 Tuner


T
Module Component

SUT-RA31 Composite
DC-IN Component/Composite

77
Diagrams

5-2. Block Diagram


5-2-4. RU - BIL2 BOARD

USB2.0
Indicator LED/SIRCS LED
60Hz backlight
PCMCIA
Switch Unit (4keys) HDMI 1(ARC)
Embedded on board P-TS
LED
Driver P-TS HDMI2
LVDS
MT5561TUHT

S/FPDIF
Opt Ether Embedded HP AMP
HP/
PHY
A-OUT
MHL2.0

Embedded Demod
DDR3 2Gb DVB-T/C
NAND Flash
I2S
2GB
IF P-TS
Ext.
SP Audio
Demod

5W+5W AMP IF
I2C
19.5V from AC adapter A3 Tuner
Module Component
Composite
DC-IN EEPROM SUT-RE231
Component/Composite
128Kb

78
Diagrams

5-3. Connector Diagram


5-3-1 32
5-3-1. 32” (BIS2)
BIS2 BOARD SOURCE  BOARD
POWER 1 30 PANEL_VCC
HK PWB POWER 2 29 PANEL_VCC
POWER 3 28 PANEL_VCC
STBY+3.3V 1 1 1 1 STBY_3.3V POWER 4 27 PANEL_VCC
GND 2 5 3 2 LED_POWER POWER 5 26 PANEL_VCC
LED_POWER 3 2 4 3 LED_STBY NC 6 25 NC(Open: Ins i de of Pa nel )
CN100 LED_STBY 4 3 5 4 SIRCS GND 7 24 GND
1‐819‐474‐11 SIRCS 5 4 2 5 H_GND GND 8 23 GND
LED_AMBER 6 6 6 6 LED_AMBER BUS_SW 9 22 B‐INT / WP
CN9900 LVDS_SEL 10 21 LVDS_SEL (Defa ul t:VESA)
1‐821‐146‐11 NC 11 20 TV s et res erved
GND 12 19 GND
RX3P_ODD 13 18 RX3+
RX3N_ODD 14 17 RX3‐
GND 15 16 GND
30P FFC
RXCLKP ODD
RXCLKP_ODD 16 15 RXCLK+
RXCLKN_ODD 17 14 RXCLK‐
SPEAKER FRONT GND 18 13 GND
Rch R+ (Termi na l  # 187) 1 1 1 4 L+ RX2P_ODD 19 12 RX2+
R‐ (Termi na l  # 110) 2 2 2 3 L‐ RX2N_ODD 20 11 RX2‐
2 2 R‐ GND 21 10 GND
1 1 R+ RX1P_ODD 22 9 RX1+
SPEAKER FRONT CN4500 RX1N_ODD 23 8 RX1‐
Lch LL‐ (Termi
(Termi na l  # 110)
# 110) 2 3 1‐842‐566‐12
1 842 566 12 GND 24 7 GND
L+ (Termi na l  # 187) 1 4 RX0P_ODD 25 6 RX0+
RX0N_ODD 26 5 RX0‐
GND 27 4 GND
SDA 28 3 I2CC_SDA
AC ADAPTOR SCL 29 2 I2CC_SCL
19.5V ADAPT NC 30 1 NC (Agi ng Pi n)
GND CN8601
J6000 1‐843‐374‐11
1‐843‐369‐11

CN32
BL_VCC01 1 NC
BL_VCC02 2 1 2 1 LED_VCC
BL_VCC03 3 NC ` 4 2 LED1‐
BL_LED01 4 2 5 3 LED2‐
BL_LED02 5 3 6 4 LED3‐
BL_LED03 6 4 CN100
BL_LED04 7 NC 1‐821‐144‐11
BL_LED05 8 NC
CN9000
1‐821‐148‐11

79
Diagrams

5-3. Connector Diagram


5-3-2 32
5-3-2. 32” (BIL2) BIL2 BOARD SOURCE  BOARD
POWER 1 30 PANEL_VCC
HK PWB POWER 2 29 PANEL_VCC
POWER 3 28 PANEL_VCC
STBY+3.3V 1 1 1 1 STBY_3.3V POWER 4 27 PANEL_VCC
GND 2 5 3 2 LED_POWER POWER 5 26 PANEL_VCC
LED_POWER 3 2 4 3 LED_STBY NC 6 25 NC(Open: Ins i de of Pa nel )
CN100 LED_STBY 4 3 5 4 SIRCS GND 7 24 GND
1‐819‐474‐11
1 819 474 11 SIRCS 5 4 2 5 H_GND GND 8 23 GND
LED_AMBER 6 6 6 6 LED_AMBER BUS_SW 9 22 B‐INT / WP
CN9900 LVDS_SEL 10 21 LVDS_SEL (Defa ul t:VESA)
1‐821‐146‐11 NC 11 20 TV s et res erved
GND 12 19 GND
RX3P_ODD 13 18 RX3+
RX3N_ODD 14 17 RX3‐
GND 15 16 GND
30P FFC
RXCLKP ODD
RXCLKP_ODD 16 15 RXCLK+
RXCLK
RXCLKN_ODD 17 14 RXCLK‐
SPEAKER FRONT GND 18 13 GND
Rch R+ (Termi na l  # 187) 1 1 1 4 L+ RX2P_ODD 19 12 RX2+
R‐ (Termi na l  # 110) 2 2 2 3 L‐ RX2N_ODD 20 11 RX2‐
2 2 R‐ GND 21 10 GND
1 1 R+ RX1P_ODD 22 9 RX1+
SPEAKER FRONT CN4500 RX1N_ODD 23 8 RX1‐
Lch L‐ (Termi na l  # 110) 2 3 1‐842‐566‐12 GND 24 7 GND
L+ (Termi na l  # 187) 1 4 RX0P_ODD 25 6 RX0+
RX0N_ODD 26 5 RX0‐
GND 27 4 GND
SDA 28 3 I2CC_SDA
AC ADAPTOR SCL 29 2 I2CC_SCL
19.5V ADAPT NC 30 1 NC (Agi ng Pi n)
GND CN8601
J6000 1‐843‐374‐11
1‐843‐369‐11

CN32
BL_VCC01 1 NC
BL_VCC02 2 1 2 1 LED_VCC
BL_VCC03 3 NC ` 4 2 LED1‐
BL_LED01 4 2 5 3 LED2‐
BL_LED02 5 3 6 4 LED3‐
BL LED03
BL_LED03 6 4 CN100
BL_LED04 7 NC 1‐821‐144‐11
BL_LED05 8 NC
CN9000
1‐821‐148‐11

80
Diagrams

5-3. Connector Diagram


5-3-3 40”(BIS2)
5-3-3. 40 (BIS2) BIS2 BOARD
LVDS_SEL 1 51 SEL1 / LVDS
SOURCE  BOARD

HK board NC 2 50 TCON_RDY
NC 3 49 NC
STBY+3.3V 1 1 1 1 STBY_3.3V LUT_SEL2 4 48 LUT_SEL2
GND 2 5 3 2 LED_POWER LUT_SEL1 5 47 LUT_SEL1
CN100 LED_POWER 3 2 4 3 LED_STBY LUT_SEL0 6 46 LUT_SEL0
1‐819‐474‐11 LED_STBY 4 3 5 4 SIRCS NC 7 45 NC
SIRCS 5 4 2 5 H_GND NC 8 44 PANEL_SEL
LED_AMBER 6 6 6 6 LED_AMBER BUS_SW 9 43 BUS_SW
CN100 CN9900 NC 10 42 NC
1‐821‐146‐11 SDA 11 41 SDA_C
SCL 12 40 SCL_C
GND 13 39 GND
RX4P_EVEN 14 38 RX1_EP_I
RX4N_EVEN 15 37 RX1_EN_I
51P FFC
RX3P_EVEN 16 36 RX1_DP_I
RX3N_EVEN 17 35 RX1_DN_I
GND 18 34 GND
RXCLKP_EVEN 19 33 RX1_CLKP_I
RXCLKN_EVEN 20 32 RX1_CLKN_I
GND 21 31 GND
RX2P_EVEN 22 30 RX1_CP_I
RX2N EVEN
RX2N_EVEN 23 29 RX1 CN I
RX1_CN_I
RX1P_EVEN 24 28 RX1_BP_I
RX1N_EVEN 25 27 RX1_BN_I
SPEAKER FRONT RX0P_EVEN 26 26 RX1_AP_I
Rch R+ (Termi na l  # 187) 1 1 1 4 L+ RX0N_EVEN 27 25 RX1_AN_I
R‐ (Termi na l  # 110) 2 2 2 3 L‐ GND 28 24 GND
2 2 R‐ RX4P_ODD 29 23 RX0_EP_I
1 1 R+ RX4N_ODD 30 22 RX0_EN_I
SPEAKER FRONT CN4500 RX3P_ODD 31 21 RX0_DP_I
Lch L‐ (Termi na l  # 110) 2 3 1‐842‐566‐12 RX3N_ODD 32 20 RX0_DN_I
L+ (Termi na l  # 187) 1 4 GND 33 19 GND
RXCLKP_ODD 34 18 RX0_CLKP_I
RXCLKN_ODD 35 17 RX0_CLKN_I
GND 36 16 GND
RX2P_ODD 37 15 RX0_CP_I
RX2N_ODD 38 14 RX0_CN_I
AC ADAPTOR RX1P_ODD 39 13 RX0_BP_I
19.5V ADAPT RX1N_ODD 40 12 RX0_BN_I
GND RX0P_ODD 41 11 RX0_AP_I
J6000 RX0N_ODD 42 10 RX0_AN_I
1‐843‐777‐11 GND 43 9 GND
GND 44 8 GND
GND 45 7 GND
NC 46 6 NC
POWER 47 5 VI N
POWER 48 4 VI N
POWER 49 3 VI N
POWER 50 2 VI N
POWER 51 1 VI N
CN8600
1‐843‐107‐11

BL_VCC01 1 NC CN40A
BL_VCC02 2 1 2 1 VCC
BL_VCC03 3 2 4 2 LED1‐
BL_LED01 4 2 5 3 LED2‐
BL_LED02 5 3 6 4 LED3‐
BL_LED03 6 4 CN200
BL_LED04 7 1 1-821-144-11
BL_LED05 8 3
CN9000
1-821-148-11 CN40B
7 1 LED4‐
3 2 LED_VCC
8 3 LED5‐
CN300
1-821-143-11

81
Diagrams

5-3. Connector Diagram BIL2 BOARD SOURCE  BOARD

5-3-4 40”
5-3-4. 40 (BIL2) HK board
LVDS _SEL
NC
1
2
51
50
SEL1 / LVDS
/
TCON_RDY
NC 3 49 NC
STBY+3.3V 1 1 1 1 STBY_3.3V LUT_SEL2 4 48 LUT_SEL2
GND 2 5 3 2 LED_POWER LUT_SEL1 5 47 LUT_SEL1
CN100 LED_POWER 3 2 4 3 LED_STBY LUT_SEL0 6 46 LUT_SEL0
1‐819‐474‐11 LED_STBY 4 3 5 4 SIRCS NC 7 45 NC
SIRCS 5 4 2 5 H_GND NC 8 44 PANEL_SEL
LED_AMBER 6 6 6 6 LED_AMBER BUS_SW 9 43 BUS_SW
CN100 CN9900 NC 10 42 NC
1‐821‐146‐11 SDA 11 41 SDA_C
SCL 12 40 SCL_C
GND 13 39 GND
RX4P_EVEN 14 38 RX1_EP_I
RX4N_EVEN 15 37 RX1_EN_I
51P FFC
RX3P_EVEN 16 36 RX1_DP_I
RX3N_EVEN 17 35 RX1_DN_I
GND 18 34 GND
RXCLKP_EVEN 19 33 RX1_CLKP_I
RXCLKN_EVEN 20 32 RX1_CLKN_I
GND 21 31 GND
RX2P_EVEN 22 30 RX1_CP_I
RX2N_EVEN 23 29 RX1_CN_I
RX1P EVEN
RX1P_EVEN 24 28 RX1 BP I
RX1_BP_I
RX1N_EVEN 25 27 RX1_BN_I
SPEAKER FRONT RX0P_EVEN 26 26 RX1_AP_I
Rch R+ (Termina l # 187) 1 1 1 4 L+ RX0N_EVEN 27 25 RX1_AN_I
R‐ (Termina l # 110) 2 2 2 3 L‐ GND 28 24 GND
2 2 R‐ RX4P_ODD 29 23 RX0_EP_I
1 1 R+ RX4N_ODD 30 22 RX0_EN_I
SPEAKER FRONT CN4500 RX3P_ODD 31 21 RX0_DP_I
Lch L‐ (Termina l # 110) 2 3 1‐842‐566‐12 RX3N_ODD 32 20 RX0_DN_I
L+ (Termina l # 187) 1 4 GND 33 19 GND
RXCLKP_ODD 34 18 RX0_CLKP_I
RXCLKN ODD
RXCLKN_ODD 35 17 RX0 CLKN I
RX0_CLKN_I
GND 36 16 GND
RX2P_ODD 37 15 RX0_CP_I
RX2N_ODD 38 14 RX0_CN_I
AC ADAPTOR RX1P_ODD 39 13 RX0_BP_I
19.5V ADAPT RX1N_ODD 40 12 RX0_BN_I
GND RX0P_ODD 41 11 RX0_AP_I
J6000 RX0N_ODD 42 10 RX0_AN_I
1‐843‐777‐11 GND 43 9 GND
GND 44 8 GND
GND 45 7 GND
NC 46 6 NC
POWER 47 5 VIN
POWER 48 4 VIN
POWER 49 3 VIN
POWER 50 2 VIN
POWER 51 1 VIN
CN8600
1‐843‐107‐11

BL_VCC01 1 NC CN40A
BL_VCC02 2 1 2 1 VCC
BL_VCC03 3 2 4 2 LED1‐
BL_LED01 4 2 5 3 LED2‐
BL_LED02 5 3 6 4 LED3‐
BL_LED03 6 4 CN200
BL_LED04 7 1 1-821-144-11
BL_LED05 8 3
CN9000
1-821-148-11 CN40B
7 1 LED4‐
3 2 LED_VCC
8 3 LED5‐
LED5
CN300
1-821-143-11

82
S
Sony Visual
Vi l Products
P d t IncI
Sony EMCS (Malaysia) Sdn. Bhd. English
9-888-162-01 HESRDM © 2014. 07
83
APPENDIX-1 How to update TV for Service Update
How to update TV Software (1)
1
1. Please download TV firmware image from Server in each region on your PC
Please download TV firmware image from Server in each region on your PC.                               
(filename: sony_fwboot_2014_<Version>_<Dest_ID>.zip, Refer the matrix of this page)
2. Extract TV firmware image and you will get 2files.                    
(
(sony_fw_2014_<Version>_<Dest_ID>.pkg
f 2014 V i D t ID k & sony_boot_2014_<Version>_<Dest_ID>.bin)
& b t 2014 V i D t ID bi )
3. Copy sony_fw_2014_<Version>_<Dest_ID>.pkg file to the root directory of USB pen 
drive. (ex: sony_fw_2014_1500_STPDV2.pkg)

Destination Version Dest_ID


4. Insert USB pen drive to USB port of TV. PAD 15xx STPDV2
BRZ 75xx STBR2
EU 85xx STEU2
PAA 95xx STPA2

5. Pull Out the AC plug and wait 10 second (considering the charge of AC adaptor).
6. Insert the AC plug.
84
How to update TV Software (2)

7. Press <Power> Key to turn on the TV.
 Please confirm LED under SONY logo it turn to GREEN.
Please confirm LED under SONY logo, it turn to GREEN

8. After 20‐30 seconds, the LED is turn to Amber and blink.
 LED blinking indicates “Under SW Update”.
 IMPORTANT NOTE: PLEASE DO NOT PULL OUT                                                                      
THE AC PLUG DURING THIS STATE.

9. After 1‐2 minutes, LED blinking will finish. Please press <Power> key.                             
If “SONY”
If  SONY  Logo displays the screen and LED is turn to GREEN,  Software update is 
Logo displays the screen and LED is turn to GREEN Software update is
success.
10. Pull out the USB pen drive from TV.
How to update TV Software (3)

11. TV on standby and Enter Service Mode. Press “i+ (info)”, “5”, “Volume +” then “TV 
power” on remote.
12. Select “Status Information” item and Press <Enter> key.
13. Confirm SW,NVM,Boot,Panel ID,PQ,AQ,Wi‐Fi(*1) Version.
12
13

15

14.
14 Press <Return> to back Service Mode Menu.
P R b kS i M d M
15. Select “UART Selection” by ↑↓ key, and select “No log”  item by ←→ Key and press 
<Enter> key for Selection.
y
16. Pull Out the AC plug and wait 10 second (considering the charge of AC adaptor).
17. Insert the AC plug.
18. Press <Power> Key to turn on the TV.

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