SHAHPURA GROUP OF VILLAGES WATER SUPPLY SCHEME

BLOCK-SHAHPURA/JABALPUR, DISTRICT – JABALPUR,

(MADHYA PRADESH STATE)

11/0.40 KV POWER SUB STATION AND TRANSMISSION LINE

FEEDER MAIN (ZONE-2)
Rate Amount
S.No. Items Qty Unit
(in lacs.) (in lacs.)
1 2 3 4 5 6
Transmission Line and Power Connection
(A) Laying of 11 KV Transmission line from M.P. Power
sub-station to the proposed site of Intake Well pumping
2 Km 4.42 8.84
station including cost of all material, labour and T&P
complete in all respect.
1 (B) Cost of H.T. metering panel to be installed at
1 No 0.50 0.50
Proposed Site
(C) Security charges on aditional loads 63 KVA 0.050 3.15
(D) System loading charges on aditional loads 40 KW 0.003 0.120
(E) Processing fee 1 JOB 0.02 0.02
(F) Inspection fee of electrical inspector 1 JOB 0.25 0.25
Total-1 (A to F) 12.88
2 Construction of Sub-Station
Cost of outdoor installation of the step down transformer
on R.S. joist including all fittings as per norms of M.P.
Power Corporation and Commissioning. 1 63 KVA 3.00 3.00

Double earthing of all sub-station equipments complete

with salt, charcoal, G.I. earth electrode, C.I. earth boxes,
1 Job 0.60 0.60
G.I. watering pipe, G.I. earth strip of adequate capacity
and labour.
Testing of all equipments of sub-station at manufacturer’s
1 Job 1.50 1.50
works

Construction of foundations of Transformers and panels 1 Job 1.50 1.50

Fencing around outdoor Transformers 1 Job 1.00 1.00

Total ( 2) 7.60
G. Total ( 1 to 2) 20.48

Project Engineer
JAUNPUR NAGAR PALIKA PARISHAD AREA INTERCEPTION/DIVERSION OF DRAINS AND
SEWAGE TREATMENT SCHEME, DISTRICT – JAUNPUR

ESTIMATE FOR EXPENDITURE ON OPERATION AND MAINTENANCE OF PUMPING PLANTS AND SUB STATION FOR A
PERIOD OF 12 MONTHS
Sl.
No. Description Qty. Unit Months Rate Amount
1 2 3 4 5 6 7
1 EXPENDITURE ON STAFF FOR O&M OF PUMPING
PLANTS
a) Operators 4 Nos. 12 18000.00 864000.00
b) Mechanic 1 Nos. 12 20000.00 240000.00
c) Supervisor 1 Nos. 12 20000.00 240000.00
d) Electrician 1 Nos. 12 20000.00 240000.00
e) Helper 4 Nos. 12 18000.00 864000.00
TOTAL - A 2448000.00

2 Power consumption (to be paid to UPPCL)

A Fixed Charges

25H.P. x 0.736 x 4 nos. x Rs.230.00 PM x 12 months 203136

Total B 203136
B Running Charges
(i) For Peak hrs.
25H.P. x 0.736 x 4 nos. x 16hrs. x Rs.6.60 Per KW x 365 2836838.4
Days
TOTAL - B(of B (i) ) 2836838.40
C Electricity duty @ 7.50% 212762.88
TOTAL - B(i) + C 3049601.28
Total of 2(A+B+C) 3262364.16
GRAND TOTAL (1 + 2) 5710364.16
SAY (in Lakhs) 57.10

Project Engineer
JAUNPUR NAGAR PALIKA PARISHAD AREA INTERCEPTION/DIVERSION OF DRAINS AND SEWAGE
TREATMENT SCHEME, DISTRICT – JAUNPUR
ESTIMATE FOR SUB-STATION

Sl. No. Particulars Qty. Unit Rate Amount

(In Lacs.) ( In Lacs)
1.      Construction of Sub-Station
(A) 11 KV floor mounting, single row type H.T. panel having 1 No. incoming
and 2 Nos. outgoing 400 AMP VCB/SF-6 panels complete with insulated
bus bars, all necessary metering and safety equipments.

1 Set 28.00 28.00

(B) 11 KV / 0.415 KV, 125 KVA outdoor, step down transformers
2 Nos 3.14 6.28
(C) 11KV XLPE HT cable of 3C x 70 sqmm size Al. armoured cable 200 M 0.019 3.76
(D) Cable Jointing Kit
(i) H.T. indoor type 2 Nos 0.10 0.20
(ii)   HT outgoing type 2 No 0.10 0.20
(iii)  LT indoor type 12 Nos 0.04 0.48
(E)    Double earthing of all sub-station equipments complete with salt,
charcoal, GI earth electrode, CI earth boxes, GI watering pipe, GI earth strip
of adequate capacity and labour.
12 Pits 0.30 3.60
(F)    Erection and commissioning of all sub-station equipments.
1 Job 1.25 1.25
(G)  Testing of all equipments of sub-station at manufacturer's works.
1 Job 0.75 0.75
(H)  Construction of foundations of transformers and panels. 1 Job 1.50 1.50
(I)  Fencing around outdoor transformers 1 Job 1.50 1.50
(J)  Laying of Cable from SPS Substation to STP (2R) 400 M 0.036 14.40
Total (A) to (J) 61.92

PROJECT ENGINEER
JAUNPUR NAGAR PALIKA PARISHAD AREA INTERCEPTION/DIVERSION OF DRAINS AND
SEWAGE TREATMENT SCHEME, DISTRICT – JAUNPUR
ESTIMATE OF POWER CONNECTION

S.No. Description Unit Qty. Rate Amount

(Rs.) (Rs.)

1 11 KV HT Line with connected material per Km. KM 0.5 442000.00 221000.00

Cost of Bay to be installed at UPPCL sub-station

2 from which 11 KV transmission line will be No 1 267000.00 267000.00

tapped along with connected works.

3 Cost of H.T. metering panel to be installed at No 1 250000.00 250000.00
Proposed Site
SUB TOTAL on Item No.-(1+2+3) 738000.00
GST @ 18% on Sub Total 132840.00
4 System Loading charges per K.W. KW 85 1000.00 85000.00
5 Security charges Per KVA KVA 125 3400.00 425000.00
6 Processing Fees No 1 10000.00 10000.00
TOTAL 1390840.00
SAY Rs in Lacs 13.91

Project Engineer
 JAUNPUR NAGAR PALIKA PARISHAD AREA INTERCEPTION/DIVERSION OF DRAINS
AND SEWAGE TREATMENT SCHEME, DISTRICT – JAUNPUR

EXPENDITURE FOR 1 YEAR OPERATION AND MAINTENANCE

S. No. Particulars Qty. Month Rate Amount

(in Rs.) (in Rs.)
1 2 3 4 5 6
1 POWER Consumption for SPS-1
(A) Fixed Charges (70*350*12)/100000 2.94
(B) Running Charges
(i) For Peak (94*0.746*8.3*8*365)/100000 17.00
(ii) For Average & Non Peak (54*0.746*8.3*14*365)/100000 17.09
Sub Total 37.02
(C) Electricity Duty@7.5% of (1) 2.78
Total 39.80
2 POWER Consumption for STP
(A) Fixed Charges (92*350*12)/100000 3.86
(B) Running Charges (124*0.746*8.3*22*365)/100000 61.65
Sub Total 65.52
(C) Electricity Duty@7.5% of (1) 4.91
Total 70.43
3 Expenditure on DG sets for SPS-1
(i) Diesel Cost 125*0.188*365*71/100000 6.09
(ii) Lubricant Cost 5% of (i) 0.30
(iii) Servicing Cost Considered in annual repair charges 2.00
Total 8.39
4 Expenditure on DG sets for STP
(i) Diesel Cost 160*0.188*365*71/100000 7.80
(ii) Lubricant Cost 5% of (i) 0.39
(iii) Servicing Cost Considered in annual repair charges 3.00
Total 11.18

Grand Total:- 129.81

Project Engineer
 Design Calculation

SPS-1

Total drain Discharge at Middle stage year 2036 = 3.4 MLD

Average discharge = 141.67 KL/Hr.
Say = 39.35 LPS
Average discharge = 39.35 LPS
Peak Discharge = 118.06 LPS
Non peak discharge = 23.61 LPS
Say = 24.00 LPS

Three (2W+2S) numbers pumping plants each of P/2 capacity will be provided

Taking 2 pump running in parallel (Losses 5%) = 118 LPS

Each pump discharge = 62.00 LPS
Head of pumping plant (as given) = 21 M
Discharge adopted (P/2) = 62.00 LPS
= 3720 LPM
Motor :-
WHP = 17.88 HP
Efficiency of Pump = 60%
BHP = 29.80 HP
BKW = 22.23 KW
Magin on BKW as per CPHEEO manual = 15%
Motor rating = 34.27 HP
Next Commercial rating = 40 HP

Individual Delivery Pipe Dia :- = 0.178 M

Say = 200 mm

Common Header :- = 0.251 M

Say = 300 mm

Transformer
Alternative - 1
Total Load for 2 nos peak flow pump motor set = 59.68 KW
Misc Load = 10 KW
Total Load = 69.68 KW
Hence Transformer KVA required at 0.8 power factor &
20% margin
= 104.52 KVA
Next commercial rating = 125 KVA
Operating Voltage = 11/0.415 KV

file:///conversion/tmp/scratch/513700323.xlsx
JAUNPUR NAGAR PALIKA PARISHAD AREA INTERCEPTION/DIVERSION OF DRAINS AND SEWAGE
TREATMENT SCHEME, DISTRICT – JAUNPUR

ESTIMATE FOR SUPPLY AND INSTALLATION OF SCADA SYSTEM

S.No. Description Unit Qty. Rate in Amount in Rs.

Rs.
1 CE & UL Certified PLC/RTU with redundant CPU & Power supply in 2 No 550000 1100000
IP 54 enclosure suitable to communicate with GSM base modern unit
with redundant CPU & Power supply with annalog & digital
parameter & features as specified, for each ZPS/OHT to store and
transmit data on GSM backbone, RTU/PLC designed with logic to
transfer data at multiple stations as specified in tender technical
specification.
2 G.S.M./G.P.R.S. based wireless communication 4G Modem for 2 No 30000 60000
RTU/PLC Capable to transfer and gather data from remote sites to
control stations with all accessories included with signal enhancer antena
made for pumping plant internet charges as specified.
3 CE/UL Certified Intelligent Smart Energy Meter 1 No 25000 25000
4 Motor operated Actuator with Sluice Valve of size 200 mm 4 Nos 150000 600000
5 Motor operated Actuator with Sluice Valve of size 300 mm 1 Nos 215000 215000
6 CE/UL Certified Electromagnetic Flowmeter of size 300 mm 1 No 260000 260000
7 Soft Stater with RS485Port- 400 V Class, 30 kw 4 No 100000 400000
8 Auto phase reversel unit /Automatic transfer switch with inbuilt 1 No 120000 120000
time delay & enclosure (confirms to IEC :60947-1 & IEC: 60947-b-1
of 200 amp)
9 CE/UL Certified Radar type level Transmitter 2 No 120000 240000
10 CE/UL Pressure Transmitter for each pump 5 No 50000 250000
11 CE/UL Certified Surge protector for control panel 1 No 15000 15000
12 CE/UL certified 7" HMI touch screen suitable to communicate with 1 No 30000 30000
PLC/RTU, for local display & control of process parameters
13 Complete Cabling for IPS including all power & control cable of all 1 Set 100000 100000
equipments at IPS above 3 pumps
14 Control panel with IP 54 protection, industrial grade for all 1 Set 200000 200000
equipment. (separate fo control (24V) and power equipment) above
3 pumps
15 Security Survellience IP Camera with recorder (Optional) 1 No 20000 20000

16 Installation, commissioing & testing for one IPS 1 Job 20000 20000

17 Trial run for 3 month period for one IPS 1 Job 15000 15000
TOTAL 3670000
Say Rs. In Lacs 36.70

Project Engineer
 Annexure-1
S. No. Particulars Qty. Rate Amount

(in Rs.) (in Rs.)

1 2 3 4 5
1.        Heavy duly pipe wrench 450mm size 2 Nos 1200.00 2400.00
2.        Screw wrench 300 mm size 2 Nos 500.00 1000.00
3.        Ring spanners 1 Set 1500.00 1500.00
4.        D.E. spanners 1 Set 1200.00 1200.00
5.        Socket wrench with tommy bar and sockets of diff. size. 1 Nos 8000.00 8000.00
6.        Insulated pillar 2 Nos 300.00 600.00
7.        Screw driver 2 Nos 200.00 400.00
8.        Hammer with hands 2 Nos 250.00 500.00
9.        Nexa frame 2 Nos 150.00 300.00
10.   Measuring taps 2 Nos 300.00 600.00
11.   Sprit level 1 Nos 500.00 500.00
Total (1 to 11) 17000.00

Say Rs. 0.17 Lacs

Project Engineer
 Annexure-2
S. No. Particulars Qty. Rate Amount

(in Rs.) (in Rs.)

1 2 3 4 5
1 Construction of 150 mm Dia 130Mtr. Deep slotted type
tube well inside the sewage pumping station compound
for cleaning of pumping plant and drinking water supply.

1 No. 300000.00 300000.00

2 Supply and installation of clear water submersible
pumping plant of capacity approx 200 LPM, 45 Mtr. Head
complete with starter, panel, cable and other related
equipments for above tubewell.
1 Set 100000.00 100000.00
Total (1 to 2) 400000.00

Say Rs. 4.00 Lacs

Project Engineer
 JAUNPUR NAGAR PALIKA PARISHAD AREA INTERCEPTION/DIVERSION OF DRAINS AND
SEWAGE TREATMENT SCHEME, DISTRICT – JAUNPUR
ESTIMATE FOR SUPPLY AND INSTALLATION OF PUMPING PLANTS ALONG WITH OTHER
ACCESSORIES

Sl. Particulars Qty. Rate Amount

No. (in Lacs) (in Lacs)
1 2 3 4 5
1.1  Pumping Pant
Non-clog single stage, bottom suction submersible sewage pump suitable
for handling raw sewage of specific gravity 1.03 driven by submersible
electric motor suitable for operation on 380±10% volt, 3 phase, 50 Hz, AC
supply system along with 20 Mtr. submersible cable and having following
specification:

Casing- 2% Nici
Impeller - CF8M

Shaft - AISI410
Capacity – 3900 LPM
Total Head – 15 Mtr.
HP of Motor – 20 (4W + 2 SB) 6 Set 12.50 75.00
1.2 Accessories of each submersible pumping Plant
(a)  Pedestal with autocoupling – 1 No.
(b)  SS guide pipe – approx. 9 M
(c)  SS chain with shackles – approx. 9 M
(d)  CIDF Bend 200mm dia x 90º - 1 No. 6 Sets 2.25 13.50
2 Auto transformer starter of 25 H.P. with oil suitable for above pumping 6 Nos. 1.22 7.32
plant.
3 Main Pipes, valves and Specials
(i)  CIDF Reflex valve conforming to IS: 5312 suitable for sewage
applicable 200mm dia size.
6 Nos. 0.48 2.88
(ii)  CIDF Reflex valve conforming to IS: 5312 suitable for sewage
applicable 350mm dia size.
1 Nos. 0.65 0.65
(iii) Main piping & specials, pipes to conect the pump deliveries and
making out common delivery.
1 Set 6.75 6.75
4 Sluice gate shall confirm to IS 13349 or IS 3042. Door gate, frame, wall,
thimble & stop bar shall be CI per IS 210 Gr FG200.
6 Set 4.25 25.50
5 LT Control Panel for Pumping Plant for SPS-1
LT Control Panel having 3 Nos. incoming of 200 amp MCCB and 10 Nos.
outgoing panels suitable to operated on 380±10% volt, 3 Phase, 50 Hz, AC
supply as per details given below:
1 Set 8.50 8.50
Sl. Particulars Qty. Rate Amount
No. (in Lacs) (in Lacs)
1 2 3 4 5
(a)  3 Nos. Incoming Panels each consisting of following items:
(i)          MCCB of 100 Amp -3 Nos. with indicating lamps and mechanical
on/off indication
(ii)         CTs of suitable ratio – 1 No.
(iii)        Ammeter with selector switch – 1 No.
(iv)       Voltmeter with selector switch – 1 No.
(v)        Power factor meter (0.5 Lag & 0.5 Lead) – 1 No.
(vi)       Frequency meter – 1 No.
(vii)      KWH meter – 1 No.
(viii)     2 Pole over current relay and one pole earth fault relay – 1 No.
(b)  Bus bar chamber having 3 Nos. bus bars for phase and 1 No. bus bar
for neutral suitable size – 1 No.

(c)  9 Nos. outgoing panels for pumping plants, each consisting of

following items:
(i)          MCCB of 100 Amp capacity – 1 No.
(ii)         CTs of suitable ratio – 1 No.
(iii)        Ammeter with selector switch – 1 No.
(iv)       Power capacitor controlled by main switch of suitable rating –1
No.
(v)        Thermal over load protection – 1 No.
(vi)       Reverse rotation trip device – 1 No.

(vii)      Automatic start / stop device according to level in the sump – 1 No.

(viii)     Indicating lamps (Auto/manual/low level/reverse rotation) –

1 Set
(d)  1 Nos. outgoing panels for miscellaneous works, each consisting of
following items:
(i)          MCCB of 63/32 Amp capacity – 1 No.
(ii)         CTs of suitable ratio – 1 No.
(iii)        Ammeter with selector switch – 1 No.
(iv)       Indicating lamps – 1 Set
6 Mono Rail travelling trolley with chain pulley block
Mono rail travelling trolley with motorised chain pulley block of 3 Ton
capacity having 15 Mtr. lift complete with hand chain for installation of
pumping plants.
1 Sets 4.50 4.50
7 Power and Control Cable
(a) The 3.5C x 185 sq mm size of Al conductor PVC Insulated PVC
sheathed cables required for power wiring from 125 KVA Transformer to
LT panel
150 mtr 0.0185 2.78
Sl. Particulars Qty. Rate Amount
No. (in Lacs) (in Lacs)
1 2 3 4 5
(b) The 3.5C x 185 sq mm size of Al conductor PVC Insulated PVC
sheathed cables required for power wiring from 125 KVA D.G. Set to LT
panel
150 mtr 0.0185 2.78
(c) The 3.5Cx 50 sq mm size of Al conductor PVC Insulated PVC sheathed
cables required for power wiring from LT panel to Motor 200 mtr 0.0050 1.00
8 Earthing
Double earthing of all electrical equipments as per latest IER/PWD
specification complete with salt, charcoal, GI earth electrodes, watering
pipe, CI earth boxes and GI earth strips of adequate size.
1 Job 1.25 1.25
9 Construction of foundation for pumping plants, starters and panels. 1 Job 3.00 3.00
10 Installation & commissioning of pumping plants and all related
equipments at site. 1 Job 3.60 3.60
11 Testing of pumping plants
(a)  At works
1 Job 1.20 1.20
(b)  At site
1 Job 0.70 0.70
12 Painting of all equipments
1 Job 0.40 0.40
13 Internal and external electrification of pump house, substation room .
1 Job 4.50 4.50
14 Spares
Spares pump set
1 Lot 12.50 12.50
15 Tools and spanners for routine maintenance as per details given in
Annexure-I. 1 Lot 0.17 0.17
16 Mechanical coarse screen with conveyor belt taking as one stand by
20mm opening. 2 Nos. 28.00 56.00
17 Manual coarse screen
1 Nos. 4.50 4.50
18 Water supply arrangement for cleaning of pumping plants and drinking
water supply as per details given in Annexure-II.
1 Job 4.00 4.00
Total 242.98

PROJECT ENGINEER
 JAUNPUR NAGAR PALIKA PARISHAD AREA INTERCEPTION/DIVERSION OF DRAINS AND
SEWAGE TREATMENT SCHEME, DISTRICT – JAUNPUR

Techincal Statement of Lift Pumping Station atTail end of Quila Mohalla drain

1 Calculation of Capacity of Motor

To Provide Vertical Turbine Water Lubricated Pumps at
Intake Well.
Total Head = 15 m
Specific Gravity = 1.03
Discharge in LPM = 720 LPM
Discharge in Parallel Operation 720
=
0.95
758
Say = 760
WHP Discharge(LPS)xHead(m)xSpecific Gravity
=
4500
760 x 15 x 1.03
=
4500
= 2.61
Efficiency of Pump = 65%
B.H.P.
BHP Input to Pump =
Efficiency
2.61
=
0.65
= 4.01 H.P.
In K.W. = 4.01 x 0.746
= 2.99 K.W.
Considering 10% Margin as per guidelines = 2.99 x 1.4
= 4.19 K.W.
4.19
In H.P. =
0.746
= 5.62 H.P.
Next Commercial Rating of Motor = 7.5 H.P.
Operating Voltage = 400±10% Volt AC

2 Calculation of Transformer Rating

During Peak = 4 x H.P. of Motor
= 4 x 7.5 H.P.
= 30 H.P.
In K.W. = 30 x 0.746
= 22.38 K.W.
Miscellaneous Load = 10 K.W.
Total Load = 32.38 K.W.
Load in K.V.A., assuming Pf as 0.8 32.38
=
0.8
= 40.48
Say = 40.50 K.V.A.

Add Margin = 20%

= Total Load at Peak x1.20
= 40.5 x 1.20
= 48.60 K.V.A.
Next Commercial Rating = 63.00 K.V.A.
3 Design of column pipe Individual capacity of pump
Q = 760 LPM
760
In m³/s =
1000 x 60

= 0.0127 m³/s

Considering velocity V = 2.75 m/s

Suitable size of column pipe of pump for 6100 LPM Q = AV

Q = π/4 d² V

Qx 4
V = d²
πx

0.0127 x 4
d = π x 2.75

0.05
= 0.077
8.64

d = 0.077 m
d = 77 mm
Say = 80 mm
4 Design of common header
Capacity of one pump = 760 LPM
Total discharge of pump when 4 pump are running = 4 x 760
= 3040 LPM

3040
In m³/s. =
1000 x 60

= 0.05 m³/s

Considering velocity V = 2.5 m/s

Suitable size of Header pipe of pump for 3040 LPM Q = AV

Q = π/4 d² V

Qx 4
V = d²
πx

0.05 x 4
d = π x 2.5

0.203
= 0.1606779691
7.850

d = 0.161 m
d = 161 mm
Say = 150 mm
5 Capacity of Breakers
Capacity of T.F = 63 KVA
No. of T.F = (1W + 1S)

A FOR VCB (H.T Side of T.F)

Full Load Current ( IFL) = 63
1.7321 x 11
= 3.31 Amp
Next Commercial Rating = 100 Amp ( 02 No.)

B FOR ACB (L.T Side of T.F)

Full Load Current ( IFL) = 63
1.7321 x 0.415
= 90.93 Amp
Next Commercial Rating = 400 Amp ( 02 No.)
C FOR MCCB/ ACB for 75 HP Motor (400±10% V)
For V.T. Pump
Full Load Current ( Ifl ) = 75 x 0.746
1.7321 x 0.40 x 0.9
= 89.73 Amp
Starting Current of 120 HP Submersible Pump for Soft Starter = 3 x Ifl
= 3 x 89.73
= 269.2 Amp
Next Commercial Rating = 400 Amp ( 02 No.)

6 Size of Cable
ii HT Cable Size
Rating of Transformer = 200 KVA
Full Load Current ( Ifl ) = 200
1.7321 x 11
= 10.50 Amp
Derating Factor = 0.87
Current Capacity Cable considering derating = 10.50/0.87
= 12.07 Amp

1 X 50 Sq. mm 3 Core , Armoured , XLPE

insulated ,PVC Sheethed cable with
Recommended size of Cable as per Table Chart 11KV/11 =
Copper Conductor , cables conforming to
IS : 7098 Part-2 /1988

ii LT Cable Size
Rating of Transformer = 200 KVA
Full Load Current ( Ifl ) = 200
1.7321 x 0.4
= 288.67 Amp
Derating Factor = 0.87
Current Capacity Cable considering derating = 288.67/0.87
 = 331.8 Amp

1 X 400 Sq. mm 3.5 Core , Armoured ,

XLPE insulated ,PVC Sheethed cable
Recommended size of Cable as per Table Chart 11KV/11 =
with Copper Conductor , cables
conforming to IS : 7098 Part-2 /1988

iii Cable Size for Pump Set

For V.T. pump
Full Load Current ( Ifl ) = 75 x 0.746
1.7321 x 0.4 x 0.9
= 89.73 Amp
Derating Factor = 0.87
Current Capacity Cable considering derating = 89.73/0.87
= 103.13 Amp

1 X50 Sq. mm ,3.5 Core , XLP 3½

Core, Submersible , PVC insulated
Recommended size of Cable as per Table Chart 11KV/0.4 = ,PVC Sheethed cable with Copper
Conductor , cables conforming to IS :
7098 Part-2 /1988

Project Engineer
 JAUNPUR NAGAR PALIKA PARISHAD AREA INTERCEPTION/DIVERSION OF DRAINS AND
SEWAGE TREATMENT SCHEME, DISTRICT – JAUNPUR

Techincal Statement of Lift Pumping Station at Tail end of Jogiyapura Mohalla drain

1 Calculation of Capacity of Motor

To Provide Vertical Turbine Water Lubricated Pumps at
Intake Well.
Total Head = 15 m
Specific Gravity = 1.03
Discharge in LPM = 400 LPM
Discharge in Parallel Operation 400
=
0.95
421
Say = 420
WHP Discharge(LPS)xHead(m)xSpecific Gravity
=
4500
420 x 15 x 1.03
=
4500
= 1.44
Efficiency of Pump = 65%
B.H.P.
BHP Input to Pump =
Efficiency
1.44
=
0.65
= 2.22 H.P.
In K.W. = 2.22 x 0.746
= 1.65 K.W.
Considering 40% Margin as per guidelines = 1.65 x 1.4
= 2.32 K.W.
2.32
In H.P. =
0.746
= 3.11 H.P.
Next Commercial Rating of Motor = 5 H.P.
Operating Voltage = 400±10% Volt AC

2 Calculation of Transformer Rating

During Peak = 4 x H.P. of Motor
= 4 x 5 H.P.
= 20 H.P.
In K.W. = 20 x 0.746
= 14.92 K.W.
Miscellaneous Load = 10 K.W.
Total Load = 24.92 K.W.
Load in K.V.A., assuming Pf as 0.8 24.92
=
0.8
= 31.15
Say = 31.20 K.V.A.

Add Margin = 20%

= Total Load at Peak x1.20
= 31.2 x 1.20
= 37.44 K.V.A.
Next Commercial Rating = 63.00 K.V.A.
3 Design of column pipe Individual capacity of pump
Q = 420 LPM
420
In m³/s =
1000 x 60

= 0.0070 m³/s

Considering velocity V = 2.75 m/s

Suitable size of column pipe of pump for 6100 LPM Q = AV

Q = π/4 d² V

Qx 4
V = d²
πx

0.0070 x 4
d = π x 2.75

0.028
= 0.057
8.64

d = 0.057 m
d = 57 mm
Say = 75 mm
4 Design of common header
Capacity of one pump = 420 LPM
Total discharge of pump when 4 pump are running = 4 x 420
= 1680 LPM

1680
In m³/s. =
1000 x 60

= 0.028 m³/s

Considering velocity V = 2.5 m/s

Suitable size of Header pipe of pump for 1680 LPM Q = AV

Q = π/4 d² V

Qx 4
V = d²
πx

0.028 x 4
d = π x 2.5

0.112
= 0.119
7.850

d = 0.119 m
d = 119 mm
Say = 125 mm
5 Capacity of Breakers
Capacity of T.F = 63 KVA
No. of T.F = (1W + 1S)

A FOR VCB (H.T Side of T.F)

Full Load Current ( IFL) = 63
1.7321 x 11
= 3.31 Amp
Next Commercial Rating = 100 Amp ( 02 No.)

B FOR ACB (L.T Side of T.F)

Full Load Current ( IFL) = 63
1.7321 x 0.415
= 90.93 Amp
Next Commercial Rating = 400 Amp ( 02 No.)
C FOR MCCB/ ACB for 75 HP Motor (400±10% V)
For V.T. Pump
Full Load Current ( Ifl ) = 75 x 0.746
1.7321 x 0.40 x 0.9
= 89.73 Amp
Starting Current of 120 HP Submersible Pump for Soft Starter = 3 x Ifl
= 3 x 89.73
= 269.2 Amp
Next Commercial Rating = 400 Amp ( 02 No.)

6 Size of Cable
ii HT Cable Size
Rating of Transformer = 200 KVA
Full Load Current ( Ifl ) = 200
1.7321 x 11
= 10.50 Amp
Derating Factor = 0.87
Current Capacity Cable considering derating = 10.50/0.87
= 12.07 Amp

1 X 50 Sq. mm 3 Core , Armoured , XLPE

insulated ,PVC Sheethed cable with
Recommended size of Cable as per Table Chart 11KV/11 =
Copper Conductor , cables conforming to
IS : 7098 Part-2 /1988

ii LT Cable Size
Rating of Transformer = 200 KVA
Full Load Current ( Ifl ) = 200
1.7321 x 0.4
= 288.67 Amp
Derating Factor = 0.87
Current Capacity Cable considering derating = 288.67/0.87
 = 331.8 Amp

1 X 400 Sq. mm 3.5 Core , Armoured ,

XLPE insulated ,PVC Sheethed cable
Recommended size of Cable as per Table Chart 11KV/11 =
with Copper Conductor , cables
conforming to IS : 7098 Part-2 /1988

iii Cable Size for Pump Set

For V.T. pump
Full Load Current ( Ifl ) = 75 x 0.746
1.7321 x 0.4 x 0.9
= 89.73 Amp
Derating Factor = 0.87
Current Capacity Cable considering derating = 89.73/0.87
= 103.13 Amp

1 X50 Sq. mm ,3.5 Core , XLP 3½

Core, Submersible , PVC insulated
Recommended size of Cable as per Table Chart 11KV/0.4 = ,PVC Sheethed cable with Copper
Conductor , cables conforming to IS :
7098 Part-2 /1988

Project Engineer
JAUNPUR NAGAR PALIKA PARISHAD AREA INTERCEPTION/DIVERSION OF DRAINS AND SEWAGE TREATMENT
SCHEME, DISTRICT – JAUNPUR

Techincal Statement of Lift Pumping Station at Tail end of Achala Ghats drain

1 Calculation of Capacity of Motor

To Provide Vertical Turbine Water Lubricated Pumps at
Intake Well.
Total Head = 15 m
Specific Gravity = 1.03
Discharge in LPM = 300 LPM
Discharge in Parallel Operation 300
=
0.95
315.79
Say = 315
WHP Discharge(LPS)xHead(m)xSpecific Gravity
=
4500
315 x 15 x 1.03
=
4500
= 1.08
Efficiency of Pump = 65%
B.H.P.
BHP Input to Pump =
Efficiency
1.08
=
0.65
= 1.66 H.P.
In K.W. = 1.66 x 0.746
= 1.24 K.W.
Considering 40% Margin as per guidelines = 1.24 x 1.4
= 1.74 K.W.
1.74
In H.P. =
0.746
= 2.33 H.P.
Next Commercial Rating of Motor = 5 H.P.
Operating Voltage = 400±10% Volt AC

2 Calculation of Transformer Rating

During Peak = 4 x H.P. of Motor
= 4 x 5 H.P.
= 20 H.P.
In K.W. = 20 x 0.746
= 14.92 K.W.
Miscellaneous Load = 10 K.W.
Total Load = 24.92 K.W.
Load in K.V.A., assuming Pf as 0.8 24.92
=
0.8
= 31.15
Say = 31.20 K.V.A.

Add Margin = 20%

= Total Load at Peak x1.20
= 31.2 x 1.20
= 37.44 K.V.A.
Next Commercial Rating = 63.00 K.V.A.
3 Design of column pipe Individual capacity of pump
Q = 315 LPM
315
In m³/s =
1000 x 60

= 0.0053 m³/s

Considering velocity V = 2.75 m/s

Suitable size of column pipe of pump for 6100 LPM Q = AV

Q = π/4 d² V

Qx 4
V = d²
πx

0.0053 x 4
d = π x 2.75

0.021
= 0.049
8.64

d = 0.049 m
d = 49 mm
Say = 50 mm
4 Design of common header
Capacity of one pump = 315 LPM
Total discharge of pump when 4 pump are running = 4 x 315
= 1260 LPM

1260
In m³/s. =
1000 x 60

= 0.021 m³/s

Considering velocity V = 2.5 m/s

Suitable size of Header pipe of pump for 1260 LPM Q = AV

Q = π/4 d² V

Qx 4
V = d²
πx

0.021 x 4
d = π x 2.5

0.084
= 0.103
7.850

d = 0.103 m
d = 103 mm
Say = 100 mm
5 Capacity of Breakers
Capacity of T.F = 63 KVA
No. of T.F = (1W + 1S)

A FOR VCB (H.T Side of T.F)

Full Load Current ( IFL) = 63
1.7321 x 11
= 3.31 Amp
Next Commercial Rating = 100 Amp ( 02 No.)

B FOR ACB (L.T Side of T.F)

Full Load Current ( IFL) = 63
1.7321 x 0.415
= 90.93 Amp
Next Commercial Rating = 400 Amp ( 02 No.)
C FOR MCCB/ ACB for 75 HP Motor (400±10% V)
For V.T. Pump
Full Load Current ( Ifl ) = 75 x 0.746
1.7321 x 0.40 x 0.9
= 89.73 Amp
Starting Current of 120 HP Submersible Pump for Soft Starter = 3 x Ifl
= 3 x 89.73
= 269.2 Amp
Next Commercial Rating = 400 Amp ( 02 No.)

6 Size of Cable
ii HT Cable Size
Rating of Transformer = 200 KVA
Full Load Current ( Ifl ) = 200
1.7321 x 11
= 10.50 Amp
Derating Factor = 0.87
Current Capacity Cable considering derating = 10.50/0.87
= 12.07 Amp

1 X 50 Sq. mm 3 Core , Armoured , XLPE

insulated ,PVC Sheethed cable with
Recommended size of Cable as per Table Chart 11KV/11 =
Copper Conductor , cables conforming to
IS : 7098 Part-2 /1988

ii LT Cable Size
Rating of Transformer = 200 KVA
Full Load Current ( Ifl ) = 200
1.7321 x 0.4
= 288.67 Amp
Derating Factor = 0.87
Current Capacity Cable considering derating = 288.67/0.87
 = 331.8 Amp

1 X 400 Sq. mm 3.5 Core , Armoured ,

XLPE insulated ,PVC Sheethed cable
Recommended size of Cable as per Table Chart 11KV/11 =
with Copper Conductor , cables
conforming to IS : 7098 Part-2 /1988

iii Cable Size for Pump Set

For V.T. pump
Full Load Current ( Ifl ) = 75 x 0.746
1.7321 x 0.4 x 0.9
= 89.73 Amp
Derating Factor = 0.87
Current Capacity Cable considering derating = 89.73/0.87
= 103.13 Amp

1 X50 Sq. mm ,3.5 Core , XLP 3½

Core, Submersible , PVC insulated
Recommended size of Cable as per Table Chart 11KV/0.4 = ,PVC Sheethed cable with Copper
Conductor , cables conforming to IS :
7098 Part-2 /1988

Project Engineer
JAUNPUR NAGAR PALIKA PARISHAD AREA INTERCEPTION/DIVERSION OF DRAINS AND
SEWAGE TREATMENT SCHEME, DISTRICT – JAUNPUR

ESTIMATE FOR EXPENDITURE ON OPERATION AND MAINTENANCE OF PUMPING PLANTS AND SUB STATION FOR A
PERIOD OF 12 MONTHS
Sl.
No. Description Qty. Unit Months Rate Amount
1 2 3 4 5 6 7
1 EXPENDITURE ON STAFF FOR O&M OF PUMPING
PLANTS
a) Operators 4 Nos. 12 18000.00 864000.00
b) Mechanic 1 Nos. 12 20000.00 240000.00
c) Supervisor 1 Nos. 12 20000.00 240000.00
d) Electrician 1 Nos. 12 20000.00 240000.00
e) Helper 4 Nos. 12 18000.00 864000.00
TOTAL - A 2448000.00

2 Power consumption (to be paid to UPPCL)

A Fixed Charges

25H.P. x 0.736 x 4 nos. x Rs.230.00 PM x 12 months 203136

SAY (in Lakhs) 203136
B Running Charges
25H.P. x 0.736 x 4 nos. x 16hrs. x Rs.6.60 Per KW x 365 2836838.4
Days
TOTAL - B(of B (i) ) 2836838.40
C Electricity duty @ 7.50% 212762.88
TOTAL - B(i) + C 3049601.28
Total of 2(A+B+C) 3262364.16
GRAND TOTAL (1 + 2) 5710364.16
SAY (in Lakhs) 57.10

Project Engineer