Elektrik Diagram MT 1436

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 41

A3

Electric diagrams

CODES ON THE ELECTRICAL DIAGRAMS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

M
M sse
a
as C
16

se ha
C ss
ha is
ss M
t
Ba

is 1
V

M
3
A

1 13
A2 / MP 22

8
CN1-P2 / X150
77
238
C 6 237 76
12
3 47
236 CN2-P2 / X151
EP6
4 46
421 2

235
BF1 / M1 72
420 1
420
17
F3 234
2
7
16
11 X162 Y40
233
F4 1
6

X116
2
X201
CAN A H

7
CAN A L

E 5
2
71 72

14

15
G
11 41 42
CAN A H
Masse CAN A

CAN A L

77
91

90 76

89 47
EP5

88 46
8
I 87 17

86 16
9

S25 R
A1 / MP 12
N
12 183 30
F

11 182 59

2
8 82
179 CN2-P1 / X149 X160
58
440 2 Y28
JSM 1 34 EP68
172

K 7 178 49 10 1

80
5 176 88
B16
-

4 175 87
+

6 177 19

B15
86
-

3 174
+

2 173 85

S16 10 232 89

M A12 S15 9 180 56

CN1-P1 / X148
X67

Example of marking on cables and components on an electrical diagram

Key:
1 - Power supply 9 - Manimux Power designation
2 - Electrical component 10 - Manimux Power connector designation
3 - Electrical component designation 11 - Wire N° designation
4 - Electrical connector 12 - Electrical connector PIN N° designation
5 - Electrical connector designation 13 - Earths
6 - Splice 14 - CAN
7 - Manimux Power connector 15 - CAN Shielding
8 - Manimux Power 16 - Marking grid
(09/10/2007) 80-02-M137EN
A4
Electric diagrams

CABLE MARKING ON AN ELECTRICAL WIRING HARNESS

The electrical harnesses installed on the truck are composed of connectors.


In order to identify the connectors and their wires, there are inscriptions on each wire.

X32/88/X64

Joins
Wire N° End points

X64

X32 / 88 / X64 X32 / 88 / X64

X32
80

80-02-M137EN (09/10/2007)
A5
Electric diagrams

MULTIPLEXING OF THE MANIMUX SYSTEM

Control

ECU

E.g.: Pressure switch BUS CAN


E.g.: electrovalve
ECU
P

ECU

Acquisition/Inlet Treatment Action/Outlet

ECU: Electronic Control Unit 80


The computers share their data via BUS CAN network.
Each operator request (command) is treated by a computer.
For this request to be activated, the machine position (via sensors, pressure sensitive switches etc.)
is recognized and exchanged by the Manimux system.
After analysis, the system authorizes or forbids the activation of the receiver (e.g.: electrovalve).

(09/10/2007) 80-02-M137EN
A6
Electric diagrams
80

80-02-M137EN (09/10/2007)
Electric diagrams B1

MT 1436 R / 1840 R
Pages
Position of connectors by diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . .B3

Electrical diagrams per function:


1 - Customer Starting / Digicode . . . . . . . . . . . . . . . . . . . . . . . . . . . .B7
2 - CAN H-L / OBD Plug (Diagnostic) . . . . . . . . . . . . . . . . . . . . . . . . . .B11
3 - Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B16
4 - Hydraulic movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B19
5 - Cab sensors / emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . .B23
6 - Lighting signaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B29
7 - Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B34
8 - Option EVTDF / Signaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B36

80

(09/10/2007) 80-02-M137EN
B2 Electric diagrams MT 1436 R / 1840 R
80

80-02-M137EN (09/10/2007)
Electric diagrams B3
MT 1436 R / 1840 R

POSITION OF CONNECTORS BY DIAGRAM

Connecteurs Sch. 1 Sch. 2 Sch. 3 Sch. 4 Sch. 5 Sch. 6 Sch. 7 Sch. 8

B+ ✔

D+ ✔

W ✔

X0 ✔

X1 ✔

X2 ✔

X3 ✔

X4 ✔

X5 ✔

X6 ✔

X7 ✔

X8 ✔

X11 ✔

X12 ✔

X13 ✔ ✔ ✔ ✔

X14 ✔

X15 ✔

X17 ✔

X18 ✔

X19 ✔ ✔

X20 ✔

X21 ✔

X22 ✔

X23 ✔ ✔ ✔

X24 ✔

X25 ✔

X27 ✔

X28 ✔

80
X29 ✔ ✔

X30 ✔

X31 ✔ ✔

X32 ✔

X35 ✔

X36 ✔

X37 ✔

X38 ✔

X39 ✔

X41 ✔

X42 ✔ ✔

X43 ✔

X45 ✔

X46 ✔

X47 ✔

X50 ✔

X52 ✔

X53 ✔

X54 ✔

(09/10/2007) 80-02-M137EN
B4 Electric diagrams MT 1436 R / 1840 R

Connectors Diag. 1 Diag. 2 Diag. 3 Diag. 4 Diag. 5 Diag. 6 Diag. 7 Diag. 8

X55 ✔ ✔

X56 ✔ ✔

X57 ✔ ✔

X58 ✔ ✔

X59 ✔

X60 ✔

X62 ✔ ✔

X63 ✔

X64 ✔

X65 ✔

X66 ✔

X67 ✔ ✔

X69 ✔

X70 ✔

X71 ✔

X72 ✔

X75 ✔

X76 ✔

X77 ✔

X78 ✔

X79 ✔

X80 ✔

X81 ✔

X82 ✔

X83 ✔

X84 ✔

X85 ✔

X86 ✔

X87 ✔

X88 ✔

X91 ✔
80

X92 ✔

X96 ✔

X97 ✔

X100 ✔

X110 ✔ ✔ ✔ ✔ ✔

X112 ✔

X113 ✔ ✔ ✔ ✔ ✔

X114 ✔ ✔

X115 ✔

X116 ✔ ✔

X118 ✔ ✔

X119 ✔

X120 ✔

X122 ✔

X123 ✔

X124 ✔

X125 ✔

X126 ✔

80-02-M137EN (09/10/2007)
Electric diagrams B5
MT 1436 R / 1840 R

Connectors Diag. 1 Diag. 2 Diag. 3 Diag. 4 Diag. 5 Diag. 6 Diag. 7 Diag. 8

X127 ✔

X128 ✔

X130 ✔

X131 ✔

X132 ✔

X133 ✔

X134 ✔

X136 ✔

X137 ✔

X138 ✔ ✔

X148 ✔ ✔ ✔ ✔

X149 ✔ ✔ ✔ ✔ ✔ ✔ ✔

X150 ✔ ✔ ✔

X151 ✔ ✔ ✔

X166 ✔

X201 ✔ ✔ ✔ ✔ ✔

80

(09/10/2007) 80-02-M137EN
B6 Electric diagrams MT 1436 R / 1840 R
80

80-02-M137EN (09/10/2007)
Electric diagrams B7
MT 1436 R / 1840 R

1 - CUSTOMER STARTER / DIGICODE

Connectors
Wiring harness Name Position on Hydraulic
Item Designation
type component diagram correspondence
I.C. engine B+ G2 Alternator power supply Q13
I.C. engine D+ G2 Alternator charge Q13
I.C. engine W G2 Alternator Q13
X0 S1 Battery cut off Q7
Cab 1 X1 S2 4-way key switch C14
Cab 1 X2 S2 6-way key switch C17
I.C. engine X3 R1 Preheating Q9
I.C. engine X4 M1 Starter solenoid Q5
I.C. engine X5 R5 Fuel heater I25
I.C. engine X7 M2 Fuel pump Q25
I.C. engine X8 Y1 Engine stop electrovalve Q30
Cab 1 X13 A9 Cluster C28
Engine/Cab 1 X19 Engine/cab harness interface O20
Engine/Cab 1 X23 Engine/cab interface O20
Engine/Cab 1 X24 Cab/engine interface C11
I.C. engine X42 Y2 Cold start sensor Q27
Engine/Cab 1 X113 Fusebox supply cab / engine interface G8
Cab 1 X118 Customer digital lock C34
Cab 1 X138 S50 Emergency stop button C23
I.C. engine X201 BF1/M1 Engine compartment fusebox BF1 C5

Components
Hydraulic
Item Designation Position on diagram
correspondence
A9 Manimux Cluster MC2 C31
G1 Battery 12V/110Ah or 145 Ah (cold countries) A3

80
G2 Alternator 12V/85 A S11
M1 Starter Q5
M2 Fuel pump Q25
R1 Preheating resistances S9
R5 Diesel fuel reheating I35
S1 Battery cut off S8
S2 Key switch A14
S3 Cold start sensor Q27
S50 Emergency stop button A25
Y1 Engine stop solenoid valve Q30
Y2 KSB cold start solenoid valve Q27

(09/10/2007) 80-02-M137EN
B8 Electric diagrams MT 1436 R / 1840 R

Fuses and relays

Item Designation Position on diagram

K2 Front windshield wiper intermittence relay K34


K3 Air-conditioning fan motor relay K38
K5 Stop electrovalve relay, diesel supply pump, cold starter electrovalve K32
K6 Air conditioning compressor control relay K36
K20 Preheater relay I13
K27 Diesel fuel reheating relay I25
BF1/M1
F1 BF3 cab fuse box power supply A6
F2 Key switch (70A) C6
F5 Pre-heating (80A) C6
F6 Alternator (80A) C6
BF1/M2
F2 Diesel fuel thinning filter (20A) I15
F5 Starter solenoid (20A) I16
BF3/M1
F7 Customer digital lock G6
F12 Front windscreen wiper and windscreen-washer (15A) G6
BF3/M2
F25 +VBat digicode K5
F31 Post contact safety engine starter, relay K5 (10A) K4

Splices

Item Position on diagram

Ep.1 O26
Ep.5 E23
Ep.9 I5
80

80-02-M137EN (09/10/2007)
B9
“Custemer Starter / Digicode” electrical diagram Electric diagrams

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

V Bat

M Ma C M
as s ab 1
M
M se

se se M
as
as C
se ab

C Mo 2
ha te
ss ur
is
A A

M
4
S2 PO S50
G1 SIT
BF1 / M1
PIN
IO
N O P
F1
50a / 7 x
F2

9-1

8-1
X118
OP 19 / 8 x x
12 9 8 4 5 1

8
11 10 7 6 3 2

X138 1 2 3 4 CLUSTER
F5 4 A9 / MC2

184

134
19 / 9
30 30 17 17 50a 19 19 54 15 58

119
x x

140
X24 4 3 2 1

120
148

125

119

141
123
124

39
65
43

62

60
61
63
X1 1 2 3 4 7 8 9 5 6 10 X2
F6 3
54 / 5 x x x

51
64

64
65
C X201 C

66
67
69
70
15 / 6 x x x X13 5 6 21 30 37 29 25 26
125

49

50
137

134

122
58 / 10 x 124

x PIN = 12 V 123

APC 50a 65
APC 54 66
120 122
APC 54 67 EP 5
E E

1
12
APC 15 69

APC 15 70

BF3 / M1
10

X113 1
68
F12
71

G G

44
R5
X5 1 2

44

19
11
BF1/M2

4
2 1 12 6

86 30 1 3

F2

F5
I K27 I
71

86 30

K20 85 87 176 175 174


EP 9

4 3 11 5

85

177

141
87
43

18
12

2 5
2 5 4 2 2 2
72

73

K5 K2 K6 K3
85 87 87a
68

86 30
BF3 / M2

1 3
F31

F25

K K

46
137
46

39

80
M M

X19
1
19 121
O O
2
24 140

24

X23

EP 1
1
14 49
5

2 1 21
X3 13 50
M1

23
3
11 51
1

2
X42
X7

21
22
1 2
M 1 2 X8

Q M t° S3 Q
M2
X4 X0
B+ 3
G
14
3~ Y1
M
D+
U 13 Y2
S1 R1 G2 W

X0

S S

(09/10/2007) 80-02-M137EN
B10
Electric diagrams
80

80-02-M137EN (09/10/2007)
Electric diagrams B11
MT 1436 R / 1840 R

2 - CAN H-L / OBD PLUG (DIAGNOSTIC)

Connectors
Wiring harness Name Position Hydraulic
Item Designation
type component on diagram correspondence
Cab 1 X13 A9 Cluster G7/I4
Chassis/Cab 1 X110 Chassis/cab Interface O13
Chassis/Cab 1 X112 Chassis/cab Interface A16
Engine/Cab 1 X113 Fusebox supply cab/engine interface A7
Cab 1 X115 OBD diagnostic plug M4
Chassis X116 Manimux Power supply engine/chassis interface C7
Chassis X148 A1 Manimux Power CN1-P1 G20
Chassis X149 A1 Manimux Power CN2-P1 G13
Chassis X150 A2 Manimux Power CN1-P2 G25
Chassis X151 A2 Manimux Power CN2-P2 G32
I.C. engine X201 BF1/M1 Engine compartment fusebox BF1 A5

Components
Hydraulic
Item Designation Position on diagram
correspondence
A1 Manimux Power MP1 G14
A2 Manimux Power MP2 G25
A9 Manimux Cluster MC2 G5

Fuses and relays

Item Designation Position on diagram

BF1/M1
F1 BF3 Power supply (cab) (40A) A6

80
F3 Manimux Power 2 (20A) A6
F4 Manimux Power 1 (40A) C6
BF3/M2
F22 Power supply cluster + V bat (3A) A14
F23 RC battery charger + 120 Econ. B supply A14
F28 +VBat OBD diagnostic plug C14
F33 +Post contact OBD diagnostic plug C14
BF3/M1
F9 Cluster + Post contact supply E5
F12 Front screenwiper and screenwasher E4

(09/10/2007) 80-02-M137EN
B12 Electric diagrams MT 1436 R / 1840 R

Splices

Item Position on diagram

Ep.5 E16
Ep.6 E27
Ep.9 A8
Ep.32 M33
Ep.CAN M K7
Ep.CAN AR I27

CAN Network

PAD tool

Manimux Cluster

Manimux Power MP11

VCI

CAN A

Manimux Power MP21


MT1840 R
80

(Standard version)

Key:

- CAN A: CAN Manimux (Cluster ⇔ Power11/Power21)

80-02-M137EN (09/10/2007)
B13
“CAN H-L / OBD plug (Diagnostic)” electrical diagram Electric diagrams

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

M Ma e C
M se e C b M
as ss a
as C a 1
Key:

se ha b
69
66

as

C ssi M2
C 4
AP 15
AP 70
67

s
AP 5

ha s
AP at
C

C
C

ss M2
B

A A

is
V

BF1 / M1 BF3 / M2 - CAN A: CAN Manimux (Cluster ⇔ Power1/Power2)

M
36

3
X113
X201 F1
10 1 71
EP 9
73
F22
- A: Power supply
35 X112
F3
2
72
F23
37 37 18
- M: Earth
7 ALIM. 2

F4
10 mm2
F28
- LSS: Outlet safety line
1 ALIM. 1 42
6
10 mm2
F33
X116 68 48

C C
68
BF3 / M1

F12

F9

10 mm2
ALIM. 2
10 mm2
ALIM. 1
E E
14

EP 5

EP 6
154

155

190

191

192

233

234

235

236

237

238

193

194

195
14

86
35

36

87

88

89

90

91
CN1-P1 / X148 CN1-P2 / X150
4 10 20 9 32 X13 16 17 46 47 76 77 15 45 75 16 17 46 47 76 77 15 75 45
G G
A M CN2-P1 / X149 A M A M
24
69
24
CLUSTER 68

R 120 ohm
A1 / MP 11 A2 / MP 21

High CAN A
High CAN A
A9 / MC2

Low CAN A

Low CAN A
CN2-P2 / X151

High CAN A
High CAN A
Low CAN A

Low CAN A
L H

3 11 1 24 38 90 11 42 41 71 72 71 72 90 11 42 41
X13
187

143

107

242
I I

LSS
EP CAN AR
LSS
42
CAN A

48
CAN A

CAN A
1

16 Ligne de réveil
14
Ligne de réveil
6 CAN A
K K
5 186 185
EP CAN M
11

X115

80
M M
LSS

69
EP 32
107 9 71 LSS LSS 68
143 7 Ligne de réveil
8 71

O 6 O
CAN A 5 CAN A

X110

Q Q

S S

(09/10/2007) 80-02-M137EN
B14
Electric diagrams
80

80-02-M137EN (09/10/2007)
Electric diagrams B15
MT 1436 R / 1840 R

80

(09/10/2007) 80-02-M137EN
B16 Electric diagrams MT 1436 R / 1840 R

3 - TRANSMISSION

Connectors
Wiring harness Name Position on Hydraulic
Item Designation
type component diagram correspondence
Chassis X53 Y3 Forward electrovalve K5
Chassis X54 Y4 Reverse electrovalve K5
Chassis X55 B11 Forward pressure sensor O5
Chassis X56 B12 Reverse pressure sensor M5
Chassis X57 B13 Front clutch pressure E5
Chassis X58 B24 Temperature sensor gear box (2 contacts on Manimux) E5
Chassis X60 S14 CGear lever transmission cut-off I5
Chassis X62 B14 Gear box output speed sensor I5
Chassis X67 A12 JSM socket Q5
Chassis X92 Y13 Negative brake electrovalve control C10
Chassis/Cab 1 X110 Chassis/cab interface S12
Cab 1 X114 Accelerator switch S14
Chassis X148 A1 Manimux Power CN1-P1 S3
Chassis X149 A1 Manimux Power CN2-P1 A3

Components
Hydraulic
Item Designation Position on diagram
correspondence
A1 Manimux Power MP1 G3
A12 JSM (Joystick Switch and move) Q10
B11 Forward pressure switch O7
B12 Reverse pressure switch M7
B13 Pressure sensitive switchfront clutch box oil E7
B14 Gearbox output speed sensor I9
B24 Gearbox oil temperature sensor G9
S14 Gear lever transmission cut-off I7
80

S25 FNR contact on JSM O9


S46 Switch on accelerator pedal Q16
Y3 Forward electrovalve M9
Y4 Reverse electrovalve K9
Y13 Negative brake solenoid valve C11

Splices

Item Position on diagram

Ep.90 C7

80-02-M137EN (09/10/2007)
Electric diagrams B17
MT 1436 R / 1840 R

“Transmission” electrical diagram

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

M Ma
M se se
as s
as C C
se ha ab
C ssi M1
ha s
ss M2
is
M
1
A

CN2-P1 / X149

70 2
223 223 8

83 7 1
222 222
EP90
X92
Y13

112 2

27 111 1
111

X57
E P B13

X58
10 221 2
221

19
108 108 1

T B24

G A1 / MP 11

2
171

29 1
170

X60 S14

X62
52 102 2
102
I 22 c
101 101 1

B14

X54
104 2

63
103 103 1

Y4
K

X53
110 2

62
109 109 1

80
Y3

X56
3 B
98
M 20
99 C
B12
18 A
100

X55
2
105 B

79
106 C
B11
78
107 A
O

R S25
N

X67 A12
82 8
179

59 11
182 JSM
30 12
183
2
104
Q
3
149

5 4 4
231 231 150
S46
26 3 1
65 65 103

CN1-P1 / X148 X110 X114

(09/10/2007) 80-02-M137EN
B18 Electric diagrams MT 1436 R / 1840 R
80

80-02-M137EN (09/10/2007)
Electric diagrams B19
MT 1436 R / 1840 R

4 – HYDRAULIC MOVEMENT

Connectors
Wiring harness Name Position on Hydraulic
Item Designation
type component diagram correspondence
Chassis X67 A12 JSM socket S6
Chassis X71 A output on telescope and attachment O15
Chassis X72 B output on telescope and attachment Q15
Chassis X75 Y9 Safety electrovalve1 movementt M15
Chassis X116 Manimux Power supply engine/chassis interface I5
Chassis X123 Y16 Safety electrovalve S15
Chassis X126 VAP3 and VAP2 boom connector (rear boom QX) E15
Chassis X127 Y26 VAP1 chassis connector (on top of boom QX) I15
Chassis X128 Y27 VAP23 QX boom connector (on chassis) G15
QX Boom X136 Y24 VAP3 connector on QX boom harness E16
QX Boom X137 Y25 VAP2 connector on QX boom harness E16
Chassis X148 A1 Manimux Power CN1-P1 S10
Chassis X149 A1 Manimux Power CN2-P1 S10
Chassis X150 A2 Manimux Power CN1-P2 C10
Chassis X151 A2 Manimux Power CN2-P2 E10
I.C. engine X201 BF1/M1 Engine compartment fusebox BF1 I3

Components
Hydraulic
Item Designation Position on diagram
correspondence
A1 Manimux Power MP1 O9
A2 Manimux Power MP2 C9
A12 JSM (Joystick Switch and Move) S3
B15 Joystick Switch & Move Roller 1 Q3
B16 Joystick Switch & Move Roller 2 Q3
S25 FNR contact on JSM O3
Y5 Telescope extend proportional solenoid valve Q17

80
Y6 Telescope retract proportional solenoid valve O17
Y7 Attachment proportional electrovalve direction 1 O17
Y8 Attachment proportional electrovalve direction 2 O17
Y9 Safety valve 1/valve bank M17
Y16 Safety valve 2/valve bank S17
Y24 VAP3 (QX boom) E18
Y25 VAP2 (QX boom) G18
Y26 VAP1 (QX boom) I17
Y27 VAP23 (QX boom) G17

(09/10/2007) 80-02-M137EN
B20 Electric diagrams MT 1436 R / 1840 R

Fuses and relays

Item Designation Position on diagram

BF1/M1
F3 Manimux Power MP2 (20A) I3
F4 Manimux Power MP1 (40A) I3

Splices

Item Position on diagram

Ep.5 M6
Ep.6 G6 (MT1840 R)
80

80-02-M137EN (09/10/2007)
Electric diagrams B21
MT 1436 R / 1840 R

“Hydraulic movement” electrical diagram

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

M
M sse
a
as C
se ha
C ss
ha is
ss M
t
Ba

is 2
V

M
3
A
15
193

75
194

45
195

CN1-P2 / X150

C
A2 / MP 21

2 2
34

4 1
35
CN2-P2 / X151
E 16
35 X136 Y24
1 2
77 33
36
3 1
36

X126 X137 Y25

G 238 77

2
62
76
237
79 1
61 61
47
236
EP6
X128 Y27
46
235

17
234
2
60
16
233
48 1
59 59

BF1 / M1 X127 Y26


I F3
2
7

F4 1
6

X116
X201
CAN A H

CAN A L

71 72

80
11 41 42

66 2
139 139
CAN A H
Masse CAN A

CAN A L

36 1
M 91
77 138 138

90 76 X75 Y9
89 47
EP5 68 4
149 149
88 46
38 3
148 148
87 17

Y8
16
86 70
145 145
2

40 1
144 144
S25 R
A1 / MP 11
O N
12 183 30
X71 Y6
F
67 4
11 182 59 147 147

37 3
8 82 146 146
179
JSM 1 34
172 Y7
69 2
49
143 143
7 178
39 1
142 142
5 176 88
B16
X72
-

4 175 87 Y5
+

Q 6 177 19
75
192
B15 45
86 191
-

3 174
15
+

2 173 85 190

61
10 89 240
232
CN1-P1 / X148
A12 9 180 56

2
241
X67 58 1
241 240

CN2-P1 / X149 X123


S Y16

(09/10/2007) 80-02-M137EN
B22 Electric diagrams MT 1436 R / 1840 R
80

80-02-M137EN (09/10/2007)
Electric diagrams B23
MT 1436 R / 1840 R

5 - CAB SENSORS / EMERGENCY STOP

Connectors
Wiring harness Name Position Hydraulic
Item Designation
type component on diagram correspondence
Cab 1 X13 A9 Cluster C5
I.C. engine X17 B3 Engine oil pressure switch I7
I.C. engine X18 B5 Engine water thermoswitch E7
Engine/Cab 1 X19 Engine/cab harness interface Q3
I.C. engine X20 B6 Air filter clogging E5
Chassis X21 B7 Hydraulic filter sensor I25
Cab 1 X22 S11 Brake fluid level M10/K10
Engine/Cab 1 X23 Engine/cab interface C5
Cab 1 X29 A8 Heating O27
I.C. engine X42 Y2 Cold start sensor Q3
Cab 1 X45 S9 Door switch closed/cluster NF (wake-up) I5
Cab 1 X52 S10 Door switch closed/Manimux Power NO M40
Chassis X55 B11 Forward pressure sensor G35
Chassis X56 B12 Reverse pressure sensor G37
Chassis X57 B13 Front clutch pressure G21
Chassis X58 B24 Temperature sensor gear box (2 contacts on Manimux) G18
Chassis X62 B14 Gearbox output speed sensor G20
Cab 1 X63 R2 Fuel gauge C12
Cab 1 X64 B8 Master cylinder pressure switch I11
Chassis X65 B9 Front wheel alignment C32
Chassis X66 B10 Rear wheel alignment C34
Chassis X70 B17 Assist brake circuit pressure switch C38
Chassis X76 B22 Safety valve pressure switch C31
Chassis X77 B36 Boom lifting NF sensor O31
Chassis X78 B35 Boom lowering NF sensor O33
Chassis X79 B37 Tilting NO sensor O35
Chassis X80 B38 Tilting NF sensor A27

80
Chassis X81 B42 Right stabilizer up NF sensor A32
Chassis X82 B41 Right stabiliser lowering NF sensor A33
Chassis X83 B40 Left stabilizer up NF sensor A29
Chassis X84 B39 Left stabiliser lowering NF sensor A30
Chassis X85 B43 Slope NO sensor A35
Chassis X86 B44 Slope NF sensor A36
Chassis X87 B18 Right stabilizer lower pressure switch G29
Chassis X88 B19 Right stabilizer high pressureswitch I32
Chassis X96 B20 Left stabilizer lower pressure switch I29
Chassis X97 B21 Upper left stabiliser sensor G26
Chassis X100 B23 Boom angle sensor I39
Chassis/Cab 1 X110 Chassis/cab Interface I25/M27
Engine/Cab 1 X113 Power supply engine/cab interface fuse box C4
Cab 1 X114 Accelerator pedal switch M28
Cab 1 X118 Customer digital lock K4
Cluster X119 B32 Strain gauge 1 A5
Cluster X120 B33 Strain gauge 2 A9
Boom X122 B51 QX boom ABD sensor connector Q17
Chassis X124 C1 and C2 QX boom inductive sensor connector O38

(09/10/2007) 80-02-M137EN
B24 Electric diagrams MT 1436 R / 1840 R

Wiring harness Name Position Hydraulic


Item Designation
type component on diagram correspondence
Chassis X125 ABD/chassis inductive sensor connector (QX boom) O17
QX Boom X130 B54 C1 connector on QX boom harness O37
QX Boom X131 B55 C2 connector on QX boom harness O38
Chassis X132 B30 Servo steering circuit fault pressure switch I34
Chassis X133 B29 ON/OFF negative brake pressure switch C36
Chassis X134 S34 Retracted boom sensor I29
Cab 1 X138 S50 Emergency stop button M4
Chassis X148 A1 Manimux Power CN1-P1 E26
Chassis X149 A1 Manimux Power CN2-P1 E38
Chassis X150 A2 Manimux Power CN1-P2 K17
Chassis X151 A2 Manimux Power CN2-P2 K20

Components
Hydraulic
Item Designation Position on diagram
correspondence
A1 Manimux Power MP1 E31
A2 Manimux Power MP2 I18
A8 Heating/ventilation panel O27
A9 Manimux Cluster MC2 C9
B3 Engine oil pressure switch K7
B5 Engine temperature sensor G7
B6 Engine air filter clogging pressure switch G4
B7 Hydraulic filter clogging pressure switch K25
B8 Brake master cylinder pressure switch K10
B9 Front wheel alignment sensor C33
B10 Rear wheel alignment sensor C35
80

B11 Forward pressure switch G34


B12 Reverse pressure switch G36
B13 Front clutch oil pressure switch I21
B14 Gearbox output speed sensor G19
B17 Servo brake circuit fault pressure switch E39
B18 Right stabilizer pressure switch 1 I29
B19 Right stabilizer pressure switch 2 K32
B20 Left stabilizer pressure switch 1 K29
B21 Left stabilizer pressure switch 2 I25
B22 Safety pressure switch/valve bank E31
B23 Boom angle sensor I37
B24 Gearbox oil temperature sensor G17
B29 Negative brake fault pressure switch C36
B30 Servo steering circuit fault pressure switch K34
B32 Strain gauge 1 A7
B33 Constraint 2 gauge A11
B35 Boom lowering NF sensor Q33
B36 Boom lifting NF sensor Q31

80-02-M137EN (09/10/2007)
Electric diagrams B25
MT 1436 R / 1840 R

Hydraulic
Item Designation Position on diagram
correspondence
B37 Tilting NO sensor Q35
B38 Tilting NF sensor A27
B39 Left stabiliser lowering NF sensor A29
B40 Left stabilizer up NF sensor A30
B41 Right stabiliser lowering NF sensor A32
B42 Right stabilizer up NF sensor A33
B43 Slope NO sensor A35
B44 Slope NF sensor A36
B45 Air-conditioning low pressure sensor Q26
B51 Inductive sensor A QX boom S19
B52 Inductive sensor B QX boom S20
B53 Inductive sensor D QX boom S22
B54 Inductive sensor C1 QX boom Q37
B55 Inductive sensor C2 QX boom Q38
H12 Heating panel light lamp Q26
M16 Heating vent blower fan motor Q26
R2 Fuel level sensor E12
S3 Cold start sensor S4
S9 Closed cab door switch on NF cluster (wake-up) K5
S10 Closed cab door switch on power NO M38
S11 Brake liquid level contact K10
S12 Heater speed control switch Q24
S13 Heater speed control switch Q27
S34 Retracted boom sensor K28
S50 Emergency stop button M5
Y2 KSB cold start solenoid valve S4

Fuses and relays

80
Item Designation Position on diagram

K5 Stop electrovalve relay, diesel supply pump, cold starter electrovalve Q6


BF1/M1
F1 BF3 Power supply (cab) (40A) C3
BF3/M1
F4 Ventilation heating (20A) M23
F12 Front windscreen wiper and windscreen-washer (15A) I4
F20 Electric window winder (15A) I3
BF3/M2
F21 Roof light and door contact (3A) G3
F31 + Post contact safety engine starter, relay (10A) K4

(09/10/2007) 80-02-M137EN
B26 Electric diagrams MT 1436 R / 1840 R

Splices

Item Position on diagram

Ep.1 Q3
Ep.9 E3
Ep.20 G39
Ep.40 M18 (MT1840 R)
Ep.61 M36 (MT1840 R)
Ep.91 G38
80

80-02-M137EN (09/10/2007)
B27
“Cab sensors / Emergency stop” electrical diagram Electric diagrams

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

M se has oteu
M Ma e C b M
M se se M b M

as C s r
as s a 1
as C
150

160

158

164

162

166
151

161

159

165

163

167
168

169

M
M se
X80 X84 X81 X82 X86

se ha is
X83 X85

as
as C

C ssi M1
B32 B33
66

67

69

70

s a

ha s
1 2 1 2 1 2 1 2 1 2 1 2 1 2
C 4
C 4
C 5
15

ss M2
AP 5
AP 5
AP 1
AP at

is
C
B

A A

M
V

3
S S S S S S S

A B A B A
X119 1 2 3 4 5 6 7 8 9 10 X120 1 2 3 4 5 6 7 8 9 10
+ + + + + + +
B38 B40 B39 B42 B41 B43 B44

CLUSTER
BF1 / M1

A9 / MC2
F1

184

185
B9 B10
B29
C X13 34 36 40 39 6 27 35 31 21 X76 1 2 C
10

137

139

135

134
118
X70
54
53

55

_ _
X113 + +

225
2
1

138
71

X65 X66 X133


53

54

55

224
P 1 2 1
X23 5 6 7 X63 3 2 1 3 2 1

114
115

113

227
84

229
85

83
B22 P B17
16

20

26

221

108

150

160

158

164

162

168

166

184
73

64
35 45 10 19 88 34 5 4 64 3 33 28 13 49 11 32 18 41 9 20 29
EP 9

R2 111 27

CN2-P1 / X149

E N 66 4 E
6 A1 / MP11
80
72

73

22
25
26
17
16

101
X20 X18 1 2 52
102 CN1-P1 / X148
BF3 / M2

101

102
F21

108

221
60 54 84 83 24 23 53 26 5 7 9 10 55 78 79 2 18 20 3 80 48 50 32

202

230
127

231

226

107

100
154

152

106

105
65
38

37

156
125

99

98

22

21

20
1 2 X58 1 2 X62
P t°

B6

123

124
B5
34

129

130
X87 A C B X55 A C B X56
B24 X97
G B14 3 2 1 3 2 1 G
c
T

EP20
EP91
112
111
X57 P
P
B11 B12
BF3 / M1

B18

66

80
1 2 B21
F20

X110
F12

16 18

22
24

23

21
135

19

18
156

106
B13 4 6 5 1 3 2 X100
X64 1 2
P

202

203

226

228
127

128

126

125
37
38

39

40
X96 X88
70

67

I I
68

20

X21 1 2 2 3 4 1 X134 3 2 1 1 2 3 X132 1 2


X17
118

1 2 51
34

327
P 20
31
1 2
B23
68

9
X45 A2 / MP 21 32
P P P P P
B8 10
272 B7 B20 B19 B30
BF3 / M2

S9 S34
F31

B3
139

X22
S11
K CN1-P2 / X150 CN2-P2 / X151 K
46

23 53 54 19

210
N
25

26

27

X118
7 6

106

163
EP40

X22
141
119

231
X52

73
64
159

65
1 2
X110 2 11 3 4

80
S50 156
29

30
28

102

31
M X138 S10 M
119 1

EP61
BF3 / M1

104
103

150

149
140 2
F4 X114
184 3
66 6 1 4 3 2
69
134 4

271

272
270

32
1 2 4 3
X124

184 + +

152

102
6
O 1 2 3 4 5 6
X29 O

156

157

154

155

152

153
X77 X78 X79
28

29

30

25

27
26

X125 1 2 3 6 7 8 1 2 1 2 1 2 1 2 1 2

A8 X130 X131
140

X19 S S S
S
H12
S

2 BP B A B C1 C2
X122 + +
B45
176

141

1 2
24

3 6 7 8 + + +
B36 B35 B37 B54 B55
2 5 4 0
1
K5 2
85 87 87a S13
EP 1

Q S12
3 Q
23

86 30
23

1 3
X42 S S S
46
137

A B D
M16
t° S3 + + +
B51 B52 B53

S Y2 S

(09/10/2007) 80-02-M137EN
B28
Electric diagrams
80

80-02-M137EN (09/10/2007)
Electric diagrams B29
MT 1436 R / 1840 R

6 - SIGNALING LIGHTING

Connectors
Wiring harness Name Position Hydraulic
Item Designation
type component on diagram correspondence
Cab 2 X6 E15 Rotating beacon light G32
Cab 1 X11 S4 Wiper switch C26
Cab 1 X12 Wiping reset E34
Cab 1 X13 A9 Cluster I8
Cluster X14 S5 Light switch G3
Cab 1 X15 High/low cab interface E22
Cab 1 X25 M3 Front windscreen wiper K36
Cab 2 X27 M7 Front glass wash pump Q18
Cab 2 X28 M8 Rear screen washer pump Q20
Chassis X31 E3 Rear left-hand headlight Q30
Chassis X32 E4 Rear right-hand headlight Q34
Chassis X35 E1 Left front headlight Q22
Chassis X36 E2 Right front headlight Q26
Chassis X38 B1 Reverse buzzer Q37
Chassis X39 B2 Main horn M38
Cab 1 X41 V2 Windscreen wiper reset diode harness C34
Cab 2 X43 M9 Window up motor Q16
Cab 1 X46 S7 Cigarette lighter Q12
Cab 1 X47 S7 Cigarette lighter light Q14
Cab 2 X50 E14 Roof light G24
Cab 2 X59 M4 Rear screenwiper motor G14
Cab 1 X69 S6 Window wind up M3
Chassis/Cab 1 X110 Chassis/cab Interface M14
Engine/Cab 1 X113 Fusebox supply cab/engine interface A8
Chassis X149 A1 Manimux Power CN2-P1 M22
I.C. engine X201 BF1/M1 Engine compartment fusebox BF1 C4

80
Components
Hydraulic
Item Designation Position on diagram
correspondence
A1 Manimux Power MP1 M28
A9 Manimux Cluster MC2 G5
B1 Reverse sound alarm Q38
B2 Main horn M38
E1 Left front headlight Q23
E2 Right front headlight Q26
E3 Left rear sidelight with antifog light Q30
E4 Right rear sidelight with reverse light Q34
E14 Roof light I24
E15 Rotating beacon light G36
M3 Front screenwiper motor K37
M4 Rear screenwiper motor G15
M7 Front screenwasher pump S18
M8 Rear screenwasher pump S20

(09/10/2007) 80-02-M137EN
B30 Electric diagrams MT 1436 R / 1840 R

Hydraulic
Item Designation Position on diagram
correspondence
M9 Window up motor S17
M11 Rotating beacon motor G35
S4 Wiper switch A39
S5 Light switch E10
S6 Window wind up switch S4
S7 Cigarette lighter S15
V2 Diode GA/600V (P600J) for screenwiper reset E36

Fuses and relays

Item Designation Position on diagram

K2 Front windshield wiper intermittence relay K33


K3 Air-conditioning fan motor relay K31
K6 Air conditioning compressor control relay K31
BF1/M1
F1 BF3 Power supply (cab) (40A) A5
BF3/M1
F11 Cigarette lighter (10A) I3
F12 Front windscreen wiper and windscreen-washer (15A) I4
F13 Rear screenwiper and screenwasher (10A) I4
F20 Electric window up I5
BF3/M2
F21 Roof light and door contact A14
F24 Front auto return screenwiper motor+ Vbat (15A) C14
F27 Side + roof + rear screenwiper motor + Vbat (10 – 15A) C14
80

Splices

Item Position on diagram

Ep.1 Q5
Ep.2 Q6
Ep.9 C10
Ep.10 C17
Ep.11 K28

80-02-M137EN (09/10/2007)
B31
“Signaling lighting” electrical diagram Electric diagrams

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

M se
M

as C
as

M Cha sis
M se sis 2
se ha

as s M
as C M
se ab 3
15 7
70
C 46

C M
s
AP 5

ab 1
AP at
C
B

A A

M
V

2
S4
BF3 / M2
BF1 / M1
X113 0 1
0
F1 F21
X201 10 71 73 33
EP 9
1
F24

72
38

F
F27 41
C C

X41 1 2
X11 1 2 3 4 5 6 7 8 9

57/58 56a 56b 54s 54d 49

131
19

129

130
236

127

128
18
117
1 L 0 R
0 2 V2
X15

S5 24
1
116 X12 1 2
E E
30 L 31
25 2 117

116

132
3
46 41

4
28 99

46

24

25

15
1 3 2 4
X59 78 5
29
X14 1 2 3 4 5 6 7 8 9
33 6 30

30
10

29
1 2
+perm vit X50
G M4 G
raz A C B
M E15
3
CLUSTER - S8

28
A9 / MC2 4
X6 1 2

M11

E14
8 28
X13
131
136

I I
BF3 / M1

177

129

132

130

153
133
F11

F12

F13

F20

38
2 X25
K2 2 5 4
3 6 1 5 4 2

K5

176
85 87 87a

3 M3
16

17

19

2
32

+perm vit 1
86 30
2
K 1 3 raz K
1
M
-

233
136
6

6
23
17 233
EP 11
100

80
78

99

X110
B2
1 10 13 14 15
M M
A1 / MP 11
63

72

75

76

77
165

101
32

CN2-P1 / X149
X69 A B C

62 59 87 69 46 63 31 14 43 60 61 16 48 15 79 72 73 78 42 17 74 90 X39
62

69
noir

211
122
132

133

134

135

116
119

121
120

55
77

76

75

72

63

54

56

16

13

11

9
O O
62
EP1

EP2

131

132

133

134

135

211
118

119

120

121

122

56
50

55

54

16

13

11
58

10
10
101

17
12
9
X35 X36 X31 4 X32 6 5 3 1 2 4
X38 1 2
100

1 2 3 4 5 6 1 2 3 4 5 6 2 3 5 1 6
128

166

127

160
noir

161
71
16

X43 2 1 X27 X28


Q X46 1 X47
1 2 1 2
Q
noir

1 2
63

64

STOP STOP

H8 H9 H7 H11 H8 H9 H7 H10 H2 H1 H3 H4 H6 H3 H2 H5

0
1 7 2 8 10 M M M
1 2
noir

E1 E2 E3 E4 B1

noir
noir
S7 M9 M7 M8
S6 3 4 9
69
71

S S

(09/10/2007) 80-02-M137EN
B32
Electric diagrams
80

80-02-M137EN (09/10/2007)
Electric diagrams B33
MT 1436 R / 1840 R

80

(09/10/2007) 80-02-M137EN
B34 Electric diagrams MT 1436 R / 1840 R

7 - VENTILATION

Connectors
Wiring harness Name Position Hydraulic
Item Designation
type component on diagram correspondence
Engine/Cab 1 X23 Engine/cab interface K16
Cab 1 X29 A8 Heating M6
I.C. engine X30 M10 Air-conditioning compressor K16
Chassis/Cab 1 X110 Chassis/cab interface K6
Engine/Cab 1 X113 Fusebox supply cab/engine interface C7
Chassis X149 A1 Manimux Power CN2-P1 I8
I.C. engine X201 BF1/M1 Engine compartment fusebox BF1 C3

Components
Hydraulic
Item Designation Position on diagram
correspondence
A1 Manimux Power MP1 I7
A8 Heating / ventilation panel M7
B45 Air-conditioning low pressure sensor O6
H12 Heating panel light lamp O5
M16 Heating vent blower fan motor Q6
S12 Heater speed control switch O4
S13 Heater speed control switch O7

Fuses and relays

Item Designation Position on diagram

K2 Front screenwiper intermittent relay O12


K5 Stop electrovalve relay, diesel supply pump, cold starter electrovalve O15
K12 Air-conditioning time delay relay K13
BFI/M1
80

F1 BF3 Power supply (cab) (40A) C4


BF3/M2
F30 + Vbat air-conditioning fan motor C12
BF3/M1
F4 Heating / ventilation E4

Splices

Item Position on diagram

Ep.9 C9

80-02-M137EN (09/10/2007)
Electric diagrams B35
MT 1436 R / 1840 R

“Ventilation” electrical diagram

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

M
M se
as
as C
se ab
66

69
C 4
15

C M
AP 5

ab 1
AP t
C
Ba

M
V

2
A

BF1 / M1 BF3 / M2
X113
C X201 F1 10 10 71 71 72
EP9
73
F30
45

BF3 / M1

66
F4 6

69

A1 / MP 11

I
CN2-P1 / X149

45
178

64
52

52

1 2
4 X23
K12
1 2

t
64

K 2
X110 3
15

3
102

X30
45

80
152

102

126

X29
6

1 2 3 4 5 6

A8

BP
H12
B45
177 176
1
0
2

3
S13 178
O S12

2 5 2 5 4
K2 K5
85 87 87a 85 87 87a

M16
86 30 86 30

1 3 1 3

(09/10/2007) 80-02-M137EN
B36 Electric diagrams MT 1436 R / 1840 R

8 - OPTION EVTDF(BOOM HEAD ELECTROVALVE) / SIGNALIZATION

Connectors
Wiring harness Name Position Hydraulic
Item Designation
type component on diagram correspondence
Chassis X31 E3 Rear left-hand headlight G9
Chassis X37 E7 Rear number plate light G7
Chassis X91 Boom head electrovalve G14
Chassis X149 A1 Manimux Power CN2-P1 C10
Option X166 Y12 Boom head electrovalve plug at boom head I13

Components
Hydraulic
Item Designation Position on diagram
correspondence
A1 Manimux Power MP1 C7
E7 Rear number plate light I7
Y12 Boom head electrovalve plug at boom head I13
80

80-02-M137EN (09/10/2007)
Electric diagrams B37
MT 1436 R / 1840 R

“Option EVTDF (Boom head electrovalve) / Signalization” electrical diagram

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

M
as
se
C
ha
ss
is
M
3
A

A1 / MP 11

CN2-P1 / X149
C
15
77

55

3
EVTDF
E
VERSION EP

4
1 2
X91

G
51

50

50

55

2 1
X37 X31
2 3

1 2
X166

I
Y12

E7

80
M

(09/10/2007) 80-02-M137EN

You might also like