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MX447 Parts Manual 2011 Update 1
MX447 Parts Manual 2011 Update 1
PARTS BOOK
2011 Model Year
Serial No.__________________________
The information and illustrations in this book have been approved as accurate at the time of printing.
However, this book may contain information on options not present on your material handler.
EXODUS MACHINES, LLC reserves the right to make changes and improvements to its products at any
time without notice or obligation.
This book was prepared as an aid in expediting the acquisition of the exact parts needed for your material
handler. Every effort has been made to make this book as complete and accurate as possible. Proper use of this
book will ultimately reflect shorter downtime.
Parts orders may be placed with EXODUS MACHINES, LLC during regular business hours of 8:00 a.m. to 5:00
p.m. Central Time, Monday through Friday. For same day shipment, orders must be placed by 2:00 p.m. Central
Time. Orders may be placed by telephone, FAX, or email.
When ordering, please provide the following information and note the procedures below:
This parts book has been designed to assist you in identifying and ordering replacement parts for your
EXODUS MX447 Material Handler. The book is organized by major parts groups. The assemblies and/or
individual parts that make up the group then follow in a descending order from greater to lesser. Please see
the Table of Contents for location of all components. An Alphabetical Index is provided at the back of the
manual with associated page numbers.
Open the book to the Table of Contents and locate the needed group. Under the group, locate the component
that is needed. The page number to the right shows where the needed information is located. Or, open the
book to the Alphabetical Index located at the back of the book and locate the needed component. The page
number to the right shows where the needed information is located.
Turn to the page number listed and use the illustration to identify the part that is needed. Make note of the
“BOM ID” number that is associated with the part. Refer to the “BOM ID” column on the facing page’s
BILL OF MATERIAL. The second column “QTY” gives the quantity of the part required for that particular
assembly. The third column “NUMBER” gives the EXODUS MACHINES, LLC part number needed to place your
order. The fourth column “DESCRIPTION” gives the EXODUS MACHINES, LLC part description, which helps to
verify the correct part number is being ordered.
To View: Follow the instructions above using the Table of Contents to determine which component is needed.
Using the “HAND” tool, click on the component to go to the illustration. The Bill of Material for the part
will be on the page following the drawing.
To Print: This book has been designed to print in a facing-page format so it can be photocopied in its entirety as
a double-sided document. In order to maintain this format, some pages contain the notation “THIS
PAGE INTENTIONALLY LEFT BLANK.”
To print from the CD-ROM, select “FILE”, “PRINT”, then the pages desired.
Understanding the Bill of Material (BOM)
Whenever a part has been changed on a machine, the SERIAL NO/DATE OF CHANGE will be noted at the
bottom of the BOM page for the part that has been replaced. It will state the serial number range and/or the
date that the part was used for.
Note: BOM ID # 1, part number 12-00003 used for serial numbers 447-10-023 to 447-10-024.
The part number listed in the Bill of Material table under NUMBER is the current part number used.
****IMPORTANT****
THE USE OF ANY PARTS OTHER THAN GENUINE EXODUS MACHINES, LLC APPROVED PARTS
MAY VOID ANY PRODUCT WARRANTY THAT MAY BE IN EFFECT AT THE TIME OF
SUBSTITUTION.
Your EXODUS MACHINES, LLC Material Handler has been designed to provide you with long and efficient
service. In its manufacture, only high quality parts and components have been used.
Abbreviations Used in this Book
AssY = Assembly
BOM = Bill of Material
BSH CS = Button Socket Head Cap Screw
CYL = Cylinder
DIFF = Differential
DWG = Drawing
FHCS = Flat Head Cap Screw
FTG = Fitting
HH = Hex Head
HH CS = Hex Head Cap Screw
HYD = Hydraulic
ID = Inside Diameter
LH = Left Hand
MFLD = Manifold
N/A = Not Applicable
NSS = Not Sold Separately
OD = Outside Diameter
PPH = Phillips Pan Head
QTY = Quantity
RES = Reservoir
RH = Right Hand
SH CS = Socket Head Cap Screw
S/N = Serial Number
TRAV = Travel
WTMG = Weldment/Machining
WLDT = Weldment
Serial Number Plate Location
The Material Handler serial number plate is located on the left side of the lower frame, behind the toolbox and
electrical enclosure.
SERIAL NUMBER
PLATE LOCATION ELECTRICAL ENCLOSURE
LOWER FRAME
SERIAL NUMBER
PLATE LOCATION
Whenever serial numbers are required on warranty claims or correspondence pertaining to this product, it is
extremely important that ALL CHARACTERS be furnished. This point cannot be overemphasized.
Nomenclature
MAIN BOOM
CAB
CAB LIFT
UPPER FRAME
LOWER FRAME
OUTRIGGER LEG
This Page Intentionally Left Blank
Table of Contents
Upper Frame Group 13
Upper Frame Assembly.........................................................................................14
Platform Upper Assembly.......................................................................................................... 14
Bumper Upper Installation........................................................................................................ 16
Left Hand Side Assembly.......................................................................................18
Tube Frame Left Hand Installation............................................................................................. 18
Tube Frame Left Hand Rear Installation.................................................................................... 20
Fuel Reservoir Installation......................................................................................................... 22
Center Head Assembly..........................................................................................24
Bearing Swing Installation......................................................................................................... 24
Motor Swing Installation........................................................................................................... 26
Motor Swing Assembly.............................................................................................................. 28
Swivel Installation...................................................................................................................... 30
Swivel Assembly........................................................................................................................ 32
Swivel Hydraulic Torque Arm Installation.................................................................................. 34
Manifold Hyrdaulic Boom Installation....................................................................................... 36
Hydraulic Reservoir Installation................................................................................................. 38
Hydraulic Reservoir Right Side Assembly.................................................................................. 40
Hydraulic Reservoir Manifold Swing Pilot Assembly................................................................. 42
Hydraulic Reservoir Back Side Assembly................................................................................... 44
Hydraulic Reservoir Left Side Assembly..................................................................................... 46
Hydraulic Reservoir Manifold Case Drain Assembly.................................................................. 48
Hydraulic Reservoir Front Side Assembly.................................................................................. 50
Hydraulic Reservoir Manifold Lower Shut-Off Assembly........................................................... 52
Hydraulic Reservoir Manifold Upper Front Side Assembly........................................................ 54
Hydraulic Reservoir Manifold Upper Back Side Assembly......................................................... 56
Hydraulid Reservoir Top Side Assembly..................................................................................... 58
Hydraulic Reservoir Bottom Side Assembly............................................................................... 60
Engine Baffle Vertical Installation.............................................................................................. 62
Right Hand Side Assembly.....................................................................................64
Engine Package Installation....................................................................................................... 64
Pump Hydraulic Right Hand Assembly...................................................................................... 66
Pump Hydraulic Left Hand Assembly......................................................................................... 68
Pump Hydraulic Swing Assembly............................................................................................... 70
Shroud Close Handle Installation............................................................................................... 72
Tube Frame Right Hand Installation.......................................................................................... 74
Tube Frame Right Hand Rear Installation.................................................................................. 76
Step Installation......................................................................................................................... 78
Electrical Enclosure Installation................................................................................................. 80
Hinge Shroud Top Front Installation.......................................................................................... 82
Hinge Shroud Top Rear Installation........................................................................................... 84
Light and Hinge Engine Compartment Installation.................................................................... 86
Shroud Bracket Spring Top Installation...................................................................................... 88
Shroud Bracket Spring Side Installation..................................................................................... 90
Light Switch Installation............................................................................................................. 92
Cooler Hydraulic Installation..................................................................................................... 94
Cooler Hydraulic Bracket Assembly........................................................................................... 96
Table of Contents
Cooler Hydraulic Assembly........................................................................................................ 98
Cooler Hydraulic Manifold Assembly....................................................................................... 100
Cooler Hydraulic Motor Assembly........................................................................................... 102
Gearbox Support Bracket Installation...................................................................................... 104
Engine Baffle Divider Installation............................................................................................. 106
Engine Baffle Horizontal Installation........................................................................................ 108
Counter Weight...................................................................................................110
Counter Weight Installation..................................................................................................... 110
Counter Weight Assembly....................................................................................................... 112
Shrouding Installation.........................................................................................114
Shroud Left Hand Installation.................................................................................................. 114
Shroud Left Hand Top Installation........................................................................................... 116
Shroud Right Hand Top Installation......................................................................................... 118
Shroud Right Hand Top Assembly............................................................................................ 120
Shroud Right Hand Top Rear Spring Installation...................................................................... 122
Shroud Right Hand Hinge Strip Installation............................................................................. 124
Shroud Right Hand Door Installation....................................................................................... 126
Shroud Right Hand Door Assembly......................................................................................... 128
Cowling Stair Installation......................................................................................................... 130
Cowling Stair Assembly........................................................................................................... 132
Cab Lift Group 135
Cab Lift Assembly................................................................................................136
Boom Lift Main Installation..................................................................................................... 136
Boom Cab Lift Main Assembly................................................................................................. 138
Link Cab Lift Main Assembly.................................................................................................... 140
Upper Link Installation............................................................................................................. 142
Cylinder Cab Lift Main Assembly............................................................................................. 144
Boom Cab Lift Secondary Assembly........................................................................................ 146
Cab Lift Secondary Upper Assembly........................................................................................ 148
Plate Mount Cab Frame Installation........................................................................................ 150
Cylinder Cab Lift Secondary Assembly..................................................................................... 152
Sensor Rotary Position Installation.......................................................................................... 154
Lower Frame Group 157
Drive Group Front...............................................................................................158
Drive Train Front Installation................................................................................................... 158
Wheel Front Torque Hub Left Side Assembly.......................................................................... 160
Wheel Front Torque Hub Right Side Assembly........................................................................ 162
Cylinder Steering Assembly..................................................................................................... 164
Tie Rod Assembly..................................................................................................................... 166
Proximity Sensor Steering Installation..................................................................................... 168
Drive Group Rear................................................................................................170
Axle Rear Installation............................................................................................................... 170
Rear Wheel Torque Hub Assembly.......................................................................................... 172
Cylinder Axle Stabilizer Installation......................................................................................... 174
Hydraulic Valve Lower.........................................................................................176
Table of Contents
Hydraulic Valve Lower Installation........................................................................................... 176
Hydraulic Valve Lower Plate Mount......................................................................................... 178
Hydraulic Valve Lower Front Side Assembly............................................................................ 180
Hydraulic Valve Lower Back Side Assembly............................................................................. 182
Hydraulic Valve Lower Right Side Assembly............................................................................ 184
Hydraulic Valve Lower Left Side Assembly............................................................................... 186
Hydraulic Valve Lower Top Side Assembly............................................................................... 188
Hydraulic Valve Lower Tube Assembly.................................................................................... 190
Brake Release Valve............................................................................................192
Brake Release Valve Installation.............................................................................................. 192
Brake Release Valve Assembly................................................................................................. 194
Ladder................................................................................................................196
Ladder Assembly..................................................................................................................... 196
Outrigger Leg......................................................................................................198
Outrigger Leg Installation........................................................................................................ 198
Outrigger Leg Assembly........................................................................................................... 200
Cylinder Outrigger Leg Assembly............................................................................................. 202
Proximity Sensor Outrigger Leg Installation............................................................................ 204
Electrical Enclosure Lower...................................................................................206
Electrical Enclosure Lower Installation.................................................................................... 206
Pump Hydraulic Oil Fill........................................................................................208
Pump Hydraulic Oil Fill Installation.......................................................................................... 208
Pump Hydraulic Oil Fill Assembly............................................................................................ 210
MX447 HDR 58’-5” Boom Group 213
Boom Installation................................................................................................214
Boom Main Installation........................................................................................................... 214
Stick Boom Installation............................................................................................................ 216
Sensor Rotary Position Main Installation................................................................................. 218
Sensor Rotary Position Stick Installation................................................................................. 220
Main Boom Assembly.........................................................................................222
Main Boom Assembly.............................................................................................................. 222
Guard Main Boom Installation................................................................................................ 224
Tube Hydraulic Main Boom Under Side Installation................................................................ 226
Tube Hydraulic Main Boom Top Side Installation.................................................................... 228
Stick Boom Assembly..........................................................................................230
Stick Boom Assembly............................................................................................................... 230
Guard Stick Boom Tip Installation........................................................................................... 232
Tube Hydraulic Stick Boom Installation................................................................................... 234
Engine Group 237
Engine Mounting.................................................................................................238
Engine Mounting Assembly..................................................................................................... 238
Engine Mounting Installation.................................................................................................. 240
Battery................................................................................................................242
Battery Box Assembly.............................................................................................................. 242
Cooler Assembly.................................................................................................244
Table of Contents
Charge Air Cooler Assembly....................................................................................................244
Radiator Assembly...................................................................................................................246
Cooler Fan Installation.............................................................................................................248
Cooler Installation...................................................................................................................250
Air Intake........................................................................................................... 252
Intake Assembly.......................................................................................................................252
Exhaust.............................................................................................................. 254
Exhaust Assembly....................................................................................................................254
Engine Components........................................................................................... 256
Oil Pan and Filters....................................................................................................................256
Water Pump and Auxiliary Drive.............................................................................................258
AC Installation..........................................................................................................................260
Serpentine Belt........................................................................................................................262
Flywheel and Pump Drive Installation.....................................................................................264
Cab Group 267
Windows........................................................................................................... 268
Window Installation................................................................................................................268
Exterior.............................................................................................................. 270
Left Hand Outside Assembly....................................................................................................270
Front Outside Assembly..........................................................................................................272
Bottom Assembly....................................................................................................................274
Rear Outside Assembly............................................................................................................276
Cab Frame Mount....................................................................................................................278
Door.................................................................................................................. 280
Door Assembly........................................................................................................................280
Interior.............................................................................................................. 282
Right Hand Inside Assembly....................................................................................................282
Console Assembly....................................................................................................................284
Rear Inside Assembly...............................................................................................................286
Left Hand Inside Assembly......................................................................................................288
Floor Assembly........................................................................................................................290
Headliner Assembly.................................................................................................................292
Wiper Cover Installation..........................................................................................................294
Wiper Assembly.......................................................................................................................296
HVAC................................................................................................................. 298
HVAC Installation.....................................................................................................................298
Plenum Assembly....................................................................................................................300
Defrost Actuator Installation...................................................................................................302
Blower Cover Installation........................................................................................................304
Blower Installation...................................................................................................................306
Heat Coil Installation...............................................................................................................308
Evaporator Coil Installation.....................................................................................................310
Thermostat Installation...........................................................................................................312
Alphabetical Index 314
Upper Frame Group
x33
6 3
2
x66 x33
5 4
20-00092
20-00005
20-00074
2 1
x12
x24 5
x12 3
4
x12
x24
x12 5
3
4
x8 3
7
x2
6
x18
4
x8
5
x4
3
19-00311
x10
2
x6
4 19-00314
x2
9 7
7 5
10
7
6
x4
11
x4
12
2
4
7
8
20-00074
10 7 10 9 7 7 9 10 7 10
9
9
7
7
7
8 8
8 7
x30
4
x30
6
x18
5
x18 x18
2 3
20-00092
3 x8
6 x8
5
x4
1
5 7
8
9
x2
1
x8
2
x6 x6
4 3
11
x2
6 3 x2
x2 8
x2 9
7 6 6 6
6
x2
2
x2
1
x3 x3
10 5
x2
18
x2
19
11
14
15
10
x2
12
7
x2
13
x8
16
x8 x6 x3
17 6 2 5 8
1
x2
3
x2
4
10
2
9
2
1
3 2
6
5
3
7 8
4
17
17 17
17
18 18 x8
20
18 x8
19
18
1
3
1
3
2 3
15
3
2
5
x9
16 15
3
1 3
12 6
14
6 13
6
11 5
11 11
18-00025
4
10
x4 x4 x2
17 16 2
1
11
10
9
14 18 3 3 3
12 13 3 3
15
x2
6
4
18-00025
1 4 4
2
3
1
1
1
4
4
4
17
8 19
6
6
17
5 12
18
x17 x2
16 14 13 12
x2
x19 11 7
15 x2
20
14 13
21
3
x6
10
x6
9
18-00025
x8
10
3 9
2
5 2
6
4
x16 2
x8 13
11
7 2
7 8
2 2
2
5
6
4
2
x4 x8 x8
1 9 12 14 8
x32
18
x32
17 x4
16
3 3
13 12
x16
2
3
6 5
4 11 7
8
9
1
10
14
15
x32
14
x32
13
x16
1
12 8 8 5
11
7 3 4 6 8 3 10 2
x2
4
x12
x12 15
13
9
x2
x2
18
x8
21
5
x12
14 x2
7
x2
20
10 x4
17
2
8
8
11
18-00025
12
3
x2
21
x2
20
x2
8 1
x4
19
x4
16
18-00025
x3
5
2 19-00009
1
x6
3
x3
4
19-00127
20-00005
x4
4
x8 x4
3 2
x4
13
x4
14
x2
2
12
11
1
10
5
x2
6
7
x4
16
8
x4
4 15
x4
14
x4
15
x2
2
x2
8 4
13
11
1 3
x2
7
6
x2
9 x4
17
x2
10
12
x4
16
5
x2
2
6 9
14
1
13
x2
x2
x2 8
x2 10
11
12
x4
3
x8
17
15
x8
16
7
x2
x2 5
2
x2
20-00005 1
4
x2
3
x2
6
4
x10 x31
8 5 2
7
7
7 7
6
3
9
9
20-00005
9
6
6 6 1
2
x20
3
x9
4
x6
6
x2
x3 5
7
x2
3
x2
2
20-00005
x4
3 1
x8 x4
4 5
x3
4
1
x3
2
x6
5
x3
3
19-00312
x3
3 19-00308
x6
4
x3
2
x6
4 19-00312
x12
6
x6
3
x2
2
x6
5
x2
1
x6
4
x12
6
x6
3
x2
2
x6
5
x2
1
x2
3 2
19-00309
2 1
1 2
x4 x8
4 2 1
x4
3
x6
7
x12
5
x2
1
x6
6
x2
3
x4
5
x4
6
x4
7
4
x2
2 5
7
x4 x4
10 9 6
x2 4
1
x4
11 3
x4
12
8
20-00005
x4 2
4
1
x8
3
x4
5
x5 x7
5 4 2 1
x2
6
x4 x8
8 6
x2
5
x4
3
x4
2 7
1
x2
4
x2
2
x2
3
x8
1
x4
4
x12 x12 x4
10
9 7
1 5
x12 x12
9 7
x2
2
x8
6
x4
8
x7 x7
2 3
19-00311
19-00303
x5
2
x5
3
3 x3
6
x6
7
x3
5
1
19-00131
13-00021
2
4 3
x2 x2
3 2
19-00312
19-00312
x6
4
x6
3
19-00308
x2
2 1
x2
x2 2
3
19-00309
x7 x7
2 3
19-00312
x8 x8
4 5
x2
2
x7
x15 15
9
1
x7
x2 11
x2
5 x7
13
14
x15
8
x15
16
x2 6
4
10
x2 4
12
x6
4
x2
2
x2
1
x4
3
x4
1
7
11
x2
10
x3 3
6 8
15
x2
1
4
2
x2
5 x5
x5 13 12
14
5
4
5
3 x3
3 6
x4
1
x4
3
x2
1
x4
3
x2 5 8 9
x2
1 2 13
12
x2
6
x2
3
x2
4
x4
7 x4
10
11
x2
5 3 x3
7
2
1
5
x4
8
x12
10
x8
9
2 2
4
x2
3
1
7
11 x2
x4
13 2
x2
14
x4 12
5 8
x8
9
x8
10
x2
4
5
1
x4
8
x4
10
3
x20
9
x2
4
5
x4
x4
8
10
7
3
x20
9
6
x2
4
1
x2
5
x4
4 7
x4 x8
5 3 2 6 1
x4
3
x2
2
x2
2
8
1
5 6
4
4 5
1
x4
6
x4
7
x20
9
x20
8 2
4
3
1
x4
5
2
x4
3 1
x4
4
x5
3
2
x5
4
40-01066
40-00120
6
4
8
5
3
7
2
9
7
2
7
2
1
2
3
3
3
x2
1 8
40-01066
2
2
2
2
2
6
3
2
3
2
3
2
3
4 5 7 6
40-01066
11
6
13 14
12
10
x4
4
8
3
1
40-01066
x16
2
10
10 3
10 10
9 9
9 14
14
x8 14
13
14
14
9 14 3
x4
8
x4
7
11
x8 x2
6 1
x2
12 40-01066
4
x2
5
3
8
x2
x2 3
4
18
14
10
10 9
3
15 9
12
2 4
13
8 3
16
17
7
1
7
2 12
11 3 2
2 2
8 8
6 5
x8
8
x16
7
x8
10
x2
4
x2
3
x8
9
x2
2 x8 11
5 12
4
16 18 14
17
15 9
7 13
6 3
8
15
17
10
11
12
2
x2
4
x2
2
x2
1
x4
8
x4
7
2 5 6 1 3
x8 x4
6 8
x4 x4 x4 x4 x4
10 5 4 1 7 11 12 9
x4
1 7
x8
4
x4 x4 x8 x4
5 3 8 9 6 2
x2
5
x4
4
3
x2
1
2
11-00174
x8 x2
4 6 10
x2
5
x4
9
8 7
x2
1
20-00092
x2
3
11-00174
11-00176
x2
1 10 9 5
x4
11
x4
3
x2 x16 x8
2 4 8
x4
6
11-00174
x8
10
x2
9
x2 x2
4 8 7 3 5
11-00043
11-00174
5
x4 3
6 x2
8
x2
7
1 2
x8
10
x2
9
11-00176
x3
2 4
2
1
x3
4
11-00174
x8
2
x2
1
6 3
7 7
x6
5 x6
x24 4
9
x2
8
x6
5 x6
x24 4
9 1
x2
2
8
11
12
10
12
11
8
6
7
6
3
x2
9
x4
15
x4
13
7 7
7
x2
1
x2
x2 2
x2
x6
6
5
8
x2
7
x2
x6
6
5
8
x2
4
7
x4 x4
3 2
11-00176
x5
x5 13
1
x28
14
10
10
12
11
12
2
3
4
3
2
x2 x2
14 6 5
x2
x2 2
1
x2
3
x4
3
x4
6
x8
7
x2
3
5 4
1
8
2
6
3
6
1
x8
4
6
x6
3
x5
2
2 9
11 7
x3
13 10
12
8 6 3
11
8
6
5
3
4
10
6
4
5
3
2
2
x2
1
4
x2
1 3
8
5
1
7 2
4 5
3 6
16
15
21
10
18
9
11
20
13
4
5 2
8
17
19
14
12
6 7
1
3
x3
1
4 1
2 3
4 2 1 5
x4
1 2
6
2
3
5
4
x2
12
11
14
1
10
14
1
8
9
15
13
2
5
6 4
4 1
11
6
x2
12
10
8
4
1
4
2
2
5
x2
3
5
x2
4
x4
2
1 3
x4
1
x9
2
x3
3
x3
8
4
x3
7
x12
9
x8
2
x3
5
x3
7
x3
1
x10
1
3
4
x8
1
x8
2
x4
5
x2
7
4
8
3
2 x2
5
x2
9
x2
1 2 3